Plants

Drum Mix Plants Wet Mix Macadam Plants

DM series 40–150 t/hWM series 100–250 t/h

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Ammann Apollo India Private Limited – a member of Ammann GroupApollo has been the market leader for asphalt mixing plants and asphalt pavers in India for more than 30 years. A total of 500 + employees at three plants in the Gujarat province produce plant and machinery for Apollo’s main market India and other emerging markets. Additionally, Apollo also has a broad network of sales and service points throughout India.

Productivity Partnership for a Lifetime

Joint Venture Ammann ApolloWith the joint venture with Apollo, Ammann is expanding its market position in the field of asphalt mixing plants, asphalt pavers and compaction machines in India and its neighbouring markets. The joint enterprise is responsible for the sale of the Ammann product range in the region whilst the Ammann Group continues to operate on a global basis. The partnership with Apollo therefore represents a significant contribution towards strengthening Ammann’s global market position.

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Factories

Subsidiaries

Regions with sales partner

Ammann Group Worldwide Nine own production locations and over 100 agencies and sales partners

Intelligent compaction

An innovative family fi rmAmmann is a leading global supplier of mixing plants, machines and services to the construction industry, with core expertise in road building. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well - established international presence. Ever since 1869 we have been setting benchmarks in the road - building industry, thanks to countless innovations and solutions which are as competitive as they are dependable.

True to our motto “Productivity Partnership for a Lifetime” we gear our activities totally to the needs and requirements of our clients across the globe. We are aware that plants and machines which prove their merits day after day under tough operating conditions are the only way to give our clients the critical competitive edge that they need. As you would expect, we provide a well-developed service network and reliable supplies of spare parts, together with support throughout the entire lifetimes of the plants and machines that we offer.

Ammann: One brand – grown over years

Member of Ammann G roup

Member of Ammann G roup

WIBAU

Langenthal CHHeadquarters

Gravataí BR

Shanghai CN Verona IT

Hennef DE

Ettlingen DE

Alfeld DE

Nové Město CZ

Ahmedabad IN

An innovative family firmAmmann is a leading global supplier of mixing plants, machines and services to the construction industry, with core expertise in road building. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well - established international presence. Ever since 1869 we have been setting benchmarks in the road - building industry, thanks to countless innovations and solutions which are as competitive as they are dependable.

True to our motto “Productivity Partnership for a Lifetime” we gear our activities totally to the needs and requirements of our clients across the globe. We are aware that plants and machines which prove their merits day after day under tough operating conditions are the only way to give our clients the critical competitive edge that they need. As you would expect, we provide a well-developed service network and reliable supplies of spare parts, together with support throughout the entire lifetimes of the plants and machines that we offer.

Asphalt mixing plantsAmmann is the only manufacturer of asphalt mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) in-house on the basis of an integrated concept. This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated – from process analysis and design of the system components through to controls for all components of the plant. Well over 4000 Ammann asphalt mixing plants are in operation every day under tough conditions – a figure that speaks for itself.

Ammann: One brand – grown over years

Member of Ammann G roup

Member of Ammann G roup

WIBAU

Pollution control unit – CV series.

Drum Mix PlantsDM series 40–150 t/h

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Benefits at a glance

• Best in class technology and performance

• Lowest fuel consumption

• Fully integrated control panel

• High uptime and low maintenance costs

• Pan India Sales and Service Offices

With years of experience in asphalt mixing, and an installed base of over 2200 plants, Ammann Apollo has mastered the continuous Asphalt Mixing Technology. The world over, Drum Mix Plants from Ammann Apollo have produced millions of tons of quality asphalt. Ammann Apollo plants are known for quality of mix, lower operating costs, productivity, efficiency and high uptime.

Thermodrum UnitThe drying and mixing unit of the asphalt plant demands complex flight design and heat transfer technology. The Apollo thermodrum unit follows a triple heat transfer system that ensures a total transfer of heat to the aggregates, translating into higher productivity and lower fuel consumption. The heat is transferred to the aggregates using the conductive, convective and radiation techniques. The unique flight design ensures total heat transfer, a thorough mixing & coating, lower emissions and prevention of bitumen oxidation.

“Over 2200 Drum Mix plants in operation.”

Above: DM 50Below: DM 60

Integrated control panel. Bitumen storage tanks.

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Drum MechanicsThe high pressure atomized, fully automatic remotely controlled burner unit has a very good reputation for its fuel efficiency, ease of operation and high uptime. Completely automatic process control with systems interlocks ensure conformance to high safety standards.

BurnerThe high pressure atomized fully automatic burner unit is reputed for fuel efficiency, ease of operation and high uptime. Completely automatic process controls with system interlocks ensure high safety standards. Models of over 90 Tph are supplied with Proportionate Integral Derivative (PID) burners.

Cold Aggregate Bin FeedersThe bins are all-welded and modular in construction permitting easy addition of bins for future needs. Steep bin walls and valley angles allow free flow of aggregates. The bins are supplied with adjustable calibrated gate openings and variable speed drives for total proportionate control, flexibility and accuracy.

ControlsFully computerized control cabin (AC optional) with on board electrical power control console, distributionSwitch- board, fully automatic process and sequence controls are a standard on all Apollo DM series plants.

A user- friendly software gives you total reliability and high performance.

• Fail proof power interlocks and auto process controls• Online fault detection (Optional)• Online printing facility• Provisions to print, store and edit production details,

mix proportions, etc.• Display of all process control parameters• Auto / manual operation

The control is equipped with function keys and numeric keys and does not require special skills for operation.

Cold aggregate bin feeders. Drum mechanics.

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CV Series – Wet dust collectors (Optional)CV Series is a venturi type high efficiency wet dust collector that maintains the required environmental standards in specified areas. The extreme turbulence type venturi design ensures a very good entrapping of the dust laden exhaust gas. Large stainless steel spray nozzles provide a clog free operation and assure minimum water make-up requirements. The adjustable venturi throat permits “fine tuning” to get optimum cleaning efficiency to meet specific plant operating requirements.

Continuous Electronic Belt Weighing SystemThe feedback from the load cell is processed by the PLC, which further automatically controls and processes the bitumen and filler proportioning.

Bitumen InjectionA high capacity hot oil jacketed gear type pump, controlled by an AC variable speed drive feeds the metered amount of bitumen into the mixing section of the Thermodrum unit. The fully automatic PLC control ensures a precise metering of bitumen.

Filler Storage UnitA wide range (1.5–50 tons ) of filler storage and feeding solutions for the customers to choose from, depending on the site requirements. A variable speed computerized synchronized metering system ensures the right proportioning in the mix.

Bitumen Heating & Storage SolutionsDirect and hot oil heated bitumen storage tanks with capacities ranging from 15 to 50 tons are on offer. The Direct heating tanks are supplied with automatic imported pressure burner. The indirect heating tanks are supplied with a thermic oil heater.

Hot Mix SiloAmmann Apollo offers a complete range of customized solutions for asphalt storage. Details will be provided on request.

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Plant Model DM-45 DM-50 DM-60 DM-65

Rated Output at 3% Moisture Content t/h 40–60 60–90 90–120 120–150

UNITS

Cold Feed Bins No. of Bins* / Capacity nos/m³ 4 / 20 4 / 25 4 / 28 4 / 32

Charging Width mtrs 2.55 3.05 3.6 3.6

Auxillary Conveyor Drive Motor kW 4 × 1.1 4 × 1.5 4 × 2.2 4 × 2.2

Gathering Conveyor Belt (W × L) mm 500 × 22450 600 × 25600 600 × 29600 600 × 29600

Gathering Conveyor Drive Motor kW 2.2 3.7 5.5 5.5

Bin Vibrator (1 No.) kW 0.18 0.18 0.18 0.18

Feeding Capacity tph 80 110 140 180

Over Size Removal Screen Wire Mesh Size mm 45 × 45 45 × 45 45 × 45 45 × 45

Drive Motor kW 2.2 2.2 2.2 2.2

Slinger Conveyor Conveyor Belt (W × L) mm 500 × 15025 500 × 15025 500 × 15025 500 × 20400

Conveyor Drive Motor kW 3.7 3.7 3.7 5.5

Thermo Drum Unit Dryer (L × D) mtrs 6.0 × 1.2 6.7 × 1.5 7.3 × 1.8 7.9 × 1.8

Drive Type Cradle Type Chain Drive 4W Friction Drive

Drive Motor kW 15 18.5 30 4 × 7.5

Burner Capacity lph/MW 250 / 2.6 450 / 4.6 660 / 6.7 900 / 10

Blower Connected Load kW 7.5 15 15 18.5

Fuel* Diesel

Exhauster cfm/kW 10500 / 15 14500 / 18.5 with CV unit with CV unit

Load Out Conveyor with Belt (W × L) mm 500 × 17900 600 × 17900 600 × 20300 600 × 20300

Gob Hopper Drive Motor kW 3.7 5.5 5.5 5.5

Gob Hopper Capacity kg 1000 1500 2000 2000

Hydraulic Power Pack kW 3.7 3.7 3.7 3.7

Mineral Filler Unit Capacity m³ 1.5 1.5 1.5 1.5

Drive Motor KW 1.5 1.5 1.5 1.5

Air Compressor Connected Load kW 5.5 5.5 11 11

Bitumen Tank Capacity m³ 15 15 25 30

Heating System* Direct Heating Indirect Heating

Bitumen Pump Capacity lpm 20 - 60 30 - 90 45 - 120 60 - 150

Bitumen Motor kW 3.7 3.7 3.7 5.5

Hot Oil Pump Capacity lpm 20 20 20 380

Hot Oil Motor kW 0.75 0.75 0.75 5.5

Fuel Tank Capacity m³ 2 2 5 5

Fuel Feeding Pump Capacity lpm 20 20 20 20

Fuel Motor kW 0.75 0.75 0.75 0.75

Furnace Oil Kit (Optional) Outflow Heater kW 4.5 4.5 9 9

In-line Heater kW 15 18 18 18

POLLUTION CONTROL UNIT

Primary Multicone Nos. of Cone 20 15 21 21

Dry Dust Collector Dust Screw Drive kW 1.1 1.1 1.1 1.1

SECONDARY UNITS (OPTIONAL)

Wet Dust Collector- Type Ventury Type

CV Series Water Pump kW 3.7 3.7 3.7 5.5

Exhauster cfm/kW 14500 / 18.5 15500 / 22 17500 / 37 21000 / 55

Total Connected Load kW 73.7 89.8 126.2 156.6

Recommended Genset Capacity KVA 125 150 200 250

Open Land Requirement mtrs 35 × 30 35 × 35 40 × 35 50 × 40

* Options available

ACCESSORIES

Filler Silo Capacity Range # m³ 1.5 / 7

Bitumen Tanks Capacity Range m³ 15 / 20 / 25 / 30 / 50

Heating System Direct heating / Thermic oil heating

Thermic Oil Heater Hot Oil Heater Capacity kcal/hr 200000 / 300000 / 500000

Hot Mix Storage Silo Capacity Range # m³ 14 / 2x14 / 2x16.5

# Special size on request.

Technical Specifications

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Storage silo. CTAB attachment.

Wet Mix Macadam PlantsWM series 100–250 t/h

Benefits at a glance

• Lowest capital & operation costs

• Rugged construction and standard bought outs

• Uniform mixing and delivery of mix material

without segregation

• Fully integrated control panel

• Pan India Sales and Service Offices

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Cold Aggregate Bin FeedersOver 40 years of experience and an installed base of over 2500 units, mean design expertise for top performance even under the toughest of operating conditions. The bins are all-welded and modular in construction permitting easy addition of bins for future needs. Steep bin walls and valley angles allow free flow of aggregates. The bins are supplied with adjustable calibrated gate openings. The belt feeders can have either fixed or variable speed drives (optional). The optional variable speed drive coupled with total and proportional controls, offers greater flexibility and accuracy.

Pug Mill UnitThe twin shaft pug mill design provides fast, continuous and homogeneous mixing of aggregate and additives. The shafts are mounted on extra heavy duty anti-friction bearings for smooth function and extended life. The wear resistant alloy

steel selection for addle arms and tips ensures a long life. The reversible paddle arm tips lower the maintenance costs. The liner plates are corrosion and abrasion resistant.

“Over 670 Wet Mix plants in operation.”

Above : Cold bin feeders.Below : WMM plant with optional CTAB attachment.

Integrated control panel.

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Water Tank and MeteringThe water tank has adequate surge capacity, a self-priming pump, control valve and spray bar with water flow meter for accurate metering. A cleaning arrangement with flexible piping is a thoughtful add on.

Anti Segregation Surge HopperThe surge hopper arrangement allows discharge into trucks without shut down and spillage. Fast acting hydraulically operated clamshell gates open across the entire width of the hopper preventing segregation of the mix.

Controls and AutomationThe weather protected cabin houses the user-friendly controls that are specifically designed for industrial installations. The logically laid out control panel ensures sequential operation of the various drives and precise process control.

Storage siloThe 25 T storage silo (optional in WM 100) is rigid, easy to erect and transfer. Fast opening hydraulically operated clamshell gates facilitate quick discharge of mix material into the trucks without segregation.

Fines feeding systems for cement treated aggregates base (CTAB) – Optional

A filler silo unit of 40 Metric Tons capacity with a bucket elevator arrangement for receiving fines (cement/lime). A metering valve coupled with a high efficiency screw conveyor delivers the specified quantity of fines to the pug mill unit.

Plant Model WM 100 WM 200 WM 250

Rated Output t/h 100 200 250

FOUR BIN FEEDER

No. of Bins*/Total Capacity nos / m³ 4 / 25 4 / 28 5 / 35

Charging Width mtrs 3.05 3.6 3.6

Auxillary Drive Motor kW 1.5 2.2 2.2

Gathering Conveyor Belt (W × L) mm 600 × 25600 600 × 29600 600 × 36880

Gathering Drive Motor kW 3.7 5.5 5.5

Bin Vibrator (1 No.) kW 0.18 0.18 0.18

Feeding Capacity tph 120 225 260

OVER SIZE REMOVAL SCREEN

Mesh Size mm 65 × 65 65 × 65 65 × 65

Drive Motor kW 2.2 2.2 2.2

CHARGING CONVEYOR

Conveyor Belt (W × L) mm 500 × 15025 600 × 15025 600 × 15025

Conveyor Drive Motor kW 3.7 5.5 5.5

PUG MILL

No. of Paddle Arms 26 44 64

Drive Motor kW 18.5 45 45

Capacity m³ 1.62 2.4 3

WATER TANK

Capacity m³ 18 18 18

Drive Motor kW 1.5 3.7 5.5

LOAD OUT CONVEYOR WITH GOB HOPPER (OPTIONAL WITH WM 200)

Belt (W × L) mm 600 × 17900 600 × 20300 –

Drive Motor kW 5.5 5.5 –

Gob Hopper Capacity MT 1.5 2 –

Hydraulic Power Pack kW 3.7 3.7 –

LOAD OUT CONVEYOR WITH STORAGE SILO (OPTIONAL WITH WM 100)

Belt (W × L) mm 600 × 41100 800 × 41100 800 × 41100

Drive Motor kW 7.5 11 11

Storage Silo Capacity MT 25 25 25

Hydraulic Power Pack kW 3.7 3.7 3.7

FILLER SILO (OPTIONAL)

Capacity m³ – 28.5 28.5

Connected Load kW – 4.5 4.5

Total Connected Load kW 45.6 80.8 88.3

Recommended Genset Capacity KVA 82.5 125 150

Open Land Requirement mtrs 50 × 35 55 × 35 55 × 35

Offer for capacities over 250 tph on request.

Technical Specifications

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EN | 11 | 2014Specifications are subject to change.

Sales, service and spares offices across India:

Ammann Apollo India Private LimitedAmmann Apollo HouseNear Mithakhali CircleNavrangpura Ahmedabad - 380009Phone: + 91 79-26563730 / 66188888Fax: + 91 79-26561912info.ain@ammann-group.com

Ammann Apollo India Private LimitedAmmann Apollo House C-795, Vikaspuri,New Delhi - 110018Phone: + 91 11-25548603 / 43063295Fax: + 91 11-25548606ga_del@gapollo.net

Ammann Apollo India Private Limited112 113, Shrikant Chambers,Near R.K. Studio,Sion Trombay Road, Chembur,Mumbai - 400071Phone: + 91 22-25204897 / 25206922Fax: + 91 22-25205386ga_bom@gapollo.net

Ammann Apollo India Private LimitedPlot No. M -27, Ground Floor,Near Fire Station,Baramunda Housing Board ColonyBhubaneswar – 751003 Phone: + 91 674 2354809Fax: + 91 674 2354806ga_bbsr@gapollo.net

Ammann Apollo India Private LimitedH.No: 2-3-531 / 19/2(Part) Ground Floor,D.V.Colony, Minister Road,Secunderabad - 500003Phone: + 91 40-40207558 / 7559Fax: + 91 40-40207560ga_hyd@gapollo.net

Ammann Apollo India Private LimitedNo. 116 / 2, Ground Floor, 11th Cross,Behind Union Bank of IndiaMalleswaram, Bengaluru - 560003Phone: + 91 80-23462865 Fax: + 91 80-23462864ga_blr@gapollo.net

Ammann Apollo India Private Limited17/36, Dakshindari RoadNear VIP over bridgePO: sreebhumiKolkata - 700048Phone: + 91 33-25216263ga_kol@gapollo.net

Ammann Apollo India Private LimitedHouse No. M-39, Road No. 26,Shri Krishna NagarPatna - Bihar - 800001Phone/Fax: + 91 612-2530299ga_patna@gapollo.net

Ammann Apollo India Private LimitedPlot No.47,Defence Officers Colony,EkkattuthangalChennai - 600032Phone: + 91 44-22325963 / 22317634Fax: + 91 44-22330954 / 22325963ga_chn@gapollo.net

Ammann Apollo India Private LimitedHouse no. 3341, Sector 46 C,Chandigarh. - 160047Phone: + 91 172-5001001gail_chg@gapollo.net

Ammann Apollo India Private Limited 05, Nandanpur Path Opp. Bhabendra Alay, Basistha Road Betola, Guwahati - 781 028 Phone: +91 361-2130294 Fax: +91 361-2375353 ga_ghy@gapollo.net

Ammann Apollo India Private LimitedPlot No. 46 / 4B, Opp. Sesa Goa Plant,Konir Wada, AmonaBicholim Taluka,Goa - 403107Phone: + 91 832-6414144ga_goa@gapollo.net

Ammann Apollo India Private LimitedHouse No: HIG 1A, Near Bharat Mata SchoolTatibandh,Raipur - 492009Phone: + 91 771-2573268anil_belorkar@gapollo.net

SwitzerlandAmmann Schweiz AGEisenbahnstrasse 254901 LangenthalPhone: + 41 62 9166161Fax + 41 62 9166802info.aag@ammann-group.com

Manufacturing plants:

Ammann Apollo India Private LimitedSurvey No. 2, 3, 9-P, 10, 11P, 139P, 141P, 142, 143P, 144PAT Ditasan, Post, Jagudan,State Highway, District Mehsana, Gujarat - 382710Phone: + 91 2762-285344/45/46Fax: + 91 2762-285359info.ain@ammann-group.com

Ammann Apollo India Private LimitedPlot # 53 P-54, 55, Nr. KhatrajKalol - 382721Dist. Gandhinagar, GujaratPhone: + 91 2764-660200info.ain@ammann-group.com

www.ammann-apollo.com