Transcript

Workshop Biorefineries 2010 Recent Advances and New Challenges

Biorefineries: Factors fortechnology selection

NOV/2010

BRASKEM

BIOREFINERIES: ACTORS, CONCEPTS AND SYNERGIES

COMPETING TECHNOLOGIES

FACTORS

CONCLUSIONS

Agenda

BRASKEM

BIOREFINERIES: ACTORS, CONCEPTS AND SYNERGIES

COMPETING TECHNOLOGIES

FACTORS

CONCLUSIONS

Agenda

EXTRACTIONRaw Materials

1st GENERATIONBasic

Petrochemicals

2nd GENERATIONThermoplastic

Resins

3rd GENERATIONPlastic Converters

NAPHTHACONDENSED

GAS

ADDED VALUECOMPETITIVENESS

COMPETITIVE INTEGRATION

Market Leadership

Biggest Producer of Resin in the Americas

Cost Competitiveness

Integration with Scale

Technological Autonomy

Know-How

Brazilian Petrochemical Industry

GROSS REVENUES

EBITDA

NET INCOME

EXPORTS

Economic and Financial Performance 2009*

R$ 28.2 billion

R$ 3.1 billion

R$ 21.8 billion

USD 2.5 billion

Source: Braskem*Includes Quattor and Sunoco

Launching of US$ 144 MM in RANPV* for innovation projects

More than US$ 330 million in assets

220 researchers

More than 260 patents deposited

7 pilot plants

Global technology agreement with BASELL

12% of revenues from the sale of resins in 2009 was obtained from products launched in the past 3 years

Innovation and Technology

*Net Present Value Adjusted to Risk

BRASKEM - IDEOM: Sustainable Developments Solution

Ser a líder mundial da químicasustentável, inovando paramelhor servir às pessoas.

ECOEFICIENCE

GREEN PE

NEW SUSTAINABLE PLATFORM

BRASKEM

BIOREFINERIES: ACTORS, CONCEPTS AND SYNERGIES

COMPETING TECHNOLOGIES

FACTORS

CONCLUSIONS

Agenda

Renewables Chemicals: symbiosis with Biofuels

Biorefineries are the main driver for

renewable chemical products

Biofues: US$ 50 billions (2012)

Today: bioethanol e biodiesel

Brazil has competitive position in this

area (sugar cane)

High and diversify investments around

the world

Biorefinery Concept

“A processing and conversion facility that (1) efficiently

separates its biomass raw material into individual components

and (2) converts these components into marketplace

products, including biofuels, biopower, and conventional and

new bioproducts.”The Biomass Research and Development, Technical Advisory Committee (2002), U.S. Departments of Energy and

Agriculture

very open, not clear enough ...

Diferent visions (regions / available feedstocks)...

Diferent approaches (Biochemical / Thermochemical /

Hybrid)...

ENZIMATIC HID.

ACID HID./OTHERS

FERMENTATION

GENETICS

PIROLYSIS

TORREFACTION

Milling / ↑ density- Pellet- briquetting

Drying

PRE TREATMENT CONVERSION PRODUCTS

ENERGY

BIO-OIL

ALCOHOLS

FATTY ACIDS

BIFUNCTIONALSHCs – gas, diesel, naphtha, etc

ESTERS

H2OTHERS

BIOPOLYMERS

FCC ETHYLENE

PROPYLENE

AROMATICs

BUTENES

HCs – gas, diesel, naphtha, etc

REN. RAW MATERIALS-Sugar cane- elephant grass-Corn- algies-Residues …

GASEIFICATION

CHEMICAL PROCESSES

Biorefinery: Technology Production Chain Complexity

GENETICS

FERMENTATION

BIOMASS

CHEMICAL PROCESSES

Biorefinery: Different actors / Different visions

Complexity (so many actors)...

Only 3 products? What kind of products?

BRASKEM

BIOREFINERIES: ACTORS, CONCEPTS AND SYNERGIES

COMPETING TECHNOLOGIES

FACTORS

CONCLUSIONS

Agenda

Competing technologies

technologies: termochemical/chemical, biochemical

Timeline / distribution

Raw materials approaches

raw materials: switch gras, miscantus, corn, wood, sorghum, sugar cane,

algies, waste (hemi cellulose), etc..

raw material could define the technolgy to be used

BIOCHEMICALGENETIC / ENZIM./FERMENTATION

CHEMICALTERMO / CATALYTIC

BIO

MA

SS T

REA

TMEN

T

BIOPRODUCT PRODUCTION

CH

EMIC

AL

TER

MO

/ C

ATA

LYTI

C

BIO

CH

EMIC

AL

GEN

ETIC

/ E

NZI

M./

FER

MEN

TATI

ON

BIO-OIL

ETHANOL

ACRYLIC

ACIDETHANOLSUCCINIC

ACID

BIO-OIL

SUGAR, HMF,

FDCA, PEF

GLICOSE,

FRUTOSE, HMF

ACIDO

ACETICOETHYLENE

ISOPRENE

EPYCHLORIDRIN

SYNTHESIS GAS

PLA

ETHANOL

ETHANOL

PROPANODIOL BIO-OIL

Both competences will be necessary in the future

BRASKEM

BIOREFINERIES: ACTORS, CONCEPTS AND SYNERGIES

COMPETING TECHNOLOGIES

FACTORS

CONCLUSIONS

Agenda

Economic Aspects

Different approahes, different numbers... Do

not consider chemical products...

OIL

RENEWABLES

REFINERY

PROCESSOR

(SUGAR CANE /

PAPER)

PETROCHEMICAL

CENTRALPRODUCTS

ENERGY

ENERGYFUEL

(LIQ. & LPG)

NAFTA

ALCHOOL

SUGAR

CELULOSE /

RESÍDUOS

NATURAL GAS

CENTRAL PRODUCTS

TECHNOLOGIES ALREADY EXISTENTS

TECHNOLOGIES TO BE DEVELOPED

Existent assets and competences influence …

?

Oil chain

Renewables chain

Culture, logistic and scale

Low SSMA concerns in BRAZIL could limit the choices in

new products;

Different biomass, different choices (productivity X land

availability; different composition; possible synergies)

Logistics of transporting raw materials already sets the

current scale of the units of alcohol production in Brazil (max

8 MM tons of sugarcane per year). Production scale and

location of available land will also have impact on the choice

of new products;

BRASKEM

BIOREFINERIES: ACTORS, CONCEPTS AND SYNERGIES

COMPETING TECHNOLOGIES

FACTORS

CONCLUSIONS

Agenda

Conclusions

Both competences(thermochemical / chemical and

biochemical) will be necessary in the future;

It´s not possible yet to define the winners;

Economic aspects will define the winning technologies,

but some aspects should also be considered in this choice:

feedstock availabillity, culture, logistic / production scale,

existent assets and competences;

Biochemical offers more upside, but thermochemical is

closer to commercialization;


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