eco-boost technical catalogue - gm...

475 530

590

550 A

220

C

170

B

>> OUTLET

<< INLET

Inlet & Outlet can be capped off as desired in order to better suit site requirements.

5221/3-5HM/IVT/GA

3HM04S 3HM05S 3HM06S 3HM07S 3HM08S 5HM04S 5HM05S 5HM06S 5HM07S 5HM08S

A 540 560 580 600 570 600 630 650B 450 480C 960 980

INLET1.25" MALE BSP THREADED 1.5" MALE BSP THREADED

OUTELET

ECO-BOOST 2 3-5HM - IVT

WEIGHT:

A3

SHEET 1 OF 1SCALE: 1: 9

DWG NO.

TITLE:

REVISIONDO NOT SCALE DRAWING

MATERIAL:

DATENAME

DEBUR AND BREAK SHARP EDGES

UNLESS OTHERWISE SPECIFIEDDIMENSIONS ARE IN MILLIMETERS

SURFACE FINISH:TOLERANCES: + / - 5mmLINEAR:ANGULAR:

APPV'D

CHK'D

DRAWN 23/09/2014LUKE ECCLESTONNOTESG.M.Treble LtdNew StreetParkfields

WolverhamptonWV4 6AN

Tel: 01902 333111

[email protected]

Technical Brochure

G M Treble Ltd, New Street, Parkfields, Wolverhampton, WV4 6AN

www.gmtreble.co.uk Tel: 01902 333111 [email protected] Fax: 01902 340941

ECO-BOOST COLD WATER BOOSTER SETS

http://www.gmtreble.co.uk

mailto:[email protected]

http://www.gmtreble.co.uk

mailto:[email protected]

G M TREBLE LTD ECO-BOOST 2017

CONTENTS

CONTENTS 2

GENERAL INTRODUCTION 3

GENERAL CHARACTERISTICS 4

COMPONENT LAYOUT 5

PUMP CROSS SECTION / MATERIALS 6

IDENTIFICATION 8

PERFORMANCE CURVES 9

QUICK SELECTION GUIDE 14

DIMENSIONS - TWIN PUMP UNITS 15

DIMENSIONS - THREE PUMP UNITS 16

ACCESSORIES 18

WRAS APPROVAL 19

Page ! of !2 19


GENERAL INTRODUCTION

The ECO-BOOST combines energy efficiency and performance whilst minimising space requirements. Manufactured with 50 years of experience, this unit is a simple, high quality solution to your boosting requirements.

Once installed the system pressure will constantly be monitored via a pressure transducer. When an outlet has been opened and a pressure drop is detected, the unit will automatically start and maintain the desired set point. Variable speed drives will only run the pump at the speed required thus saving huge amounts of energy compared to traditional methods of pump control.

The ECO-BOOST range uses the latest e-HM stainless steel pumps equipped with IE3 motors in accordance with EN standards to ensure comfort and reliability.

Our wide pump range and numerous options and accessories help us to tailor an ECO-BOOST unit to your specific requirements.

Options Include:

• Two / Three Pump Options • Variable Speed • 1phase / 3phase Input • Low Water Protection Facility • Duty/Standby with Assist • Auto-changeover • Stainless Steel Manifolds • High quality 10bar rated expansion vessels. • Volt Free Contacts for BMS. • Anti-Vibration Mounts • Overload protection by individual motor

breakers. • Pressure Switch controlled option. • Easy Maintenance

Page ! of !3 19


GENERAL CHARACTERISTICS

CONNECTIONS

ELECTRIC PUMP NOISE

3HM 5HM 10HM 15HM 22HM

Flow Range Per Pump (m3/h) 1.2 - 4.4 2.4 - 8.5 5 - 14 8 - 24 11 - 29

Flow Range Twin (m3/h) 1.2 - 8.8 2.4 - 17 5 - 28 8 - 48 11 - 58

Flow Range Three (m3/h) 1.2 - 13.2 2.4 - 25.5 5 - 42 8 - 72 11 - 87

Max Head (m) 50 50 60 60 50

Motor Power (kW) 0.75 1.1 2.2 4.0 4.0

3HM 5HM 10HM 15HM 22HM

Inlet (suction) 1.1/4” M BSP 1.1/2” M BSP 2” M BSP 2.1/2” M BSP 2.1/2” M BSP

Outlet (delivery) 1.1/4” M BSP 1.1/2” M BSP 2” M BSP 2.1/2” M BSP 2.1/2” M BSP

Power (kW) Noise LpA (dB)

0.3 52

0.4 52

0.5 52

0.55 55

0.75 55

0.95 55

1.1 60

1.5 60

2.2 60

3 60

4 60

Page ! of !4 19


COMPONENT LAYOUT

1 e-HM Multi-Stage Pump 10 Pressure Transducer

2 Isolation Valve 11 Variable Speed Inverter

3 Inlet Manifold 12 Control Box

4 Hex Nipple 13 Powder Coated Baseplate

5 Non-Return Valve 14 Anti-Vibration Mounts

6 Outlet Manifold 15 Panel Plate

7 Vessel Isolation / Drain Valve 16 Panel Support

8 Expansion Vesel 17 Hex Plug

9 Dry Gauge 18 Union

Page ! of !5 19

45

18 2

610

9 7

8

11

12

16

13

18

17

3

2

1

14 141414

16

15

8 8

11

11

1

1

16

12

Inlet & Outlet can be capped off as desired in order to better suit site requirements.

5221/HM/IVT/CL

1 e-HM Multi-Stage Pump 7 Vessel Shut Off / Drain Valve 13 Powder Coated Baseplate

2 Isolation Valve 8 Expansion Vessel 14 Anti-Vibration Mounts

3 Inlet Manifold 9 Dry Gauge 15 Panel Plate

4 Hex Nipple 10 Pressure Transducer 16 Panel Support

5 Non-Return Valve 11 Inverter 17 Hex Plug

6 Outlet Manifold 12 Control Box 18 SS Union

ECO-BOOST 2 - WRAS Component Layout

WEIGHT:

A3


DWG NO.

TITLE:


MATERIAL:

DATENAME




APPV'D

CHK'D



Tel: 01902 333111

[email protected]


PUMP CROSS SECTION / MATERIALS

Page ! of !6 1914

1, 3, 5 HM..S - HM..N SERIESELECTRIC PUMP CROSS SECTION AND MAIN COMPONENTS

MATERIALI 1-3-5 HM CON CORPO POMPA VERSIONI S

REF. NAME MATERIAL

N. EUROPE USA1 Pump body Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 3042 Impeller Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 3043 Diffuser Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 3044 Shaft Stainless steel EN 10088-1-X5CrNiMo17-12-2 (1.4401) AISI 3165 Adapter Aluminium EN 1706-AC-AlSi11Cu2 (Fe) (AC46100) -6 Seal housing Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 3047 Mechanical seal Ceramic / Carbon / EPDM 8 Elastomers EPDM9 Fill / drain plugs Stainless steel EN 10088-1-X5CrNiMo17-12-2 (1.4401) AISI 316

10 Wear ring Technopolymer (PPS)11 Bolts and screws Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 304

1- - hm- p- -en_a_tm

REFERENCE STANDARDS

TAbLE OF MATERIALS HM..S SERIES

MATERIALI 1-3-5 HM CON CORPO POMPA VERSIONI N

REF. NAME MATERIAL

N. EUROPE USA1 Pump body Stainless steel EN 10088-1-X2CrNiMo17-12-2 (1.4404) AISI 316L2 Impeller Stainless steel EN 10088-1-X2CrNiMo17-12-2 (1.4404) AISI 316L3 Diffuser Stainless steel EN 10088-1-X2CrNiMo17-12-2 (1.4404) AISI 316L4 Shaft Stainless steel EN 10088-1-X5CrNiMo17-12-2 (1.4401) AISI 3165 Adapter Aluminium EN 1706-AC-AlSi11Cu2 (Fe) (AC46100) -6 Seal housing Stainless steel EN 10088-1-X2CrNiMo17-12-2 (1.4404) AISI 316L7 Mechanical seal Ceramic / Carbon / EPDM 8 Elastomers EPDM9 Fill / drain plugs Stainless steel EN 10088-1-X5CrNiMo17-12-2 (1.4401) AISI 316

10 Wear ring Technopolymer (PPS)11 Bolts and screws Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 304

1- - hm- p-n-en_a_tm

REFERENCE STANDARDS

TAbLE OF MATERIALS HM..N SERIES

(COMPACT DESIGN)


Page ! of !7 19

15

1, 3, 5, 10, 15, 22 HM..S - HM..N SERIESELECTRIC PUMP CROSS SECTION AND MAIN COMPONENTS

MATERIALI 1-22 HM CON CAMICIA VERSIONI S

REF. NAME MATERIAL

N. EUROPE USA1 Head Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 3042 Impeller Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 3043 Diffuser Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 3044 Outer sleeve Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 3045 Shaft Stainless steel EN 10088-1-X5CrNiMo17-12-2 (1.4401) AISI 3166 Adapter Aluminium EN 1706-AC-AlSi11Cu2 (Fe) (AC46100) -7 Ring with foot Aluminium EN 1706-AC-AlSi11Cu2 (Fe) (AC46100) -8 Seal housing Stainless steel EN 10088-1-X5CrNi18-10 (1.4301) AISI 3049 Mechanical seal Ceramic / Carbon / EPDM (PN10) - Silicon Carbide/Carbon/EPDM (PN16)

10 Elastomers EPDM11 Shaft sleeve and bushing Tungsten carbide12 Fill / drain plugs Stainless steel EN 10088-1-X5CrNiMo17-12-2 (1.4401) AISI 31613 Tie rods Stainless steel EN 10088-1-X17CrNi16-2 (1.4057) AISI 43114 Wear ring Technopolymer (PPS)

1-22hm- m- _a_tm

REFERENCE STANDARDS

MATERIALI 1-22HM CON CAMICIA VERSIONI N

REF. NAME MATERIAL

N. EUROPE USA1 Head Stainless steel EN 10088-1-X2CrNiMo17-12-2 (1.4404) AISI 316L2 Impeller Stainless steel EN 10088-1-X2CrNiMo17-12-2 (1.4404) AISI 316L3 Diffuser and upper spacer Stainless steel EN 10088-1-X2CrNiMo17-12-2 (1.4404) AISI 316L4 Outer sleeve Stainless steel EN 10088-1-X2CrNiMo17-12-2 (1.4404) AISI 316L5 Shaft Stainless steel EN 10088-1-X5CrNiMo17-12-2 (1.4401) AISI 3166 Adapter Aluminium EN 1706-AC-AlSi11Cu2 (Fe) (AC46100) -7 Ring with foot Aluminium EN 1706-AC-AlSi11Cu2 (Fe) (AC46100) -8 Seal housing Stainless steel EN 10088-1-X2CrNiMo17-12-2 (1.4404) AISI 316L9 Mechanical seal Ceramic / Carbon / EPDM (PN10) - Silicon Carbide/Carbon/EPDM (PN16)10 Elastomers EPDM11 Shaft sleeve and bushing Tungsten carbide12 Fill / drain plugs Stainless steel EN 10088-1-X5CrNiMo17-12-2 (1.4401) AISI 31613 Tie rods Stainless steel EN 10088-1-X17CrNi16-2 (1.4057) AISI 43114 Wear ring Technopolymer (PPS)

1-22hm- am-n-en_a_tm

REFERENCE STANDARDS

TAbLE OF MATERIALS HM..S SERIES

TAbLE OF MATERIALS HM..N SERIES

(SLEEvE DESIGN)


IDENTIFICATION

EXAMPLE: ECO-BOOST 2-10HM04S-INV/1

Page ! of !8 19

2 10 HM 04 S INV 1

Supply Voltage 1 = 230V Single Phase 3 = 400V Three Phase

Control Method INV = Inverter Control TOS = Fixed Speed

Material Pump S = Stainless Steel (AISI 304) N = Stainless Steel (AISI 316) P = Stainless Steel (AISI 304) with Noryl Impellers

Number of Impellers

Pump Series HM = Horizontal Multi-Stage

Flow Rate in m3/h

The number of pumps


PERFORMANCE CURVES

Page ! of !9 19

0

10

20

30

40

50

60

70

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

HEAD(M

)

FLOWRATE (M³/HOUR)

3HM..S3HM04S 3HM05S 3HM06S 3HM07S 3HM08S


Page ! of !10 19

0

10

20

30

40

50

60

70

0 1 2 3 4 5 6 7 8 9

HEAD(M

)

FLOWRATE (M³/HOUR)



Page ! of !11 19

0

10

20

30

40

50

60

70

80

0 2 4 6 8 10 12 14 16

HEAD(M

)

FLOWRATE (M³/HOUR)



Page ! of !12 19

0

10

20

30

40

50

60

70

80

0 5 10 15 20 25 30

HEAD(M

)

FLOWRATE (M³/HOUR)

15HM..S15HM02S 15HM03S 15HM04S 15HM05S


Page ! of !13 19

0

10

20

30

40

50

60

70

0 5 10 15 20 25 30 35

HEAD(M

)

FLOWRATE (M³/HOUR)

22HM..S22HM02S 22HM03S 22HM04S


QUICK SELECTION GUIDE

The following chart can be used as a guide for selecting an ECO-BOOST Cold Water Booster Set to suit specific duty requirements. These have been based on a Duty/Standby application with the pumps running towards the end of the curve when possible in order to make full use of the variable speed inverter.

Pressure (BAR)

Flow Rate per/pump

40 l/min 60 l/min 80 l/min 120 l/min 140 l/min 230 l/min 340 l/min

2 3HM04S 3HM05S 5HM04S 5HM05S 10HM03S 15HM02S 22HM02S



5 3HM08S 5HM08S 5HM08S 10HM06S 10HM06S 15HM05S X

Page ! of !14 19


DIMENSIONS - TWIN PUMP UNITS

3HM04 3HM05 3HM06 3HM07 3HM08 5HM04 5HM05 5HM06 5HM07 5HM08

A 580 600 620 630 650 625 650 675 700

B 510 540

C 1000 1010

D 170

E 550

F 530

INLET1.25’ MALE BSP THREADED 1.5’ MALE BSP THREADED

OUTLET

10HM02S 10HM03 10HM04 10HM05 10HM06 10HM07

A 650 680 710 740 780

B 590

C 1080

D 170

E 550 600

F 530

INLET2” MALE BSP THREADED

OUTLET

15HM02 15HM03 15HM04 15HM05 22HM02 22HM03 22HM04

A 750 800 880 750 830

B 650 660 650 660

C 1130 1140 1130 1140

D 170 180 170 180

E 600

F 530

INLET2.5” MALE BSP THREADED

OUTLET

Page ! of !15 19


DIMENSIONS - THREE PUMP UNITS

3HM04 3HM05 3HM06 3HM07 3HM08 5HM04 5HM05 5HM06 5HM07 5HM08

A 580 600 620 630 650 625 650 675 700

B 510 540

C 1000 1010

D 170

E 550

F 530

INLET1.25’ MALE BSP THREADED 1.5’ MALE BSP THREADED

OUTLET

10HM02S 10HM03 10HM04 10HM05 10HM06 10HM07

A 650 680 710 740 780

B 590

C 1080

D 170

E 550 600

F 530

INLET2” MALE BSP THREADED

OUTLET

15HM02 15HM03 15HM04 15HM05 22HM02 22HM03 22HM04

A 750 800 880 750 830

B 650 660 650 660

C 1130 1140 1130 1140

D 170 180 170 180

E 600

F 530

INLET2.5” MALE BSP THREADED

OUTLET

Page ! of !16 19


Page ! of !17 19

590

F A

E 220

C

D

B

<< INLET

>> OUTLET

Inlet & Outlet can be capped off either

end.

Caps are supplied with the unit. 5221/3HM-5HM/IVT/WRAS

ECO-BOOST 2-GENERIC VIEWS

WEIGHT:

A3


DWG NO.

TITLE:


MATERIAL:

DATENAME




APPV'D

CHK'D



Tel: 01902 333111

[email protected]

590

F A

E 220

C

D

B

<< INLET

>> OUTLET


end.



WEIGHT:

A3


DWG NO.

TITLE:


MATERIAL:

DATENAME




APPV'D

CHK'D



Tel: 01902 333111

[email protected]

590

F A

E 220

C

D

B

<< INLET

>> OUTLET


end.



WEIGHT:

A3


DWG NO.

TITLE:


MATERIAL:

DATENAME




APPV'D

CHK'D



Tel: 01902 333111

[email protected]


ACCESSORIES

Page ! of !18 19

05/13

STOURFLEX® Is The Trading Name of J&P Supplies Ltd. Junction Road, Audnam, Stourbridge. DY8 4YH

Tel: 01384 393329 Fax: 01384 440212 E-Mail: [email protected] Web: www.stourflex.co.uk

Type JP20BS Stainless Steel Screwed

Pump Connector.

Specification Stainless steel pump connector

consisting of stainless steel convoluted

hose (grade 321), complete with

stainless steel outer protective braid

(grade 304). Fitted with fixed stainless

steel B.S.P.T male end connections

(grade 316).

Application Stourflex stainless Steel pump

connectors are designed to reduce

noise and vibration from pumps and

reciprocating machinery. They are

suitable for use on chilled water,

L.T.H.W, M.T.H.W and steam.

Maximum working temperature 300ºC.

Maximum working pressure 16 Bar.

Stourflex stainless steel pump

connectors should not be used at both

their maximum working temperature

and pressure respectively.

Maximum test pressure = 1.5 x working

pressure or 1.5 x flange rating,

whichever the lower.

Part number N.B.

(mm)

Installed

Length

(mm)

Movement

+/-

(mm)

Max

Working

Pressure

(bar)

@ 120°C

Test

Pressure

(bar)

JP20BS-15 15 220 2 16 24

JP20BS-20 20 220 2 16 24

JP20BS-25 25 250 2 16 24

JP20BS-32 32 300 2 16 24

JP20BS-40 40 300 2 16 24

JP20BS-50 50 350 2 16 24

Additional end connections available.

Suffix: BS – Fixed stainless steel barrel nipple B.S.P.T

B – Fixed carbon steel barrel nipple B.S.P.T

HS – Fixed stainless steel hexagon nipple B.S.P.T

H – Fixed carbon steel hexagon nipple B.S.P.T

Please refer to Stourflex Type JP250 stainless steel screwed universal movement hose

assembly where larger movements or higher pressures are required.

All Stourflex products should be installed in accordance with our fitting instructions.

All hose lengths have a tolerance of up to 5%.

Certificate No: 0812078

Flexibles Code

Stainless Steel 304 Pump Flexible DN32 JP20BS-32




Threaded Flanges Code

PN16/4 Stainless Steel 316/L DN32 F1641.25




Float Switches Code

Potable Low Water Float Switch - 10m (WRAS approved material) FLO107-10

Potable Low Water Float Switch - 20m (WRAS approved material) FLO107-20


WRAS APPROVAL

Page ! of !19 19

Certificate No.

Secretary

This certifies that

has had the undermentioned product examined, tested and found, when correctly installed, to comply with the requirements of the United Kingdom Water Supply (Water Fittings) Regulations and

Scottish Water Byelaws.

The certificate by itself is not evidence of a valid WRAS Approval. Confirmation of the current status of an approval must be obtained from the WRAS Directory (www.wras.co.uk/directory)

The product so mentioned will be valid until the end of:

Chairman, Product Assessment Group

October 2014

G M TREBLE LTD

ECO-BOOST RANGE OF BOOSTER SETS

September 2021

1609086

eco-boost technical catalogue - gm...

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