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Ductile Iron Pipe & Fittings

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Page 1: Ductile Iron Pipe & Fittings - OKorderfile1.okorder.com/cnbmcms/uploadfiles/attach/2011/03/24/33790d8486... · Pipe (K9) Fittings Pipes With Weld-on ... Dimensions of Push-on Joint

Ductile Iron Pipe & Fittings

Page 2: Ductile Iron Pipe & Fittings - OKorderfile1.okorder.com/cnbmcms/uploadfiles/attach/2011/03/24/33790d8486... · Pipe (K9) Fittings Pipes With Weld-on ... Dimensions of Push-on Joint

COMPANY PROFILE

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China National Building Material Group Corporation

CNBM, China National Building Material Group Corporation is the largest group corporation in China’s building materials industry.

Founded in 1984 with the approval from the State Council of China, it has become a national flagship in the building materials industry and one of the central governmental companies under the direct administration of China State-owned Assets Supervision and Administration Commission of the State Council (SASAC).

CNBM Group is integrated with four business segments: Manufacture, R&D, Sets of equipment and Logistics trading. As for today, it directly manages 20 wholly-owned enterprises, and 6 share controlling listed companies which including 2 overseas. The total assets of CNBM Group exceeded USD 15 billion till Jun. 2009.

CNBM International Corporation

As one of the primary subsidiaries of CNBM Group, CNBM International Corporation has grown into a leading production base and renowned supplier of Ductile Iron Pipe systems of potable/waste water in China. We are constantly looking to develop high quality products to ensure the longest service life and wonderful performance.

CNBM Pipeline (CMAX) regards quality as the essential factor leading to successful business. Every pipe is manufactured and tested in accordance with IS02531/EN545 (water application) or EN598 (sewerage application). All of our products are manufactured under quality management system ISO9001:2008. Through years of efforts, CNBM Pipeline has built up great reputation in quality and service among customers all over the world.

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Product Information

Page 5: Ductile Iron Pipe & Fittings - OKorderfile1.okorder.com/cnbmcms/uploadfiles/attach/2011/03/24/33790d8486... · Pipe (K9) Fittings Pipes With Weld-on ... Dimensions of Push-on Joint

Applicable standard

SpecificationsStandards

European International

General technical specification for ductile iron pressure pipelines EN 545 ISO 2531

Socket pipes EN 545 ISO 2531

Flanged pipes EN 545 ISO 2531

Socket fittings EN 545 ISO 2531

Flanged fittings EN 545 ISO 2531

Flange dimensions (fixed and loose) - ISO 7005-2

Joint gaskets. Material specifications EN 681-1 ISO 4633

Pipe zinc coating EN 545 ISO 8179-1

Polyethylene sleeving EN 545 ISO 8180

Polyethylene external coating for pipes EN 545 ISO 2531

Polyurethane external coating for pipes EN 545 ISO 2531

Cement mortar pipe lining EN 545 ISO 4179

Model for quality assurance in design/development, production, Installation and serving EN 29001 ISO 9001

Model for quality assurance in production and installation EN 29002 ISO 9002

ISO 2531:1998

EN545:2002

ISO 9001:2000

ISO 9001:2008

Nominal diameter (mm) Minimum wall thickness of cement lining (mm)

80≤DN≤300 3

350≤DN≤600 5

700≤DN≤1600 6

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Production Process

Pig iron

Molten iron

Hydraulic test

Annealing

Cement lining

Curing of cement

Oversea shipping

Finished product stacking

Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test

Pig iron

Molten iron

Hydraulic test

Annealing

Cement lining

Curing of cement

Oversea shipping

Finished product stacking

Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test

Page 7: Ductile Iron Pipe & Fittings - OKorderfile1.okorder.com/cnbmcms/uploadfiles/attach/2011/03/24/33790d8486... · Pipe (K9) Fittings Pipes With Weld-on ... Dimensions of Push-on Joint

Pig iron

Molten iron

Hydraulic test

Annealing

Cement lining

Curing of cement

Oversea shipping

Finished product stacking

Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test

Pig iron

Molten iron

Hydraulic test

Annealing

Cement lining

Curing of cement

Oversea shipping

Finished product stacking

Spheroidization agent Furnace refining Centrifugal casting Zinc coating Bitumen coating Finished product test

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Production Flow Chart

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Nominal

Diameter

Works Test Pressure (bar)

Pipe (K9) Fittings

Pipes With Weld-on or

Screwed-on Flange

DN PN10 PN16 PN25 PN40

80 to 300 50 25

16 25 32 40350 to 600 40 16

700 to 1000 32 10

1100 to 2000 25 10

Specifications

Nominal wall thickness of pipes:e=K (0.5+0.001*DN)Where, DN: Nominal diameter; K: Coefficient (K=7, 8, 9, 10, 11, 12…)Nominal wall thickness of pipe fittings: e=7+0.014*DN (K=14)e=6+0.012*DN (K=12)

Standard Wall Thickness

Nominal

DiameterWall Thickness (mm)

DNPipe Fittings

K8 K9 K10 K12 K12 K14

80

6.0

6.0 7.0 8.1

100 6.1 7.2 8.4

150 6.3 7.8 9.1

200 6.4 8.4 9.8

250 6.8 7.5 9.0 9.0 10.5

300 6.4 7.2 8.0 9.6 9.6 11.2

350 6.8 7.7 8.5 10.2 10.2 11.9

400 7.2 8.1 9.0 10.8 10.8 12.6

450 7.6 8.6 9.5 11.4 11.4 13.3

500 8.0 9.0 10.0 12.0 12.0 14.0

600 8.8 9.9 11.0 13.2 13.2 15.4

700 9.6 10.8 12.0 14.4 14.4 16.8

800 10.4 11.7 13.0 15.6 15.6 18.2

900 11.2 12.6 14.0 16.8 16.8 19.6

1000 12.0 13.5 15.0 18.0 18.0 21.0

1200 13.6 15.3 17.0 20.4 22.8 23.8

Works Hydraulic Test Pressure

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Mechanical Properties

Item

Tensile Strength

N/mm2

Elongation

%

Proof Stress

N/mm2 Hardness

HBDN80 TO DN2600

DN80 TO

DN1000

DN1100 TO

DN2000

DN80 TO

DN1000

DN1100 TO

DN2000

Pipe ≥420 ≥10 ≥7 ≥270 ≥300 ≤230

Fittings ≥420 ≥5 ≥300 ≤250

* Proof stress shall be measured upon agreement only.

Standard Lining and Coating

Internal LiningInternal Lining Pipe & Fittings

Standard Coating Blast furnace cement mortar

Reinforced Protections High alumina cement mortar

Special Coatings Please consult us

External CoatingExternal Coating Pipe & Fittings

Standard Coating Metallic zinc + Bituminous paint

Reinforced Protections Polyethylene sleeve applied

Special Coatings Polyurethane or polyethylene coating

* Other types of coating or lining may be applied upon request.

Chemical analysis Metallographic test Mechanical performance test Samples

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Dimensions of Push-on Joint T Type Ductile Iron Pipe K9

DN (mm) DE (mm) Wall

Thickness

(mm)

Approximate

Weight of Socket

(kg)

Weight of Straight

Section (kg/m)

Weight of Each

Unit (kg/6m)Nominal Diameter Outside Diameter

80 98 6.0 3.4 12.2 77

100 118 6.1 4.3 15.1 95

150 170 6.3 7.1 22.8 144

200 222 6.4 10.3 30.6 194

250 274 6.8 14.2 40.2 255

300 326 7.2 18.6 50.8 323

350 378 7.7 23.7 63.2 403

400 429 8.1 29.3 75.5 482

450 480 8.6 38.3 89.7 577

500 532 9.0 42.8 104.3 669

600 635 9.9 59.3 137.3 883

700 738 10.8 79.1 173.9 1123

800 842 11.7 102.6 215.2 1394

900 945 12.6 129.0 260.2 1690

1000 1048 13.5 161.3 309.3 2017

1100 1152 14.4 194.7 362.8 2372

1200 1255 15.3 237.3 420.1 2758

1400 1462 17.1 385.8 547.2 3669

1600 1668 18.9 375.4 690.3 4517

* Any other questions, please feel free to consult us.

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Lifting, Transport, Stacking and Assembly

Put a gasket into socket Spigot cleaning & lubricating

Lifting

Transport

Stacking

Assembly

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Ductile Iron Pipe Fittings

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Push-on Joint Type

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Flanged Spigot

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Flanged Socket

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All Socket Tee

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All Flanged Tee

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All Flanged Tee

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Gasket

PE SleevingPolyethylene sleeving is a tubular film of low density polyethylene

slipped over and snugly to a pipe at the time of laying. It is used

to supplement the basic pipe coating (metallic zinc + bituminous

paint) in certain cases of highly corrosive soils, or in the presence

of stray currents.

Standards: EN 545, ISO8180

Lubricating PasteThe lubricating paste:

- reduces jointing force,

- is easily applied on site,

- is water-resistant,

- can be used over a wide temperature range (-20℃ to +60℃),

- Translucent and odourless, it:

* does not affect drinking water quality,

* inhibits bacterial growth.

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Bolts and Nuts

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HEAD OFFICEAdd: 17th Floor, No.4 Building, Zhuyu Business Center, No.9 Shouti South Road, Haidian District, Beijing 100048, China. Tel: +86 10 6879 6395, 6879 6389Fax: +86 10 6879 6304Mobile: +86 10 138 1102 1126 (Mr. Elvis Yang)E-mail: [email protected] [email protected]: www.idipipe.com

U.S.A.CNBM USA CORPORATIONAddress: 650 Camino De Gloria, Walnut CA 91789Tel: +1 626 810 6368 Fax: +1 626 810 6853 Mobile: +1 626 715 6060 (Ms. Lina)E-mail: [email protected] [email protected] U.A.E.CHINA NATIONAL BUILDING MATERIAL GROUP FZEAddress: P.O. Box: 299362, Room1109, Jafza View 19, Jebel Ali Free Zone, Dubai, UAE Tel: +971 4 884 9096 +971 4 288 1508Fax: +971 4 884 9091 +971 4 288 1538Mobile: +971 50 479 2568 (Mr. Owen) +971 50 860 6948 (Mr. Eric)E-mail: [email protected] [email protected]

IRANCNBM INTERNATIONAL IRAN OFFICEAddress: No.294, blvd Mokhberi, North Sattari Exp.way, Tehran, IranTel: +982 1 444 00 427Fax: +982 1 444 01 884Mobile: +98 912 5491 885 (Mr. Salih) +98 937 0169 980 (Mr. Flynn)E-mail: [email protected] [email protected] RUSSIAJIANHUA CO., LTD.Address: 115201, Russia, Moscow, Kashirskiy Proezd, 17/24Tel: +7 499 794 5371Fax: +7 495 748 0366Mobile: +7 926 530 7715 (Mr. Zhang) E-mail: [email protected]

SAUDI ARABIACNBM K.S.A. BRANCHAddress: P.O. Box: 365028 Riyadh 11393 K.S.A. Tel: +966 1 465 8889 Fax: +966 1 461 1279Mobile: +966 54 699 7153 (Mr. Thomas Fei)E-mail: [email protected]

U.S. Branch

Saudi Arabia Branch

Russia Branch

Head Office

India Branch

Iran Branch

U.A.E Branch