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Effect of heavy metal contamination on microalgae growth and conversion to biofuel through acid catalyzed conversion Derek Hess, Katerine Napan, Brian McNeil, Jason C. Quinn Mechanical and Aerospace Engineering Utah State University 1

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Effect of heavy metal contamination on microalgae growth and conversion to

biofuel through acid catalyzed conversion

Derek Hess, Katerine Napan, Brian McNeil, Jason C.

Quinn

Mechanical and Aerospace Engineering Utah State University 1

Acknowledgements

2

•  Utah Water Research Laboratory

–  Joan McLean –  Tessa Guy –  Joe Stewart

•  Research Students –  Eric Torres –  Laura Birkhold –  Christine Inkley –  Mike Morgan –  Hailey Summers

BioEnergy Center

TRANSESTERIFICATION

Outline

3

0% 5%

10% 15% 20% 25% 30% 35% 40%

LIPID YIELD

PRODUCTIVITY

0%

20%

40%

60%

80%

100%

120%

As Cd Co Cr FATE OF METALS

PRODUCTION PROCESS

RESULTS

CO2

PHOTOBIOREACTORS

ALGAE

BIOFUEL

LEA COAL POWER PLANT

HEAVY METALS &

ACID CATALYZ

ED

SUPERCRITICAL

METHANOL

‹#›

Growth Setup

5

14 Heavy metals used Nannochloropsis salina

1X

Element Fly Ash PBR

(mg metal·kg-1) (mg metal * L-1) As 391.0 0.078 Cd 76.0 0.015 Co 79.0 0.016 Cr 651.0 0.130 Cu 655.0 0.131 Hg 49.5 0.010 Mn 745 0.149 Ni 1270.0 0.250 Pb 273.0 0.054 Sb 203.0 0.041 Se 49.5 0.010 Sn 18.8 0.004 V 565.0 0.113 Zn 2200.0 0.440

Acid Catalysed Conversion

•  Demonstrated on small and medium scale sys.

•  6 mL H2SO4, 294 mL methanol, 30 g biomass

•  6 hr. reaction at 62 °C 6

H2SO4 + Methanol + Heat

Microalgae

Biodiesel & CHCl3 Extraction

Biodiesel

in situ Transesterificati

on

Chloroform Distillation

Wahlen et al., Bioresource Technology (2011).

Supercritical Methanol Conversion

•  Demonstrated on a small scale system

•  100 mL methanol, 10 g biomass •  1.5 hr. reaction at 250 °C 7

Biodiesel Extraction Supercritical Meth.

Transesterification Methanol + Heat

Microalgae

Chloroform Distillation

TRANSESTERIFICATION

Growth Results

8

PRODUCTION PROCESS

CO2

PHOTOBIOREACTORS

ALGAE

BIOFUEL

LEA COAL POWER PLANT

HEAVY METALS &

ACID CATALYZ

ED

SUPERCRITICAL

METHANOL

0% 5%

10% 15% 20% 25% 30% 35% 40%

LIPID YIELD

PRODUCTIVITY

0%

20%

40%

60%

80%

100%

120%

As Cd Co Cr FATE OF METALS

RESULTS

0

5

10

15

20

25

30

35

0 1 2 3 4 5 6 7

OD

750

Time (days)

0 1 2 3 4 5 6 7 8 9

10

0 1 2 3 4 5 6 7

Gro

wth

den

sity

(g/L

)

Time (days)

Biomass Productivity

Productivity and Lipid Results

9

•  Average productivity: –  Control: 1.1 g L-1 d-1

–  Metals : 0.6 g L-1 d-1

Combined impact: 56% decrease in lipid production

•  Lipid Yield: –  Control: 38.8% ± 0.59% –  Metals : 31.58% ± 0.48%

0%

5%

10%

15%

20%

25%

30%

35%

40%

Per

cent

Lip

id C

onte

nt

Lipid Yield

0%

20%

40%

60%

80%

100%

120%

140%

As Cd Co Cr Cu Hg Ni Pb Sb V

ICPMS: Fate of Metals Significant sorption of heavy metals to the biomass.

Media reuse plausible

10 * Metals Se and Sn did not fall within quality control ** Metals Mn and Zn removed due to contamination

TRANSESTERIFICATION

Acid Catalyzed Results

11

PRODUCTION PROCESS

CO2

PHOTOBIOREACTORS

ALGAE

BIOFUEL

LEA COAL POWER PLANT

HEAVY METALS &

ACID CATALYZ

ED

SUPERCRITICAL

METHANOL

0% 5%

10% 15% 20% 25% 30% 35% 40%

LIPID YIELD

PRODUCTIVITY

0%

20%

40%

60%

80%

100%

120%

As Cd Co Cr FATE OF METALS

RESULTS

Acid Catalysed Results

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•  Impact of metals on extraction: –  Control: 80% ± 7% –  Metals : 89% ± 7%

•  Impact on Lipid Profile: –  Change in Profile –  Metals decrease lipid content

0%

20%

40%

60%

80%

100% Recovery Efficiencies

0% 5%

10% 15% 20% 25% 30% 35% 40%

14:0 16:0 16:1 18:0 18:1 18:2 20:5 FAME

Lipid Profiles

Transesterification impact: 9% increase in lipid recovery efficiency Combined impact (productivity & recovery): 51% decrease in lipid

production

ICPMS: Fate of Metals •  ICPMS analyses of the biodiesel, and all by-

products

13 * Metals Mn and Zn removed due to contamination

0% 10% 20% 30% 40% 50% 60% 70% 80% 90%

100% 110%

As Cd Co Cr Cu Ni Pb Se Sb V Biodiesel LEA Methanol / Water Losses Other

** Metals Sn and Hg conc. below ICPMS detection limit

Majority of heavy metals found in LEA and Methanol / Water by-products.

Minimal Biodiesel Contamination

TRANSESTERIFICATION

Supercritical Methanol Results

14

PRODUCTION PROCESS

CO2

PHOTOBIOREACTORS

ALGAE

BIOFUEL

LEA COAL POWER PLANT

HEAVY METALS &

ACID CATALYZ

ED

SUPERCRITICAL

METHANOL

0% 5%

10% 15% 20% 25% 30% 35% 40%

LIPID YIELD

PRODUCTIVITY

0%

20%

40%

60%

80%

100%

120%

As Cd Co Cr FATE OF METALS

RESULTS

Supercritical Methanol Results

15

•  Impact of metals on extraction: –  Control: 98% ± 8% –  Metals : 100% ± 3%

•  Impact on Lipid Profile: –  Change in Profile –  Metals shifted lipid content

Combined impact (productivity & recovery): 55% decrease in lipid production

0%

20%

40%

60%

80%

100%

Recovery Efficiencies

0%

5%

10%

15%

20%

25%

30%

35%

14:0 16:0 16:1 18:0 18:1 18:2 20:5

FAME

Lipid Profiles

Transesterification impact: 2% increase in lipid production efficiency

Concentrated Growths

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Nannochloropsis salina Scenedesmus Obliquus

•  Light intensity: 1000 µmol m-2 s-1 •  Salt water species •  14 heavy metals

•  Light intensity: 200 µmol m-2 s-1 •  Fresh water species •  10 heavy metals

All metals conc. limit productivity Metals conc. over 1X limit productivity

0 1 2 3 4 5 6 7 8 9

10

Har

vest

Den

sity

(g/L

)

Metals Concentration 0X 1X 2X 5X 10X

0 1 2 3 4 5 6 7 8 9

10

Har

vest

Den

sity

(g/L

)

1X 0X 5X 2X 10X Metals Concentration

Conclusion •  Metals negatively impact system

–  Productivity decrease of 56% –  Acid Catalyzed Biodiesel yield decrease of 51% –  Supercritical Methanol Biodiesel yield decrease of 55%

•  End Fate –  Biomass sorbes majority of metals –  Media reuse plausible –  By-products (LEA and Methanol/Water) contain majority of metals –  Minimal Biofuel contamination

•  Metals impact processes and productivity –  Metals at any concentration negatively impact productivity –  Metal impact of biofuel conversion varies with conversion type

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Future Work

•  Supercritical Methanol – Fate of Heavy Metals work (ICPMS)

•  Downstream Processing – Biochemical Methane Potential Testing – Fermentation

•  Modeling – Life Cycle Analysis

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Thank You

Contact information: Derek Hess

[email protected] (208) 206-0371

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