dust handing

Dust Collector

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Clean Environment Partnerconsidering environment and safetyKyung Chae Choi -CEO , Hansung Corp.

Dust from production process may not only affect to product quality but fatal to workers’ health.Therefore, dust collector role is extremely important to remove dust from industrial fields.Hansung Corp developed ‘DUST KING’ the down flow dust collector by our own technology in 2002. We are the leader in workers’ health & environment and energy recycling area, and wish you can meet our advanced dust collector and engineering at any time.

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Established

Head Office

/Factory

Capital

4 Sep 1990

2748 Gimpo Gold Valley, Hakun-ri,

Yangchon-myeon Gimpo-si, Gyeonggi-do

500 millions KRW

Company Profile

10-0585911

10-0033975

10-0028200

10-0854510

10-0028190

10-0033976

0358230

0214283

0236972

0236994

20-0004851

0555024

0574655

Facility for protecting of environmental contamination (pending)

Special construction business (metal structure window)

License for construction (machinery)

Patent

New design

Trademark

Reg.

Retaining

License

Filter

Silo top type dust collector

High temperature dust collector

Air purifier for rail track

Dust collector with blow tube

Dust remover for railroad vehicle maintenance

Dust collector

Fume collector

Impinged scrubber

Hood for dust collecting device

Filter fixture for horizontal type dust collector

DOWNFLOW

DUST-KING

Patent/New Design/Product Registration

Yonsei Univ.

Prime Minister

Prime Minister

SME prize

Good Work

Good employee (two times) Hyundai Heavy Industry

2006 Yonsei Grd. School Engineer

2006 Korea Technology Contest

2005 Industry & Resource New Technology

Kimpo Productivity Improvement

LG Chemical

China LG-DAGU

Prizes

2010

2008

2007

2007

2006

2005

2004

2003

2002

FOOMA JAPAN 2010 in Tokyo JAPAN

Dubai WETEX 2008 and 6 others

A-PACKING in Osaka Japan

Hanoi EXPO in Vietnam

International Packing Show and 5 others

Korea Technology Contest and 7 others

International Machine Automation Show and 6 others

Korea Machinery Show

International Environment Technology Show and 2 others

Exhibition Show Participation

2009. 10

2008. 12

2008. 10

2008. 09

2008. 08

2007. 10

2006. 12

2006. 12

2006. 08

2006. 05

2006. 04

2006. 04

2005. 10

2004. 07

2002. 02

2001. 01

2000. 08

1992. 07

1991. 04

1990. 12

1990. 09

1990. 09

Relocation 2748 Gimpo Gold Valley, Hakun-ri,

Yangchon-myeon Gimpo-si, Gyeonggi-do

Received Million Dollar Tower prize

Nominated Prospective SME of Gyeonggi

Certified ISO14001

Nominated as Export Prospective SME

Exported US$2 millions of DUSTKING to Japan

Received Yonsei Grd. School Engineer

Qualified superior product by National Procurement Agent

Participated Russian Market Development Team

Nominated Venture Investment Firm by Gyeonggi

Participated Japan Investment Trade Team

Participated India Market Development Team

Received prize from Prime Minister

Exported US$500,000 of DUSTKING to China

Developed DUSTKING as the first in Korea

Business Registration to National Procurement Agent

Built Gimpo factory (ground 2000 pyung, bldg 870 pyung)

News interview (KBS 9 O’clock news)

Registration to POSCO vendor

Obtained environment license from Seoul

Registration to LG Chemical vendor

Established Hansung Corp.

History

EU Certificate

ISO 9001

ISO14001

Superior Product Certificate

Technology Innovation SME

Dust Collector Venture Co.

Kyungkido Prospective SME

Export Prospective SME

Industrial Family SME

Industry-Education agreement with Southern Power

Plant & In Ha Univ.

Certification

ICL Korea Certificate

Korea KC Center

National Procurement

SMBA

KIBO

Kyungkido

SMBA

SMBA of Gyeonggi

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Down flow system

Modularizing baghouse design

Compact design

Prompt delivery in 48 hours

Horizontal type

Open door type

Down Flow System

From 10m3/minTo 3,500m3/min

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Horizontal filter installation type from vertical

Structure that dusts drop by air flow and lay up in

dust box without flowing in whirls and re-scattering

in dust collector.

No dust which can not drop down to Hooper due to

upward flow go into filter to shorten filter longevity,

and dust collecting efficiency does not lower by

increase of differential pressure.

It’s not required to enlarge the dust collector

volume in order to reduce ascent speed, so more

dust collecting capacity is available with minimum

installation space.

No rotary valve is required.

Conventional Dust Collector DUST KING

AIR HEADER +PULSE V/V

CLEAN AIR

DUST AIRCLEAN AIR

AIRHEADER

DUST AIR

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99.95% over up to 0.2㎛~2㎛

Modular Baghouse Design

Utilizing space economically

Pleated Filters

Bag replacement

Collectable from 0.2㎛High Efficiency Dust Collector DUSTKING™

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Standardized system increases dust collection capacity from 10m3/min to 3,500m3/min

by simply laying up standard modules which are pre-manufactured.

Reducing installation cost, transportation fee, crane charges and etc.

Saving installation cost by simplifying of site work.

Saving labor cost by replacing welding parts with bolt assembling.

Being available to install at corner of work area by designing to utilize utmost work space.

The size of bag housing is smaller than other manufacturer’s one. The design using down flow characteristics and use of

pleated bag enable to reduce area to 1/2, volume to 1/5, so surplus space can be utilized for other application.

Available air cleaning and washable

Filtering area is ø190 x 800L(4m2) and ø190 x 1200L(6m2) which secures more

than 10 times of filtering surface and improves filtering surface per unit volume

significantly.

Using low pressured air (2.5kg/cm2) provides longer bag longevity and saves

energy.

To replace filter and maintenance service in

conventional dust collector, it requires to open hatch

cover and has to disassemble blow tube, Venturi

and bag cage, but in Dust King, vertical door can be

opened at ground level so labor cost can be saved.

There is no worker’s safety control issue in

maintenance service.

Any worker can manage without special training.

Even system operator can replace simply.

No special tools are required in maintenance.

Conventional Dust Collector

Conventional Dust Collector

DUST KING

DUST KING

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Hopper Type - DKH

DKH-4 DKH-6 DKH-12

560Ø200

790Ø250

1070

1120Ø350

1120

1120

500 500500

1300

800

1000

1200

630 76

030

0

1630

2260

530

Model No.

Process flow(m3/min)

FilteringAream2

FilteringVelocitym/min

Staticpressure(mmAq)

MotorKw(Hp)

Numberof filter

Inlet Duct(Ø)(mm)

Min.~Max.

DKH-4 20~25 16 1.0~2.0 200~350 2.2 (3) 4 200

DKH-6 25~50 24 1.0~2.0 200~350 3.7 (5) 6 250

DKH-12 50~100 48 1.0~2.0 200~350 5.5 (7.5) 12 350

DKH-24 100~200 96 1.0~2.0 200~350 11 (15) 24 450

DKH-48 200~400 192 1.0~2.0 200~350 22.5 (30) 48 650

DKH-72 300~600 288 1.0~2.0 200~350 30 (40) 72 750

- Processing flow and filtering velocity may vary by the sort of dust.

- SS400-SUS304 is available for filter housing material.

- Compressor air pressure : applying 2.5kg/cm2 ~4.5kg/cm2

- Power : Optional from 220V single phase, 220/380V 3 phases, 440V 3 phase

>> SPECIFICATION

DKH-24

1120

1470

500

Ø450

1020

1500

DKH-72

Φ750

2140 1470

1120

2350

2280

450

5080

1520

300

DKH-48

21401470

1120Ø650

400

1520

2350

4270

3320

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Model No.


FilteringAream2



MotorKw(Hp)

Numberof filter

Inlet Duct(Ø)(mm)

Min.~Max.

DKHL-12 70~140 72 1.0~2.0 200~350 5.5 (7.5) 12 400

DKHL-16 100~200 96 1.0~2.0 200~350 11 (15) 16 450

DKHL-24 150~300 144 1.0~2.0 200~350 15 (20) 24 550

DKHL-32 200~400 192 1.0~2.0 200~350 19 (25) 32 600

DKHL-40 250~500 240 1.0~2.0 200~350 22 (30) 40 650

DKHL-48 300~550 288 1.0~2.0 200~350 30 (40) 72 750

DKHL-72 400~800 432 1.0~2.0 200~350 - 72 950

DKHL-96 600~1000 576 1.0~2.0 200~350 - 96 1000

DKHL-144 800~1500 864 1.0~2.0 200~350 - 144 1300

Hopper Type - DKHL

>> SPECIFICATION

1. Rotary V/V , Screw Conveyor, Compressor

2. Power 50Hz

3. Filter bag (General, static dischargable)

4. Platform

Option

DKHL-12 DKHL-16 DKHL-24

1170

1170 1640

11701670

Ø450

Ø550

1670

Ø400

2550

1400

DKHL-96

2820

5430Ø1000

1884

590

4066

6540

DKHL-144

2820

5430 Ø1300

2785

4065

7450

600

DKHL-72

16702440 Ø950

2700

2580

450

5730

DKHL-32

16701670

400 40

0

1240 1520

1850

1850

3490 3770

Ø600Ø600

DKHL-40 DKHL-48

16702440 Ø750

2700

1720

450

4870

900

250

300

1240

1400 17

2618

0030

0

3826

2940

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DKSN-4 DKSN-6

DKSN 4 DKSN 6

530

200

730

730

530

200

730

730

76011201120530

870870

Model No.


FilteringAream2


Numberof filter FAN

Min.~Max.

DKSN-4 20~25 16 1.0~2.0 4 Option

DKSN-6 25~50 24 1.0~2.0 6 Option

DKSN-12 50~100 48 1.0~2.0 12 Option

DKSNL-12 70~140 72 1.0~2.0 12 Option

>> SPECIFICATION

No platform is required for maintenanceThe others (Exist Design) DUST KING

SILO Bin Vent Dust collection - DKSN

LG Chem. (P&C) LG Chem. In Kwangzhou China LG Chem. Yeosu (PVC) LG Chem. Yeosu (ABS)

Orion Duksan

Patent 10-0866169

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DKSN 12

DKSNL-12

900

250

1150

1150

1170 1670

1270

DKSN-12

1010

1010

760

250

1120 1120

870

No platform is required for maintenance

LG Chem. (P&C) SILO & BIN Type Dust Collector

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Model No.


FilteringAream2



MotorKw(Hp)

Numberof filter

Inlet Duct(Ø)(mm)

Min.~Max.

DKD-2 10~20 8 1.0~2.0 150~250 2.2 (3) 2 150

DKD-4 20~40 16 1.0~2.0 200~300 2.2 (3) 4 195

DKD-6 25~50 24 1.0~2.0 200~300 3.7 (5) 6 195

DKD-12 50~100 48 1.0~2.0 200~300 5.5 (7.5) 12 350

>> SPECIFICATION

Patent 10-0895990

GRINDING

WORKING TABLE

25Kg BAG DUMPING

WOOD CUTTING

MIXING

FLACON BAG DUMPING

STEEL CUTTING

WORKING BOOTH

Drawer Type - DKD

DKD-4

700

200

1120

400

Ø195

750

530

650

1930

DKD-6

DKD-12

7901120

400350

Ø195

1050 1120

500500

750

630

650

875

760

1200

2835

2030

DKD-2

Ø150

1200560

680 11

80

400

Application for DUSTKING

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·Easy installation and replacement

·Larger filter area than general bag

·More pleats

·Less air consumption

·Available air and washable

·Polyurethane material for top/bottom

·Reduction maintenance cost

Advantage of filter

General/NL Antistatic/AL Water proof/PTFE Antistatic+Water proof/ALU+PTFE

General Information < General characteristics

Base metal Polyester Polyester Polyester Polyester

Surface finishing n/a Aluminum coating AntistaticPTFE Coating

Oleo/ HydrophobicALU+PTFE Coating Antistatic

Oleo/ Hydrophobic

Filter size 2 Decitex 2 Decitex 2 Decitex 2 Decitex

Color White Gray White Gray

Weight 260 g/m2 265 g/m2 265 g/m2 270 g/m2

Thickness 0.6 mm 0.6 mm 0.6 mm 0.6 mm

Air Permeability At 200Pa. 570 m3/m2h 520 m3/m2h 520 m3/m2h 510 m3/m2h

Temperature condition 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture) 120˚C(Dry) 90˚C(Moisture)

Chemical Resistance < Chemical characteristics

Oil & water resistance Good Good Excellent Excellent

Hydrolysis Resistance Fair Fair Good Excellent

Acid resistance Good Good Good Good

Alkali resistance Fair Fair Good Good

Electrical resistance in Ohm n/a 1.0 X 103 n/a 1.0 X 103

Dust release Excellent Excellent Excellent Excellent

Filter Test < Filter test

Application Category After BIABIA Test

U.S.G.CNr. 9508410 / 6210

U.S.G.CNr. 9508410 / 6210

U.S.G.CNr. 9508410 / 6210

U.S.G.CNr. 9508410 / 6210

Dust collecting efficiency 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛ 99.95% on 0.2㎛~2㎛

Applicable area

metal, wood,chemical, cement,food, paper,pharmaceutical,welding smoke,shot blasting,foundry dust,metallic fume

metal, wood,chemical, cement,food, paper,pharmaceutical,welding smoke,shot blasting,foundry dust,powder

metallurgical powderoily weld fumepharmaceutical,welding smoke,shot blasting,foundry dust,powder

activated carbon,pharmaceutical,powder paint,welding smoke,shot blasting,foundry dust,uranium

Filter Cartridges for Dustking

Conventional Dust CollectorDUST KING

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▪ Fume is a solid material with it diameter of 1㎛ or less, generated in process of physical or chemical reaction such as combustion and sublimation, and its collecting facility is decided according to characteristics and structural form. The monomer fume, generated in process of pressing and injection, is effectively collected by diatom, a colloid material that has excellent adsorbability and porosity.

▪ Our patented fume collector absorbs fumes by passing gas through the diatomite-coated filter bag of a dust collector.

▪ The repetitive operation of mist removing, diatomite coating and collecting gives effective performance to investment cost and maintenance cost. Our system is widely used for plastic compounding factory.

Fume Collector

Fume Collector

Features

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Simple structure and easy operation due to using a general

bag filter dust collector.

Excellent fume eliminating performance to investment cost

(Stylene monomer elimination rate: 95%)

Relatively low monthly diatom consumption (monthly

consumption: capacity x 1.2kg) and easy maintenance

Diatom Consumption (kg/month): The above values in the

table can vary according to operational experience and

conditions of a site.

Applications

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Plastic Compounding Factories: ABS, PS, PP, HDPE, LDPE,

Etc.

Hydrocarbon Monomer (SM, AN, BD, etc.) and adhesive

materials (vapor, oil mist, etc.) generating places.

Asphalt and diesel fume generating places.

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▪ A/C Tower uses “activated carbon, having a large inner surface area with porous fine holes and high adsorption performance”, to collect solutions, to eliminate odors and to purify gas in processes.

▪ Activated carbon shows excellent effect in adsorb organic vapor, and adsorbs most of organic gases regardless of density and moisture containing ratio.

▪ Adsorption process can be divided into the adsorption process and the regeneration process, in which the adsorbed material is separated and removed mostly with overheated water vapor (340℃, 0.3 kg/㎠G).

▪ Our model is a kind of the fixed bed absorber. For the continuous treatment of inflow gas, two of the AC Towers are installed in parallel to adsorb dust and regenerate air by turn.

A/C Tower

Features

Simple Operation and Manipulation / Low Maintenance Cost due to Reuse of

Active Charcoal

Activated carbon, used as an adsorber, is effective in adsorbing organic vapor,

and separates and collects wide range of solutions with low boiling points.

Regeneration of active charcoal is simple when the adsorbing performance gets

deteriorated during operation.

Due to the short time required for adsorption, the installation space is not large

considering treatment capacity.

Excellent Collecting Ratio for Organic Gas (98%)

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Adsorbable Gases

VOC, Most of NOX and SOX

※Non-Adsorbable Polluted Gases: H2S, SO2, CH3SH, NO3, Some of Livestock Odors

Applications

Chemical Plants, Paint Manufacturing Factories, Printing Solutions, Plastic, Extracting

Process, Fermentation Process, Food Industry, Leather Factories, etc.

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This central dust collection cleaning system sucks up scattering dust or powder from

factory floor through powerful fan to make clean work place as well as providing

workers’ health and their safety. For this system, one dust collector is to be installed

outside with piping lines to each floor and flexible hose is to be connected to the pipe

line to clean up inside floor.

Overview

1) Fixed type

2) Portable type

TYPE

LG Chem. (ABS) Daelim Industry

Central Dust Collection Cleaning System - DKVC

Patent 10-0917258

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1) Multi-user(2-3) can use simultaneously

2) No requiring to carry heavy portable

cleaner

3) Simple one-touch coupling type

4) No broom is required

User friendly cleaning type

DKVC-4 DKVC-6

Compact design Easy operation and control

Model No.


FilteringAream2


Numberof filter

Min.~Max.

DKVC-4 10~20 16 2,000~2,500 4

DKVC-6 20~30 24 2,500~3,000 6

>> SPECIFICATION

·Traditional type : External dust collector

·Traditional broom cleaning ·Central dust collecting cleaning

·ONE-TOUCH Quick fastening coupling

·Convenient way of dust disposal ·Easy controllable

digital timer

·Hansung type : Dust collector for cleaning

Central Dust Collection Cleaning System - DKVC

560 1120 790 1120

3000

2425

730

3155

3155

2425

730

3000

2425

730

730

2425

3155

3155

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Surprising Capability

Powerful Adsorption - Superior System

MODELDIMENSION (mm) Booth

weight(kg)

Fan & Motor Filter Q’ty

W L H

DKPB-04 1080 1700 1840 110 60m3/min 430Ø 0.75kw 2 x 2 = 4

DKPB-06 1580 1700 1840 160 90m3/min 500Ø 1.5kw 2 x 3 = 6

DKPB-09 1680 1200 1760 200 135m3/min 580Ø 2.2kw 3 x 3 = 9

DKPB-12 2180 1200 1760 250 180m3/min 675Ø 3.7kw 3 x 4 = 12

DKPB-16 2180 1600 2360 300 240m3/min 770Ø 3.7kw 4 x 4 = 16

DKPB-20 2680 1600 2360 330 300m3/min 835Ø 5.5kw 4 x 5 = 20

DKPB-24 3180 1600 2360 400 (180m3/min 675Ø) x 2, 3.7kw x2 4 x 6 = 24

DKPB-28 3680 1600 2360 465 (210m3/min 770Ø) x 2, 3.7kw x2 4 x 7 = 28

>> SPECIFICATION

DKPB-2 DKPB-4 DKPB-6 DKPB-9 DKPB-12 DKPB-16 DKPB-20

Dry Paint Booth - DKPB

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- Variable size.

- No fly painting ash.

- Modular mass production.

- Immediate supply

- No water curtain

- No cleaning or repairing of pump, valve and

water tank.

- Over 99.5% mists are directly absorbed.

- Good energy efficiency and safety.

| No needs water | | Improvements of dry process |

Each different direction filter set 10 pieces.- 19 times adsorption area from filter’s surface to inside.

- None flameable filter material.

Perfect efficiency- 10 layer filter layer, cubic holes.Adsorption all kind of pigment, oil, dyes, mist, glass, fiber, plastic…etc.

13 mmAq - average pressure drop.

- NCT processing and assembling.

- Production and installment is convenience.

- Caster is useful for moving.

- No need to clean the booth.

- No fly away ash and stick.

- The worker isn’t covered by mist.

Dry Paint Booth Design

Advantages of Dry Paint Booth Filter System.

Characteristics of Dry Paint Booth Filter

Disuse

New filter

1’st filter

2’nd filter

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Retaining licenses Plague of appreciation

Commendations

Trade marks and patents

ISO 14001 ISO 9001(Hopper Type) (Hopper Type) (Hopper Type)

Certificates for dust collector

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galleryCommendations

Head officeand factory

Overseas market Development & others

Prime Minister - 2006 Korea Technology Contest Yonsei Univ. - 2006 Yonsei Grd. School Engineer

Industry - Education agreement with Inha Univ. Application of new technology

Packing show in Japan Sri Lanka Buyer

Testing for CE certificateExpo in SaudiGyeonggi governor in Vetnure technology forumParticipation of Japan Investment

Head office in Yoido Kimpo factory Kimpo factory

Prime Minister - 2006 Korea Technology ContestSME Great prize

KBS TV Interview

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reviewPlant, EnvironmentalFacility Division

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Export Division

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gallerySteel . Power Plant

Chemical, Plastic, Rubber

Food, Pharmacy

▲ 기존 타입 500 CMM

▲ 더스트킹 1,200 CMM

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Laser, Plasma, Welding fume

Electronics, Semiconductor

Nuclear(Uranium) Railroad Vehicle Maintenance

Cement, Short Blast, Wood

Battery(Graphite), Toner, Carbon Black Others

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Des

ign

by D

OR&

Part

ners

201

0.08

.17

/ 02-

458-

9415

T E L£”0 7 2 - 2 3 4 - 0 7 8 1ƒUF A X£”0 7 2 - 2 3 4 - 0 7 5 1 T E L£”0 7 2 - 2 3 4 - 0 7 8 1ƒUF A X£”0 7 2 - 2 3 4 - 0 7 5 1 T E L£”0 7 2 - 2 3 4 - 0 7 8 1ƒUF A X£”0 7 2 - 2 3 4 - 0 7 5 1 T E L£”0 7 2 - 2 3 4 - 0 7 8 1ƒUF A X£”0 7 2 - 2 3 4 - 0 7 5 1

Module type dust collector by down flow

Business Areas

Dust CollectorsFume CollectorsVacuum CleanerCyclone & Multi-CycloneWet Scrubber / Impinjet ScrubberActivated Carbon TowerDry Paint BoothPyro Screen

Silo & HopperCone Roof TankPressure VesselPneumatic conveying SystemColumn / TowerPipingStructureEquiqment Installation Work In Plant

Plant BusinessEnvironmental Facilities Business

http://www.dustking.com ● [email protected]

2748 Gimpo Gold Valley, Hakun-ri, Yangchon-myeon Gimpo-si, Gyeonggi-do, 415-843 Korea

TEL : +82-31-988-5771

Japan, Hungray, Saudiarabia, UAE, China, Indonesia, Vietnam, Philippines, Srilanka, Taiwan, Russia

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