effluent treatment plant manual works description · appendix f.2.4 effluent treatment plant...

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Kerry Foods Shillelagh August 2006 IPPC Application Attachment F.2 35 Effluent Treatment Plant Manual Works Description For inspection purposes only. Consent of copyright owner required for any other use. EPA Export 25-07-2013:20:06:32

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Page 1: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

35

Effluent Treatment Plant Manual Works Description

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EPA Export 25-07-2013:20:06:32

Page 2: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 3: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 4: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 5: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

39

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Page 6: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

40

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Page 7: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Appendix F.2.3 Effluent Treatment Plant Process Description Manual

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Page 8: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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EPA Export 25-07-2013:20:06:33

Page 9: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 10: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 11: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 12: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 13: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 14: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 15: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 16: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 17: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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EPA Export 25-07-2013:20:06:34

Page 18: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 19: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 20: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

54

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Page 21: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 22: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 23: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 24: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 25: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

59

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Page 26: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Page 27: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

Kerry Foods Shillelagh August 2006IPPC ApplicationAttachment F.2

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Appendix F.2.4 Effluent Treatment Plant Process Flow DiagramWASTE FROM FACTORY

AERATIONBASIN (MAIN)

BALANCETANK NO 1

DAF

PRE-TREATMENTSUMP

BALANCETANK NO 2

AERATIONBASIN NO 2(STANDBY)

SETTLINGTANK NO 1CLARIFIER

SETTLING TANKNO 2 CLARIFIER

PICKET FENCETHICKENER

SANDFILTERSUMP

OUTFALL SUMPAND WEIRSAND FILTER

CENTRIFUGE

DRY SLUDGESKIP

SOLID REMOVEDTO DAF SKIP

ADDITION OFSULPHURIC ACID

OUTFLOWTO RIVER

ADDITIONOFPOLYELECTROLYTE

ADDITION OF LIME

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Page 28: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

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Appendix F.2.5 Schematic of DAF Unit

ROTARY SCREEN

SCRAPER

SOLIDWASTE

SKIP

EFFLUENT FROMFACTORY

EFFLUENT OUT TOPRE TREATMENT

SUMP

AERATIONPUMP

FATTRAP

FATREMOVAL

AIR

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Page 29: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

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Appendix F.2.6 Schematic of Centrifuge

MAINMOTOR

BACKWASHWATERPUMP

CENTRIFUGE

CAKE PUMPSKIP DRYSLUDGE

POLY INPUT

EFFLUENTIN

PNEUMATICSLIDE VALVE

RETURN WATER TOAERATION TANK

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Page 30: Effluent Treatment Plant Manual Works Description · appendix f.2.4 effluent treatment plant process flow diagram waste from factory aeration basin (main) balance tank no 1 daf pre-treatment

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Appendix F.2.7 Location Map Showing Surface Water Emission Points

See Attachment Appendix F.2.7

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