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Davide Del Col UIT Summer School 2017
Davide Del Col
Università di Padova – Dipartimento di Ingegneria Industriale
Via Venezia, 1 - 35131 Padova
E-mail: [email protected]
http://stet.dii.unipd.it/
DROPWISE CONDENSATION
Davide Del Col UIT Summer School 2017
Outline
• Surface wettability
• Dropwise condensation over hydrophobic surfaces: experiments
and modeling
• Dropwise condensation over super-hydrophobic surfaces
Davide Del Col UIT Summer School 2017
θ > 90° the surface is defined
hydrophobicSolid
Liquid
Gas
θa > 150° ∧ Δθ < 10° the surface is
defined superhydrophobic
Hydrophobicity: solid surface energy vs liquid surface tension
Solid
Liquid
Gas
θ θ
Static Angles
Dynamic Angles
Wettability
Θ = Static Contact Angle
Θa = Advancing Contact Angle
Θr = Receding Contact Angle
ΔΘ = Θa – Θr =
Contact Angle Hysteresis
Davide Del Col UIT Summer School 2017
• A flat surface is used to define the equilibrium contact
angle.
• The equilibrium contact angle for a droplet is the result of
the force balance at the three-phase contact line (Young,
1805).
Solid
Liquid
Gas
θ
𝜸𝒍𝒈
𝜸𝒍𝒔𝜸𝒈𝒔
Young model:
𝛾𝑔𝑠 − 𝛾𝑙𝑔 cos 𝜃𝑌𝑜𝑢𝑛𝑔 − 𝛾𝑙𝑠 = 0
Wettability
Davide Del Col UIT Summer School 2017
• Wenzel extended the wetting analysis to rough and
porous surfaces.
• For a surface with roughness r defined by the ratio of the
total surface area to the projected area, Wenzel (1936)
showed that the apparent contact angle in the Wenzel
state θW is defined by:
Wettability – Wenzel state
Wenzel model:
𝑐𝑜𝑠𝜃𝑊 = 𝑟 𝑐𝑜𝑠𝜃𝑌𝑜𝑢𝑛𝑔 , 𝑟 =𝑟𝑒𝑎𝑙 𝑠𝑢𝑟𝑓𝑎𝑐𝑒
𝑝𝑟𝑜𝑗𝑒𝑐𝑡𝑒𝑑 𝑠𝑢𝑟𝑓𝑎𝑐𝑒
• The Wenzel state is typically less desired due to the
higher adhesion associated with this wetting state
Davide Del Col UIT Summer School 2017
• Where the droplet rests on the tips of the roughness,
Cassie and Baxter (1944) showed that the apparent
contact angle in the Cassie state θCB is defined by:
Wettability – Cassie and Baxter state
where the solid fraction f is the ratio of the structure or
roughness area contacting the droplet to the projected area.
Cassie-Baxter model:
𝑐𝑜𝑠𝜃𝐶𝐵 = 𝑓 𝑐𝑜𝑠𝜃𝑌𝑜𝑢𝑛𝑔 + 1 − 1
𝑓 = 𝑓𝑟𝑎𝑐𝑡𝑖𝑜𝑛 𝑎𝑟𝑒𝑎
• It is important to note that in the case of condensation the
nucleation of droplets can initiate within the roughness,
which may render previous equations non applicable.
Davide Del Col UIT Summer School 2017
Condensation
• In typical industrial systems, the vapor condenses on a
surface forming a liquid film (filmwise condensation). In
fact, the majority of industrial heat exchangers materials
(copper, aluminum, stainless steel…) present high surface
energy.
• During filmwise condensation, the heat transfer
performance is limited by the thickness of the liquid film.
The thermal resistance is mainly due to the heat
conduction though the liquid film.
• The heat transfer coefficient can be enhanced or thinning
the liquid film or promoting a different type of condensation
mechanism: dropwise condensation.
Davide Del Col UIT Summer School 2017
Dropwise condensation
• Dropwise condensation (DWC) is a nucleation
phenomenon.
• It is similar to nucleate boiling except that the active
nucleation sites are much smaller and the nucleation site
density is much larger.
• Dropwise condensation, first reported by Schmidt et al.
(1930), occurs when steam and a few other relatively high
surface tension fluids condense on surfaces which are not
wetted by the condensate.
Davide Del Col UIT Summer School 2017
Dropwise condensation
• On low surface energy materials, the vapor can condense
forming discrete liquid droplets.
• During DWC, droplets roll off clearing the surface for re-
nucleation. The droplets roll off can be induced by gravity,
vapor shear stress, presence of a wettability gradient on
the surface…
• Since most of the materials used in heat exchangers
present high surface energy, DWC can be achieved
functionalizing the surface with a hydrophobic coating.
• Compared to filmwise condensation, DWC allows heat
transfer coefficients one order of magnitude higher.
Davide Del Col UIT Summer School 2017
Phenomenon:
1. Nucleation radius (rmin)
2. Coalescence radius (re)
3. Departing radius (rmax)
Dropwise condensation
phenomenon
Davide Del Col UIT Summer School 2017
Dropwise condensation
• DWC has been a topic of interest for the past eight
decades. The works focused on the realization of non-
wetting surfaces obtained by applying different coatings.
• However, the realization of robust coating is still a
challenge and further research on this topic is required.
• Recent advancements in nanofabrication and material
science have given further impulse to this field.
Davide Del Col UIT Summer School 2017
Dropwise condensation
• The condensation heat transfer coefficient (HTC) α is the
ratio between the heat flux q’ and the saturation-to-wall
temperature difference:
'
sat wall
q
T T
• Three properties affect the condensation heat transfer
coefficient:
- Nucleation density;
- Advancing/receding contact angle;
- Droplet departure radius.
Davide Del Col UIT Summer School 2017
Dropwise condensation
• The HTC increases with nucleation density. In fact small
droplets have low conduction thermal resistance.
• High apparent contact angle can lead to an increase in
conduction resistance due to the reduced size of the
droplet base.
• Low contact angle hysteresis promote droplet shedding.
• Larger droplet departure size reduce the HTC because
larger droplets have high thermal resistance.
Davide Del Col UIT Summer School 2017
Surface functionalization
• Since most industrial metals, such as aluminum, copper,
titanium and stainless steel have high surface energy,
surface functionalization via a coating that can reduce
surface energy is typically required to obtain DWC.
• Furthermore, the micro- and nanostructured surfaces also
need to be coated to impart low surface energy in order to
take advantage of the benefits offered by the Cassie state.
• This is a particularly active area of research, as no
solution has yet been proposed which satisfactorily
addresses durability, cost and performance.
Davide Del Col UIT Summer School 2017
Surface functionalization
• Several approaches to obtaining suitably low surface
energies are presented.
• Self-assembled monolayers (SAMs) result from
spontaneous physi- or chemisorption of a thin molecular
film (∼1 nm) comprised of individual molecules on the
condensing surface. These molecules have hydrophobic
tails pointing away from the surface that interact with the
condensate and ligand heads that bind to the surface.
This functionalization method does not introduce a
significant thermal resistance; however, durability is a
primary concern. Exemples are silicon-based ligand
silanes.
Davide Del Col UIT Summer School 2017
Surface functionalization• Polymer coatings such as polytetrafluoroethylene (PTFE)
and silicones have been used as a functional coating to
promote DWC. However, the required coating thickness to
realize satisfactory durability results in an added thermal
resistance which offsets the heat transfer improvement due
to DWC.
• Ion implantation promotes DWC through carbon, nitrogen
and oxygen ion implantation in copper, aluminum, titanium
and steel surfaces.
• Noble metals applied as a thin coating are a robust
approach to achieve DWC. For example, gold, while
intrinsically hydrophilic, rapidly adsorbs hydrocarbons from
air resulting in increased contact angle and DWC.
Davide Del Col UIT Summer School 2017
Surface functionalization
• Rare earth oxides (REOs) have recently been
demonstrated experimentally to be hydrophobic and
promote DWC of steam. The low cost of REOs relative to
noble metals and high resistance to physical wear offer
promise as a potential candidate for surface coatings, but
REOs have relatively low thermal conductivity
Davide Del Col UIT Summer School 2017
HTC measurement during
dropwise condensation over
hydrophobic surfaces
Davide Del Col UIT Summer School 2017
WATER
IN
VAPOR
OUT
VAPOR
IN
WATER
OUT
VAPORWATER
𝑯𝑻𝑪 =𝑞
∆𝑇
𝒒 = 𝑚𝑐𝑜𝑜𝑙 𝑐𝑐𝑜𝑜𝑙∆𝑇𝑐𝑜𝑜𝑙
𝐴
q𝒒 = 𝜆
Δ𝑇
Δ𝑦
Experimental measurement technique
z
y
𝒒𝒛
𝒒𝒚~ 𝟏%
Del Col et al., 2017
Davide Del Col UIT Summer School 2017
Theory of DWC• A theory of heat transfer by dropwise condensation
determines the heat transfer through a drop of given size
and combines this with an expression for the distribution of
drop sizes to obtain the mean surface heat flux.
• Drops range in size from the smallest on which
condensation can take place, “primary drops”, which form
at nucleation sites, to the largest to which drops grow
before the region is swept by a falling drop.
• The drops range in size from nanometer to millimeter scale.
Condensation on the smallest drops is inhibited by the
surface curvature-surface tension effect which necessitates
cooling of the vapor below its normal saturation
temperature.
Davide Del Col UIT Summer School 2017
Theory of DWC
• The primary drops are closely packed (nucleation site
densities exceed 1010 per cm2) and coalescences rapidly
lead to larger drops. New primary drops form in the spaces
that are vacated by coalescences.
• Those drops somewhat larger than primary drops, where
the curvature effect becomes small, experience intense
condensation rates and the temperature drop at the vapor-
condensate interface is important.
• For the largest drops the dominant thermal resistance is
that due to conduction in the drop. A complete theory must
account for all drop sizes.
Davide Del Col UIT Summer School 2017
Theory of DWC
• Drops continue to grow by coalescence and condensation
until a region of the surface is swept by a falling droplet.
• Many thousands of coalescences take place during the
formation of the largest drops.
• In the models here proposed, the detail of the drop growth
process is disregarded and an effective, steady, mean size
distribution function is used.
Davide Del Col UIT Summer School 2017
Twall
Tvapor
𝜑𝑣𝑒 = 𝜑𝑙𝑒 𝑟𝑚𝑖𝑛 =2𝜎𝑇𝑣𝑙𝑖𝑞𝑢𝑖𝑑
ℎ𝑙𝑣(𝑇𝑣𝑎𝑝𝑜𝑟 − 𝑇𝑤𝑎𝑙𝑙
g
Dropwise condensation phenomenon
𝑟𝑒 =1
4𝑁𝑠≈ 1 μm
Nucleation sites (NS)
Khandekar et al., 2014
Davide Del Col UIT Summer School 2017
Dropwise condensation phenomenon
𝐹𝑎𝑑𝑒𝑠𝑖𝑜𝑛 = 𝐹𝑔𝑟𝑎𝑣𝑖𝑡𝑦
𝑟𝑚𝑎𝑥 =6 cos(𝜗𝑟 − cos( 𝜗𝑎)) sin 𝜗
𝜋(2 − 3 cos 𝜗 + 𝑐𝑜𝑠2 𝜗
𝛾
𝜌𝑙𝑔
𝑟𝑚𝑎𝑥 = 𝐾3𝜎
𝜌𝑔
12
Twall
Tvapor
g
Rose, 2002
Abu-Orabi, 1998
Davide Del Col UIT Summer School 2017
1930
Schmidt et al.
1966
Le Fevre & Rose
1998
Abu-Orabi
2011
Kim et al.
Models on hydrophobic surfaces: surface roughness
is not considered
Dropwise condensation model history
Davide Del Col UIT Summer School 2017
1930
Schmidt et al.1966
Le Fevre & Rose
1998
Abu-Orabi
2011
Kim et al.
𝑞 = 𝑟𝑚𝑖𝑛
𝑟𝑚𝑎𝑥
𝑄𝑑(𝑟) ∙ 𝑁 𝑟 𝑑𝑟
𝑄𝑑(𝑟) =𝛥𝑇 −
2𝜎𝑇𝑆𝐴𝑇𝑟 𝜌𝑙ℎ𝑙𝑣
𝐾1𝑟𝜆𝑙+ 𝐾2
0.6270.664
𝑇𝑆𝐴𝑇ℎ𝑙𝑣
2𝜌𝑙
𝛾 + 1𝛾 − 1
𝑅𝑇𝑆𝐴𝑇2𝜋
0.5 𝑁 𝑟 =1
3𝜋𝑟2𝑟𝑚𝑎𝑥
𝑟
𝑟𝑚𝑎𝑥
−23
Resistance through
the drop
Vapor-liquid interface
resistance
Drop curvature
resistance
Le Fevre & Rose model
Rose, 2002
Davide Del Col UIT Summer School 2017
Le Fevre & Rose model
Heat transfer through a drop of given size
• Conduction in a drop. The surface and the base of the drop
have non-uniform temperatures which are equal at the
perimeter of the base. An effective average temperature
between the curved and plane surfaces is used in the
model.
• Surface curvature effect. Surface curvature introduces an
effective resistance to heat transfer which is significant for
very small drops. In order for condensation to occur, the
vapor adjacent to the drop surface must be subcooled.
Davide Del Col UIT Summer School 2017
Le Fevre & Rose modelHeat transfer through a drop of given size
• Interface temperature drop. Because of molecular kinetics
effects during condensation, the interface temperature has
to be slightly lower than the saturation temperature in order
to achieve a finite rate of condensation.
• Heat flux at the base of the drop. It can be obtained
equating the sum of the three temperature differences to
the bulk vapor-surface temperature difference ΔT.
Heat flux for the whole surface
• Knowing the heat exchanged by a single drop and the
number of droplets per unit area, the heat flux can be
calculated through the operation of integration from the
minimum radius to the maximum one.
Davide Del Col UIT Summer School 2017
1930
Schmidt et al.
1966
Le Fevre & Rose1998
Abu-Orabi
2011
Kim et al.
𝑞 = 𝑟𝑚𝑖𝑛
𝑟𝑒
𝑄𝑑 𝑟 ∙ 𝑛 𝑟 𝑑𝑟 + 𝑟𝑒
𝑟𝑚𝑎𝑥
𝑄𝑑 𝑟 ∙ 𝑁 𝑟 𝑑𝑟
𝑄𝑑 𝑟 =4𝜋𝑟2 1 −
𝑟𝑚𝑖𝑛𝑟
𝛥𝑇
𝛿𝜆𝑐𝑜𝑎𝑡
+𝑟𝜆𝑙+2ℎ𝑖
)𝑛 𝑟𝑒 = 𝑁(𝑟𝑒
𝑛 𝑟 = 𝑁(𝑟𝑒))𝑟(𝑟𝑒 − 𝑟𝑚𝑖𝑛)(𝐴2𝑟 + 𝐴3)𝑟𝑒(𝑟 − 𝑟𝑚𝑖𝑛)(𝐴2𝑟𝑒 + 𝐴3𝑒𝐵1+𝐵2
𝑁 𝑟 =1
3𝜋𝑟2𝑟𝑚𝑎𝑥
𝑟
𝑟𝑚𝑎𝑥
−23
Drop curvature resistance
Resistance
through the drop
Vapor-liquid
interface resistanceCoating
resistance
Abu-Orabi model
Davide Del Col UIT Summer School 2017
1930
Schmidt et al.
1966
Le Fevre & Rose
1998
Abu-Orabi2011
Kim et al.
𝑞 = 𝑟𝑚𝑖𝑛
𝑟𝑒
𝑄𝑑 𝑟 ∙ 𝑛 𝑟 𝑑𝑟 + 𝑟𝑒
𝑟𝑚𝑎𝑥
𝑄𝑑 𝑟 ∙ 𝑁 𝑟 𝑑𝑟
𝑞𝑑(𝑟) =𝛥𝑇𝜋𝑟2 1 −
𝑟𝑚𝑖𝑛𝑟
𝛿𝜆𝑐𝑜𝑎𝑡 sin 𝜃
2 +𝑟𝜃
4𝜆𝑙 sin 𝜃+
1)2ℎ𝑖(1 − cos 𝜃
Drop curvature resistance
Resistance
through the drop
Vapor-liquid
interface resistance
Coating
resistance
Kim et al. model
Davide Del Col UIT Summer School 2017
Variable Value Le Fevre
& Rose
Abu-
Orabi
Kim et al.
tSAT [°C] 108 X X X
∆T [°C] 5 X X X
δp [μm] 0.2 X X
λp [W m-1 K-1] 0.2 X X
α [-] 1 X X
NS [m-2] 1012 X X
θ [°] 90 X
θa [°] 88.6 X
θr [°] 63.4 X
LeFevre & Rose : 2
3
𝑟
𝜆𝑙
Abu-Orabi : 𝑟
𝜆𝑙
Kim et al. : 𝑟𝜃
4𝜆𝑙 sin 𝜃
Dropwise condensation model comparison
Davide Del Col UIT Summer School 2017
Superhydrophobic surfaces
• Superhydrophobic surfaces allow nearly spherical water
droplets to sit on them with high mobility.
• Superhydrophobic surfaces can promote dropwise
condensation and favor droplets shedding (reducing the
droplet departure diameter).
• The high contact angle of droplets can increase the heat
transfer resistance (small portion of the droplet in contact
with the wall).
• Such surfaces can become flooded at low values of heat
flux.
Davide Del Col UIT Summer School 2017
Superhydrophobic surfaces
• Superhydrophobic (SH) surfaces can be obtained
combining surface roughness and low surface energy
materials or coatings.
• SH surfaces can have apparent contact angles greater
than 150° and contact angle hysteresis near to 0°.
Davide Del Col UIT Summer School 2017
Superhydrophobicity
Hydrophilic surfaces: Θeq < 90°
Hydrophobic surfaces: Θeq > 90°
Superhydrophobic surfaces: Θeq > 150°
To promote high droplet mobility the surfaces must present a
Cassie-Bexter wetting regime, with very low hysteresis.
High hysteresis means high adhesion of the drop on the
substrate, which decreases the effective superhydrophobic
properties even with very high Θeq
During pure steam condensation on superhydrophobic nano-
structured surfaces vapor could condense between the
surface textures, leading to Wenzel wetting regime of the
droplets. In this case, droplet mobility can be favored by
vapor velocity.
Superhydrophobicity can be obtained combining:
• micro-/nano- superficial roughness
• low surface energy
Davide Del Col UIT Summer School 2017
Superhydrophobic surfaces
• During condensation, droplet nucleation can initiate within
the surface roughness and the droplet can undergo a non-
equilibrium wetting process where Wenzel and Cassie-
Baxter equations for which equilibrium is assumed, may
not apply.
• Studies on structured superhydrophobic surfaces have
demonstrated that, during condensation, highly adhered
Wenzel droplets form that are distinct from the mobile
Cassie droplets formed upon fluid deposition with a
syringe.
Davide Del Col UIT Summer School 2017
Superhydrophobic surfaces
• Miljkovic et al., 2013 have shown
that three different droplet
morphologies exist during
condensation:
• Wenzel (W), partially wetting (PW)
and suspended (S).
• Both S and PW droplets are highly
mobile relative to W droplets and, as
such, are favorable due to their
increased ability to depart form the
surface.
Davide Del Col UIT Summer School 2017
Superhydrophobic surfaces• Both PW and S droplets are highly mobile compared to W
droplets.
• However, growth prior to departure also affects heat transfer. In
fact, in certain cases, surface structuring can degrade heat
transfer performance.
• A recent study demonstrated for a specific geometry that the
growth rate and individual droplet heat transfer of PW droplets
are higher than those of S droplets.
• This difference is due to the composite vapor–solid interface
beneath S droplets, where the vapor provides a significant
thermal resistance to droplet growth.
• Structure design needs to be considered for maintaining easy
droplet removal while simultaneously avoiding the thermal
resistance of vapor beneath droplets.
Davide Del Col UIT Summer School 2017
Superhydrophobic surfaces:
jumping droplets• Superhydrophobic surfaces have potential to enhance
condensation performance by reducing droplet departure size
and enabling faster clearing of the surface for re-nucleation.
• This is possible due to the low contact angle hysteresis, which
allows less pinning force to hold the droplet in place against the
body force due to gravity.
• Smaller droplet departure sizes than those observed during
DWC on a flat surface are expected.
• When a structured surface is suitably designed, coalescence-
induced jumping condensation occurs and departure radii are
orders of magnitude smaller.
Davide Del Col UIT Summer School 2017
Superhydrophobic surfaces:
jumping droplets• Jumping occurs due to a release of surface energy upon
coalescence of two droplets, some of which is converted to
kinetic energy manifested as the motion of the merged droplet
perpendicular to the condensing surface.
• Jumping condensation offers an alternative method for
transportation of condensate in phase-change systems.
• The key limitation for jumping condensation occurs when the
nucleation density becomes too high and the spacing between
droplets is reduced, at which point the surface is “flooded” and
droplet jumping cannot be sustained.
• In this case, discrete droplets form which are highly adhered to
the surface, and heat transfer performance is worse than for
DWC.
Davide Del Col UIT Summer School 2017
Surface treatmentsIn the recent years several methods have been proposed to obtained a
desired superficial roughness, such as micromachining, micro
contact printing, deep radiative ion etching and chemical etching.
The chemical etching is probably the most common procedure and
consists in a controlled corrosion process of the substrate, immersing
it into an appropriate solution (NaOH, HCl, FeCl3, …).
To decrease the surface energy usually the substrate is coated with a
very thin layer of a proper material, such as organic substances,
polymers and noble metals. These can be deposited over the surface
either by physical or chemical deposition processes.
The literature demonstrates that properly combining surface etching and
functionalization it is possible to obtain surfaces having static
contact angles > 160° and contact angles hysteresis < 5°.
Davide Del Col UIT Summer School 2017
Superhydrophobic sample preparation
(copper surface)TWO MAIN STEPS
Initially the copper substrate is mechanically polished and finely
cleaned
• 1. CHEMICAL ETCHING. Dipping the sample in a mixture solution
of 2.5 M L-1 NaOH and 0.1 M L-1 (NH4)S2O4 for 12 min. → WIRE-LIKE
NANOSTRUCTURES ON THE SURFACE
• At this stage, the surface is superhydrophilic. the sample is rinsed
with DI water and dried in a N2 stream
• 2. SURFACE FUNCTIONALISATION. Immersing the sample, at
room temperature, in an ethanol solution of 1 mM L-1 1H,1H,2H,2H-
persluorodecanethiol for 30 minutes followed by immersing it in
ethanol for 1 hour. → SURFACE ENERGY CHANGE
Davide Del Col UIT Summer School 2017
Superhydrophobic sample
UNTREATED SAMPLES: Θeq = 86 ± 2° (HYDROPHILIC)
TREATED SAMPLES: Θeq = 159 ± 2° (SUPERHYDROPHOBIC)
Davide Del Col UIT Summer School 2017
Experimental
apparatus
• Thermosyphon test rig
• Filled with DI water
• NCGs presence is avoided
• Overpressure during the night
• p = 1.43 bar (Tsat = 110°C)
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Test section
• Rectangular Teflon
minichannel (Dh = 3.6 mm)
• Front glass (heated)
• Cylindrical copper specimens
(D = 20 mm)
• Water cooling system on the
back side (finned copper plate)
Water
inlet
Water
outlet
Davide Del Col UIT Summer School 2017
Data reduction
Specimens are fitted with
5 T-type thermocouples.
Twall is evaluated from the
acquired temperature profile
.
q = -k dT/dz
h = q / (Tsat – Twall)
Davide Del Col UIT Summer School 2017
Experimental results: effect of vapor velocity
• Heat flux increases when increasing temperature difference and vapor velocity
• Heat transfer coefficient depends only on vapor velocity
• Increasing vvapor leads to a reduction of droplet departing size, thus leading to high
mobility and high rate of thermal transport
0
100
200
300
400
500
600
700
0 5 10 15
q [k
W m
-2]
Tsat - Twall [K]
6 m s^-1
12 m s^-1
18 m s^-1
0
10
20
30
40
50
60
70
0 5 10 15
h [k
W m
-2K
-1]
Tsat - Twall [K]
6 m s^-1
12 m s^-1
18 m s^-1
Davide Del Col UIT Summer School 2017
Flow visualization
ΔT = 3.5 K vsteam = 18 m s-1
ΔT = 3.5 K
Increasing the vapor velocity the size of departing droplets decreases and
the frequency increases.
Reducing the droplets departing diameter leads to thermal performance
enhancement, due to the lower thermal resistance of the smaller drops.
Davide Del Col UIT Summer School 2017
Experimental results: Lifetime test
• For the first five days no sign
of degradation was found
• At the same subcooling, heat
flux is reduced by 35% after six
working days
• After six days steam
condenses over the specimen
no more in dropwise mode, but
changes to filmwise0
100
200
300
400
500
600
700
0 5 10 15 20
q [k
W m
-2]
Tsat - Twall [K]
Day-1
Day-2
Day-3
Day-4
Day-5
Day-6
vvapor = 12 m s-1
Davide Del Col UIT Summer School 2017
Lifetime test
• Performances decrease is due to the deterioration of the
hydrophobic monolayer and of the surface morphology.
Day 1 Day 6
Davide Del Col UIT Summer School 2017
Experimental results: Comparison
against non-treated surface• On the naturally oxidized polished
copper sample FWC occurs
• While the superhydrophobicity is
sustained, the treated surface
performs clearly better than the
untreated one for ΔT > 5 K
• After 6 consecutive working days,
thermal performance of the
naturally oxidized surface
becomes higher0
100
200
300
400
500
600
0 5 10 15 20
q [k
W m
-2]
Tsat - Twall [K]
DWC Superhydrophobic Day-1
FWC Superhydrophobic Day-6
FWC Oxidized
vvapor = 12 m s-1
Davide Del Col UIT Summer School 2017
Concluding remarks
• DWC enhances heat transfer performance as compared
to FWC, because of absence of liquid film and droplet
mobility.
• DWC mode is promoted by using hydrophobic or
superhydrophobic surfaces.
• The challenge is to realize robust surface treatments that
are able to promote DWC.
• The performance of superhydrophobic surfaces can be
limited by flooding.
Davide Del Col UIT Summer School 2017
References DWC• Abu-Orabi M., Modeling of heat transfer in dropwise condensation, Int. J. Heat Mass
Transf., Vol. 41, pp. 81–87, 1998.
• Bisetto A., Bortolin S., Del Col D., Experimental analysis of steam condensation over
conventional and superhydrophilic vertical surfaces, Experimental Thermal and Fluid
Science, Vol. 68, pp. 216–227, 2015.
• Bisetto A., Bortolin S., Martucci A., Del Col D., Condensation of steam over nano-
engineered surfaces, 9th International Conference on Boiling and Condensation Heat
Transfer, Boulder, Colorado, April 26-30, 2015.
• Del Col D., Parin R., Bisetto A., Bortolin S., Martucci A., Film condensation of steam
flowing on a hydrophobic surface, Int. J. Heat Mass Transf., Vol. 107, pp. 307–318, 2017.
• Khandekar S., Muralidhar K., Dropwise Condensation on Inclined Textured Surfaces,
Springer, 2014.
• Kim S., Kim K.J., Dropwise Condensation Modeling Suitable for Superhydrophobic
Surfaces, J. Heat Transfer., Vol. 133, 81502, 2011.
• Miljkovic N., Enright R., Nam Y., Lopez K., Dou N., Sack J., Wang E.N., Jumping-droplet-
enhanced condensation on scalable superhydrophobicnanostructured surfaces, Nano
Lett., Vol. 13(1), pp. 179–187, 2013.
• Miljkovic N., Enright R., Wang E.N., Modeling and optimization of superhydrophobic
condensation, J. Heat Transfer, 135(11), 111004, 2013.
• Miljkovic, N., Preston, D.J., Enright, R., Adera, S., Nam, Y. and Wang, E.N., Jumping
droplet dynamics on scalable nanostructured superhydrophobic surfaces, J. Heat
Transfer, Vol. 135(8), 080907, 2013.
Davide Del Col UIT Summer School 2017
References DWC• Miljkovic N., Preston D.J., Wang E.N., Recent Developments in Altered Wettability for
Enhancing Condensation, in: J.R. Thome and J. Kim (Eds.), Encyclopedia of Two-Phase
Heat Transfer and Flow II - Special Topics and Applications, Volume 3: Special Topics in
Condensation, pp., 85-122, World Scientific Publishing Co., Singapore, 2015.
• Parin R., Del Col D., Bortolin S., Martucci A., Dropwise condensation over
superhydrophobic aluminium surfaces, Journal of Physics: Conference Series, Vol. 745,
032134, 2016.
• Parin R., Penazzato A., Bortolin S., Del Col D., Modeling of dropwise condensation on flat
surfaces, 13th International Conference on Heat Transfer, Fluid Mechanics and
Thermodynamics, Portoroz, 2017.
• Rose J.W., Theory of Dropwise Condensation, in: J.R. Thome and J. Kim (Eds.),
Encyclopedia of Two-Phase Heat Transfer and Flow II - Special Topics and Applications,
Volume 3: Special Topics in Condensation, pp., 1-13, World Scientific Publishing Co.,
Singapore, 2015.
• Rose J.W., Dropwise condensation theory and experiment: a review, Proc. Inst. Mech.
Eng. Part A : J. Power Energy, Vol. 216, pp. 115–128, 2002.
• Schmidt E., Schurig W., Sellschopp W, Versuche Über Die Kondensation von
Wasserdampf in Film- Und Tropfenform, Forsch. im Ingenieurwes, Vol.1 (2), pp. 53–63,
1930.
• Torresin D., Tiwari M.K., Del Col D., Poulikakos, D., Flow Condensation on Copper-Based
Nanotextured Superhydrophobic Surfaces, Langmuir, Vol. 29 (2), pp. 840–848, 2013.
Davide Del Col UIT Summer School 2017
Thanks
for
your attention!
Davide Del Col
University of Padova
Department of Industrial Engineering
E-mail: [email protected]
http://stet.dii.unipd.it/