Download - TABLE OF CONTENTS - After Market Marine Engine Parts ...€¦ · TABLE OF CONTENTS Johnson / Evinrude Gearcase Kits Section 3 Johnson / Evinrude Gearcase Exploded Views Section 2

TABLE OF CONTENTS

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Johnson / EvinrudeGearcase Kits Section 3

Johnson / EvinrudeGearcase Exploded Views Section 2

Johnson / EvinrudeGearcase Section 1

Lower Gear Housing Gears - 2-Cyl. Loopcharged ..................... 50Lower Gear Housing Gears - 2 & 3-Cyl. Loopcharged ......... 51-52Lower Gear Housing Gears - V4 60° & V4 90° ........................... 53Lower Gear Housing Gears - V4 90° “O” Type ........................... 54Lower Gear Housing Gears - V6 Mechanical/Hydraulic Shift ... 55Lower Gear Housing Gears - V6 90° “O” Type ........................... 56Lower Gear Housing Gears - V6 90° Heavy Duty ....................... 57Gear Set Applications for 2 & 3-Cyl. & V4 ................................... 58Gear Set Applications for V6 ....................................................... 59

2 & 3-Cyl. Loopcharged Small Gearcase Identification ............... 62 & 3-Cyl. Loopcharged Large Gearcase Identification ............... 7V4 60° & V4 90° Small Gearcase Identification ............................ 8V4/V6 Large Gearcase Identification - “O” Type & “M” Type ........ 9V4 60° & V4 90° Complete Gearcase Assembly ........................ 10V4/V6 Complete Gearcase Assembly - “O” Type ........................ 11Gearcase Assembly Applications ............................................... 12

Gearcase Components - 4, 4.5, 5, 6, 7.5, 8 HP (1980 & Up) 14-15Gearcase Components - 9.9-15 HP (1974 & Up) .................. 16-17Gearcase Components - 20-35 HP - Thru-Prop Exhaust ..... 18-19Gearcase Components - Crossflow - Thru-Cavitation Plate Exhaust ... 20-21Gearcase Components - Loopcharged - Small Gearcase ... 22-25Gearcase Components - Loopcharged - Large Gearcase ... 26-27Gearcase Components - V4 60° (1995-2005) ....................... 28-29Gearcase Components - V4 90° (1978-1998) ....................... 30-31Gearcase Components - V4/V6 “O” Type (1979-2006) ......... 32-33Gearcase Components - V4/V6 “M” Type (2002-2006) ......... 34-35Gearcase Components - V6 Hydraulic Shift (1976-1978) .... 36-37

JOHNSON / EVINRUDE GEARCASEJohnson / EvinrudeDrive Shaft and Prop Shaft Components Section 6

Drive Shaft Components - 2 & 3-Cyl. Loopcharged .................... 68Drive Shaft Components - V4 & V6 .............................................. 69Prop Shaft Components - 2-Cyl. Loopcharged (1989-2006) ...... 70Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-1988) 70Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-2006) 71Prop Shaft Components - V4 90° (1978-1998) ............................ 71Prop Shaft Components - V4 60° (1995-2006) ............................ 72Prop Shaft Components - V4/V6/V8 - “M” Type (2002-2006) ...... 72Prop Shaft Components - V4/V6/V8 - “O” Type (1979-1990) ...... 73Prop Shaft Components - V4/V6/V8 - “O” Type (1991-2006) ...... 73Lower Housing Bearing Applications ..................................... 74-75Oil Seals Applications ............................................................. 76-77Drive Shaft Housing Oil Seals Applications ............................... 77Lower Drive Shaft Identification & Applications - V4/V6 ............. 78Upper Drive Shaft Identification & Applications - V4/V6 ............. 79Prop Shaft Identification & Applications ...................................... 80

Johnson / EvinrudeGearcase Shift Components Section 5Shift Components - 2-Cyl. Loopcharged (1989-2005) - Small Gearcase ..... 62Shift Components - 2 & 3-Cyl. Loopcharged (1975-1988) - Small Gearcase ........................ 62Shift Components - 2 & 3-Cyl. Loopcharged (1975-2006) - Large Gearcase ........................ 63Shift Components - V4 60° & V4 90° Loopcharged - Small Gearcase ........ 63Shift Components - V4/V6/V8 “O” Type - Large Gearcase ......... 64Shift Components - V4/V6/V8 “M” Type - Large Gearcase ......... 64Gearcase Shift Components ........................................................ 65

Johnson / EvinrudeGears and Clutch Dogs Section 4

Johnson / EvinrudePropeller Hardware, Anodes, Tools Section 8

Prop Hardware - Most 2 & 3-Cyl. (1972-Up) - Small Gearcase ........... 106Prop Hardware - 2 & 3-Cyl. (1975-Up) - Large Gearcase ........ 106Prop Hardware - V4 (1973-Up) - Small Gearcase .................... 106Prop Hardware - V4/V6 “O” Type (1976-1990) - Large Gearcase ......... 107Prop Hardware - V4/V6/V8 “O” Type (1991-Up) - Large Gearcase ........... 107Propeller Hardware ..................................................................... 108Propeller Kits & Hardware Applications ............................. 108-109Aluminum Anodes & Anode Kits ................................................. 110Aluminum Prop Nut Anode Kits & Replacement Anodes .......... 110Service Tools ............................................................................... 111Special Tools ............................................................................... 111

Complete Small Gearcase Assembly Kits - V4 90° ................... 40Rebuild Kits - Small Gearcase - V4 90° ..................................... 40Complete Small Gearcase Assembly Kits - V4 60° ................... 41Rebuild Kits - Small Gearcase - V4 60° ..................................... 41Complete Gearcase Assembly Kits - V4/V6 “O” Type ............... 42Gearcase Rebuild Kits - V4/V6 “O” Type .................................... 42Gearcase Seal Kits ...................................................................... 43Gearcase Seal Kits - Mechanical Shift Thru-Prop Exhaust .................. 44Gearcase Seal Kits - Electric Shift w/ Cavitation Plate Exhaust .......... 45Gearcase Seal Kits - Electric/Hydraulic Shift Thru-Prop Exhaust ......... 45Gearcase Seal Kits - Two Piece Gearcase w/ Cavitation Plate Exhaust ..... 46Gearcase Seal Kits Applications ................................................ 47

Water Pump Impellers 15 HP & Below ........................................ 82Water Pump Kits 15 HP & Below ................................................. 83Water Pump Impellers 18-40 HP 2-Cyl. Crossflow .................... 84Water Pump Kits 18-40 HP 2-Cyl. Crossflow ............................. 85Water Pump Impellers 2 & 3-Cyl. Loopcharged ......................... 86Water Pump Kits 2 & 3-Cyl. Loopcharged.............................. 87-90Water Pump Housings V4/V6/V8 ................................................. 91Water Pump Impellers V4/V6/V8 ................................................. 92Water Pump Kits V4/V6/V8 ..................................................... 93-95Water Pump Impellers .................................................................. 96Water Pump Wear Plates ............................................................ 97Water Pump Cups ........................................................................ 98Water Pump Housings ................................................................. 99Water Pump Components .......................................................... 100Water Pump Kits Applications ............................................ 101-103

Johnson / EvinrudeWater Pumps Section 7

Johnson / EvinrudeCarburetor Kits and Fuel Pumps Section 13

Carburetor Service Kits ............................................................. 152Needles and Seats ..................................................................... 152Carburetor Service Kits / Needle and Seats Applications ....... 153Carburetor Parts & Gaskets ...................................................... 154Gaskets ....................................................................................... 155Fuel Pump Kits and Applications .............................................. 156Kit Components .......................................................................... 156Fuel Filters and Kits ................................................................... 157Low Pick-up Water / Fuel Separator Mounting Bracket ........... 158How to Choose the Correct Water / Fuel Separator ................. 159Stainless Steel Brackets / Die Cast Aluminum Brackets ........ 159Water Separating Fuel Filter Kits .............................................. 160

TABLE OF CONTENTSJOHNSON / EVINRUDE POWERHEAD COMPONENTS

Johnson / EvinrudeIgnition and Electrical Section 12

Point Sets .................................................................................... 146Condensers ................................................................................. 146Tune-Up Kits ................................................................................ 146Ignition System Applications ...................................................... 147Coils and Kits .............................................................................. 148Power Trim Relays and Solenoids ............................................. 148Rectifiers ..................................................................................... 148Coils and Kits Applications ........................................................ 149Power Trim Relay and Solenoids Applications ......................... 150Rectifiers Applications ............................................................... 150

Johnson / EvinrudeThermostats Section 11

Thermostat Kits .......................................................................... 1402-Cyl. 25/35 HP Thermostat Assembly (1996-2001) ............... 1412 & 3-Cyl. & V4 Loopcharged Thermostat Assembly (1992-2000) ........... 141V4 Crossflow Assembly ............................................................. 141V6 Crossflow Assembly ............................................................. 142Thermostats ................................................................................ 142Thermostat Covers & O-ring ...................................................... 142Thermostat & Valve Springs ...................................................... 143Thermostat Housing Components ............................................. 143Thermostat Gaskets ................................................................... 144Thermostat Cover Gaskets ........................................................ 144

Johnson / EvinrudePowerhead Bearings and Seals Section 10

Powerhead Bearings ............................................................ 134-135Main Bearings ............................................................................. 134Center Bearings .......................................................................... 134Center Split Sleeve ..................................................................... 134Center Bearing Kits .................................................................... 134Connecting Rod Bearings - Small End ...................................... 135Connecting Rod Bearings - Big End .......................................... 135Bearing Applications ........................................................... 136-137Crankshaft Seals Applications .................................................. 138

Johnson / EvinrudePistons Section 9

Engine Designs (60° vs. 90°) V4/V6 ........................................... 114GLM Exclusive Marine Pistons .................................................. 114Piston Designs (Crossflow, Loopcharged & Four-Stroke) ........ 1152-Cylinder Crossflow Pistons ..............................................116-1172-Cylinder Loopcharged Pistons ................................................ 1183-Cylinder Loopcharged Pistons ........................................ 119-121V4 90° & V6 90° Crossflow Pistons ........................................... 122V6 90° Crossflow Pistons ........................................................... 123V4 60° & V6 60° Loopcharged Pistons ............................... 124-125V4 90° / V6 90° / V8 Loopcharged Pistons ......................... 126-127V6 90° Loopcharged Pistons ...................................................... 1282-Cylinder Four-Stroke Pistons ................................................. 129Piston Kits and Rings Applications .................................... 130-131

Notes ........................................................................................... 177Warranty ............................................................................... 178-180

WARRANTY

Johnson / EvinrudePowerhead Gaskets Section 14

1 & 2-Cylinder Head Gaskets .................................................... 1623-Cylinder & V4 Head Gaskets .................................................. 163V6 & V8 Head Gaskets ............................................................... 164Head Gaskets Applications ....................................................... 165Powerhead Gasket Kits ....................................................... 166-169Powerhead Gasket Kits Applications ........................................ 169Powerhead Mounting Gaskets ............................................ 170-171Intermediate Housing Exhaust Gaskets ................................... 171Seals - Exhaust Housing ........................................................... 171Powerhead Exhaust Gaskets ..................................................... 172Powerhead Water Passage Cover Gaskets ............................. 173Powerhead Transfer Port Gaskets - Crossflow Engines .......... 173Carburetor to Intake Manifold Gaskets ..................................... 174Intake Manifold Gaskets / Reed Plate Gaskets ....................... 175Air Silencer Gaskets .................................................................. 176

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Section 1

Johnson / EvinrudeGearcase

Section 1

2 & 3-Cyl. Loopcharged Small Gearcase Identification ..................6

2 & 3-Cyl. Loopcharged Large Gearcase Identification ..................7

V4 60° & V4 90° Small Gearcase Identification ..............................8

V4/V6 Large Gearcase Identification - “O” Type & “M” Type ...........9

V4 60° & V4 90° Complete Gearcase Assembly ..........................10

V4/V6 Complete Gearcase Assembly - “O” Type.......................... 11

Gearcase Assembly Applications .................................................12

6

Johnson / Evinrude

Side View Rear View Top View

2 & 3-CYL. LOOPCHARGED SMALL GEARCASE IDENTIFICATIONSmall Gearcase “Old” Style (1975-1988)

Physical Characteristics:15-1/2” tall.Straight at the trailing end of the gear housing and the fin.Pointed at the trailing end of the cavitation plate.Six holes above the cavitation plate.Internal water intake screens (four holes).No speedo pitot.

Physical Characteristics:15-3/4” tall.Straight at the trailing end of the gear housing and the fin.Pointed at the trailing end of the cavitation plate.Six holes above the cavitation plate.External water intake screens.Includes speedo pitot.

Small Gearcase “New” Style (1989-2005)


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Johnson / Evinrude2 & 3-CYL. LOOPCHARGED LARGE GEARCASE IDENTIFICATION

Large Gearcase (1975-2006)

Physical Characteristics:17-7/16” tall.Straight at the trailing end of the gear housing and the fin.Pointed at the trailing end of the cavitation plate.Six holes above the cavitation plate.Internal water intake screens (three holes).No speedo pitot.


8

Johnson / Evinrude V4 60° & V4 90° SMALL GEARCASE IDENTIFICATION

Small Gearcase V4 90° (1978-1998)

Physical Characteristics:18-3/16” tall.Straight at the trailing end of the gear housing and the fin.Pointed at the trailing end of the cavitation plate.Six holes above the cavitation plate.Internal water intake screens (four holes).No pitot.


Small Gearcase V4 60° (1995-2006)

Physical Characteristics:19-1/6” tall.Curved at the trailing end of the gear housing and the fin.Flat at the trailing end of the cavitation plate.Two slots above the cavitation plate.External water intake screens.


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Johnson / Evinrude V4/V6 LARGE GEARCASE IDENTIFICATION

Large Gearcase “M” Type V4 & V6 (2002-2006)

Physical Characteristics:19-3/16” tall.Straight at the trailing end of the gear housing and the fin.Pointed at the trailing end of the cavitation plate.Two slots above the cavitation plate.External water intake screens.

Physical Characteristics:19-3/16” tall.Curved at the trailing end of the gear housing and the fin.Flat at the trailing end of the cavitation plate.Three slots above the cavitation plate.External water intake screens.Includes speedo pitot.



Large Gearcase “O” Type V4 & V6 (1979-2006)

10

Johnson / Evinrude V4 60° & V4 90° COMPLETE GEARCASE ASSEMBLY

No. 28510COMPLETE GEARCASEOEM: 5004632GLM Gear Set No. 22630

No. 28210COMPLETE GEARCASEOEM: 5000356GLM Gear Set No. 22630

V4 60° (1995-Up)

V4 90° (1978-1998)

No. 28500EMPTY GEARCASEOEM: 5004767

For V4 60° w/ 20” shaft (1995-2005)For 75 & 80 HP Inline 3-Cyl. E-Tecw/ 20” shaft (2004-2006)

No. 28200EMPTY GEARCASEOEM: 431642

For V4 90°(1978-1998)

NEW

NEW

NEW

NEW

Must use Bearing CarrierGLM No. 11388 withthis empty gearcase

No. 11388BEARING CARRIEROEM: N/A

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Johnson / Evinrude

V4 Gear Ratio: 2.25:1 (.44), 12:27

V4/V6 COMPLETE GEARCASE ASSEMBLY - “O” TYPE

No. 28880COMPLETE GEARCASEW/OUT SPEEDOOEM: 5004639GLM Gear Set No. 22650

“O” Type V4 & V6 (1978-Up)

No. 28810COMPLETE GEARCASE W/OUT SPEEDOOEM: 5005401GLM Gear Set No. 22666

No. 28710COMPLETE GEARCASEW/ SPEEDOOEM: 5004635GLM Gear Set No. 22666

No. 28800EMPTY GEARCASEW/OUT SPEEDOOEM: 439972EMPTY GEARCASEW/OUT SPEEDOOEM: 438048

For V4 (1978-2006)Crossflow 1983-199660° Loopcharged 1995-199890° Loopcharged 1985-1998

V6 Gear Ratio: 1.83:1 (.55), 12:22 Heavy Duty

No. 28800EMPTY GEARCASEW/OUT SPEEDOOEM: 439972EMPTY GEARCASEW/OUT SPEEDOOEM: 438048

For V6 (1978-2006)Crossflow (1979-1992)60° Loopcharged (1991-2005)90° Loopcharged (1986-2005)

V6 Gear Ratio: 1.83:1 (.55), 12:22 Heavy Duty

No. 28700EMPTY GEARCASEW/ SPEEDOOEM: 439973

For V6 (1978-2006)Crossflow (1979-1992)60° Loopcharged (1991-2001)90° Loopcharged (1986-2001)

NEW

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Johnson / Evinrude

V6 Crossflow 20” &90° Loopcharged 88-91 28710 28700V6 Crossflow 25” &90° Loopcharged 88-91 28710 28700V6 Crossflow 20” &90° Loopcharged C/R 88-91 - 28700V6 90° Loopcharged 20”w/ Internal Screens 92-99 28710 28700V6 90° Loopcharged 20”w/ External Screens 92-99 28810 28800V6 90° Loopcharged 25” 92-99 28810 28800V6 90° Loopcharged 25” C/R 92-99 - 28800V6 90° Loopcharged 30” 93-99 28810 28800V6 90° Loopcharged 30” C/R 93-99 - 28800200 Comm. 20” 93-99 28810 28800200 Comm. 25” 93-99 28810 28800V8 20” 88-98 - -V8 25” 88-98 - -V8 30” 93-96 - -V8 20” C/R 90-96 - -V8 25” C/R 88-98 - -V8 30” C/R 93-96 - -

V4 Crossflow 20” 1988-98 28210 28200V4 Crossflow 25” 1988-91 28210 2820065 Jet (90 hp) All Not Serviced -100 WPL 20” 1999 28880 28800100 WPX 25” 1999 28880 28800100 Comm. 20” Small 1992-97 28210 28200100 Comm. 20” Large 1988-97 28880 28800100 Comm. 25” Large 1988-97 28880 28800100 WQL 20” 1998 28510 28500100 WQX, 105 WEX 25” 1998 28880 28800105 Comm. WPL 20” 2000-01 28880 28800105 Comm. WPX 25” 2000-01 28880 28800105 Comm. WEL 20” 2000-01 28880 28800105 WEL 20” 1998 28880 28800105 WRL 20” 1997-98 28880 28800105 WRX 25” 1997-98 28880 28800105 RWL 20” 1998 28880 28800105 RWY 22.5” 1998 28880 28800105 RWX 25” 1998 28880 28800115 FPL/FSL 20” 1999-05 28510 28500115 FPX/FX 25” 2000-01 28880 2880080 Jet (115 hp) All Not Serviced -120/140 20” 1988-94 28210 28200120 25” 1988-94 28210 28200125 RWL 20” 1995-97 28880 28800125 RWY 22.5” 1995-98 28880 28800125 WTPL 20” 1992-98 28880 28800125 WTPX 25” 1988-98 28880 28800125 ESX 1989-91 28210 28200125 ESX Club Nautico 1992-94 28210 28200130 20” 1995-98 28880 28800130 25” 1995-98 28880 28800130 25” C/R 1995-97 - 28800135 FPL/FL 20” 2000-01 28710 28700135 FSL/FS 20” 2000-01 28810 28800135 FPX/FX 25” 2000-01 28810 28800140 25” 1988-94 28880 28800140 25” C/R 1988-94 - 28700V4 60° Loopcharged 20”GL W/ Pitot Hole 1995-06 28510 28500V4 60° Loopcharged 20”(Use Pitot Style) 1995-06 28510 28500V4 60° Loopcharged 25” 1995-06 28880 28800V6 60° Loopcharged 20”W/ External Screens 1995-00 28810 28800V6 60° Loopcharged 25”W/ External Screens 1991-99 28810 28800V6 60° Loopcharged 25” C/R 1992-99 - 28800105 Jet (150 HP) All Not Serviced -150 Comm. 20” 1993-99 28810 28800150 Comm. 25” 1993-99 28810 28800155 Comm. 20” 1988-92 28810 28800155 Comm. 25” 1988-92 28810 28800

GEARCASE ASSEMBLY APPLICATIONSMotor Year Complete Housing Motor Year Complete Housing

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Section 2

Johnson / EvinrudeGearcase Exploded Views

Section 2

Gearcase Components - 4, 4.5, 5, 6, 7.5, 8 HP (1980 & Up) ... 14-15

Gearcase Components - 9.9-15 HP (1974 & Up) ................... 16-17

Gearcase Components - 20-35 HP - Thru-Prop Exhaust ....... 18-19

Gearcase Components - Crossflow - Thru-Cavitation Plate Exhaust ..20-21

Gearcase Components - Loopcharged - Small Gearcase ...... 22-25

Gearcase Components - Loopcharged - Large Gearcase ...... 26-27

Gearcase Components - V4 60° (1995-2005) ........................ 28-29

Gearcase Components - V4 90° (1978-1998) ........................ 30-31

Gearcase Components - V4/V6 “O” Type (1979-2006) .......... 32-33

Gearcase Components - V4/V6 “M” Type (2002-2006) ......... 34-35

Gearcase Components - V6 Hydraulic Shift (1976-1978) ...... 36-37

14

Johnson / EvinrudeGEARCASE COMPONENTS - 4, 4.5, 5, 6, 7.5, 8 HP (1980 & UP)

6

7

1

2

3

4

5

49

10

8

1113

1415

13

12

17

19

16

18

2-Stroke


Johnson / Evinrude

GLM No. Ref No. OEM No. Description

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

389577

324641

436137

325040

324640

302497

331980

324639

305242

324637

307551

318544

307552

432397

328725

322494

328744

306394

336493

Pump Housing

Pump Cup

Impeller

Gasket

Wear Plate

Grommet

Screw

Oil Seal

O-ring

Gasket

Screw Set

Draining Screw Set

Gasket

Anode

Screw

O-ring

Screw

Cotter Pin

Oil Seal

12436128188950036810125558649222324865108203032692224202173131170127612235181370223952214286014

GEARCASE COMPONENTS 4, 4.5, 5, 6, 7.5, 8 HP (1980 & UP)

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Johnson / EvinrudeGEARCASE COMPONENTS - 9.9-15 HP (1974 & UP)

78

1

2

34

5

6

910

18

1112

1716

131514

15

14

19

20

21

2524

23

22

2-Cyl. 2-Stroke Thru-Prop Exhaust


Johnson / Evinrude


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

435390

324097

386084

300611

318995

302497

319085

318972

302325

321480

301877

321738

324334

307551

307552

306643

304454

173029

316506

308627

321481

334590

328522

318971

323942

Pump Housing

Pump Cup

Impeller

Key

Wear Plate

Grommet

O-ring

Oil Seal

Screw

Oil Seal

O-ring

Washer

Screw

Screw Set

Gasket

Screw

Lockwasher

Anode

Detent Ball

O-ring

Oil Seal

Thrust Washer

Cotter Pin

Nut

Spacer

12460

1281389770

895941261086492

8320086120

2236086170

452303441022321

2242031170

223702149112730

2249082280

8618022242

221402216022255

GEARCASE COMPONENTS - 9.9-15 HP (1974 & UP)

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Johnson / EvinrudeGEARCASE COMPONENTS - 20-35 HP - THRU-PROP EXHAUST

10

4

3

2

1

1011

5

9

8

7

6

1213

2223

6

1415

1514

16

16

21

2019

17

18

11

26

24

24

24

20-35 HP 2-Cyl. Crossflow (1980-2005)25, 30, 35 HP 3-Cyl. Loopcharged (1996-2001)

27 28

29

25

30


Johnson / Evinrude


124701247212812897508959321427452308623012630345208018086492864878620086520224203117122490814508512022260221702213081110344101142411425223611269722335214912240081220

1

1

2

3

4

5

6

7

8

9

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11

12

13

14

15

16

17

18

19

20

21

22

23

24

24

25

26

27

28

29

30

393632

339720

328751

395289

344470

328754

301877

328753

328755

325537

311338

302497

340811

321928

332261

307551

311598

316506

338518

321453

323943

319891

320785

303347

321738

437288

376856

324960

434029

333677

304454

320041

554545

Pump Housing 2-Cyl.

Pump Housing 3-Cyl. (1996-2001)

Pump Cup

Impeller

Key

Bushing (For GLM No. 12470 Pump Housing)

O-ring (For GLM No. 12470 Pump Housing)

Seal

Wear Plate

Gasket

O-ring

Grommet (For GLM No. 12470 Pump Housing)

Grommet (For GLM No. 12472 Pump Housing)

Oil Seal

Oil Seal

Screw Set

Gasket

Ball

O-ring

Oil Seal

Prop Spacer

Prop Nut

Cotter Pin

O-ring

Gasket

Bearing (1994 & Up)

Bearing (1993 & Before)

Screw

Anode

Screw

Lockwasher

Screw

O-ring

GEARCASE COMPONENTS - 20-35 HP - THRU-PROP EXHAUST

20

Johnson / EvinrudeGEARCASE COMPONENTS - CROSSFLOW - THRU-CAVITATION PLATE EXHAUST

25-28 HP, 2-Cyl. Crossflow (1978-1997)


Johnson / Evinrude


124401281281170897503456012640335118959386492223608627086150311718611086150861908124022420

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

330560

328751

301967

395289

329390

329391

324449

330619

302497

324960

330327

321459

311598

309004

321459

321787

321921

307551

Pump Housing

Cup

O-ring

Impeller

Gasket

Plate

Gasket

Key

Grommet

Screw

Oil Seal Upper

Oil Seal Lower

Drain Plug Gasket

Seal, Upper To Lower

Inner Prop Shaft Seal

Outer Prop Shaft Seal

Carrier O-ring

Screw Set

GEARCASE COMPONENTS - CROSSFLOW - THRU-CAVITATION PLATE EXHAUST

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Johnson / EvinrudeGEARCASE COMPONENTS - LOOPCHARGED - SMALL

2-Cyl. Loopcharged 40-50 HP (1989-2005)


Johnson / Evinrude

GLM No. Ref No. OEM No. Description GLM No. Ref No. OEM No. Description

12480124822236086497864918210012815897908946081250895928657012550331508601322362114222779082250216491637011430226612266222663110512113327942452002794082230221452232921674217313117122490229402287021648163601635021647228908236022900860602224022250221502212022421

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1

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35

36

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39

40

41

42

43

44

45

46

47

48

49

50

438544

438545

302325

333758

341732

310584

340619

432941

437059

331188

334897

324981

341038

336530

342786

317624

398874

435274

310327

333771

398901

382343

397627

332489

332491

320311

320310

333780

318372

434588

913921

306376

305282

330265

318544

311598

316506

432264

382407

333725

397538

397537

332514

386764

553126

386765

321467

320305

315810

314503

314502

439138

Pump Housing (1989-98)

Pump Hsg. (1995-01) (2004-05)

Screw

Grommet

Grommet

O-ring

Pump Cup

Impeller (1989-1994)


O-ring

Key

Seal

Wear Plate

Gasket

Oil Seal

Screw

Bearing

Bearing Housing Assembly

O-ring

Thrust Washer

Thrust Bearing

Bearing

Gear Set

Reverse Gear

Clutch Dog

Spring

Cross Pin

Bushing

O-ring

Cover & Bushing Assembly

O-ring

Cotter Pin

Screw

Washer

Draining Screw

Gasket

Ball

Bearing

Bearing

Thrust Washer

Thrust Bearing

Thrust Bearing

Thrust Washer

Bearing

O-ring

Bearing

Oil Seal

Thrust Washer

Prop Spacer

Prop Nut

Cotter Pin

Prop Shaft

114162239512742223922239345290223948665911192

51

52

53

54

55

56

57

58

59

432276

328744

398873

328694

309243

336982

324852

332584

313339

Bearing Carrier

Screw

Anode

Screw

Screw

O-ring

Screw

Seal

Pinion Nut

GEARCASE COMPONENTS - LOOPCHARGED - SMALL

24

Johnson / EvinrudeGEARCASE COMPONENTS - LOOPCHARGED - SMALL

2-Cyl. Loopcharged 40-60 HP (1975-1988)3-Cyl. Loopcharged 60-75 HP (1975-1988)

3b.3a.

45


Johnson / Evinrude


1245012814896608959589780895918959386580126202232481120864911294086494223608646086160860132232782240226812268322044110512249121138111928232022890224008010022900860602224022250221502212086140452003342022322127388621012776223662232922420311712272827730235302354023550

1

2

3a.

3b.

3a.

3b.

3b.

4

5

6

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8

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12

13

12,13

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33

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43

44

45

46

46

46

384087

320775-6

377230

308928

396809

331901

344470

315788

320981

331980

303059

341732

315838

315837

302325

332205

321466

342786

909386

302588

433570

319895

320310

320311

160084

331880

313339

320303

386764

320041

332584

386765

321467

320305

315810

314503

314502

305762

318372

314082

324430

392462

324937

436745

328096

305282

307551

311598

387067

334163

320166

320167

320168

Pump Housing

Pump Cup


Key (1975-1978)


Key, White (1979-1988)

Key, Black (1979-1988)

Seal

Wear Plate

Screw

O-ring

Grommet

Tube Guide

Grommet

Screw

Oil Seal

Oil Seal

Oil Seal (one piece)

Screw

O-ring

Gear Set

Clutch Dog

Cross Pin

Spring

Detent Ball

Pin

Pinion Nut

O-ring

Bearing

Screw

O-ring

Bearing

Oil Seal

Thrust Washer

Prop Spacer

Prop Nut

Cotter Pin

Grommet

O-ring

Gasket

Screw

Anode

Seal

Anode

Screw

Screw

Screw

Gasket

Bearing Housing & Seal

Cradle

Shim .003

Shim .004

Shim .005

215111142327756

47

48

49

385175

386766

387336

Bearing

Pinion Bearing

Cover & Seal Assembly

GEARCASE COMPONENTS - LOOPCHARGED - SMALL

26

Johnson / EvinrudeGEARCASE COMPONENTS - LOOPCHARGED - LARGE

2-Cyl. Loopcharged 40-60 HP (1975-2006)3-Cyl. Loopcharged 60-75 HP (1975-2001)


Johnson / Evinrude


12400128158994089710895958959189592343308657012551331508649012950223208649122360860132232781340216431143022671226722267327730216441631021135110522241816300216418237022870224008110022860860302223022250221502212045200334208621021731311702242012776223682236612737

1

2

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3

4

4

4

5

5

6

7

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10

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13

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32

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40

41

42

43

44

45

46

47

48

438543

340619

382547

396725

308928

331901

334897

319586

324981

341038

336530

314008

319276

908158

341732

302325

342786

909386

313754

317230

382343

397338

318304

318303

334163

324766

385043

313448

324369

439185

382408

313447

313446

382407

320041

332584

379504

330137

127084

315810

314503

314502

318372

314082

324937

318544

311598

307551

436745

313715

328096

431708

Pump Housing

Pump Cup



Key (1975-1978)

Key, White (1979-2006)

Key, Black (1979-2006)

Gasket (1975-1978)

Seal (1979-2006)

Wear Plate

Gasket

Grommet

Tube Guide

Screw

Grommet

Screw

Oil Seal

Screw

O-ring

Thrust Washer

Bearing

Gear Set

Reverse Gear

Clutch Dog

Cradle

Thrust Washer

Thrust Bearing

Cross Pin

Spring

Prop Shaft

Thrust Bearing

Thrust Washer

O-ring

Bearing

Screw

O-ring

Bearing

Oil Seal

Thrust Washer

Prop Spacer

Prop Nut

Cotter Pin

O-ring

Gasket

Seal

Draining Screw

Gasket

Screw

Anode

Screw

Screw

Anode

22722227262360023610236201119227754277022110522493110392113821774277411139016320

49

49

50

50

50

51

52

53

54

55

56

57

58

59

60

61

385087

435519

323889

323890

317232

313339

388651

391365

320145

327345

911961

331880

313445

324037

434391

385068



Shim .003

Shim .004

Shim .005

Pinion Nut


Housing & Bearing Assembly

Pin

Detent Ball

Spring

Pin

Retaining ing

Lever

Bearing Carrier

Thrust Bearing

GEARCASE COMPONENTS - LOOPCHARGED - LARGE

28

Johnson / EvinrudeGEARCASE COMPONENTS - V4 60° (1995-2006)

2.00:1 (.50) Gear Ratio

57

5859

60 30464748

49

5253

5154

50

5655

36

3534

33

32

37

39

384041

2942

4344

453167

68

73

6768

7172

7069 65

6261

646366

80

81

757776

74

7378

28

27

26

25

2423

222120

19

18

16

17

1410

1513

12

11

10

9

8

7

4

32

83

6

5

79

82

1

84 85


Johnson / Evinrude


1

2

3

4

5

6

7

8

8

9

10

11

12

13

14

15

16

17

18

19

20

20

20

21

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23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

5004767

320943

306643

338893

338601

338636

314008

435959

435990

331188

435027

435821

302035

331353

338484

331107

341280

439476

317624

314728

323362

323361

314745

327656

387656

5000615

311538

338504

346004

384195

314730

436746

345992

915954

391365

320145

327345

911961

331880

334163

324037

322941

324766

385043

313448

323664

324369

436834

382408

314731

Gearcase Assembly

Grommet

Screw

Tube Guide

Grommet

Tube Spacer (Short)

Grommet

Pump Housing

(25” Transom)

Pump Housing

(20” Transom)

O-ring

Cup & Plate Assembly

Impeller

O-ring

Seal

Gasket

Key

Oil Seal


Screw

O-ring

Shim .003

Shim .004

Shim .005

Thrust Washer

Thrust Bearing

Drive Shaft

Pin

Retainer

Lower Drive Shaft

Pinion Bearing

Nut

P / Forward Gear Set

Reverse Gear

Detent


Pin

Detent Ball

Spring

Pin

Cradle

Lever

Shaft

Thrust Washer

Thrust Bearing

Pin

Clutch Dog

Spring

Prop Shaft

Thrust Bearing

Thrust Washer

2850086480223701257086495128278649012430

12395

8125012880895708212086660337308959086011227202236281380235902358023510216451633022435211392835122405228801119022631226322772027702211052249311039211382773027741277102164416310211352263311052224191630021642

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

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65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

313446

382407

379504

5000440

431708

908158

333957

350271

328743

127084

315810

314503

314502

5006241

324670

302325

328702

318372

321008

318544

311598

341220

437330

336535

305749

331999

341219

307161

331998

330265

436745

313715

320936

320961

330137

302325

337061

337778

O-ring

Bearing

Bearing

Bearing Carrier

Anode

Screw

Tab

Screw

Washer

Thrust Washer (3-Blade)

Spacer

Prop Nut

Cotter Pin


Gasket

Screw

Washer

O-ring

Grommet

Draining Screw

Gasket

Screw

Seal Washer

Nipple

Cap

Screw

Screw

Lockwasher

Screw

Washer

Anode

Screw

Seal

Seal

Oil Seal

Screw

Screw

Screen

8237022870228601139812737223202785022373216592223022250221502212027752330202236021678452008650021731311712237421677283522835322371224572176322458216741277622368858308584086030223602236321885


GEARCASE COMPONENTS - V4 60° (1995-2006)

30

Johnson / Evinrude GEARCASE COMPONENTS - V4 90° (1978-1998)

2.00:1 (.50) Gear Ratio


Johnson / Evinrude


282001257022370864902236012430

12395

81250128808957082120866608959033730860112236222720813802359023580235102164516330224312243322432224342113928351224092288022631226321119027720211382771021644163102113522633110522241616300216428237022870228608603022230

1

2

3

4

5

6

6

7

8

9

10

11

12

13

14

15

16

17

18

18

18

19

20

21

21

21

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

431642

338893

306643

314088

302325

435959

435990

331188

435027

5001593

302035

331353

331107

338484

341280

317624

439476

314728

323362

323361

314745

327656

387656

5000618

5000614

5000626

5000623

311538

338504

346006

384195

436746

340490

314730

915954

331880

322941

324766

385043

313448

323664

324369

436888

382408

314731

313446

382407

379504

330137

127084

Gearcase Assembly

Tube Guide

Screw

Grommet

Screw

Pump Housing

(25” Transom)

Pump Housing

(20” Transom)

O-ring

Cup & Plate Assembly

Impeller

O-ring

Seal

Key

Gasket

Oil Seal

Screw


O-ring

Shim .003

Shim .004

Shim .005

Thrust Washer

Thrust Bearing

Drive Shaft (L)

Drive Shaft (L)

Drive Shaft (XL)

Drive Shaft (XL)

Pin

Retainer

Lower Drive Shaft

Pinion Bearing

P / Forward Gear Set

Reverse Gear

Nut

Detent

Pin

Shaft

Thrust Washer

Thrust Bearing

Cross Pin

Clutch Dog

Spring

Prop Shaft

Thrust Bearing

Thrust Washer

O-ring

Bearing

Bearing

Oil Seal

Thrust Washer

22250221502212012737223202230086640865002236033020452002237121731311712236521674223661277622368277302774127752216782177422493110392110527702858308584086480113921138822373278508116522870

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

315810

314503

314502

431708

908158

316563

332583

321008

302325

324670

318372

331999

318544

311598

331998

330265

328096

436745

313715

334163

324037

5006241

328702

313445

327345

911961

320145

391365

320936

320961

320943

397087

GLM

350271

333957

310585

382407

Spacer

Nut

Cotter Pin

Anode

Screw

Screw & Seal

Seal

Grommet

Screw

Gasket

O-ring

Screw

Draining Screw

Gasket

Screw

Washer

Screw

Anode

Screw

Cradle

Lever


Washer

Retaining Ring

Detent Ball

Spring

Pin


Seal

Seal

Grommet

Bearing Carrier

Bearing Carrier

Screw

Tab

O-ring

Bearing


GEARCASE COMPONENTS - V4 90° (1978-1998)

32

Johnson / EvinrudeGEARCASE COMPONENTS - V4/V6 “O” TYPE (1979-2006)

V4 2.25:1 (.44) Gear Ratio - V6 1.86:1 (.54) Gear Ratio


Johnson / Evinrude

GLM No. Ref No. OEM No. Description28700288002161021885223638584022720860112236227700229102113821137224911105527720277402773027710864801257022370864902236012430

12395

812501281189570821208666089590125803373081380235902358023510216451633022435224362240721139283512265122623226532262422666

1

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

24

25

26

27

28

29

30

31

32

33

34

34

34

35

36

37

37

38

39

40

41

41

42

42

41+42

439973

439972

387817

337778

337061

320961

439476

341280

317624

389455

389039

331880

328825

160084

911962

915954

322938

334163

322941

320943

338893

306643

314008

302325

435959

435990

331188

338486

5001593

302035

331353

331107

338485

338484

314728

323362

323361

314745

327656

387656

5000615

5000624

345905

311538

338504

435123

5004938

336574

910994

N/A

Gearcase Assembly / Tube

Gearcase Assembly

Pinion Bearing

Screen

Screw

Seal


Oil Seal

Screw


Bearing

Pin

Pin

Detent Ball

Spring

Detent

Lever

Cradle

Shaft

Grommet

Tube Guide

Screw

Grommet

Screw

Pump Housing

(25” Transom)

Pump Housing

(20” Transom)

O-ring

Pump Cup

Impeller

O-ring

Seal

Key

Wear Plate

Gasket

O-ring

Shim .003

Shim .004

Shim .005

Thrust Washer

Thrust Bearing

Drive Shaft (Long)

Drive Shaft (XL)

Lower Drive Shaft

Pin

Retainer

P / Forward Gear Set V4

P / Forward Gear Set V6

Reverse Gear V4

Reverse Gear V6

Gear Set (Heavy Duty)

11190865004520021731311712236521674223662236722368127762164616340211352262511052224142241721651163002164282400114061140822870114102295086012868108513012737223202237327850330202222122190221852214222371223742167728352283532167827752858308584081165

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

59

60

61

62

63

64

64

65

66

66

67

67

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

314730

321008

318372

318544

311598

331998

330265

328096

330263

313715

436745

327669

389042

313448

337774

324369

395209

5004765

336565

382408

314731

305123

5000074

5004257

382407

387247

434467

341281

334950

320862

431708

908158

350271

333957

324670

126870

320570

398042

306394

331999

341220

437330

336535

305749

328702

5006241

320936

320961

310585

Nut

Grommet

O-ring

Draining Screw

Gasket

Screw

Washer

Screw

Screw

Screw

Anode

Thrust Washer

Thrust Bearing

Cross Pin

Clutch Dog

Spring

Prop Shaft (1-3/16”) V6

Prop Shaft (1-1/4”) V4/V6

Thrust Washer

Thrust Bearing

Thrust Washer

O-ring

Bearing Carrier (1-3/16”)

Bearing Carrier (1-1/4”)

Bearing

Bearing (Inside ø 1-3/16”)

Bearing (Inside ø 1-1/4”)

Oil Seal (1-1/4”) 1 pc.

Oil Seal (1-1/4”) 2 pcs.

Oil Seal (1-3/16”) 2 pcs.

Anode

Screw

Screw

Tab

Gasket

Thrust Washer

Spacer

Nut & Keeper

Cotter Pin

Screw

Screw

Seal Washer

Nipple

Cap

Washer


Seal

Seal

O-ring


GEARCASE COMPONENTS - V4/V6 “O” TYPE (1979-2006)

34

Johnson / Evinrude

V4 2.25:1 (.44) Gear Ratio - V6 1.86:1 (.54) Gear Ratio

GEARCASE COMPONENTS - V4/V6 “M” TYPE (2002-2006)


Johnson / Evinrude


21610864951282786480125702237022360864901243081250128118957082120866608959012580337308601122362227208138023590235802351021645163302243322434224362835121139111903280022491110552113822910277302774021646163402262521135110528244022870278502237312737223208601286810

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

22

22

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25

25

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

47

387817

338601

338636

320943

338893

306643

302325

314008

435959

331188

338486

5001593

302035

331353

331107

338485

338484

341280

317624

439476

314728

323362

323361

314745

327656

387656

5000614

5000623

5000624

338504

311538

314730

350038

160084

911962

331880

389039

334163

322938

327669

389042

337774

313448

324369

326849

382407

333957

350271

431708

908158

341281

334950

Pinion Bearing

Grommet

Tube Spacer

Grommet

Tube Guide

Screw

Screw

Grommet

Pump Housing

O-ring

Pump Cup

Impeller

O-ring

Seal

Key

Wear Plate

Gasket

Oil Seal

Screw


O-ring

Shim .003

Shim .004

Shim .005

Thrust Washer

Thrust Bearing

Drive Shaft 20” L

Drive Shaft 25” L

Drive Shaft 25” L

Retainer

Pin

Nut

Washer

Detent Ball

Spring

Pin

Bearing

Cradle

Lever

Thrust Washer

Thrust Bearing

Clutch Dog

Cross Pin

Spring

O-ring

Bearing

Tab

Screw

Anode

Screw

Oil Seal - 1 pc.

Oil Seal - 2 pcs.

2222122190221852214286500277522167833020452002173131171283522835322374216771277622394866592236322365224572236721763216742176222371223688583085840216542240322417

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

126870

320570

398042

306394

321008

5006241

328702

352165

318372

318544

311598

336535

305749

341220

437330

436745

324852

332584

337061

331998

341219

330263

307161

330265

330266

331999

313715

320936

320961

349193

347371

5004765

Thrust Washer

Spacer

Nut & Keeper

Cotter Pin

Grommet


Washer

Gasket

O-ring

Draining Screw

Gasket

Nipple

Cap

Screw

Seal Washer

Anode

Screw

Seal

Screw

Screw

Screw

Screw

Lockwasher

Washer

Lockwasher

Screw

Screw

Seal

Seal

Thrust Washer

Lower Drive Shaft

Prop shaft


GEARCASE COMPONENTS - V4/V6 “M” TYPE (2002-2006)

36

Johnson / EvinrudeGEARCASE COMPONENTS - V6 (1976-1978)

Hydraulic Shift


Johnson / Evinrude

GLM No. Ref No. OEM No. Description21610813802272085120N/AN/A

1630021642N/AN/AN/AN/AN/A

114108513022300N/A

111902262116330216452262422625211351105222420N/A

8213082400N/A

22490N/AN/A

45200N/A

2351022415222202219022180221103373012580866608968089595812501281112395851202236021673

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

387817

314728

439476

321453

301250

316534

382408

314731

321171

321174

321162

387374

382407

387247

320862

316563

317178

314730

320635

387656

327656

320631

320630

313448

324369

307551

311598

320140

305123

386319

316506

318139

387384

318372

314742

314745

387130

333592

320570

320569

309955

338484

321188

331353

385528

308928

321175

338486

435990

321453

302873

305981

Pinion Bearing

O-ring Drive Shaft Bearing


Oil Seal, Drive Shaft

Washer, Bearing Housing

Screw, Bearing Housing

Reverse Thrust Bearing

Reverse Thrust Washer

Retaining Ring

Retainer Plate

Gasket, Shift Cover

Bearing Carrier, Prop Shaft

Reverse Gear Bearing

Needle Bearing, Prop Shaft

Prop Shaft Seal

Carrier Retainer Screw

O-ring Carrier Screw

Pinion Nut

Pinion & Forward Gear

Pinion, Thrust Bearing

Pinion, Thrust Washer

Reverse Gear

Clutch Dog

Pin, Clutch Dog

Spring, Clutch Dog

Drain Plug

Drain Plug Nylon Washer

O-ring, Shift

O-ring Prop Shaft Carrier

Forward Gear Bearing Assembly

Detent Ball

Cover Screw


O-ring, Shift Rod

Shim .002

Shim .005

Prop Shaft

Prop Thrust Bushing

Prop Nut Spacer

Prop Nut

Prop Nut Cotter Pin

Gasket, Plate

Plate, Impeller

Seal, Plate to Housing

Impeller, W.P.

Impeller Key

O-ring Impeller

Cup

Housing

Seal

Screw, Water Pump

Washer, Screw

864901257022370864808116022368

53

54

55

56

57

58

314008

338893

306643

320943

310585

313715

Water Tube Grommet

Water Tube Cover

Water Tube Cover Screws

Water Tube Cover Grommet

O-ring

Screw, Trim Tab


GEARCASE COMPONENTS - V6 (1976-1978)

39

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Section 3

Johnson / EvinrudeGearcase Kits

Section 3

Complete Small Gearcase Assembly Kits - V4 90° ......................40

Rebuild Kits - Small Gearcase - V4 90° .......................................40

Complete Small Gearcase Assembly Kits - V4 60° ......................41

Rebuild Kits - Small Gearcase - V4 60° .......................................41

Complete Gearcase Assembly Kits - V4/V6 “O” Type...................42

Gearcase Rebuild Kits - V4/V6 “O” Type ......................................42

Gearcase Seal Kits.......................................................................43

Gearcase Seal Kits - Mechanical Shift Thru-Prop Exhaust ..........44

Gearcase Seal Kits - Electric Shift w/ Cavitation Plate Exhaust ... 45

Gearcase Seal Kits - Electric/Hydraulic Shift Thru-Prop Exhaust 45

Gearcase Seal Kits - Two Piece Gearcase w/ Cavitation Plate Exhaust .. 46

Gearcase Seal Kits Applications ..................................................47

40

Johnson / EvinrudeCOMPLETE SMALL GEARCASE ASSEMBLY KITS - V4 90°

No. 28220OEM: N/A

REBUILD KITS - SMALL GEARCASE - V4 90°

No. 28240OEM: N/A

NEW

NEW


Johnson / EvinrudeCOMPLETE SMALL GEARCASE ASSEMBLY KITS - V4 60°

No. 28520OEM: N/A

REBUILD KITS - SMALL GEARCASE - V4 60°

No. 28540OEM: N/A

NEW

NEW

42

Johnson / Evinrude

All Prop Shafts ø 1-1/4”V6 comes with GLM No. 22666 HD Gear Set

COMPLETE GEARCASE ASSEMBLY KITS - V4/V6 “O” TYPE

No. 28720OEM: N/A0.54 Ratio, Pitot TubeSpeedometer Pick-upFor V6

GEARCASE REBUILD KITS - V4/V6 “O” TYPE (1991 & Up)

No. 28840OEM: N/A0.54 Ratio, No Pitot TubeSpeedometer Pick-upFor V6

No. 28850OEM: N/A0.54 RatioFor V6



All Prop Shafts ø 1-1/4”V6 comes with GLM No. 22666 HD Gear Set

NEW

NEW


Johnson / Evinrude

SUP TO No. 87600

GEARCASE SEAL KITSNo. 87600OEM: 5006373

Fits All V4/V6/V8 (1978-2006) Outboard Engines with a Mechanical Shift Gearcase

No. 87612OEM: N/A

SUP TO No. 87600No. 87613OEM: N/A

No. 87615

90, 115, V6, V8 (1991-94)100, 125 Comm., V6, V8 (1991-93)

OEM: 434516

SUP TO No. 87600

See the Difference!*GLM’s Carrier Screws No. 22300 and No. 22400 come with ND Plastisol™ Treatment

Their Screws GLM ScrewsQ or O-ring screws are difficult toseat properly. They tear and lose

integrity with vibration.

ND Plastisol™ treatment screws providea positive seal that eliminates leaks.They cushion, insulate, control noise

and reduce vibration.O-ringscrews

ND Plastisol™screwsGood. Better!

Kit Contains:GLM OEM ITEM86030 (2) 330137 Prop Shaft Seal V485130 (2) 320862 Prop Shaft Seal V4, V6 1-3/16” shaft86810 (2) 334950 Prop Shaft Seal V4, V6 1-1/4” shaft85120 (2) 321453 Drive Shaft Seal (1985 & Before)86011 341280 Drive Shaft Seal86240 329922 Drive Shaft Seal86250 329923 Drive Shaft Seal81165 310585 Drive Shaft to Crankcase O-ring82370 313446 Prop Shaft Carrier O-ring V4 90° Gearcase

*

GLM OEM ITEM82440 (3) 326849 Prop Shaft Carrier O-ring V6 60° Gearcase82400 (2) 305123 Prop Shaft Carrier O-ring “O”+”M” Type Gearcase81380 314728 Drive Shaft Carrier O-ring45200 (2) 318372 Shift Cover O-ring33020 324670 Shift Cover Gasket33730 338484 Water Pump Gasket21677 437330 Pitot Hole Plug Sealing Washer22300 (4) 316563 Prop Shaft Carrier Screw and Seal21731 (2) 318544 Drain Plug and Gasket

44

Johnson / EvinrudeGEARCASE SEAL KITS

No. 87603OEM: 396355

Small Housing2-Cyl. Loopcharged 40-60 (1975-1988)3-Cyl. Loopcharged 60-75 (1975-1988)

No. 87680OEM: 396351

2-Cyl. Crossflow 20, 25, 30, 35 HPThru-Prop Exhaust

No. 87601OEM: 5000309

Large Housing2-Cyl. Loopcharged 40-60 HP (1975-2006)3-Cyl. Loopcharged 60-75 HP (1975-2001)

No. 87602OEM: 396350

9.9, 15 HP (1974-Thru) 9.9, 15 HP 4-Stroke (1974-Thru)

Small Housing40, 48, 50 HP, 2-Cyl. Loopcharged (1989-2005)

Mechanical Shift Thru-Prop Exhaust

No. 87614OEM: 433550



Electric Shift with Cavitation Plate Exhaust

No. 87608OEM: N/A

No. 87621OEM: N/A

No. 87622OEM: N/A

No. 87609OEM: N/A

No. 87611OEM: N/A

Electric / Hydraulic Shift Thru-Prop-Exhaust

40 HP Electric Shift(1962-1970)

V4 Electric Shift(1962-1968)

2-Cyl.Loopcharged(1971-1974)

3-Cyl., 60 HP Loopcharged(1970-1971)

55, 100, 125 HP V4 Crossflow(1971-1972)

Use GLM Seal KitsNo. 87608, No. 87621 for these

electric shift gearcases.

Use GLM Seal KitsNo. 87609, No. 87622 & No. 87611for these electric / hydraulic shift

gearcases.

46


No. 87604OEM: N/A

No. 87617OEM: N/A

No. 87616OEM: N/A

No. 87607OEM: N/A

No. 87690OEM: 396352

25, 28 HPTwo-Piece Gearcase

Cavitation Plate Exhaust(1985-Up)

No. 87619OEM: N/A

No. 87618OEM: N/A

No. 87606OEM: N/A

No. 87605OEM: N/A

20HP, 25 HPTwo-Piece Gearcase

Cavitation Plate Exhaust(1979-1982)

9.5 HPTwo-Piece Gearcase Cavitation Plate Exhaust

(1967-1973)

25, 28, 30, 33-35, 40 HP, Manual ShiftTwo-Piece Gearcase Cavitation Plate Exhaust

(1955-1973)

6 HPTwo-Piece Gearcase Cavitation Plate Exhaust

(1967-1968)


(1968-1979)


(1958-1967)


(1958-1965)

5.5, 6 HPTwo-Piece Gearcase Cavitation Plate Exhaust

(1955-1967)

Use GLM Seal KitsNo. 87604, No. 87605, No. 87606, No. 87607No. 87616, No. 87617, No. 87618, No. 87619 & No. 87690 for these two-piece gearcases.

Two-Piece Gearcase with Cavitation Plate Exhaust


Johnson / Evinrude

5.56667.59.5 B Suffix9.5 M Suffix9.9/15101820202025252525252525 Comm.2828303033353540 Manual Shift40 Elect. Shift40404848505050555560 Elect.6060 2-Cyl.60 3-Cyl.65 Elect.657075 Elect.7575 Small GearcaseV485 Elect.85 Small Prop Shaft85 Large Prop Shaft85 V48588

Models Year

1955-671955-671967-681968-791955-671958-671967-731974-Up1958-671958-651966-731981-821985-Up1955-591969-781979-82

19841985-Up1990-951985-Up1962-701985-Up1955-591976-951962-701955-591977-921960-731962-701976-881989-Up1976-88

1989,92-931971-741976-881989-Up1968-691976-881960-681970-711976-881978-011960-681978-011978-011960-681978-011976-881978-84

19681969-711971-721973-831991-951985-Up

87604876048761687617876048760587618876028760587606876068761987680876078760687619876908768087614876908760787690876078768087607876078768087607876218760387614876038761487622876038761487609876038760887609876038760187608876018760187608876018760387600876088760987611876008760087600

90 Elect.90 V490100 Large Prop Shaft100 V4100 Comm.100110 V4110115 Small Prop Shaft115 V4115120120125 Large Prop Shaft125125 Comm.135 V4140 V4140150 V6150155 Comm.175 V6175185200 V6200V6225235 V6V8250 V8300 V8

Model1.6 L1.8 L2.0 L2.5 L2.6 L2.7 L3.0 L3.6 L4.0 L

1964-651973-831985-Up1971-721973-831984-951991-011973-831985-Up1969-711973-831985-Up1985-921993-Up1971-721991-981991-931973-831973-831985-941978-861991-951984-931977-861991-Up1991-931976-861991-Up1979-921991-951977-861985-911991-951991-95

Year1985-90

19871988-901984-851984-86

19871988-90

19871989-90

87608876008760087611876008760087600876008760087609876008760087600876008761187600876008760087600876008760087600876008760087600876008760087600876008760087600876008760087600

Seal Kit876008760087600876008760087600876008760087600

Seal Kit

GEARCASE SEAL KITS APPLICATIONSSeal KitYearModels

OMC SEA DRIVE

49

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Section 4

Johnson / EvinrudeGears and Clutch Dogs

Section 4

Lower Gear Housing Gears - 2-Cyl. Loopcharged ........................50

Lower Gear Housing Gears - 2 & 3 -Cyl. Loopcharged ........... 51-52

Lower Gear Housing Gears - V4 60° & V4 90° ..............................53

Lower Gear Housing Gears - V4 90° “O” Type ..............................54

Lower Gear Housing Gears -V6 Mechanical/Hydraulic Shift ........55

Lower Gear Housing Gears - V6 90° “O” Type ..............................56

Lower Gear Housing Gears - V6 90° Heavy Duty .........................57

Gear Set Applications for 2 & 3-Cyl. & V4 ....................................58

Gear Set Applications for V6 ........................................................59

50

Johnson / EvinrudeLOWER GEAR HOUSING GEARS - 2-CYLINDER LOOPCHARGED

COMPLETE GEAR SET- Forward/Pinion/Reverse- 12/29 teeth- Comes with the GLM No. 22663 clutch

FORWARD & PINION SET- 12/29 teeth

REVERSE GEAR- 29 teeth

CLUTCH

GLM No. 22660

GLM No. 22661

GLM No. 22662

GLM No. 22663

OEM No. N/A

OEM No. 397627

OEM No. 332489

OEM No. 332491

2-Cylinder Loopcharged40-50 HP (1989-2005) withSmall* Gear Housing - “New” Style

* The 2-Cylinder loopcharged engines were availablewith a large or small gear housing.

No. 22663Clutch Dog

No. 22662Reverse Gear

No. 22661Forward & Pinion Set

2.42:1 Ratio.41 Ratio


Johnson / EvinrudeLOWER GEAR HOUSING GEARS - 2 & 3-CYLINDER LOOPCHARGED


FORWARD & PINION SETwith REVERSE GEAR- 12/29 teeth

CLUTCH

GLM No. 22680

GLM No. 22681

GLM No. 22683

OEM No. N/A

OEM No. 433570

OEM No. 319895

* The 2-Cylinder and 3-Cylinder loopcharged engines wereavailable with a large or small gear housing.

No. 22683Clutch Dog

No. 22681Forward & Pinion Set with Reverse Gear


2-Cyl. Loopcharged 40-60 HP (1975-1988)3-Cyl. Loopcharged 60-75 HP (1975-1988)with Small* Gear Housing - “Old” Style

52

Johnson / EvinrudeLOWER GEAR HOUSING GEARS - 2 & 3-CYLINDER LOOPCHARGED




CLUTCH

GLM No. 22670

GLM No. 22671

GLM No. 22672

GLM No. 22673

OEM No. N/A

OEM No. 397338

OEM No. 318304

OEM No. 318303

2-Cyl. Loopcharged 40-60 HP (1986-2006)3-Cyl. Loopcharged 60-75 HP (1975-2001)with the Large* Gear Housing

* The 2-Cylinder and 3-Cylinder loopcharged engines wereavailable with a large or small gear housing.

No. 22673Clutch Dog





Johnson / EvinrudeLOWER GEAR HOUSING GEARS - V4 60° & V4 90°


FORWARD & PINION SET- May be used with OMC reverse gear- 13/26 teeth

REVERSE GEAR- May be used with OMC forward and pinion gears- 26 teeth

CLUTCH

GLM No. 22630

GLM No. 22631

GLM No. 22632

GLM No. 22633

OEM No. N/A

OEM No. 436746

OEM No. 345992

OEM No. 323664

V4 60° & V4 90°Replacement Gears for

the Small* Gear HousingThese gear sets are an exact copy of the gears used in the 1978-2006

V4 Johnson / Evinrude Outboards with the small gear housing.

* The V4 engines were available with a large or small gear housing.

No. 22633Clutch Dog



2:1 Ratio.50 Ratio

V4 60° V4 90°

54

Johnson / EvinrudeLOWER GEAR HOUSING GEARS - V4 90° “O” TYPE




CLUTCH

GLM No. 22650

GLM No. 22651

GLM No. 22653

GLM No. 22625

OEM No. N/A

OEM No. 435123

OEM No. 336574

OEM No. 337774OEM No. 914716

V4 90°Replacement Gears for theLarge* “O” Type Gear Housing

These gear sets are an exact copy of the gears used in the 1978-2006V4 Johnson / Evinrude Outboards with the large “O” type gear housing.

* The V4 engines were available with a large or small gear housing.

No. 22625Clutch Dog





Johnson / Evinrude

V6 Mechanical/Hydraulic Shift200 HP (1976) 175, 200 HP (1977)150, 175, 200, 235 HP (1978)

LOWER GEAR HOUSING GEARS - V6 MECHANICAL/HYDRAULIC SHIFT



REVERSE GEAR & CLUTCH- 26 teeth

CLUTCH

GLM No. 22620

GLM No. 22621

GLM No. 22652

GLM No. 22625

OEM No. N/A

OEM No. 5004941

OEM No. 437297

OEM No. 337774OEM No. 914716OEM No. 915272

These gear sets are an exact copy of the gears used in the firstV6 Johnson / Evinrude Outboards gear housings.

Forward gear drives a hydraulic pump.

No. 22625Clutch Dog



56

Johnson / EvinrudeLOWER GEAR HOUSING GEARS - V6 90° “O” TYPE


FORWARD & PINION SET- May be used with OMC reverse gear- 14/26 teeth

REVERSE GEAR- May be used with OMC forward and pinion gears- 26 teeth- Includes thrust washer No. 21651*

CLUTCH

GLM No. 22622

GLM No. 22623

GLM No. 22624

GLM No. 22625

OEM No. 5004218

OEM No. 435020OEM No. 5004216OEM No. 5004938

OEM No. 336561OEM No. 910994

OEM No. 337774

V6 90°Replacement Gears for the“O” Type Gear Housing

These gear sets are an exact copy of the gears used in the 1978-2006V6 Johnson / Evinrude Outboards with the large “O” type gear housing.

No. 22625Clutch Dog



No. 21651Thrust Washer


* For model year 1991 Johnson / Evinrude increased the prop shaft diameter at the carrier needle bearing (not the prop splines) from1-3/16” to 1-1/4”. Some older gearcases may be fitted with the new large diameter prop shaft. The large diameter prop shaft utilizes athrust washer (included with this gear set) between the prop shaft and reverse gear. Discard the thrust washer when using the smalldiameter prop shaft.


Johnson / Evinrude

V6 90° HEAVY DUTYReplacement Gears for the“O” Type Gear Housing

The new heavy-duty GLM No. 22666gears will not interchange with thestandard gears. For individual gearreplacement, you must use the standardduty GLM No. 22623 pinion and forwardgears or the GLM No. 22624 reverse gear.

IMPORTANT NOTE:

LOWER GEAR HOUSING GEARS - V6 90° HEAVY DUTY

When all three gears need to be replaced in your V6 Johnson / Evinrude Outboardthe installation of the new GLM No. 22666 heavy-duty gear set is highly recommended.The heavy-duty gear sets can be used with all V6 outboards from 1979-2006 with the“O” type gear housings. It is recommended that the new clutch GLM No. 22625 alsobe installed with the heavy-duty gears.

Gear Set GLM No. 22666

NEW! STRONGEROEM gear sets are machined from8620 forged steel. The GLM gear setis machined from a higher alloy forgedsteel. The stronger teeth and higheralloy steel results in a gear that is 50%stronger than any other comparablegear set. These durable gears arecapable of operating with up to 300horsepower.

MORE DURABLEThe new GLM gear set has fewer,larger, and stronger teeth. The piniongear has 12 teeth and the forwardand reverse gears have 22 teeth. Theoriginal OEM gear set has 14 teeth onthe pinion and 26 teeth on the forwardand reverse gears.

QUIETERDuring the gear machining process,an additional pass is made over eachtooth for a finer surface. This makesthe gear operation especially quiet.

58

Johnson / EvinrudeGEAR SET APPLICATIONS 2 & 3-CYL. & V4

HP Year Complete GearSet w/ Clutch Reverse Gear ClutchForward &

Pinion

25D Small Gearcase 1989-95 22660 22661 22662 2266335 (AR, AE & AT Only) Small Gearcase 1987 22680 22681 22681 2268340 Small Gearcase 1984-88 22680 22681 22681 2268340 Small Gearcase 1989-97 22660 22661 22662 2266348 Small Gearcase 1987-88 22680 22681 22681 2268348 Small Gearcase 1989-96 22660 22661 22662 2266350 Small Gearcase 1979-88 22680 22681 22681 2268350 Small Gearcase 1989-97 22660 22661 22662 2266350 (S CYD Model) Large Gearcase 1995-97 22670 22671 22672 2267355 Electric Start Small Gearcase 1979-81 22680 22681 22681 2268360 Electric Start Small Gearcase 1980-85 22680 22681 22682 2268360 (3-Cyl. 20” Model) Large Gearcase 1986-97 22670 22671 22672 2267365 Comm. Large Gearcase 1984-97 22670 22671 22672 2267370 E Model Large Gearcase 1975 22670 22671 22672 2267370 20” Model Large Gearcase 1976-97 22670 22671 22672 2267375 20” Model Large Gearcase 1975-88 22670 22671 22672 22673

2 & 3-Cyl. Loopcharged

V485 1977 - - 22632 2263385 1978-80, 1991-95 22630 22631 22632 2263388 1987-96 22630 22631 22632 2263390 1981-97 22630 22631 22632 2263390 V4 60° 2.25:1 “O” Gearcase 1995-99 22650 22651 22653 22625100 1979-80 22630 22631 22632 22633100 1989-90 22630 22631 22632 22633100 2.25:1 “O” Gearcase 1991 22650 22651 22653 22625100 Comm. (S Prefix Only) 1989-90 22630 22631 22632 22633100 Comm. 2.25:1 “O” Gearcase 1987, 92, 93 22650 22651 22653 22625100 Comm. D 2.25:1 “O” Gearcase 1994-99 22650 22651 22653 22615100 Comm. (E J Models) 2.25:1 “O” Gearcase 1989 22650 22651 22653 22625100 Comm. (2 Pcs. D/Shaft) 2.25:1 “O” Gearcase 1990 22650 22651 22653 22625110 1986-89 22630 22631 22632 22633112 1994-96 22630 22631 22632 22633115 1977 22630 22631 22632 22633115 1990-97 22630 22631 22632 22633115 V4 60° 2.25:1 “O” Gearcase 1995-99 22650 22651 22653 22625120 1986-92 22630 22631 22632 22633120 2.25:1 “O” Gearcase 1990 22650 22651 22653 22625120 TL, TX 1993 22630 22631 22632 22633120 TX 2.25:1 “O” Gearcase 1993 22650 22651 22653 22625125 Comm. (ESX Prefix Only) 1989-90 22630 22631 22632 22633125 Comm. 2.25:1 “O” Gearcase 1989-92 22650 22651 22653 22625125 Comm. E, R 2.25:1 “O” Gearcase 1993-96 22650 22651 22653 22625125 ESX (F Suffix) 2.25:1 “O” Gearcase 1993 22650 22651 22653 22625125 ESX (S Suffix Only) 1993 22630 22631 22632 22633130 2.25:1 “O” Gearcase 1997 22650 22651 22653 22625140 1978-84 22630 22631 22632 22633140 1986-87 22630 22631 22632 22633140 TL 1988-94 22630 22631 22632 22633140 TX 2.25:1 “O” Gearcase 1988-90, 92, 93 22650 22651 22653 22625


Johnson / Evinrude

150 Mechanical/Hydraulic Shift 1978 22620 22621 22652 22625150 1979-87 22622 22623 22624 22625150 1979-87 - 22666 Heavy Duty Gears 22625150 1988-90 22622 22623 22624 22625150 1988-90 - 22666 Heavy Duty Gears 22625150 1991-97 22622 22623 22624 22625150 1991-97 - 22666 Heavy Duty Gears 22625150 Comm. 1993-95 22622 22623 22624 22625150 Comm. 1993-95 - 22666 Heavy Duty Gears 22625150 Comm. 1989-90 22622 22623 22624 22625150 Comm. 1989-90 - 22666 Heavy Duty Gears 22625155 Comm. WTA 1989 22650 22651 22653 22625155 Comm. WTP 1989 22622 22633 22624 22625155 Comm. WTP 1989 - 22666 Heavy Duty Gears 22625175 Mechanical/Hydraulic Shift 1977-78 22620 22621 22652 22625175 1979-87 22622 22623 22624 22625175 1979-87 - 22666 Heavy Duty Gears 22625175 1988-90 22622 22633 22624 22625175 1988-90 - 22666 Heavy Duty Gears 22625175 1991-97 22622 22623 22624 22625175 1991-97 - 22666 Heavy Duty Gears 22625185 1984-85 22622 22623 22624 22625185 1984-85 - 22666 Heavy Duty Gears 22625185 1990 22622 22623 22624 22625185 1990 - 22666 Heavy Duty Gears 22625185 1991-94 22622 22623 22624 22625185 1991-94 - 22666 Heavy Duty Gears 22625200 Mechanical/Hydraulic Shift 1976-78 22620 22621 22652 22625200 1979-83 22622 22623 22624 22625200 1979-83 - 22666 Heavy Duty Gears 22625200 1986-87 22622 22633 22624 22625200 1986-87 - 22666 Heavy Duty Gears 22625200 1988-90 22622 22623 22624 22625200 1988-90 - 22666 Heavy Duty Gears 22625200 1991-97 22622 22623 22624 22625200 1991-97 - 22666 Heavy Duty Gears 22625200 Comm. 1990-91 22622 22623 22624 22625200 Comm. 1990-91 - 22666 Heavy Duty Gears 22625225 1986-87 22622 22623 22624 22625225 1986-87 - 22666 Heavy Duty Gears 22625225 1988-90 22622 22623 22624 22625225 1988-90 - 22666 Heavy Duty Gears 22625225 1991-97 22622 22623 22624 22625225 1991-97 - 22666 Heavy Duty Gears 22625235 Mechanical/Hydraulic Shift 1978 22620 22621 22652 22625235 1979-85 22622 22623 22624 22625235 1979-85 - 22666 Heavy Duty Gears 226251.6L Comm. 1988 22650 22651 22653 22625

GEAR SET APPLICATIONS V6HP Year Complete Gear

Set w/ Clutch Reverse Gear ClutchForward &Pinion

V6

61

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Section 5

Johnson / EvinrudeGearcase Shift Components

Section 5

Shift Components - 2-Cyl. Loopcharged (1989-2005) - Small Gearcase ......... 62

Shift Components - 2 & 3-Cyl. Loopcharged (1975-1988) - Small Gearcase .. 62

Shift Components - 2 & 3-Cyl. Loopcharged (1975-2006) - Large Gearcase .. 63

Shift Components - V4 60° & V4 90° Loopcharged - Small Gearcase ............. 63

Shift Components - V4/V6/V8 “O” Type - Large Gearcase .............................. 64

Shift Components - V4/V6/V8 “M” Type - Large Gearcase .............................. 64

Gearcase Shift Components ............................................................................ 65

62

Johnson / Evinrude

SHIFT COMPONENTS - 2 & 3-CYL. LOOPCHARGED (1975-1988)

No. 11051SPRINGOEM: 320311

No. 21133CROSS PINOEM: 320310

No. 22663CLUTCH DOGOEM: 332491

No. N/ASPRINGOEM: 332484

No. 27940CVR. & SEAL ASSY.OEM: 434588

No. 82230O-RINGOEM: 913921

No. 22490DETENT BALLSOEM: 316506

SHIFT COMPONENTS - 2-CYL. LOOPCHARGED (1989-2005)

No. N/ASHAFTOEM: 332503




No. 27712SHAFTOEM: 320172

No. 27730CRADLEOEM: 334163


No. 22493DETENT BALLOEM: 327345

No. 21138PINOEM: 331880


No. 33420OEM: 314082

No. 27704HSG. & BEARING ASSY.OEM: 389637

No. 21105PINOEM: 320145

No. 27742LEVEROEM: 320120

No. 27723DETENTOEM: 322636

NEW

Small Gearcase “New”

Small Gearcase “Old”

No. 28485SHAFT & BEARINGHSG. KITOEM: N/A


Johnson / Evinrude

SHIFT COMPONENTS - V4 60° & V4 90° LOOPCHARGED

SHIFT COMPONENTS - 2 & 3-CYL. LOOPCHARGED (1975-2006)








No. 21138PINOEM: 331880


No. 33420SEALOEM: 314082

No. 27702HSG. & BEARINGASSY.OEM: 391365

Includes BearingNo. 22870

No. 21105PINOEM: 320145



NEW








No. 21138PINOEM: 331880


No. 33020SEALOEM: 324670OEM: 352165

No. 27702HSG. & BEARINGASSY.OEM: 391365

Includes BearingNo. 22870

No. 21105PINOEM: 320145



NEW

NEW

NEW NEW

NEW NEW

NEW

NEW



NEW

Large Gearcase

Small Gearcase

NEW

64

Johnson / Evinrude

SHIFT COMPONENTS - V4/V6/V8 “M” TYPE

SHIFT COMPONENTS - V4/V6/V8 “O” TYPE








No. 21138PINOEM: 331880


No. 33020SEALOEM: 324670OEM: 352165

No. 27700HSG. & BEARING ASSY.OEM: 389455

Includes No. 22910Bearing

No. 21137PINOEM: 328825







No. N/ASHAFTOEM: 348483




No. 21138PINOEM: 331880


No. 33020SEALOEM: 324670OEM: 352165

No. N/AHSG. & BEARING ASSY.OEM: 5001601

No. N/APINOEM: 317274


No. N/ADETENTOEM: 347377

Large Gearcase

Large Gearcase


Johnson / EvinrudeGEARCASE SHIFT COMPONENTS

GLM’S RE-DESIGN OF THECOVER & SEAL ASSEMBLY

GLM proudly uses Smalley* internal snap ring for holding the sealing bushingunlike the OEMs which locks it dead. No special tools are required for

replacing the seal and a service job can be finished in seconds!

*Smalley Steel Ring Co. is a GM vender

Side A View

Gearcase Gaskets

No. 34120SHIFT RODOEM: 304764

No. 33511LOWER GEARCASEOEM: 324449

No. 33200SHIFT RODOEM: 305512

No. 33980SHIFT COVEROEM: 912388

No. 33550LOWER GEARCASEOEM: 307099

No. 34410SHIFT ROD WASHEROEM: 321738

No. 33220SHIFT ROD COVEROEM: 304023

No. 33450V4 SOLENOID COVEROEM: 314876

67

Johnson/E

vin

rude G

earca

se

Section 6

Johnson / EvinrudeDrive Shaft and Propeller Shaft

Components

Section 6

Drive Shaft Components - 2 & 3-Cyl. Loopcharged .....................68

Drive Shaft Components - V4 & V6 ..............................................69

Prop Shaft Components - 2-Cyl. Loopcharged (1989-2006) ........70

Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-1988) . 70

Prop Shaft Components - 2 & 3-Cyl. Loopcharged (1975-2006) . 71

Prop Shaft Components - V4 90° (1978-1998) .............................71

Prop Shaft Components - V4 60° (1995-2006) .............................72

Prop Shaft Components - V4/V6/V8 - “M” Type (2002-2006) ........72

Prop Shaft Components - V4/V6/V8 - “O” Type (1979-1990) ........73

Prop Shaft Components - V4/V6/V8 - “O” Type (1991-2006) ........73

Lower Housing Bearing Applications ...................................... 74-75

Oil Seals Applications ............................................................ 76-77

Drive Shaft Housing Oil Seals Applications .................................77

Lower Drive Shaft Identification & Applications - V4/V6 ................78

Upper Drive Shaft Identification & Applications - V4/V6 ...............79

Prop Shaft Identification & Applications ........................................80

68

Johnson / EvinrudeDRIVE SHAFT COMPONENTS - 2 & 3-CYL. LOOPCHARGED

Small “Old” Style Small “New” Style Large Gearcase

Small Gearcase40-60 HP 2-Cyl. Loopcharged (1975-1988)60-75 HP 3-Cyl. Loopcharged (1975-1988)

Small Gearcase40-50 HP 2-Cyl. Loopcharged

(1989-2006)

Large Gearcase40-60 HP 2-Cyl. Loopcharged (1986-2006)60-75 HP 3-Cyl. Loopcharged (1975-2001)

No. 86460OIL SEAL - TOPOEM: 332205No. 86160OIL SEAL - BOTTOMOEM: 321466

No. 22327SCREWOEM: 909386

No. 22728BEARING HSG. ASSY.OEM: 387067

No. 21511DRIVE SHAFT BEARINGOEM: 385175

No. 11423PINION BEARINGOEM: 386766

See Section 4for Gear Sets

No. 11192PINION NUTOEM: 313339

No. 11422BEARING, D.S.OEM: 398874


No. 27790BEARING HSG. ASSY.OEM: 435274

No. 21649THRUST WASHEROEM: 333771


No. 86013OIL SEAL, D.S.OEM: 342786

No. 82250O-RINGOEM: 310324


No. 16370THRUST BEARINGOEM: 398901




No. 22722BEARING HSG. ASSY.OEM: 385087No. 22726BEARING HSG. ASSY.OEM: 435519


No. 86013OIL SEAL, D.S.OEM: 342786

No. 81340O-RINGOEM: 313754

No. 23600SHIM 0.003”OEM: 323889

No. 23610SHIM 0.004”OEM: 323890

No. 23620SHIM 0.005”OEM: 317232



No.86013OIL SEAL - 1 PC.OEM: 342786



No. 82240O-RINGOEM: 302588

NEW

No. 23540SHIM 0.004”OEM: 320167

No. 23550SHIM 0.005”OEM: 320168

No. 23530SHIM 0.003”OEM: 320166

NEW

NEW

NEW

NEW


Johnson / EvinrudeDRIVE SHAFT COMPONENTS - V4 & V6

V4 60° & V4 90°


No. 22720BEARING HSG.& SEALOEM: 439476

No. 81380O-RING, LOWEROEM: 314728



No. 22405LOWER D.S.-V4 60°OEM: 346004



No. 86011OIL SEALOEM: 341280

No. 23590SHIM 0.003”OEM: 323362

No. 23580SHIM 0.004”OEM: 323361

No. 23510SHIM 0.005”OEM: 314745

No. 22409LOWER D.S. - V4 90°OEM: 346006

Small GearcaseV4 60° (1995-2006)V4 90° (1978-1998)

V4 & V6 “O” & “M” Type


No. 22720BEARING HSG.& SEALOEM: 439476

No. 81380O-RING, LOWEROEM: 314728



No. 22407LOWER D.S.“O” TYPEOEM: 345905

No. 32800WASHER“M” TYPEOEM: 350038



No. 23590SHIM 0.003”OEM: 323362

No. 23580SHIM 0.004”OEM: 323361

No. 23510SHIM 0.005”OEM: 314745

No. 22403LOWER D.S.“M” TYPEOEM: 347371

Large Gearcase“O” Type (1978-2006)“M” Type (2002-2006)


No. 28351RETAINEROEM: 338504

No. 21139PINOEM: 311538


No. 21139PINOEM: 311538



NEW

NEW

70

Johnson / Evinrude

PROP SHAFT COMPONENTS - 2 & 3-CYL. LOOPCHARGED (1975-1988)Small Gearcase

PROP SHAFT COMPONENTS - 2-CYL. LOOPCHARGED (1989-2006)

No. 22900PROP SHAFTBEARINGOEM: 386765

40-50 HP Small Gearcase

No. 22890REVERSE GEARBEARINGOEM: 386764

No. 21647THRUST WASHERREVERSE GEAROEM: 332514

No. 16350THRUST BEARINGREVERSE GEAROEM: 397537

No. 16360THRUST BEARINGFORWARD GEAROEM: 397538

No. 21648THRUST WASHERFORWARD GEAROEM: 333725

No. 22870FORWARD GEARBEARINGOEM: 382407


No. 86060PROP SHAFT SEALOEM: 321467

No. 11416BEARING CARRIERW/ BEARINGS & SEALSOEM: 432276

No. 82360O-RING FORBEARING CARRIEROEM: 553126

No. 22421PROP SHAFTOEM: 439138

See Section4 for Gears



No. N/ATHRUST WASHERREVERSE GEAROEM: 320115

No. N/ATHRUST BEARINGREVERSE GEAROEM: 386719

No. N/ATHRUST BEARINGFORWARD GEAROEM: 389297

No. N/ATHRUST WASHERFORWARD GEAROEM: 323845

No. N/AFORWARD GEARBEARINGOEM: N/A

No. 86060PROP SHAFT SEALOEM: 321467

No. N/ABEARING CARRIEROEM: 386920


No. N/APROP SHAFTOEM: 386659



Johnson / Evinrude



PROP SHAFT COMPONENTS - V4 90° (1978-1998)Small Gearcase

PROP SHAFT COMPONENTS - 2 & 3-CYL. LOOPCHARGED (1975-2006)Large Gearcase







No. 86030PROP SHAFTSEALOEM: 330137




No. 21774RETAINING RINGOEM: 313445

No. 81100O-RINGOEM: 332584









No. 11392OEM: 397087BEARING CARRIER W/BEARINGS & SEALS




No. 21774RETAINING RINGOEM: 313445

No. 86640SEALOEM:332583


NEWNEW

NEW

72

Johnson / Evinrude

PROP SHAFT COMPONENTS - V4/V6/V8 - “M” Type (2002-2006)Large Gearcase “New” Style

PROP SHAFT COMPONENTS - V4 60° (1995-2006)Small Gearcase “New” Style









No. 11398BEARING CARRIERW/ BEARINGS & SEALSOEM: 5000440





No. 27850TABOEM: 333957

No. N/APROP SHAFTBEARINGOEM: 436752







No. 86810PROP SHAFTSEAL - 2 PCS.OEM: 334950

No. N/ABEARING CARRIEROEM: 5001587


No. 22417PROP SHAFTOEM: 5004765ø 1-1/4” (1991-2006)


No. 27850TABOEM: 333957


No. 86012PROP SHAFTSEAL - 1 PC.OEM: 341281

NEW

NEW

NEW


Johnson / Evinrude

PROP SHAFT COMPONENTS - V4/V6/V8 - “O” Type (1991-2006)

PROP SHAFT COMPONENTS - V4/V6/V8 - “O” Type (1979-1990)Large Gearcase









No. 11406BEARING CARRIER W/BEARINGS & SEALSFOR 1991-UP GEARCASEOEM: 438039




No. 27850TABOEM: 333957


No. 11081KEYOEM: N/A

Large Gearcase









No. 11408BEARING CARRIER W/ KEYBEARINGS & SEALSFOR 1991-UP GEARCASEOEM: 5000363




No. 27850TABOEM: 333957



No. 11081KEYOEM: N/A

74

Johnson / EvinrudeLOWER HOUSING BEARINGS APPLICATIONS

HP / Gcs.Type Year Drive Shaft

Brg./RacePinion

BearingP.ShaftNeedleBearing

RollerBearingReverse

RollerBearingForward


ThrustBrg./RaceReverse

ThrustBrg./RaceForward

40 All 1984-1985 21511 11423 22900 22890 - - - -

50 All 1975-1985 21511 11423 22900 22890 - - - -

55 All 1976-1985 21511 11423 22900 22890 - - - -

60 All 1980-1985 21511 11423 22900 22890 - - - -

2-Cylinder Loopcharged (1975-1985) 40-60 HP

2-Cylinder Loopcharged (1986-2005) 40-60 HP40 Small Old 1986-1988 21511 11423 22900 22890 - - - -

40 Small New 1989-2000 16370/21649 11430 22900 22890 22870 22940 16350/21647 16360/21648

45 Small New 1989-1997 16370/21649 11430 22900 22890 22870 - 16350/21647 16360/21648

45 Large 1987-1997 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644

48 Small New 1989-1996 16370/21649 11430 22900 22890 22870 22940 16350/21647 16360/21648

48 Large 1987-1996 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644

50 Small Old 1986-1988 21511 11423 22900 22890 - - - -

50 Small New 1989-2005 16370/21649 11430 22900 22890 22870 22940 16350/21647 16360/21648

50 Large 1986-2005 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644

55 Small Old 1986-1988 21511 11423 22900 22890 - - - -

55 Small New 1989-2005 16370/21649 11430 22900 22890 22870 - 16350/21647 16360/21648

55 Large 1986-2005 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644

60 Small Old 1986-1988 21511 11423 22900 22890 - - - -

60 Large 1986-1988 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644

3-Cylinder Loopcharged (1973-2001) 65-75 HP65 Large 1973 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644

65 Large 1984-2001 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644

70 Small 1974-2001 21511 11423 22900 22890 - - - -

75 Small 1979-1985 21511 11423 22900 22890 - - - -

75 Large 1975-1988 16320/21643 11430 22860 22870 22870 - 16300/21641 16310/21644

V4 Gearcase (1978-1983)85 All 1978-1980 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644

90 All 1981-1983 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644

100 All 1980 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644

115 All 1978-1983 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644

V4 Gearcase (1984-Up)80 Small 1991-1999 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644

80 “O” Type 1991-1999 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

90 Small 1984-2003 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644

90 “O” Type 1984-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

90 “O” Type 1991-2003 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

100 Small 1984-2005 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644

100 “O” Type 1984-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

100 “O” Type 1991-2005 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

115 Small 1984-Up 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644

115 “O” Type 1984-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

115 “O” Type 1991-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

120 “O” Type 1985-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

120 “O” Type 1991-1994 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646125 “O” Type 1989-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646


Johnson / Evinrude

V4 Gearcase (1984-Up) Continued

LOWER HOUSING BEARINGS APPLICATIONSHP / Gcs.

Type Year Drive ShaftBrg./Race

PinionBearing

P.ShaftNeedleBearing

RollerBearingReverse



ThrustBrg./RaceReverse

ThrustBrg./RaceForward

125 “O” Type 1991-1998 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

130 Small 1995-2000 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644

130 “O” Type 1995-2000 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

135 Small 2001-Up 16330/21645 22880 22860 22870 22870 - 16300/21642 16340/21646

135 “O” Type 2001-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

135 “M” Type 2002-Up 16330/21645 21610 - 22870 22910 - 16340/21654 16340/21646

140 Small 1984 16330/21645 22880 22860 22870 22870 - 16300/21642 16310/21644

140 “O” Type 1985-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

140 “O” Type 1991-1994 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

V6 Gearcase (1979-1990)150 All 1979-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

155 All 1984-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

175 All 1979-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

185 All 1984-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

200 All 1979-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

225 All 1986-1990 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

235 All 1979-1985 16330/21645 21610 11410 22870 22910 - 16300/21642 16340/21646

V6 Gearcase (1991-Up)150 “O” Type 1991-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

150 “M” Type 2002-Up 16330/21645 21610 22950 22870 22910 - 16340/21654 16340/21646

175 “M” Type 2002-Up 16330/21645 21610 22950 22870 22910 - 16340/21654 16340/21646

175 “O” Type 1991-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

185 “O” Type 1993-1994 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

200 “O” Type 1991-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

200 “M” Type 2002-Up 16330/21645 21610 22950 22870 22910 - 16340/21654 16340/21646

225 “O” Type 1991-Up 16330/21645 21610 22950 22870 22910 - 16300/21642 16340/21646

225 “M” Type 2002-Up 16330/21645 21610 22950 22870 22910 - 16340/21654 16340/21646

76

Johnson / Evinrude

1.5, 2, 2.5, 3 1958-1968 - 1 86450 11..5, 2 1968-1990 86450 1 86450 12.5, 4 1973-1980 86450 1 86450 22.5 1987 86510 2 86450 22.5, 4 1981-1995 - 1 86450 23 Weedless 1958-1968 86450 1 - 13, 4, 6 Weedless 1968-1982 86400 1 86400 14 1981-90 86510 2 - 14 1984, 1986-95 - 1 86510 24.5, 7.5 1980-1987 - 1 86510 15, 5.5, 6, 7.5 1957-1964 86360 1 86360 15, 6, 8 1980-1987 - 1 86510 26 1965-1967 - 1 86390 16 1968-1979 86390 1 86400 19.5 1964-1973 86360 1 86360 19.9 1974-1983 86180 1 86170 19.9 1984-1995 86180 1 86170 110 1957-1958 86410 1 86430 110 1959-1963 86360 1 86360 110 1981 86390 (inner) 1 - 110 1989 86190 / 86150 1 86270 / 86150 114 1988-1990 86190 / 86150 1 86270 / 86150 115 1974-1983 86180 2 86170 115 1984-1995 86180 2 86170 118 1957 86410 1 86430 118 1958-1973 86410 1 86430 120 1981-1982 86190 / 86420 1 86420 120 1983 86190 / 86420 1 86150 / 86420 120 1984 86120 / 86150 1 86270 / 86420 120 1985-1986 85120 1 86200 120 1987-1995 85120 1 86200 / 86520 125 1969-1976 86410 1 86430 125 1977-1978 86410 1 86430 125 1979-1982 86190 / 86420 1 86420 125 1983 86190 / 86420 1 86150 / 86420 125 1984 86190 / 86150 1 86270 / 86420 125 1985-1986 85120 1 86200 225 1987-1995 85120 1 86270 / 86420 125 C 1982 86420 1 86420 125 C 1983 86190 / 86150 1 86150 / 86420 125 C 1984-1990 86190 / 86150 1 86270 / 86150 128 1962-1964 86350 1 86410 128 1987-1990 86190 / 86150 1 86270 / 86150 130 1984-1986 85120 1 86200 130 1987-1995 85120 1 86200 (inner) 133 1965-1976 86350 1 86410 135 1957-1959 86350 1 86410 135 1976 85120 1 86150 235 1977-1986 85120 2 86200 235 1987-1990 85120 2 86200 (inner) 140 1960-1961 86350 1 86410 140 1962-1973 86350 1 86410 140 1974-1976 86350 1 86180 140 C 1981-1986 86350 1 86180 2

OIL SEALS APPLICATONSHP Year Prop Shaft

Qty.Req. Drive Shaft

Qty.Req. HP Year Prop Shaft

Qty.Req. Drive Shaft

Qty.Req.

40 1984-1985 86060 2 86160 240 (AR, AE, AT) 1988 86030 1 86270 / 86150 140 1986-1989 86060 2 86460 / 86150 145 C 1985 86030 2 86270 / 86150 145 C 1986 86030 2 86460 / 86150 145 C 1987 86030 2 86270 / 86150 145 C 1988-1994 86030 2 86270 / 86150 145 C 1995 86030 2 86460 / 86160 148 1988-1995 86060 2 86460 / 86160 150 (Manual) 1971-1974 86030 2 86150 250 1975 86060 2 86160 150 1979 86030 2 86150 250 1980 86030 2 86160 150/60 (Pull Start)1981-1983 86030 2 86150 150/60 (Electric) 1981-1983 86060 2 86160 150/60 1984-1985 86060 2 86160 150/60 (Small) 1986-1987 86060 2 86460 / 86160 150/60 (Large) 1986-1987 86030 2 86460 / 86160 150/60 1988-1989 86030 2 86460 / 86160 150 1990-1995 86060 2 86460 / 86160 155 1968-1969 85110 2 86160 255 1976-1977 86060 2 86160 255 1978 86160 1 86160 255 1979-1983 86030 2 86150 155 (Electric) 1980-1983 85110 2 861v8615060 255 C 1984 86030 2 86270 / 86150 155 C 1985 86030 2 86270 155 C 1986 86030 2 86460 / 86160 155 C 1987-1994 86030 2 86270 / 86160 155 C 1995 86030 2 86460 / 86770 160 (Manual) 1964-1968 86740 1 86750 160 1970 85110 1 86160 260 (3-Cyl.) 1971 86030 2 86160 260 (Pull Start) 1980-1983 86030 2 86150 260 (Electric) 1980-1983 86030 2 86160 260 1970 85110 1 86160 260 SST 1989 86060 2 86460 / 86160 160 SST 1990 86060 1 286460 / 86160 160 (3-Cyl.) 1987-1995 86030 2 86460 / 86160 165 (Manual) 1968 86740 1 86750 165 (3-Cyl.) 1972-1973 86030 2 86160 265 C 1984-1985 86030 2 86160 265 C 1986-1989 86030 2 86460 / 86160 170 (Large) 1974-1985 86030 2 86160 270 (Large) 1986-1995 86030 2 86460 / 86160 170 (Small) 1977-1985 86060 2 86160 275 (Manual) 1960-1962 86740 1 86750 175 (Large) 1975-1984 86030 2 86160 275 (Large) 1986-1987 86030 2 86460 / 86160 175 (Small) 1975-1984 86060 2 86160 280 1966-1968 86740 1 86750 185 1969-1970 85110 2 86160 285 1971-1972 86030 2 86160 285 1973-1980 86030 2 85120 2


Johnson / Evinrude

5, 6, 6.5, 8 1982-2001 86510 1 Driveshaft to Exhaust Housing25, 40, 45, 50, 55 1987-1994 86270 1 Exhaust Housing to Adapter50 1958-1968 86060 1 Pivot Shaft60 1958-1968 86060 1 Pivot Shaft65 1958-1968 86060 1 Pivot Shaft75 1961-1968 86060 1 Pivot Shaft80 1961-1968 86060 1 Pivot Shaft85 1961-1968 86060 1 Pivot Shaft90 1964-1968 86060 1 Pivot Shaft100 1964-1968 86060 1 Pivot Shaft

DRIVE SHAFT HOUSING OIL SEALS APPLICATONS

OIL SEALS APPLICATONS CONTINUED

88 1987-1994 86030 2 86240 / 86250 190 1981-1983 86030 2 85120 290 1984-1994 86030 2 86240 / 86250 190 Seadrive 1985-1990 86030 2 86240 / 86250 1100 1971-1972 86030 2 86160 2100 1979-1980 86030 2 85120 2100 C 1984-1990 85130 2 86240 / 86250 1110 1986-1988 86030 2 86240 / 86250 1115 1969-1970 85110 2 86160 2115 1973-1983 86030 2 85120 2115 1984-1985 86030 2 86240 / 86250 1115 1990-1994 86030 2 86240 / 86250 1120 1985 85130 2 86240 / 86250 1120 1986-1988 86030 2 86240 / 86250 1120 1989 85130 2 86240 / 86250 1120 1990-1994 86030 2 86240 / 86250 1125 1971-1972 86030 2 86160 2125 C 1989 85130 2 86240 / 86250 1125 C (ESX) 1989 86030 2 86240 1135 1973-1976 86030 2 85120 2140 1977-1983 86030 2 85120 2140 1984 86030 2 85120 2140 1985 85130 2 86240 / 86250 1140 1986-1994 86030 2 86240 / 86250 1140 TX 1989 85130 1 86240 / 86250 1150 1978-1983 85130 2 85120 2150 1984 85130 2 86240 / 86250 1155 C 1984-1985 85130 2 86240 / 86250 1155 C 1986-1990 85130 2 86240 / 86250 1175 1977-1985 85130 2 85120 2175 1986-1990 85130 2 86240 / 86250 1185 1984-1985 85160 2 86240 / 86250 1185 1990 85130 2 86240 / 86250 1200 1976-1983 85130 2 85120 2200 1984-1985 85130 2 86240 / 86250 1200, 225 1986-1990 85130 2 86240 / 86250 1235 1978-1983 85130 2 85120 2235 1984-1985 85130 2 86240 / 86250 1275 1985-1988 85130 2 86240 / 86250 13.6L, 300 1985-1990 85130 2 86240 / 86250 1

HP Year Prop ShaftQty.Req. Drive Shaft

Qty.Req.

HP Year Oil Seal Qty. Application

78

Johnson / Evinrude

V4/V6 TWO-PIECE DRIVE SHAFT APPLICATIONS - LOWER SHAFTModel Year Gearcase Type Drive Shaft GLM No. Drive Shaft OEM No.

V4 All Crossflow 1978-1997 Small (V4 90°) 22409 346006

V4 All Crossflow 1984-1997 “O” Type 22407 345905

V4 90° Loopcharged 1985-1998 “O” Type 22407 345905

V4 60° 1995-2006 Small (V4 60°) 22405 346004

V4 60° 1995-2006 “O” Type 22407 345905

V6 90° 1978-2006 “O” Type 22407 345905

V6 60° 1991-2006 “O” Type 22407 345905

V6 2002-2006 “M” Type 22403 347371

LOWER DRIVE SHAFT IDENTIFICATIONNo. 22405OEM: 346004V4 60°Small GearcaseLength: 9-7/16”Pinion Bearing Journal ø: 1-1/8”Pinion Gear Splines: 6

No. 22409OEM: 346006V4 90°Small GearcaseLength: 8-3/4”Pinion Bearing Journal ø: 1-1/8”Pinion Gear Splines: 6

No. 22407OEM: 345905“O” TypeLarge GearcaseLength: 9-1/2”Pinion Bearing Journal ø: 1-1/8”Pinion Gear Splines: 19

No. 22403OEM: 347371“M” TypeLarge GearcaseLength: 9-1/2”Pinion Bearing Journal ø: 1-1/8”Pinion Gear Splines: 20

No. 22408OEM: 335679V8Large GearcaseLength: 10”Pinion Bearing Journal ø: 1-9/32”Pinion Gear Splines: 19

Length

Pinion GearSpines

Pinion BearingJournal ø

NEW

NEW


Johnson / Evinrude

V4/V6 TWO-PIECE DRIVE SHAFT APPLICATIONS - UPPER SHAFTModel Year

V4 All 1978-1991 22431 5000618 25-1/4” 22432 5000626 30-1/4”

V4 90° 1992-1998 22433 5000614 25-11/16” 22434 5000623 30-11/16”

V4 60° 1995-2006 22435 5000615 24-3/4” 22436 5000624 29-3/4”

V6 All 1976-1991 22431 5000618 25-1/4” 22432 5000626 30-1/4”

V6 90° 1992-2006 22433 5000614 25-11/16” 22434 5000623 30-11/16”

V6 60° 1991-2006 22435 5000615 24-3/4” 22436 5000624 29-3/4”

UPPER DRIVE SHAFT IDENTIFICATION

No. 22431OEM: 5000618Length: 25-1/4”

No. 22432OEM: 5000626Length: 30-1/4”

No. 22433OEM: 5000614Length: 25-11/16”

No. 22434OEM: 5000623Length: 30-11/16”

No. 22435OEM: 5000615Length: 24-3/4”

No. 22436OEM: 5000624Length: 29-3/4”

Length

20” Standard TransomGLM No. OEM No.

25” Long TransomGLM No. OEM No.Length Length

80

Johnson / Evinrude

Length

PROP SHAFT APPLICATIONSModel Year Gearcase Type Prop Shaft GLM No. Prop Shaft OEM No.

2 & 3-Cyl. Loopcharged 1975-1988 Small - 386659

2-Cyl. Loopcharged 1989-2006 Small 22421 439138

2 & 3-Cyl. Loopcharged 1975-2006 Large 22418 439185

V4 All Crossflow 1978-1998 Small (V4 90°) 22416 436888

V4 90° All 1984-1990 “O” Type 22414 395209

V4 90° All 1991-1998 “O” Type 22417 5004765

V4 60° 1995-2006 Small (V4 60°) 22419 436834

V4 60° 1995-2006 “O” Type 22417 5004765

V6 90° 1978-1990 “O” Type 22414 395209

V6 90° 1991-2006 “O” Type 22417 5004765

V6 60° 1991-2006 “O” Type 22417 5004765

V6 2002-2006 “M” Type 22417 5004765

PROP SHAFT IDENTIFICATION

No. N/AOEM: 3866592 & 3-Cyl. Loopcharged (1975-1988) Small GearcaseLength: N/ACarrier Needle Bearing Journal ø: 1.0”Prop Splines: 13Prop Thrust Washer: No. 22240

No. 22421OEM: 4391382-Cyl. Loopcharged (1989-2005) Small GearcaseLength: 13-13/32”Carrier Needle Bearing Journal ø: 1.0”Prop Splines: 13Prop Thrust Washer: No. 22240

No. 22418OEM: 4391852 & 3-Cyl. Loopcharged (1975-2006) Large GearcaseLength: 14-29/64”Carrier Needle Bearing Journal ø: 1-1/8”Prop Splines: 13Prop Thrust Washer: No. 22230

No. 22416OEM: 436888V4 90° (1978-1998) Small GearcaseLength: 15-7/16”Carrier Needle Bearing Journal ø: 1-1/8”Prop Splines: 13Prop Thrust Washer: No. 22230

No. 22419OEM: 436834V4 60° (1995-2006) Small GearcaseLength: 16-9/16”Carrier Needle Bearing Journal ø: 1-1/8”Prop Splines: 13Prop Thrust Washer: No. 22230

No. 22414OEM: 395209“O” Type (1979-1990) Large GearcaseLength: 17-27/32”Carrier Needle Bearing Journal ø: 1-3/16”Prop Splines: 15Prop Thrust Washer: No. 22220

No. 22417OEM: 5004765“O” Type (1991-2006), “M” Type (2001-2006) Large GearcaseLength: 17-7/8”Carrier Needle Bearing Journal ø: 1-1/4”Prop Splines: 15Prop Thrust Washer: No. 22221

Prop. Spines

Prop.Thrust Washer

CarrierNeedle Bearing

Journal ø

NEW

81

Johnson/E

vin

rude G

earca

se

Section 7

Johnson / EvinrudeWater Pumps

Section 7

Water Pump Impellers 15 HP & Below .........................................82

Water Pump Kits 15 HP & Below ..................................................83

Water Pump Impellers 18-40 HP 2-Cyl. Crossflow .......................84

Water Pump Kits 18-40 HP 2-Cyl. Crossflow ................................85

Water Pump Impellers 2 & 3-Cyl. Loopcharged ...........................86

Water Pump Kits 2 & 3-Cyl. Loopcharged .............................. 87-90

Water Pump Housings V4/V6/V8 .................................................91

Water Pump Impellers V4/V6/V8 .................................................92

Water Pump Kits V4/V6/V8 .................................................... 93-95

Water Pump Impellers ..................................................................96

Water Pump Wear Plates .............................................................97

Water Pump Cups ........................................................................98

Water Pump Housings .................................................................99

Water Pump Components ..........................................................100

Water Pump Kits Applications ............................................ 101-103

82

Johnson / EvinrudeWATER PUMP IMPELLERS 15 HP & BELOW

These water pump impellers can be divided into two distinct groups.High volume water pumps use long vane impellers (old style).

High pressure water pumps use short van impellers (new style).

Water Pump Impeller Identification15 HP & Below

No. 89580HIGH VOLUME / LONG VANE IMPELLEROEM: 434424(1952-1982) See Water Pumps Application Guide for ModelsOutside ø: 2.50”Inside ø: .425”

*No. 89594KEY - PINOEM: 300611

No. 89650HIGH VOLUME / LONG VANE IMPELLEROEM: 775518(1956-1963) 10 HPOutside ø: 2.50”Inside ø: .500”

*No. 89594KEY - PINOEM: 300611

No. 89670HIGH VOLUME / LONG VANE IMPELLEROEM: 775519, 377178(1964-1973) 9.5 HPThru-Cavitation Plate ExhaustOutside ø: 2.50”Inside ø: .550”

*No. 89594KEY - PINOEM: 300611

No. 89490HIGH PRESSURE / SHORT VANE IMPELLEROEM: 387361(1968-1990) See Water Pumps Application Guide for ModelsOutside ø: 1.50”Inside ø: .440”

*No. N/AKEY - PINOEM: 321130

No. 89500HIGH PRESSURE / SHORT VANE IMPELLEROEM: 389576, 436137(1980-1990) See Water Pumps Application Guide for ModelsOutside ø: 1.50”Inside ø: .440”

*No. 89594KEY - PINOEM: 300611

No. 89770HIGH PRESSURE / SHORT VANE IMPELLEROEM: 386084(1974-Up) 9.9, 15 HPThru-Prop ExhaustOutside ø: 1.50”Inside ø: .500”

*No. 89594KEY - PINOEM: 300611

* Order Separately

* Order Separately

* Order Separately

* Order Separately

* Order Separately

* Order Separately


Johnson / EvinrudeWATER PUMP KITS 15 HP & BELOW

No. 12050OEM: 394711

Fits (1974-Up) 9.9, 15 HP. Fits (1994-Up) 9.9, 15 HP 4-Stroke.

No. 83200O-RINGOEM: 319085

No. 12610WEAR PLATEOEM: 318995

No. 80120O-RINGOEM: 202893

No. 86120SEALOEM: 318972

No. 89770IMPELLEROEM: 386084

No. 12460PUMP HOUSINGOEM: 435390

No. 12813PUMP CUPOEM: 324097

No. 86496GROMMETOEM: 327035



No. 22360SCREWOEM: 302325Kit Contains: 4

No. 89594PINOEM: 300611

No. 12065OEM:N/A


No. 36810GASKETOEM: 325040Kit Contains: 2






No. 89594PINOEM: 300611

Fits (1980-Up) 4, 4.5, 5, 6, 7.5 and 8 HP 2-Stroke outboards.

No. 12255W/O HOUSINGOEM: 396644

Water Pump Kits w/o Housing

Fits (1980-Up) 4, 4.5, 5, 6, 7.5 and 8 HP 2-Stroke outboards.

Water Pump Impeller Kits

No. 12108OEM: N/A

NEW


No. 80110O-RINGOEM: 25-62702

NEWNEW

NEW

NEW

NEW

NEW

Kit Contains:GLM OEM ITEM89500 389576 Impeller89594 300611 Pin12818 324641 Pump Cup12555 324640 Wear Plate36810 (2) 325040 Gasket80110 303191 O-ring86492 302497 Grommet86499 302497 Grommet22322 (4) 324430 Screws

Kit Contains:GLM OEM ITEM12600 203132 Wear Plate89580 434424 Impeller

3-5 HP (1952-78), 4 HP (1969-83), 5 HP (1965-68)5.5 HP (1954-79), 6 HP (1954-79), 7.5 HP (1954-58)

84

Johnson / EvinrudeWATER PUMP IMPELLERS 18-40 HP 2-CYLINDER CROSSFLOW

The Johnson / Evinrude 2-Cylinder crossflow engine has used two different styles ofgearcases. Until the 1980 model all gearcases were a two-piece design and had

thru-cavitation plate exhaust. This gearcase was in production until 1997. A one-piecegearcase with thru-prop exhaust was introduced in 1980 and in production until 2005.

Water Pump Impeller Identification18-40 HP

No. 89650OEM: 775518(1957-1978) 18, 20, 25 HPOutside ø: 2.750”Inside ø: .50”Fits Two-Piece Gearcase w/Thru-Cavitation Plate Exhaust

No. 89750OEM: 395289(1979-2005) 20-35 HPOutside ø: 1.975”Inside ø: .625”Fits One-Piece Gearcase w/Thru-Prop Exhaust.Fits Two-Piece Gearcase w/Thru-Cavitation Plate Exhaust

No. 89660OEM: 777213(1958-1970) 35, 40 HPOutside ø: 2.750”Inside ø: .625”Height: .875”Fits Two-Piece Gearcase w/Thru-Cavitation Plate Exhaust

No. 89480OEM: 775521(1971-1973) 40 HPOutside ø: 2.750”Inside ø: .625”Height: .50”Fits Two-Piece Gearcase w/Thru-Cavitation Plate Exhaust

No. 89990OEM: 390286(1974-1976) 40 HP, (1981-1987) 40 HPOutside ø: 2.00”Inside ø: .690”Fits Two-Piece Gearcase w/Thru-Cavitation Plate Exhaust

*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928



No. 89593KEY - WHITE PLASTIC WEDGEOEM: 344470

*No. 89595KEY - STAINLESS STEEL HALF-MOONOEM: 308928* Order Separately

* Order Separately

* Order Separately

* Order Separately

Impeller includes:


Johnson / EvinrudeWATER PUMP KITS 18-40 HP 2-CYLINDER CROSSFLOW

No. 12070OEM: 393630

No. 12060OEM: 395270

No. 81220O-RINGOEM: 554545


No. 86230SEALOEM: 328753


No. 12470PUMP HOUSINGOEM: 393632* Includes 21427



No. 45230O-RINGFOR BUSHINGOEM: 301877


No. 89593KEYOEM: 330619

No. 34520GASKETOEM: 325537

No. 21721WASHEROEM: 318452Kit Contains: 6

Fits (1980-2005) 20-35 HP 2-Cyl. crossflow engineswith thru-prop exhaust and one-piece gearcase.

Fits (1979-1998) 18, 25 and 28 HP 2-Cyl. crossflow engineswith thru-cavitation plate exhaust and two-piece gearcase.



No. 81170O-RINGOEM: 301967Kit Contains: 2






No. 89593KEYOEM: 330619



No. 12247OEM: 391741

Fits (1974-1976) 40 2-Cyl. crossflow enginesFits (1981-1987) 40 Comm. 2-Cyl. crossflow engines with thru-

cavitation plate exhaust and two-piece gearcase. Half-moon key.









NEW

NEW NEW NEW

NEW

NEWNEW

No. 80180O-RINGOEM: 311338Kit Contains: 2

No. 21427*BRASS BUSHINGOEM: 328754Included in 12470

86

Johnson / Evinrude

No. 89940OEM: 382547(1968-1978) large ø lower gear hsg.Outside ø: 3.600”Inside ø: .750”


Large 6 Vane

WATER PUMP IMPELLERS 2 & 3-CYLINDER LOOPCHARGED

There are four different sized lower gear housings used on these outboards:

• 1968-1994, small diameter gear housing utilizing a small 6 vane water pump impellerand a small water pump housing.

• 1968-2005, large diameter gear housing utilizing a large 6 vane water pump impellerand a large water pump housing.

• 1989-2005, 40, 45, 48, 50 HP 2-Cylinder, small diameter gear housing utilizing a large3 vane water pump impeller and a large water pump housing.

• 1996-2001, 25, 30 and 35 HP 3-Cylinder, small diameter gear housing utilizing a small6 vane water pump impeller and a small water pump housing.

Water Pump Impeller Identification2 & 3-Cylinder Loopcharged

No. 89660OEM: 777213(1971-1978) small ø lower gear hsg.Outside ø: 2.750”Inside ø: .625”


Small 6 Vane


*No. 89594KEY - PINOEM: 300611

Small 6 Vane



Small 6 Vane

No. 89790OEM: 432941(1989-2005) 2-Cyl. 40, 45, 48, 50 HPsmall ø lower gear hsg.Outside ø: 3.600”Inside ø: .750”

*No. 89592KEY - BLACK PLASTIC WEDGEOEM: 334897

Large 3 Vane

No. 89710OEM: 396725(1979-2001) large ølower gear hsg.Outside ø: 3.600”Insideø: .750”


Large 6 Vane

No. 89592KEY - BLACK PLASTIC WEDGEOEM: 334897

No. 89750OEM: 395289(1996-2001) 3-Cyl. 25, 30, 35 HPsmall ø lower gear hsg.Outside ø: 1.975” Inside ø: .625”


Small 6 Vane

* Order Separately

* Order Separately

Impeller includes:

* Order Separately

Impeller includes:No. 81250 O-ring

* Order Separately

Impeller includes:

Impeller includes:

Impeller includes:


Johnson / EvinrudeWATER PUMP KITS 2 & 3-CYLINDER LOOPCHARGED

No. 12210OEM: 439077

Fits (1984-1994) 2-Cyl. and 3-Cyl. loopcharged engines with thesmall gearcase. Small water pump with plastic wedge key impeller.



No. 81120O-RINGOEM: 303059

No. 86580SEALOEM: 315788




No. 12814PUMP CUPOEM: 320775+320776


No. 12940TUBE GUIDEOEM: 315838



No. 89591KEY - WHITEOEM: 331901

No. 89593KEY - PLASTICOEM: 344470

No. 12232OEM: 389133



No. 81120O-RINGOEM: 303059

No. 86580SEALOEM: 315788




No. 12814PUMP CUPOEM: 320775+320776





No. 89595KEYOEM: 308928

Fits (1971-1978) 2-Cyl. and 3-Cyl. loopcharged engines with thesmall gearcase. Small water pump with half-moon key impeller.

88


Water Pump Kit w/o Housing

No. 12252OEM: N/A

No. 12245OEM: 438592


No. 86570SEALOEM: 324981





No. 82100O-RINGOEM: 310584


No. 89592KEYOEM: 334897


Fits (1989-2005) 40, 45, 48 and 50 HP 2-Cyl. loopcharged engines w/small gearcase. Large water pump with the three vane impeller.

No. 81250O-RINGOEM: 331188

No. 12235OEM: 5000308

Fits (1995-2005) 40, 45 and 55 HP, (2004-2005) 40, 50 and 60 HP 2-Cyl. loopcharged engines with the large gearcase.

Large water pump with the six vane impeller.


No. 81140O-RINGOEM: 335132

No. 86570SEALOEM: 324981






No. 22360SCREWOEM: 10-28667Kit Contains: 2



No. 13240THERMOSTATCOVEROEM: 343141


No. 89592KEY (BLACK)OEM: 334897


NEW

No. 89591KEY (WHITE)OEM: 331901


Kit Contains:GLM OEM ITEM12815 340619 Pump Cup12550 341038 Wear Plate12950 319276 Guide33150 336530 Gasket34330 319586 Gasket86570 324981 Seal22320 (2) 908158 Screws22360 (4) 331979 Screws86490 314008 Grommet

GLM OEM ITEM86491 315748 Grommet81140 326649 O-ring89710 396725 Impeller89591 331901 Key89592 334897 Key

NEW



No. 12233OEM: 4379073-Cylinder


No. 86230SEALOEM: 328753

No. 81220O-RINGOEM: 554545




No. 21427BUSHINGOEM: 328754


No. 89593KEYOEM: 344470


No. 86216SEALOEM: 342370


Fits (1996-2001) 25, 30 and 35 HP 3-Cyl. loopcharged engines.

No. 45230O-RINGOEM: 301877

No. 12246OEM: 432955

Fits (1986-2001) 65, 70 and 75 HP 3-Cyl. loopcharged engines with thelarge gearcase. Large water pump with plastic wedge key impeller.

No. 12550WEAR PLATEOEM:341038

No. 89592KEY - BLACKOEM: 334897

No. 81140O-RINGOEM: 326649








No. 86570SEALOEM: 324981





No. 13240THERMOSTATCOVEROEM: 343141




No. 10563ELBOWOEM: 126776


NEW

NEW

NEW

90


No. 12244OEM: 438579



No. 81140O-RINGOEM: 326649






No. 89595KEYOEM: 308928





Fits (1974-1978) 70 and 75 HP 3-Cyl. loopcharged engines with thelarge gearcase. Large water pump with half-moon key impeller.

No. 12240OEM: 438602

Fits (1979-2005) 40-60 HP 2-Cyl. loopcharged engines with the large gearcase.Fits (1979-1985) 65, 70 and 75 HP 3-Cyl. loopcharged engines with thelarge gearcase. Large water pump with the plastic wedge key impeller.


No. 86570SEALOEM: 324981

No. 81140O-RINGOEM: 326649

No. 89592KEY - BLACKOEM: 334897












Johnson / EvinrudeWATER PUMP HOUSINGS V4/V6/V8

There are two Johnson / Evinrude water pump housings for the above models. The housingsare identical except for a small spray hole that shoots cooling water on the exhaust pipe

inside the intermediate housing. The spray hole is used on the 25” long shaft and 30”extra long shaft outboards. The standard 20” shaft outboard doesn’t need thespray hole. When in doubt, use the housing No. 12430 with the spray hole.

Water Pump Housing IdentificationV4 (1977-2006), V6 (1976-2006), V8 (All Years)

No. 12430WATER PUMP HOUSINGW/ SPRAY HOLEOEM: 435990

No. 12395WATER PUMP HOUSINGW/OUT SPRAY HOLEOEM: 435959

Spray Hole

No Spray Hole

92

Johnson / EvinrudeWATER PUMP IMPELLERS V4/V6/V8

Water Pump Impeller IdentificationV4/V6/V8

No. 89470OEM: 377992(1958-1968) V4Fits Lower Gearcases w/Thru-Cavitation Plate ExhaustOutside ø: 4.20”Inside ø: .750”


No. 89612OEM: 385072(1969-1972) V4Fits Electric / Hydraulic ShiftLower Gearcases w/Thru-Prop ExhaustOutside ø: 3.500”Inside ø: .750”


No. 89570OEM: 5001593(1979-2006) V4/V6/V8Fits Mechanical ShiftLower GearcasesOutside ø: 3.50”Inside ø: .875”


No. 89680OEM: 777212(1973-1978) V4, (1976-1978) V6Fits Mechanical / Hydraulic ShiftLower GearcasesOutside ø: 3.500”Inside ø: .875”


There have been only four different water pump impellers used in the 1958-2006 V4, V6 andV8 Johnson / Evinrude 2-Stroke outboard motors.

The 1958-1968 V4 engines are identified by the thru-cavitation plate exhaust gear housings.The impeller number is GLM No. 89470.

The 1969-1972 V4 engines are identified by the thru-prop exhaust gear housings withelectric / hydraulic shift. They are shifted electronically with an electric shift control box (onlyone mechanical cable running to the engine, a throttle cable). The impeller fits on a .750 inchdiameter shaft and is held in place with a half-moon key. The impeller number is GLM No. 89612.

1973-1978 V4 and V6 engines use an impeller that fits on a .875 inch diameter shaft and isheld in place with a half-moon key. The impeller number is GLM No. 89680.

1979-2006 V4, V6 and V8 engines use an impeller that fits on a .875 inch diameter shaft andheld in place with a white plastic wedge key. The impeller number is GLM No. 89570.

Impeller also includes:No. 81160 - O-ringNo. 82129 - O-ringNo. 86660 - Seal

* Order Separately * Order Separately

* Order Separately

Impeller includes:


Johnson / Evinrude

Pump Cup & Plate Assembly

Water Pump Housing Kit

WATER PUMP KITS V4/V6/V8No. 12101OEM: 395073

Fits (1977-1978) V4 engines with mechanical/hydraulic shift.Fits (1976-1978) V6 engines with mechanical/hydraulic shift.

Half-moon key impeller.

Water Pump Impeller Kit

No. 12072W/O HOUSINGOEM: N/AV4/V6Before 1978

No. 12105OEM: N/AV4/V6 Before 1978


No. 86480COVERGROMMETOEM: 320943



No. 86660SEALOEM: 331353

No. 86500SHIFT RODGROMMETOEM: 321008


No. 12430PUMP HOUSINGW/ SPRAY HOLEOEM: 435990


No. 82120O-RINGOEM: 302035


No. 86490WATER TUBEGROMMETOEM: 314008

No. 12570COVEROEM: 338893


No. 81160O-RINGOEM: 310585

Kit Contains:GLM OEM ITEM89680 389642 Impeller12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal81160 310585 O-ring

Kit Contains:GLM OEM ITEM89680 389642 Impeller12811 338486 Pump Cup12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal12570 338893 Cover81160 310585 O-ring

GLM OEM ITEM81250 322501 O-ring22370 (2) 306643 Screw22360 (4) 302325 Screw86480 320943 Grommet, Cvr.86490 314008 Grommet, Tube86500 321008 Grommet, Shift Rod

No. 12880CUP & PLATE ASSY.OEM: 435027V4/V6/V8

Kit Contains:GLM OEM ITEM12811 338486 Pump Cup12580 338485 Wear Plate

No. 12103OEM: 395072Most V4/V6/V8

Kit Contains:GLM OEM ITEM12430 435990 Pump Hsg.12811 338486 Pump Cup12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal

GLM OEM ITEM22360 (4) 302325 Screw81250 322501 O-ring

94

Johnson / Evinrude

No. 12106OEM: N/AV4/V6/V8 After 1979

Kit Contains:GLM OEM ITEM89570 435821 Impeller89590 331107 Key12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal81160 310585 O-ring



No. 12103OEM: 395072Most V4/V6/V8



WATER PUMP KITS V4/V6/V8Water Pump Impeller Kit




No. 12000OEM: 5001595

Fits (1979-2006) with V4/V6/V8 engines with 20” shaft.Plastic wedge key impeller.

No. 86480COVER GROMMETOEM: 320943



No. 81250O-RINGOEM: 331188

No. 86660SEALOEM: 331353



No. 89590KEYOEM: 331107


No. 82120O-RINGOEM: 302035

No. 12827GUIDE TUBE-SHORTOEM: 338636

No. 12828GUIDE TUBE-LONGOEM: 338667






No. 81160O-RINGOEM: 310585


No. 12104WITHOUT HOUSINGOEM: N/AV4/V6/V8After 1979

Kit Contains:GLM OEM ITEM89570 435821 Impeller89590 331107 Key12811 338486 Pump Cup12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal12570 338893 Cover

GLM OEM ITEM81160 310585 O-ring80100 332584 O-ring22370 (2) 306643 Screw22360 (4) 302325 Screw86480 320943 Grommet, Cvr.86490 314008 Grommet, Tube86500 321008 Grommet, Shift Rod


Johnson / Evinrude



No. 12104WITHOUT HOUSINGOEM: N/AV4/V6/V8After 1979

Kit Contains:GLM OEM ITEM89570 435821 Impeller89590 331107 Key12811 338486 Pump Cup12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal12570 338893 Cover

GLM OEM ITEM81160 310585 O-ring80100 332584 O-ring22370 (2) 306643 Screw22360 (4) 302325 Screw86480 320943 Grommet, Cvr.86490 314008 Grommet, Tube86500 321008 Grommet, Shift Rod

No. 12106OEM: N/AV4/V6/V8 After 1979

Kit Contains:GLM OEM ITEM89570 435821 Impeller89590 331107 Key12580 338485 Wear Plate33730 338484 Gasket86660 331353 Seal81160 310585 O-ring

WATER PUMP KITS V4/V6/V8Water Pump Impeller Kit




NEWNo. 12073OEM: N/AMost V4/V6/V8

NEW

No. 12102OEM: 5001594

Fits (1979-2006) with V4/V6/V8 engines with 25” and 30” shaft.Plastic wedge key impeller.


No. 86480COVERGROMMETOEM: 320943


No. 81250O-RINGOEM: 331188

No. 86660SEALOEM: 331353

No. 82120O-RINGOEM: 302035


No. 89590KEYOEM: 331107







No. 81160O-RINGOEM: 310585

No. 12395PUMP HOUSINGW/OUT SPRAY HOLEOEM: 435959



96

Johnson / EvinrudeWATER PUMP IMPELLERS


No. 89730OEM: 300591


1.5, 2, 4 HP


3, 4, 5, 5.5, 6, 7.5 HP

No. 89500IMPELLEROEM: 389576, 436137

4, 4.5, 5, 6, 7.5, 8 HP


2-Cyl. Crossflow


8, 9.9, 15 HP (1974 & Up)

No. 89790IMPELLEROEM: 437059, 432941

2-Cyl. Loopcharged


2-Cyl. Crossflow


2-Cyl. Crossflow


2-Cyl. Crossflow


2-Cyl. Crossflow


V4 (1969-1972)


V4 (1958-1968)


3-Cyl. Loopcharged



No. 89780IMPELLEROEM: 777214, 396809


No. 89690IMPELLEROEM: 777129, 389589

2-Cyl. Loopcharged

No. 89670IMPELLEROEM: 775519, 377178

9.5 HP (1964-1973)



V4/V6 (1973-1978)

Stainless Steel

No. 89594KEY - PINOEM: 300611

No. 89596KEY - PINOEM: 300771

Stainless Steel

No. 89595KEY - HALF-MOONOEM: 308928

Stainless Steel

No. 89592KEY - WEDGEOEM: 334897

Plastic Black

No. 89591KEY - WEDGEOEM: 331901No. 89593OEM: 344470No. 89590OEM: 331107

Plastic White

(Includes No. 89593)

(Includes No. 89590, No. 81160,No. 82129 & No. 86660)

(Includes No. 89591 & No. 89592)(Includes No. 89593)

V4/V6/V8(1979-06)

(Includes No. 81250)


Johnson / EvinrudeWATER PUMP WEAR PLATES

No. 12550WEAR PLATE LARGE HSG.OEM: 341038

2-Cyl. Loopcharged, 3-Cylinder



40 HP 2-Cylinder Crossflow


No. 12620WEAR PLATE SMALL HSG.OEM: 320981

2-Cylinder Loopcharged


8, 9.9, 15 HP


2-Cylinder Crossflow, 3-Cyl. Loopcharged w/ Thru-Prop Exhaust


1 & 2-Cylinder Crossflow w/ Thru-Cavitation Plate Exhaust


V4, V6 & V8

NEW

NEW

98

Johnson / EvinrudeWATER PUMP CUPS


V4, V6 & V8


18-35 HP 2-Cylinder Crossflow, 3-Cylinder

No. 12814PUMP CUPOEM: 320775 + 320776



8, 9.9, 15 HP


2-Cyl. Loopcharged, 3-Cylinder




4-8 HP

NEW

NEW


Johnson / EvinrudeWATER PUMP HOUSINGS



NEW



NEW

No. 12470PUMP HOUSINGW/ BRASS BUSHINGOEM: 393632

20, 25, 35 HP w/ Thru-Prop Exhaust




4-8 HP

NEW


2-Cylinder Loopcharged, 3-Cylinder

No. 12395PUMP HOUSINGW/O SPRAY HOLEOEM: 435959

V4, V6 & V8 - 20”


V4, V6 & V8 - 25” & 30”

18, 25, 28 HP w/ Thru-Cavitation Plate Exhaust



8, 9.9, 15 HP


3-Cylinder

NEW



100

Johnson / Evinrude

Water Pump Gaskets

No. 34510PLATE TO HOUSING GASKETOEM: 325535

35 HP Water Pump

No. 34200IMPELLER HOUSING GASKETOEM: 309204

Electric Shift

WATER PUMP COMPONENTS


No. 86130PLATE SEALOEM: 321120

No. 86540PLATE SEALOEM: 332000

No. 22360SCREWOEM: 3023251/4-20 X1

No. 22370SCREWOEM: 306643#10-24 X 1/2

No. 22380SCREWOEM: 3236261/4-20 X 1-7/8

No. 22321SCREWOEM: 3243341/4-20 X 1-1/8

No. 22323SCREWOEM: 3319791/4-20 X1-1/8

No. 22324SCREWOEM: 3319801/4-20 X 2

No. 22320SCREWOEM: 9081581/4-20 X 1/2

No. 22325SCREWOEM: 9095331/4-20 X 1

SealsGrommet

Screws


Johnson / Evinrude

1.5 1968-70 89490 - - - - -2 1971-88 89490 - - - - -3 1952-68 89580 12600 - - 12108 -3, 4 1991-96 - - 12818 - - -4 1969-72 89580 12600 - - 12108 -4 (90) 1973-80 89490 - - - - -4 (110) 1973-82 89580 12600 - - 12108 -4 (90) 1981-90 89500 - 12818 - - -4 Deluxe 1985-88 89500 12555 12818 12436 12255 120654 Deluxe 1989-96 - 12555 12818 - - -4.5 1980-84 89500 12555 12818 12436 12255 120655 1965-68 89580 12600 - - 12108 -5 1986-90 89500 12555 12818 12436 12255 120655 4-Stroke 1998- 89500 12555 12818 12436 12255 120655.5 1956-64 89580 12600 - - - -6 1965-79 89580 12600 - - - -6 1984-96 89500 12555 12818 12436 12255 120656 4-Stroke 1998- 89500 12555 12818 12436 12255 120657.5 1954-58 89580 12600 - - 12108 -7.5 1980-83 89500 12555 12818 12436 12255 120658 1984-96 89500 12555 12818 12436 12255 120658 4-Stroke 1995- 89770 12610 12813 12460 - 120509.5 1964-73 89670 - - - - -9.9 2-Stroke 1974-96 89770 12610 12813 12460 - 120509.9 4-Stroke 1995-01 89770 12610 12813 12460 - 1205010 1956-63 89650 - - - - -15 1953-56 89650 - - - - -15 2-Stroke 1974-96 89770 12610 12813 12460 - 1205015 4-Stroke 1995-01 89770 12610 12813 12460 - 12050

18 1957-73 89650 - - - - -18 1997-98 89750 12640 12812 12440 - 1206020 1966-67 89650 - - - - -20 Thru-Prop 1985-98 89750 12630 12812 12470 - 1207025 1969-78 89650 - - - - -25 1969-78 89650 - - - - -25 1979-05 89750 12640 12812 12440 - 1206025 Thru-Prop 1985-05 89750 12640 12812 12470 - 1207028 1962-64 89480 - - - - -28 1986-98 89750 12640 12812 12440 - 1206030 1956 89480 - - - - -33 1965-70 89480 - - - - -35 1957-58 89480 - - - - -35 w. Therm. 1958-59 89660 - - - - -35 Thru-Prop 1980-96 89750 12630 12812 12470 - 1207040 1960-70 89660 - - - - -40 1971-73 89480 - - - - -40 1974-76 89990 12564 12816 12474 - 1224740 1981-87 89990 12564 12816 12474 - 12247

WATER PUMP KITS APPLICATIONSOutboard HP Model Year Impeller

WearPlate

PumpCup

PumpHousing

Service Kitw/o Hsg

Complete WaterPump Kit

1.5 HP - 15 HP

18-40 HP 2-Cylinder Crossflow

102

Johnson / Evinrude

40 Small Housing 1984-88 89780 12620 12814 12450 - 1221040 Small Housing 1989-98 89790 12550 12815 12480 - 1224540 Comm. Small Housing 1993-94 89780 12620 12815 12480 - 1221040 Large Housing 1995-05 89710 12550 12815 12482 12252 1223545 Comm. Small Housing 1986-94 89780 12620 12814 12450 - 1221045 Comm. Large Housing 1995-05 89710 12550 12815 12482 12252 1223548 Small Housing 1987-88 89780 12620 12814 12450 - 1221048 Small Housing 1989-98 89790 12550 12815 12480 - 1224550 Small Housing 1971-78 89660 12620 12814 12450 - 1223250 Small Housing 1979-85 89690 12620 12814 12450 - -50 Small Housing 1986-88 89780 12620 12814 12450 - 1221050 Small Housing 1989-98 89790 12550 12815 12480 - 1224555 Comm. Small Housing 1986-94 89780 12620 12814 12450 - 1221055 Large Housing 1995-05 89710 12550 12815 12482 12252 1223560 Small Housing 1980-85 89690 12620 12814 12450 - 1221060 Large Housing 1986-88 89710 12550 12815 12400 12252 12240

25, 35 1995-01 89750 12630 12812 12472 - 1223355 1968-69 89940 - - - - -60 1970-71 89940 - - - - -60 1989-01 89710 12550 12815 12400 12252 1224660 4-stroke 1998-Up 89710 12550 12815 12400 12252 1224665 1972-73 89940 - - - - -65 1979-01 89710 12550 12815 12400 12252 1224670 1974-78 89940 12550 12815 12400 - 1224470 1979-94 89710 12550 12815 12400 12252 1224670 4-stroke 1998-Up 89710 12550 12815 12400 12252 1224675 1974-78 89940 12550 12815 12400 - 1224475 1979-88 89710 12550 12815 12400 12252 12246

All V4 1958-68 89470 - - - - -85 1969-72 89612 - - - - -85 1973-77 89680 - - - - -85 25” Shaft 1977 89680 12580 12811 12430 12072 1210185 1978 89680 12580 12811 12430 12072 1210185 1979-80 89570 12580 12811 12430 12104 1210290 1981-94 89570 12580 12811 12430 12104 1210290 20” Shaft 1995-03 89570 12580 12811 12430 12104 1210290 25” Shaft 1995-03 89570 12580 12811 12395 12104 12000100 1971-72 89612 - - - - -100 1979-80 89570 12580 12811 12430 12072 12101100 1984-97 89570 12580 12811 12430 12104 12102100 20” Shaft 1998-05 89570 12580 12811 12430 12104 12102100 25” Shaft 1998-05 89570 12580 12811 12395 12104 12000105 1998-01 89570 12580 12811 12395 12104 12000115 1973-77 89680 - - - - -115 25” Shaft 1977 89680 12580 12811 12430 12072 12101115 1978 89680 12580 12811 12430 12072 12101115 1979-94 89570 12580 12811 12430 12104 12102115 20” Shaft 1995-06 89570 12580 12811 12430 12104 12102115 25” Shaft 1995-06 89570 12580 12811 12395 12104 12000

3-Cylinder


WearPlate

PumpCup

PumpHousing

Service Kitw/o Hsg


40-60 HP 2-Cylinder Loopcharged

V4


Johnson / Evinrude

V8

120 20” Shaft 1985-94 89570 12580 12811 12430 12104 12102120 25” Shaft 1985-94 89570 12580 12811 12395 12104 12000125 1971-72 89612 - - - - -130 20” Shaft 1995-98 89570 12580 12811 12430 12104 12102130 25” Shaft 1995-98 89570 12580 12811 12395 12104 12000135 1973-76 89680 - - - - -135 20” Shaft 2000-06 89570 12580 12811 12430 12104 12102135 25” Shaft 2000-06 89570 12580 12811 12395 12104 12000140 1977-78 89680 12580 12811 12430 12072 12101140 1979-84 89570 12580 12811 12430 12104 12102140 20” Shaft 1985-94 89570 12580 12811 12430 12104 12102140 25” Shaft 1985-94 89570 12580 12811 12395 12104 12000

150 1978 89680 12580 12811 12430 12072 12101150 1979-92 89570 12580 12811 12430 12104 12102150 20” Shaft 1993-06 89570 12580 12811 12430 12104 12102150 25” Shaft 1993-06 89570 12580 12811 12395 12104 12000175 1977-78 89680 12580 12811 12430 12072 12101175 1979-92 89570 12580 12811 12430 12104 12102175 20” Shaft 1993-06 89570 12580 12811 12430 12104 12102175 25” Shaft 1993-06 89570 12580 12811 12395 12104 12000185 1984-92 89570 12580 12811 12430 12104 12102185 20” Shaft 1993-94 89570 12580 12811 12430 12104 12102185 25” shaft 1993-94 89570 12580 12811 12395 12104 12000200 1976-78 89680 12580 12811 12430 12072 12101200 1979-92 89570 12580 12811 12430 12104 12102200 20” Shaft 1993-06 89570 12580 12811 12430 12104 12102200 25” 30” 1993-06 89570 12580 12811 12395 12104 12000225 1986-92 89570 12580 12811 12430 12104 12102225 20” Shaft 1993-06 89570 12580 12811 12430 12104 12102225 25” 30” 1993-06 89570 12580 12811 12395 12104 12000235 1978 89680 12580 12811 12430 12072 12101235 1979-85 89570 12580 12811 12430 12104 12102250 20” Shaft 2006 89570 12580 12811 12430 12104 12102250 25” 30” 2006 89570 12580 12811 12395 12104 12000

250 1991-92 89570 12580 12811 12430 12104 12102250 20” Shaft 1993-98 89570 12580 12811 12430 12104 12102250 25” 30” 1993-98 89570 12580 12811 12395 12104 12000275 1985-88 89570 12580 12811 12430 12104 12102300 1985-92 89570 12580 12811 12430 12104 12102300 20” Shaft 1993-95 89570 12580 12811 12430 12104 12102300 25” 30” 1993-95 89570 12580 12811 12395 12104 12000

V6


WearPlate

PumpCup

PumpHousing

Service Kitw/o Hsg


V4 Continued

105

Johnson/E

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Section 8

Johnson / EvinrudeProp Hardware,Anodes, Tools

Section 8

Prop Hardware - Most 2 & 3-Cyl. (1972-Up) - Small Gearcase ...106

Prop Hardware - 2 & 3-Cyl. (1975-Up) - Large Gearcase ............106

Prop Hardware - V4 (1973-Up) - Small Gearcase.......................106

Prop Hardware - V4/V6 “O” Type (1976-1990) - Large Gearcase ......... 107

Prop Hardware - V4/V6/V8 “O” Type (1991-Up) - Large Gearcase .......107

Propeller Hardware .....................................................................108

Propeller Kits & Hardware Applications .............................. 108-109

Aluminum Anodes & Anode Kits ................................................ 110

Aluminum Prop Nut Anode Kits & Replacement Anodes ........... 110

Service Tools ............................................................................. 111

Special Tools ............................................................................. 111

106

Johnson / EvinrudePROP HARDWARE - MOST 2 & 3-CYL. (1972-UP) - SMALL GEARCASE

PROP HARDWARE - 2 & 3-CYL. (1975-UP) - LARGE GEARCASE

PROP HARDWARE - V4 (1973-UP) - SMALL GEARCASE

(See Application Guide)

No. 22120COTTER PINOEM: 314502

No. 22150NUT - 5/8” NC 11OEM: 314503

No. 2225013 SPLINE WASHEROEM: 315810

No. 22240THRUST WASHER15/32” THICKOEM: 320305

No. 22340KIT W/O THRUST WASHEROEM: 175267

No. 22245KIT W/ THRUST WASHEROEM: 386866


No. 22150NUT - 5/8” NC 11OEM: 314503






Johnson / EvinrudePROP HARDWARE - V4/V6 “O” TYPE (1976-1990) - LARGE GEARCASE

PROP HARDWARE - V4/V6/V8 “O” TYPE (1991-UP) - LARGE GEARCASE


No. 22185NUT KIT - 3/4” NF 16OEM: 398042Comes w/ pin No. 22142






No. 22185NUT KIT - 3/4” NF 16OEM: 398042Comes w/ pin No. 22142




No. 22186KIT W/ THRUST WASHEROEM: N/A

NEW

108

Johnson / Evinrude

Prop Kits w/o Prop Thrust Washers

No. 22222OEM: 175269

No. 22350OEM: 175268For 2-Cyl. Crossflow

20-35 HP (1980-05)Thru-Prop Exhaust

PROPELLER HARDWARE

PROPELLER KITS & HARDWARE APPLICATIONS

Model YearThrustWasher

SplineWasher Nut Pin

Kit w/T. Washer

Kit w/oT. Washer

9.9-15 1974-1988 22241 22255 22160 22140 22222 N/A9.9-15 1989 & Up 22242 22255 22160 22140 22222 N/A2-Cyl. Crossflow, 20-35 HP, Thru-Prop Exhaust 1980-2005 22270 22260 22170 22130 22350 -2-Cyl. Loopcharged, 40-60 HP 1972-1985 22240 22250 22150 22120 22340 222452-Cyl. Loopcharged, 40-60 HP, w/ Small Grcs. 1986-1988 22240 22250 22150 22120 22340 222452-Cyl. Loopcharged, 40-60 HP, w/ Large Grcs. 1986-1988 22230 22250 22150 22120 22340 222352-Cyl. Loopcharged, 40-50 HP 1989-2005 22240 22250 22150 22120 22340 222452-Cyl. Loopcharged, 55 HP 1989-2005 22230 22250 22150 22120 22340 222353-Cyl., 65 + 70 HP 1972-1974 22240 22250 22150 22120 22340 222453-Cyl., 65, 70, 75 HP w/ Small Gearcase 1975-1988 22240 22250 22150 22120 22340 222453-Cyl., 65, 70, 75 HP w/ Large Gearcase 1975-1988 22230 22250 22150 22120 22340 222353-Cyl., 60, 65, 70 HP 1989-2001 22230 22250 22150 22120 22340 222353-Cyl., 25, 30, 35 HP 1996-2001 - 22260 22170 22130 - -V4, ø 7/8” 13-Spline Prop Shaft 1973 & Up 22230 22250 22150 22120 22340 22235V4, ø 1” 15-Spline Prop Shaft 1984-1990 22220 22190 22185 22142 22200 22225V4, ø 1” 15-Spline Prop Shaft 1991 & Up 22221 22190 22185 22142 22200 22186V6/V8 1976-1990 22220 22190 22185 22142 22200 22225V6/V8 1991 & Up 22221 22190 22185 22142 22200 22186

Prop Nuts Cotter Pins

Prop Spline Washers

Prop Thrust Washers

No. 22160OEM: 3189717/16” NC 14

No. 22170OEM: 3198911/2” NC 13

No. 22150OEM: 3145035/8” NC 11

No. 22185OEM: 3980423/4” NF 16

No. 22100OEM: 302804

No. 22142OEM: 306394

No. 22110OEM: 309955

No. 22120OEM: 314502

No. 22130OEM: 320785

No. 22140OEM: 552906

No. 22241OEM: 318966

9.9-15 HP (1974-1988)

1/2” ThickOutside ø 1-1/2”

No. 22242OEM: 334590

9.9-15 HP (1989-Up)


No. 22270OEM: 319890

2-Cyl. Crossflow, 20-35 HP


No. 22230OEM: 12708419/32” ThickOutside ø 2-9/16”


“O” Type (1969-1990)

No. 22221OEM: 126870


“O” & “M” Type (1991-Up)

No. 22250OEM: 31581013 Splineø 7/8” Shaft

No. 22190OEM: 32057015 Splineø 1” Shaft




Kit Contains:GLM OEM ITEM22255 323942 Spline Washer 13-S22160 318971 Nut - 7/16” NC 1422140 328522 Pin 9.9-15 HP

Kit Contains:GLM OEM ITEM22260 323943 Spline Washer 14-S22170 319891 Nut - 1/2” NC 1322130 320785 Pin


Johnson / Evinrude

9.9/15 1974-78 22241 22255 22160 22140 222229.9/15 1989 & Up 22242 22255 22160 22140 2222220 1985 & Up 22270 22260 22170 22130 2235025 1985 & Up 22270 22260 22170 22130 2235030 1985 & Up 22270 22260 22170 22130 2235035 1976 & Up 22270 22260 22170 22130 2235040 1984 & Up 22240 22250 22150 22120 2234045 1985 & Up 22240 22250 22150 22120 2234048 1987 & Up 22240 22250 22150 22120 2234050 1972-74 22230 22250 22150 22120 2234050 1975-76 22240 22250 22150 22120 2234050 1979 22240 22250 22150 22120 2234050 1981 22240 22250 22150 22120 2234050 1982 & Up 22240 22250 22150 22120 2234055 1977-79 22230 22250 22150 22120 2234055 1981 22240 22250 22150 22120 2234055 1983 22230 22250 22150 22120 2234055 1985 & Up 22230 22250 22150 22120 2234060 1971 22230 22250 22150 22120 2234060 1980 & Up 22240 22250 22150 22120 2234065 1972-73 22230 22250 22150 22120 2234065 Comm. 1984 & Up 22230 22250 22150 22120 2234070 (15") 1979-85 22240 22250 22150 22120 2234070 (20") 1974-94 22230 22250 22150 22120 2234075 (15") 1975-88 22240 22250 22150 22120 2234075 (20") 1975-87 22230 22250 22150 22120 2234085 1971-80 22230 22250 22150 22120 2234088 1987-94 22230 22250 22150 22120 2234090 1981-94 22230 22250 22150 22120 22340100 1971-72 22230 22250 22150 22120 22340100 1979-94 22230 22250 22150 22120 22340100 Comm. 1984 & Up 22220 22190 22180/22185 22141 22200110 1987-94 22230 22250 22150 22120 22340115 1973-94 22230 22250 22150 22120 22340120 1985 22220 22190 22180/22185 22141 22200120 1986-94 22230 22250 22150 22120 22340125 1971-72 22230 22250 22150 22120 22340135 1973-76 22230 22250 22150 22120 22340140 1977-84 22230 22250 22150 22120 22340140 1985 22220 22190 22180/22185 22141 22200140 1986-94 22230 22250 22150 22120 22340150 1978-90 22220 22190 22180/22185 22141 22200150 1991 & Up 22221 22190 22180/22185 22141 22200155 Comm. 1984-90 22220 22190 22180/22185 22141 22200155 Comm. 1991 & Up 22221 22190 22180/22185 22141 22200175 1977-90 22220 22190 22180/22185 22141 22200175 1991 & Up 22221 22190 22180/22185 22141 22200185 1984-90 22220 22190 22180/22185 22141 22200185 1991 & Up 22221 22190 22180/22185 22141 22200200 1986-90 22220 22190 22180/22185 22141 22200200 1991 & Up 22221 22190 22180/22185 22141 22200225 1986-90 22220 22190 22180/22185 22141 22200225 1991 & Up 22221 22190 22180/22185 22141 22200235 1976-90 22220 22190 22180/22185 22141 22200275 1985-90 22220 22190 22180/22185 22141 22200275 1991 & Up 22221 22190 22180/22185 22141 222003.6 L 1985-90 22220 22190 22180/22185 22141 22200300 1991 & Up 22221 22190 22180/22185 22141 222001.6 Seadrive 1982-90 22230 22250 22150 22120 223402.5 L Seadrive 1984-90 22220 22190 22180/22185 22141 222002.6 L Seadrive 1982-90 22220 22190 22180/22185 22141 22200

HP Year Washer Spacer Nut Pin Kit

PROPELLER KITS & HARDWARE APPLICATIONS

110

Johnson / EvinrudeALUMINUM ANODES AND ANODE KITS

No. 12695ALUMINUMANODE KITOEM: 392461

50-75 HP (1982-1984) exept 55/56 comm.

No. 12761ALUMINUMANODEOEM: 432397



No. 12737ALUMINUMANODEOEM:431708


4, 6, 8 HP (1985-1990)

4-Stroke 9.9-15 HP (1995-2001) 40 HP-V8 (1988-1991)

40-50 HP (1989-Up)3-Cyl.-V6 (1991-Up)

155 HP (1987-1990), 250 HP (1991-1998)

ALUMINUM PROP NUT ANODE KITS AND REPLACEMENT ANODES

GLM No. Shaft Size Thread Size

Prop Nut Anode KitsAluminum

12727 3/4” 1/2” NC 13

12706 7/8” 5/8” NC 11

12718 1-1/8” 3/4” NF 16

GLM No. For Kit No. Anode Size

Replacement AnodesAluminum

12728 12727 ø 1-1/4” x 1-1/2”L

12705 12706 ø 1-5/8” x 2”L

12707 12718 ø 2” x 2-5/8”L

NEW

NEW

NEW

GLM’s Aluminum Anodes to Replace Zinc Anodes Coming Soon! Check Website for Product ETA’s.

No. 12697ALUMINUMANODE KITOEM:434029

20-35 HP (1991-Up)

No. 12696ALUMINUMANODE KITOEM: 392160

V4 & V6 (1982-1986)


Midsection for 3-Cyl.-V8 (1985-Up)


55-75 HP (1985-2001)

NEW


All Outboards


V4 & V6 (1982-Up)


V4 & V6 (1982-1986)

NEW

NEW


NEW

NEW


Johnson / Evinrude

SPECIAL TOOLS

No. 90350DRIVE SHAFT ADAPTOROEM: 314438

No. 90340PINION NUT ADAPTOR KITOEM: N/A

GLM design to hold 5/8”pinion nut when removingpinion gear and drive shafton OMC sterndrive and O/Bcomes with No. 90350

SERVICE TOOLS

No. 90330SHIMMING TOOLOEM: N/AComes with ShimFinder No. 90335

The GLM Shimming Tool No. 90330 makes rebuilding a lower gearcase so simple anyone can do it!

When rebuilding a Johnson / Evinrude outboard gearcase, the cor-rect pinion gear height must be adjusted with shims of varying thick-ness. The amount of shims needed is determined with a shim tool.

The drive shaft assembly and pinion gear are installed into the GLMshimming tool. A shim finder is mounted on the top of the pinion gear(small magnets installed in the shim finder hold it in place). The gapbetween the bottom of the shim finder and the base of the tool is deter-mined with a feeler gauge. When the drive shaft and pinion gear areinstalled into the gearcase, shims equaling the thickness of the feelergauge measurement are installed between the upper thrust bearingwasher and the upper bearing carrier.

Unlike the factory shimming tool, it requiresno mathmatical calculations to determine pinionheight/shim thickness. Themeasurement for shimthickness is determined with a simple feeler gauge!

For use with OMC Stringerand Cobra V6 Outboards with“O” Type or “M” Type Gearcases.

Not for use withMagnum Gearcases.

113

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Section 9

Johnson / EvinrudePistons

Section 9

Engine Designs (60° vs. 90°) V4/V6 ........................................... 114

GLM Exclusive Marine Pistons .................................................. 114

Piston Designs (Crossflow, Loopcharged & Four-Stroke) ........... 115

2-Cylinder Crossflow Pistons ............................................... 116-117

2-Cylinder Loopcharged Pistons ................................................ 118

3-Cylinder Loopcharged Pistons ......................................... 119-121

V4 90° & V6 90° Crossflow Pistons .............................................122

V6 90° Crossflow Pistons ............................................................123

V4 60° & V6 60° Loopcharged Pistons ............................... 124-125

V4 90° / V6 90° / V8 Loopcharged Pistons ......................... 126-127

V6 90° Loopcharged Pistons ......................................................128

2-Cylinder Four-Stroke Pistons ..................................................129

Piston Kits and Rings Applications..................................... 130-131

114

Johnson / Evinrude

ENGINE DESIGNS (60° vs. 90°) V4/V6Johnson / Evinrude outboards were the first to break away from the inline cylinder engine concept. In 1958they introduced a V4 outboard to the marine industry. This outboard had the cylinder walls configured intoa 90 degree V shape. In 1976 two more cylinders were added and the 90 degree V6 was born. As castingtechniques improved a more compact 60 degree V6 engine was introduced in 1991 followed by the 60degree V4 in 1995. Other than a narrower profile the difference between an older 90 degree engine anda newer 60 degree engine is the location of the carburetors/throttle bodies. A 90 degree V4/V6 enginewill have the carburetors/throttle bodies located in the front of the crankcase directly over the crankshaft.A 60 degree V4/V6 engine will have the carburetors/throttle bodies located on the side of the crankcase,directly over the transfer ports.

GLM PISTONS ARE 100% CAST

OEM CAST vs. FORGED(99% of OEM Pistons are Cast)

GLM’S EXCLUSIVE MARINE PISTONS• Fully Machined Hypereutectic Pistons• Featuring a Hard Anodizing Coating on Top• Resisting Temperatures up to 1560°F• Hardness: HV280-400• Pistons are T-6 Heat Treated

VS.

CASTING FORGINGPros Low expansion rate Greater Strength

Lighter weightLonger lifeLower costs

Cons Less strength but Heavier weightcompensated by High expansion ratestrong mold process Shorter life

Higher costs

Verdict For Recreational High PerformanceFor General use Purposes

60° V4/V6 90° V4/V6


Johnson / Evinrude

PISTON DESIGNSThere are three basic piston designs used in Johnson / Evinrude outboard engines;

Crossflow, Loopcharged and Four-Stroke.

Crossflow Loopcharged Four-StrokeThe oldest design, and theone used on all Johnson /Evinrude engines until 1968,is the crossflow piston. As theair / fuel mixture travels throughthe transfer port and into thecylinder, a deflector, cast intothe top of the piston, directsthe air / fuel mixture towards thecombustion chamber and sparkplug tip for maximum efficiency.All engines with deflectors on topof the pistons will be crossflowengines. External inspection of acrossflow engine will revealremoveable transfer port coverson the side of the cylinders.

In 1968 Johnson / Evinrudeintroduced an outboard enginewith loopcharged pistons. Thisengine was the 55 HP 3-Cylinder.A loopcharged engine has atransfer port cast into the cylinderwall in such a way that it will directthe air / fuel mixture towards thecombustion chamber and sparkplug tip without the need for apiston deflector. All engines witha flat top or a slight dome onthe top of the pistons will beloopcharged. Loopchargedengines will not have removabletransfer port covers on the sideof the cylinders.

Four-stroke / four-cycle enginesare fairly new to the marineindustry. They have become theengine design preferred by mostmarine engine manufacturersto meet government mandatedexhaust emission standards. Oilstored in the crankcase of theseengines is splashed onto thecylinder walls for piston andring lubrication.The pistons areequipped with oil control ringsto scrap excess oil off of thecylinder walls. Four-stroke / four-cycle pistons are easily identifiedby a three piece oil control ringin the bottom ring position. Thepistons almost always have aflat top or a dished top and neverhave needle bearings betweenthe wrist pin and connecting rod(like two-stroke engines).

Removeable Transfer Port Cover Non-Removeable Transfer Port Cover

Piston with Deflector Top Piston with Flat TopPiston with Flat Top and Oil Ring

in the Bottom Position

116

Johnson / Evinrude2-CYLINDER CROSSFLOW PISTONS

Crossflow Pistons for 2-Cylinder 9.9 HP & 15 HP (1981-1992)Johnson / Evinrude Outboards

These engines use ø 2.1875” pistons

Pistons for above engines

GLM Piston No. Size OEM Piston No.24410 ø 2.1875 500667024420 ø 2.1875 +.020 N/A24430 ø 2.1875 +.030 5006662all pistons come with rings, pin and retainers

Rings for above ø 2.1875” pistons

GLM Ring No. Size OEM Ring No.23710 ø 2.1875 38627923720 ø 2.1875 +.020 N/A23730 ø 2.1875 +.030 386280all rings come 2 to a set

1981-19921981-1992

9.9 HP15 HP


Johnson / Evinrude2-CYLINDER CROSSFLOW PISTONS

Crossflow Pistons for 2-Cylinder 20 HP, 25 HP, 30 HP, 35 HP (1981-1994)Johnson / Evinrude Outboards






1981-19831986-19941984-1994

20 HP25 HP30 HP

118

Johnson / Evinrude2-CYLINDER LOOPCHARGED PISTONS

Loopcharged Pistons for 2-Cylinder 40 HP - 60 HP (1980-1994)Johnson / Evinrude Outboards






1984-199419941987-1994

40 HP45 HP48 HP

1981-199419941980-1985

50 HP55 HP60 HP



Loopcharged Pistons for 3-Cylinder 60 HP, 65 HP, 70 HP, 75 HP (1976-1988)Johnson / Evinrude Outboards





GLM Ring No. Size OEM Ring No.24240 ø 3.000 39637724260 ø 3.000 +.020 39637824280 ø 3.000 +.030 396379all rings come 2 to a set

1986-19881984-19861976-19851976-1985

60 HP65 HP70 HP75 HP

120


Loopcharged Pistons for 3-Cylinder 60 HP, 65 HP, 70 HP (1986-1994)Johnson / Evinrude Outboards

These engines use ø 3.1875” pistons withKeystone (triangular) rings




Top ring is 2.3 mm thick Bottom ring is 1.6 mm thick


1989-19941987-19941986-1994

60 HP65 HP70 HP



Loopcharged Pistons for 3-Cylinder 60 HP, 65 HP, 70 HP (1994-2001)Johnson / Evinrude Outboards

These engines use ø 3.1875” pistons withtraditional (rectangular) rings


GLM Piston No. Size OEM Piston No.23740 ø 3.1875 500669423750 ø 3.1875 +.020 500670723760 ø 3.1875 +.030 5006695all pistons come with rings, pin and retainers


Rings are 2 mm thick


1994-20011994-20011994-2001

60 HP65 HP70 HP

NEW

NEW

122

Johnson / EvinrudeV4 90° & V6 90° CROSSFLOW PISTONS

Crossflow Pistons for 90 Degree V4 & V6Johnson / Evinrude Outboards



GLM Piston No. Size OEM Piston No.24010 ø 3.500 500665824020 ø 3.500 +.020 500670324030 ø 3.500 +.030 500666924034 ø 3.500 +.040 5006704all pistons come with rings, pin and retainers


GLM Ring No. Size OEM Ring No.24210 ø 3.500 39493024220 ø 3.500 +.020 43900124230 ø 3.500 +.030 39650424300 ø 3.500 +.040 439002all rings come 2 to a set

90 Degree V490 Degree V490 Degree V490 Degree V490 Degree V490 Degree V490 Degree V490 Degree V4

85 HP88 HP90 HP100 HP110 HP115 HP135 HP140 HP

1979-19801987-19931981-19931984-19941986-19901974-Thru1974-19761977-1984

90 Degree V690 Degree V690 Degree V690 Degree V690 Degree V6

150 HP175 HP185 HP200 HP235 HP

1978-19911977-19851984-19851976-19831978-1979


Johnson / Evinrude

90 Degree V690 Degree V6

175 HP235 HP

1986-19911980-1985

V6 90° CROSSFLOW PISTONS

Crossflow Pistons for 90 Degree V6Johnson / Evinrude Outboards






124

Johnson / EvinrudeV4 60° & V6 60° LOOPCHARGED PISTONS

Loopcharged Pistons for 60 Degree V4 & V6Johnson / Evinrude Outboards with Carburetors



GLM Piston No. Size OEM Piston No.Port Starboard Port Starboard14600 14610 ø 3.600 5006687, 5006681 5006688, 500668214620 14630 ø 3.600 +.020 5006708 500671514640 14650 ø 3.600 +.030 5006714, 5006679 5006716, 5006680all pistons come with rings, pin and retainers



60 Degree V460 Degree V460 Degree V660 Degree V6

90 HP115 HP150 HP175 HP

1995-newer with Carburetors1995-newer with Carburetors1991-newer with Carburetors1991-newer with Carburetors


Johnson / EvinrudeV4 60° & V6 60° LOOPCHARGED PISTONS

Loopcharged Pistons for 60 Degree V4 & V6Johnson / Evinrude Outboards with Fuel Injection

These engines use ø 3.600” with a dish in the piston top


GLM Piston No. Size OEM Piston No.Port Starboard Port Starboard24440 24450 ø 3.600 5006727 500672824460 24470 ø 3.600 +.02024480 24490 ø 3.600 +.030 5006729 5006730all pistons come with rings, pin and retainers



60 Degree V460 Degree V460 Degree V460 Degree V660 Degree V6

75 HP90 HP115 HP150 HP175 HP

2000-newer with Fuel Injection2000-newer with Fuel Injection2000-newer with Fuel Injection2000-newer with Fuel Injection2000-newer with Fuel Injection

126

Johnson / EvinrudeV4 90° / V6 90° / V8 LOOPCHARGED PISTONS

Loopcharged Pistons for 90 Degree V4/V6/V8Johnson / Evinrude Outboards

These 1985-1987 engines use ø 3.500” pistons


GLM Piston No. Size OEM Piston No.Port Starboard Port Starboard23800 23810 ø 3.500 5006659 N/A23820 23830 ø 3.500 +.020 N/A N/A23840 23850 ø 3.500 +.030 5006660 N/Aall pistons come with rings, pin and retainers



90 Degree V490 Degree V490 Degree V690 Degree V690 Degree V890 Degree V8

120 HP140 HP200 HP225 HP275 HP300 HP

1985-19871985-19871986-19871986-19871985-19871985-1987


Johnson / EvinrudeV4 90° / V6 90° / V8 LOOPCHARGED PISTONS

Loopcharged Pistons for 90 Degree V4/V6/V8Johnson / Evinrude Outboards

These 1988 and newer engines use ø 3.6875” pistons


GLM Piston No. Size OEM Piston No.Port Starboard Port Starboard24050 24100 ø 3.6875 5006675, 5006671 5006676, 500667224070 24120 ø 3.6875 +.020 N/A N/A24090 24140 ø 3.6875 +.030 5006673, 5006677 5006674, 5006678all pistons come with rings, pin and retainers



90 Degree V490 Degree V490 Degree V690 Degree V690 Degree V890 Degree V8

120 HP140 HP200 HP225 HP250 HP300 HP

1988-19941988-19941988-19921988-19921991-19981988-1995

128

Johnson / EvinrudeV6 90° LOOPCHARGED PISTONS

Loopcharged Pistons for 90 Degree V6Johnson / Evinrude Outboards

These 1993 and newer engines use ø 3.6875” pistonswith finger ports


GLM Piston No. Size OEM Piston No.Port Starboard Port Starboard24150 24160 ø 3.6875 5006691 500669024170 24180 ø 3.6875 +.020 5006706 500671224190 24200 ø 3.6875 +.030 5006711 5006713all pistons come with rings, pin and retainers



90 Degree V690 Degree V6

200 HP225 HP

1993-2001 with carburetors1993-2001 with carburetors


Johnson / Evinrude2-CYLINDER FOUR-STROKE PISTONS

Four-Stroke Pistons for 2-Cylinder 9.9 HP and 15 HP (1995-2002)Johnson Outboards

These engines use ø 65 mm pistons


GLM Piston No. Size OEM Piston No.24500 ø 65 mm 43777624520 ø 65 mm +.030 437777all pistons come with rings, pin and retainers

Rings for above ø 65 mm pistons

GLM Ring No. Size OEM Ring No.24370 ø 65 mm 43628924390 ø 65 mm +.030 436290all rings come 5 to a set

1995-20021995-2002

9.9 HP15 HP

130

Johnson / Evinrude

2-Cyl., 9.9, 15 (ø 2.1875) 1981-92 24410 23710 24420 23720 24430 23730 N/A N/A

9.9, 15 (4 Cycle) 1995-02 24500 24370 N/A N/A 24520 24390 N/A N/A

20, 25, 3.0 81-83/86-94 23910 24240 23920 24260 23930 24280 N/A N/A

30, 3.0 1984-94 23910 24240 23920 24260 23930 24280 N/A N/A

20, 35 1976-80 N/A N/A N/A N/A N/A N/A N/A N/A

40 (ø 3.1875) 1984-94 24110 24310 24112 24320 24130 24330 N/A N/A

48 1987-94 24110 24310 24112 24320 24130 24330 N/A N/A

50 1981-94 24110 24310 24112 24320 24130 24330 N/A N/A

55 1980-93 24110 24310 24112 24320 24130 24330 N/A N/A

45, 55 1994 24110 24310 24112 24320 24130 24330 N/A N/A

60 1980-85 24110 24310 24112 24320 24130 24330 N/A N/A

50 (ø 3.1875) 1995-98 23740 24540 23750 24550 23760 24560 N/A N/A

60, 3.0 1986-88 24040 24240 24060 24260 24080 24280 N/A N/A

60, 65, 70 (ø 3.1875) 1986-94 23770 24310 23780 24320 23790 24330 N/A N/A

60, 70 (ø 3.1875) 1994-Thru 23740 24540 23750 24550 23760 24560 N/A N/A

65, 3.0 1984-86 24040 24240 24060 24260 24080 24280 N/A N/A

70, 3.0 1976-85 24040 24240 24060 24260 24080 24280 N/A N/A

75, 3.0 1976-85 24040 24240 24060 24260 24080 24280 N/A N/A

14170 24460 14180 24480 14190 N/A N/A

14170 24470 14180 24490 14190 N/A N/A

14170 14620 14180 14640 14190 N/A N/A

14170 14630 14180 14650 14190 N/A N/A

85 Crossflow 1979-80 24010 24210 24020 24220 24030 24230 24034 24300

88 Crossflow 1987-98 24010 24210 24020 24220 24030 24230 24034 24300

90 Crossflow 1981-98 24010 24210 24020 24220 24030 24230 24034 24300

100 Crossflow 1979-80 24010 24210 24020 24220 24030 24230 24034 24300

100 Crossflow Comm. 1984-Thru 24010 24210 24020 24220 24030 24230 24034 24300

110 Crossflow 1986-88 24010 24210 24020 24220 24030 24230 24034 24300

115 Crossflow 1974-98 24010 24210 24020 24220 24030 24230 24034 24300

135 Crossflow 1974-76 24010 24210 24020 24220 24030 24230 24034 24300

140 Crossflow 1977-84 24010 24210 24020 24220 24030 24230 24034 24300



V4 60° Loopcharged

V4 90° Crossflow

PISTON KITS AND RINGS APPLICATIONSHP Year Standard .020 Oversize .030 Oversize .040 Oversize

Piston Ring Piston Ring Piston Ring Piston Ring

75, 90, 115, Fuel Inj.V4 60°

2000-Thru

24440PORT24450STBD

90, 115, CarburetorsV4 60°

1995-Thru

14600PORT14610STBD

2-Cylinder


Johnson / Evinrude

24210 23820 24220 23840 24230 N/A N/A

24210 23830 24220 23850 24230 N/A N/A

24250 24070 24270 24090 24290 N/A N/A

24250 24120 24270 24140 24290 N/A N/A

150 Crossflow 1978-83 24010 24210 24020 24220 24030 24230 24034 24300

150 Crossflow 1984-91 24010 24210 24020 24220 24030 24230 24034 24300

155 Comm. Crossflow 1985-87 24010 24210 24020 24220 24220 24230 N/A N/A

175 Crossflow 1977-83 24010 24210 24020 24220 24030 24230 24034 24300

175 Crossflow 1984-85 24010 24210 24020 24220 24220 24230 N/A N/A

175 Crossflow 1986-91 23940 24570 23950 24580 23960 24590 N/A N/A

185 Crossflow 1985 24010 24210 24020 24220 24220 24230 N/A N/A

200 Crossflow 1976-83 24010 24210 24020 24220 24030 24230 24034 24300

235 Crossflow 1978-79 24010 24210 24020 24220 24030 24230 24034 24300

235 Crossflow 1980-85 23940 24570 23950 24580 23960 24590 N/A N/A

14170 14620 14180 14640 14190 N/A N/A

14170 14630 14180 14650 14190 N/A N/A

14170 24460 14180 24480 14190 N/A N/A

14170 24470 14180 24490 14190 N/A N/A

24210 23820 24220 23840 24230 N/A N/A

24210 23830 24220 23850 24230 N/A N/A

24250 24070 24270 24090 24290 N/A N/A

24250 24120 24270 24140 24290 N/A N/A

24340 24170 24350 24190 24360 N/A N/A

24340 24180 24350 24200 24360 N/A N/A

24250 24070 24270 24090 24290 N/A N/A

24250 24120 24270 24140 24290 N/A N/A

24250 24070 24270 24090 24290 N/A N/A

24250 24120 24270 24140 24290 N/A N/A

24210 23820 24220 23840 24230 N/A N/A

24210 23830 24220 23850 24230 N/A N/A

120, 140 Loopcharged 1985-87

23800PORT23810STBD

120, 130, 140

Loopcharged1988-94

24050PORT

PISTON KITS AND RINGS APPLICATIONS (CONTINUED)HP Year

Standard .020 Oversize .030 Oversize .040 OversizePiston Ring Piston Ring Piston Ring Piston Ring

24100STBD

150, 175 CarburetorsV6 60°

1991-Thru

150, 175 Fuel Inj.V6 60°

2000-Thru

14600PORT14610STBD24440PORT24450STBD

200-225 LoopchargedV6 90°

1985-87


1988-92


1993-01

23800PORT23810STBD24050PORT24100STBD24150PORT24160STBD

250 LoopchargedV8

1991-98

300 LoopchargedV8

1988-95

275-300 LoopchargedV8

1985-87

24050PORT24100STBD24050PORT24100STBD23800PORT23810STBD

V4 90° Loopcharged

V6 90° Crossflow

V6 60° Loopcharged

V6 90° Loopcharged

V8 Loopcharged

133

Johnson/E

vin

rude P

ow

erh

ead C

om

ponents

Section 10

Johnson / EvinrudePowerhead Bearings & Seals

Section 10

Powerhead Bearings .......................................................... 134-135

Main Bearings ............................................................................134

Center Bearings .........................................................................134

Center Split Sleeve ....................................................................134

Center Bearing Kits ....................................................................134

Connecting Rod Bearings - Small End ......................................135

Connecting Rod Bearings - Big End ..........................................135

Bearing Applications .......................................................... 136-137

Crankshaft Seals Applications....................................................138

134

Johnson / EvinrudePOWERHEAD BEARINGS

No. 22920OEM: 390900

No. 22930OEM: 398529

Most Early & Late Model 45-60 HP2-Cyl. and 3-Cyl. Models

Many Late Model 45-60 HP2-Cyl. and 3-Cyl. Models

Main Bearings

3-Cyl. Lower Crankshaft(1968-94)

No. 21860OEM: 377139

ø 2.1875 Journal Size

No. 22810OEM: 387041

V4 Crossflow (1979-Thru), V6 Crossflow (1976-Thru)All V4-V6 60° Models

Metal Cage

No. 22840OEM: 395401

9.9-15 HP (1974-95)9.9-15 HP (1974-83)

Metal Cage

ø .8125 Journal Size

No. 22800OEM: 378252

40C (1974-Thru), 45-60 HP 2-Cyl., (1971-Thru),3-Cyl. All, V4 (1962-78)

Metal Cage

ø 1.375 Journal Size

No. 22700OEM: 310433


No. 22710OEM: 320499



ø 1.375Journal Size


ø 2.1875Journal Size

Center Split Sleeve

Center Bearings

Center Bearing Kits

No. 22855OEM: N/A

No. 22755OEM: N/A

Kit Contains:GLM OEM ITEM22800 378252 Main Bearing22700 310433 Center Split Sleeve

Kit Contains:GLM OEM ITEM22810 387041 Main Bearing22710 320499 Center Split Sleeve

NEW NEW


Johnson / EvinrudePOWERHEAD BEARINGS

Connecting Rod Bearings - Small End

No. 16200OEM: 437088

20-35 HP (1976-95), 46-60 HP 2-Cyl. (1971-94),3-Cyl. (1968-93), V4 (1961-73)

Metal Cage

No. 22840OEM: 395401

9.9-15 HP (1974-95), 9.9-15 HP (1974-83)

Metal Cage

No. 22850OEM: 396041

V4/V6/V890° Loopcharged Models (1985-95)

Metal Cage

No. 22820OEM: 387787

V4 Crossflow (1979-Thru), V6 Crossflow (1976-Thru)All V4/V6 60° Models

Metal Cage

ø .8125 Journal Size ø 1.1825 Journal Size - 30mm

ø 1.375 Journal Size ø 1.500 Journal Size

No. 16230OEM: 434844

V4/V6/V890° Loopcharged Models (1985-Up)

No. 16220OEM: 395627

20-35 HP (1981-95), 45-60 2-Cyl. (1977-95)3-Cyl. (1976-Thru), V4 Crossflow (1973-Thru)

V6 Crossflow (1976-Thru), All 60° V4/V6 Models

No. 16240OEM: 378251

25, 40, 50, 65 & 85 HP (1972-Thru)

GLM DESIGN !HEAVY DUTY CAGE !

Meet ISO3030 Standard

No. 22500REPLACEMENTBEARINGS FOR CAGEOEM: 387139, 387142

No. 22500OEM: 387139, 387142Replacement BearingsFor Cage

Connecting Rod Bearings - Big End

136

Johnson / EvinrudeBEARING APPLICATIONS

HP Year MainBearing

CenterBearing

Center SplitSleeveBearing

ConnectingRod Bearing

Small End


Big End9.9 1974-83 - 22840 - - - 228409.9 1984-97 - - - - - 2284010 1981 - 22840 - - - 2284010 Comm. 1989-91 - - - - - 2284010 Comm. 1994 - - - - - 2284014 1981 - 22840 - - - 2284014 Comm. 1989-91 - - - - - 2284015 1974-83 - 22840 - - - 2284015 1984-97 - - - - - 2284015 Comm. 1994 - - - - - 2284018 1960-68 - - - - - -18 1970-73 - - - - 16240 -18 Jet 1996-97 - - - - 16220 2284020 1981-84 - - - - 16220 2284020 1985-97 - - - - 16220 1620025 1970-76 - - - - 16240 -25 1977 - - - - 16240 1620025 1978-80 - - - - 16240 1620025 1981-84 - - - - 16220 1620025 1985-97 - - - - 16220 1620025 Comm. 1982-84 - - - - 16220 1620025 Comm. 1985-97 - - - - 16220 1620028 1962-64 - - - - - -28 1987-97 - - - - 16220 1620030 1984 - - - - 16220 1620030 1985-97 - - - - 16220 1620033 1965-69 - - - - - -33 1970 - - - - 16240 1620035 1976-80 - - - - 16240 1620035 1981-84 - - - - 16220 1620035 1985-97 - - - - 16220 1620040 1961-70 - - - - - -40 1971-73 - - - - 16240 1620040 1974-76 - 22800 22700 22755 16240 1620040 1983 - 22800 22700 22755 16240 1620040 1984-86 22920 22800 22700 22755 16220 1620040 1987-97 22930 22800 22700 22755 16220 1620040 Comm. 1982-83 - 22800 22700 22755 16240 1620040 Comm. 1984-85 22920 22800 22700 22755 16240 1620040 Comm. 1989-90 22930 22800 22700 22755 16240 1620040 Comm. 1994 22930 22800 22700 22755 16220 1620040 Comm. 1995-00 22930 22800 22700 22755 16220 -45 Comm. 1987-94 22920 22800 22700 22755 16220 1620045 Comm. 1995-97 22930 22800 22700 22755 16220 -45 SS 1987-90 22920 22800 22700 22755 16220 1620048 1987 22920 22800 22700 22755 16220 1620048 1988-96 22930 22800 22700 22755 16220 1620050 1979-83 22920 22800 22700 22755 16220 1620050 1984-86 22920 22800 22700 22755 16220 1620050 1987-00 22930 22800 22700 22755 16220 1620050 1995-00 22930 22800 22700 22755 16220 -55 1968-69 - 22800 22700 22755 16240 1620055 1976-81 22920 22800 22700 22755 16220 1620055 Comm. 1982 22920 22800 22700 22755 16220 1620055 Comm. 1983-86 22920 22800 22700 22755 16220 1620055 Comm. 1987-94 22930 22800 22700 22755 16220 1620055 Comm. 1995-00 22930 22800 22700 22755 16220 -60 1964-01 / 1970-71 - 22800 22700 22755 16240 1620060 1980-83 22920 22800 22700 22755 16220 1620060 1984-85 22920 22800 22700 22755 16220 1620060 1986-90 22920 22800 22700 22755 16220 1620060 1991-93 22930 22800 22700 22755 16220 1620060 1994-01 22930 22800 22700 22755 16220 16200

SST-69 1989-90 22920 22800 22700 22755 16220 -65 1968 - 22800 22700 22755 16240 1620065 1972-73 22920 22800 22700 22755 16240 16200

CenterBearing

Kit


Johnson / Evinrude

65 Comm. 1984 22920 22800 22700 22755 16220 1620065 Comm. 1985-90 22920 22800 22700 22755 16220 1620065 Comm. 1991-93 22930 22800 22700 22755 16220 1620065 Comm. 1994-01 22930 22800 22700 22755 16220 -70 1974-75 22920 22800 22700 22755 16240 1620070 1976-84 22920 22800 22700 22755 16220 1620070 1985-90 22920 22800 22700 22755 16220 1620070 1991-93 22930 22800 22700 22755 16220 1620070 1994-01 22930 22800 22700 22755 16220 -75 1960-65 - 22800 22700 22755 16240 1620075 1975 22920 22800 22700 22755 16240 1620075 1976-84 22920 22800 22700 22755 16220 1620075 1985-88 22920 22800 22700 22755 16220 1620080 1966-67 - 22800 22700 22755 16240 1620080 Jet 1992-98 - 22810 22710 22855 16220 -85 1968-72 - 22800 22700 22755 16240 1620085 1973 - 22800 22700 22755 16220 1620085 1974-78 - 22800 22700 22755 16220 2282085 1979-80 - 22810 22710 22855 16220 2282085 1991-95 - 22810 22710 22855 16220 2282088 1987-96 - 22810 22710 22855 16220 2282090 1981-03 - 22810 22710 22855 16220 2282090 1995-03 - 22810 22710 22855 16220 2282090 Jet 1994-95 - 22810 22710 22855 16220 22820100 1966-68 - 22800 22700 22755 16240 16200100 1971-72 - 22800 22700 22755 16240 16200100 1979-80 - 22810 22710 22855 16220 22820100 1990-94 - 22810 22710 22855 16220 22820100 Comm. 1984-05 - 22810 22710 22855 16220 22820110 1986-89 - 22810 22710 22855 16220 22820112 1994-96 - 22810 22710 22855 16220 22820115 1969-70 - 22800 22700 22755 16240 16200115 1973 - 22800 22700 22755 16220 16200115 1974-78 - 22800 22700 22755 16220 22820115 1979-85 - 22810 22710 22855 16220 22820115 1990-06 - 22810 22710 22855 16220 22820115 1995-06 - 22810 22710 22855 22820 22820115 Jet 1994-06 - 22810 22710 22855 16220 22820120 1985-94 - 22810 22710 22855 16230 22850125 1971-72 - 22800 22700 22755 16240 16200125 Comm. 1989-95 - 22810 22710 22855 16230 22850125 ESX 1991-94 - 22810 22710 22855 16230 22850130 1994-00 - 22810 22710 22855 16230 22850135 1973 - 22800 22700 22755 16220 16200135 1974-76 - 22800 22700 22755 16220 22820140 1977-78 - 22800 22700 22755 16220 22820140 1979-84 - 22810 22710 22855 16220 22820140 1985-94 - 22810 22710 22855 16230 22850150 1978-91 - 22810 22710 22855 16220 22820150 1991-06 - 22810 - - 16220 22820150 Comm. 1993-95 - 22810 - - 16220 22820155 Comm. 1984-92 - 22810 22710 22855 16220 22820175 1977-91 - 22810 22710 22855 16220 22820175 1991-06 - 22810 - - 16220 22820185 1984-85 - 22810 22710 22855 16220 22820185 1990-94 - 22810 22710 22855 16230 22850200 1976-83 - 22810 22710 22855 16220 22820200 1986-06 - 22810 22710 22855 16230 22850200 Comm. 1990, 1994 - 22810 22710 22855 16230 22850225 1986-06 - 22810 22710 22855 16230 22850235 1978-85 - 22810 22710 22855 16220 22820250 1991-95, 1997 - 22810 22710 22855 16230 22850275 1985-88 - 22810 22710 22855 16230 228503.6L 1985-87 - 22810 22710 22855 16230 22850300 1988-95 - 22810 22710 22855 16230 22850

BEARING APPLICATIONS

HP Year MainBearing

CenterBearing

Center SplitSleeveBearing


Small End


Big End

CenterBearing

Kit

138

Johnson / EvinrudeCRANKSHAFT SEALS APPLICATIONS

9.9 1974-1983 - - 86760 1

9.9 1984-1995 - - 86760 / 86430 1

10 1981 - - 86760 -

10 1989 - - 86760 / 86430 1

14 1988-1990 - - 86760 / 86430 1

15 1974-1983 - - 87670 1

15 1984-1995 - - 86760 / 86430 1

18 1957 86060 1 - -

18 1958-1973 86380 1 - -

25 1969-1976 86380 1 - -

40 1960-1961 86380 1 - -

40 1974-1976 86770 1 86030 1

40 C 1981-1986 86770 1 86030 2

40 1984-1985 86770 1 86030 1

40 (AR, AE, AT) 1988 86770 1 - -

40 1986-1989 86770 1 - -

45 C 1985 86770 1 - -

45 C 1986 86770 1 - -

45 C 1987 86770 1 - -

45 C 1988-1994 86770 1 - -

45 C 1995 86770 1 - -

48 1988-1995 86770 1 86270 (Inner) 1

50 1971-1974 86770 1 86030 1

50 1975 86770 1 86030 1

50 1979 86770 1 86030 1

50 1980 86770 1 86030 1

50/60 (Pull Start) 1981-1983 86770 1 86030 1

50/60 (Electric) 1981-1983 86770 1 86030 1

50/60 1984-1985 86770 1 86030 1

50/60 (Small) 1986-1987 86770 1 86030 1

50/60 (Large) 1986-1987 86770 1 86030 1

50/60 1988-1989 86770 1 86030 1

50 1990-1995 86770 1 86270 (Inner) 1

55 1968-1969 86770 1 86030 1

55 1976-1977 86770 1 86030 1

55 1978 86770 1 86030 1

55 1979-1983 86770 1 86030 1

55 (Electric) 1980-1983 86770 1 86030 1

55 C 1984 86770 1 86030 1

55 C 1985 86770 1 86030 1

55 C 1986 86770 1 - -

55 C 1987-1994 86770 1 - -

55 C 1995 86770 1 - -

60 1970 86770 1 86030 1

60 (3-Cyl.) 1971 86770 1 86030 1

60 (Pull Start) 1980-1983 86770 1 86030 1

60 (Electric) 1980-1983 86770 1 86030 1

60 1970 86770 1 86030 1

60 SST 1989 86770 1 86030 1

60 SST 1990 86770 1 - -

60 (3-Cyl.) 1987-1995 86770 1 - -

65 (Manual) 1968 86770 1 - -

HP Year UpperCrankcase

Qty.Req.

LowerCrankcase

Qty.Req.

HP Year UpperCrankcase

Qty.Req.

LowerCrankcase

Qty.Req.

65 (3-Cyl.) 1972-1973 86770 1 86030 1

65 C 1984-1985 86770 1 86030 1

65 C 1986-1989 86770 1 86030 1

70 (Large) 1974-1985 86770 1 86030 1

70 (Large) 1986-1995 86770 1 - -

70 (Small) 1977-1985 86770 1 - -

75 (Large) 1975-1984 86770 1 - -

75 (Large) 1986-1987 86770 1 - -

75 (Small) 1975-1984 86770 1 86030 1

85 1969-1970 86440 1 86030 1

85 1971-1972 86440 1 86030 1

85 1973-1980 86440 2 86030 1

88 1987-1994 86440 2 - -

90 1981-1983 86440 2 86030 1

90 1984-1994 86250 1 - -

90 Seadrive 1985-1990 86440 2 86030 1

100 1971-1972 86440 1 86030 1

100 1979-1980 86440 2 86030 1

100 C 1984-1990 86440 2 - -

110 1986-1988 86440 2 86030 1

115 1969-1970 86440 1 86030 1

115 1973-1983 86440 1 86030 1

115 1984-1985 86440 2 86030 1

115 1990-1994 86440 2 - -

120 1985 86440 2 86470 2

120 1986-1988 86440 2 86470 2

120 1989 86440 2 86470 2

120 1990-1994 86440 2 86470 2

125 1971-1972 86440 1 86030 1

125 C 1989 86440 2 86470 1

125 C (ESX) 1989 86250 1 86470 1

135 1973-1976 86440 2 86030 1

140 1977-1983 86440 2 86030 1

140 1984 86440 2 86030 1

140 1985 86440 2 86470 2

140 1986-1994 86440 2 86470 2

140 TX 1989 86440 2 86470 2

150 1978-1983 86440 2 86470 2

150 1984 86440 2 - -

155 C 1984-1985 86440 2 86030 1

155 C 1986-1990 86440 2 - -

175 1977-1985 86440 2 86030 1

175 1986-1990 86440 2 - -

185 1984-1985 86440 2 86030 1

185 1990 86440 2 86470 1

200 1976-1983 86440 2 86030 1

200 1984-1985 86440 2 - -

200, 225 1986-1990 86440 2 86470 2

235 1978-1983 86440 2 86030 1

235 1984-1985 86440 2 86030 1

275 1985-1988 86440 2 86470 2

3.6L, 300 1985-1990 86440 2 86470 2

139

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Section 11

Johnson / EvinrudeThermostats

Section 11

Thermostat Kits ..........................................................................140

2-Cyl. 25/35 HP Thermostat Assembly (1996-2001) ..................141

2 & 3-Cyl. & V4 Loopcharged Thermostat Assembly (1992-2000) ......... 141

V4 Crossflow Thermostat Assembly ...........................................141

V6 Crossflow Thermostat Assembly ...........................................142

Thermostats ...............................................................................142

Thermostat Covers & O-ring .......................................................142

Thermostat & Valve Springs .......................................................143

Thermostat Housing Components .............................................143

Thermostat Gaskets ...................................................................144

Thermostat Cover Gaskets .........................................................144

140

Johnson / EvinrudeTHERMOSTAT KITS

No. 13270OEM: N/A

143°V4 Crossflow

No. 13280OEM: N/A

143°V6 Crossflow

133°V6 Offshore Models

No. 13260OEM: N/A

143°60° V4/V6

No. 13290OEM: N/A

No. 13450OEM: N/A

3-Cyl.90°

6-55 HP, V4/V6

No. 13350OEM: N/A

60°V4/V6

No. 13330OEM: 435597

90°V6 Offshore Models

No. 13310OEM: N/A

Kit Contains:GLM OEM ITEM13080 396987 Thermostat34630 332108 Gasket34260 313416 Gasket

Kit Contains:GLM OEM ITEM13010 434841 Thermostat30610 310058 Gasket

Kit Contains:GLM OEM ITEM13010 (2) 434841 Thermostat46170 (2) 318395 Valve46150 (2) 317245 Spring86481 (2) 321692 Grommet33650 (2) 332369 Gasket34440 (2) 321932 Gasket

Kit Contains:GLM OEM ITEM13720 338632 Therm.Cover81250 331188 O-ring11058 337067 Spring13130 435491 Thermostat

Kit Contains:GLM OEM ITEM13720 338632 Therm.Cover81250 331188 O-ring11058 337067 Spring13130 435491 Thermostat13251 343105 Sleeve

Kit Contains:GLM OEM ITEM13730 332944 Therm.Cover81250 331188 O-ring11058 337067 Spring13110 437090 Thermostat33070 339044 Gasket

Kit Contains:GLM OEM ITEM13010 434841 Thermostat30610 310058 Seal33600 321184 Gasket46150 317245 Spring46100 320880 Valve Seat46120 321222 Valve Diaphragm46160 321220 Spring Retainer46180 321027 Valve

Kit Contains:GLM OEM ITEM13730 332944 Therm.Cover81250 331188 O-ring11058 337067 Spring13110 437090 Thermostat33070 339044 Gasket13251 343105 Sleeve


Johnson / Evinrude

1

12

2

3

3

4

4

5

5

6

6

7

1 2 3 4

4

5 6 7 8

1 2 3 4 5 6

4 13150 436195 Thermostat5 11038 336179 Spring6 81170 301967 O-ring

Ref. No. GLM No. OEM No. Item

* Use Spring No. 11041 with Thermostat Cover No. 339207

4 11044 343020 Spring V4

4 11053 343977 Spring 40-70 HP (1986-01)

5 46132 435957 Diaphragm

6 13150 436195 Thermostat

7 11038 336179 Spring

8 13570 336178 Therm. Sleeve

Ref. No. GLM No. OEM No. Item1 13240 343141 Cover

2 35440 329830 Gasket

3 21658 336185 Washer

4 11041 336211 Spring 60-70 HP (1993) & V4

4 11042 342421 Spring 40-70 HP (1995-96) & V4

4 11043 343115 Spring 40-70 HP (1997-98)

*

Ref. No. GLM No. OEM No. Item1 81290 308458 O-ring2 21658 336185 Washer3 11041 336211 Spring

Ref. No. GLM No. OEM No. Item

2-Cylinder, 3-Cylinder & V4 Loopcharged (1992-2000)

V4 Crossflow

5 34440 321932 Gasket6 46150 317245 Spring7 34880 318373 Gasket (1973-77)7 33640 342513 Gasket (1978-97)

Ref. No. GLM No. OEM No. Item Ref. No. GLM No. OEM No. Item1 33650 332369 Gasket2 86481 321692 Grommet3 46170 318395 Valve4 13010 5005440 Thermostat

2-Cylinder 25 & 35 HP (1996-2001)

THERMOSTAT ASSEMBLIES

142

Johnson / Evinrude

V6 Crossflow

THERMOSTAT ASSEMBLIES

THERMOSTATSNo. 13130OEM: 435491

No. 13150OEM: 436195

No. 13110OEM: 437090Lower Flow

No. 13180OEM: 5001036Higher Flow

THERMOSTAT COVERS & O-RING

60° V4 90-115HP (1995-up)60° V6 150-175HP (1991-up)

90° V6 Offshore Models Stainless Steel 90° V6 200-250 Ficht

3-Cyl. (1985 & before) 6-55 HP, V4, V6 Crossflow

No. 13010OEM: 434841, 5005440

No. 13170OEM: 434137

3-Cyl. (1986-91)V4 Loopcharged & V8

No. 13080OEM: 396987

9.9,15,40,48, 50 HP 3-Cyl., V4

No. 13240OEM: 343141

50-70 HP (1986-up)

No. 13720OEM: 338632

60° V4, V6

No. 13730OEM: 332944

2-Cyl. Loopcharged (1997)V6 Offshore Models

No. 13190VERNATHERMOEM: 394411

NEW

65, 85, 100, 115, 135 HP(1971-1990)

Ref. No. GLM No. OEM No. ItemRef. No. GLM No. OEM No. Item1 33600 321184 Gasket

2 46150 317245 Spring

3 13010 5005440 Thermostat

4 30610 310058 Gasket

5 22370 306643 Screw

6 46160 321220 Spring Retainer

7 46140 321221 Diaphragm

8 46180 321027 Valve

9 46100 320880 Valve Seat

10 46120 321222 Valve Cup

143° 143° 143° 143°

143°

143°

133° 133°

1 3

2

4

5 6 7 8 9 10


Johnson / Evinrude

No. 11038OEM: 336179

THERMOSTAT & VALVE SPRINGS

No. 13251THERMOSTAT SLEEVEOEM: 343105


No. 46100VALVE SEATOEM: 320880

No. 46130VALVE DIAPHRAGMOEM: 394408

V6 Crossflow

V4/V6 Loopcharged

No. 46160SPRING RETAINEROEM: 321220


V6 Crossflow

V4 Crossflow



V6 Crossflow

No. 46170VALVEOEM: 318395

No. 46180VALVEOEM: 321027

V4 Crossflow V6 Crossflow

No. 11041OEM: 336211

No. 11042OEM: 342421

No. 11043OEM: 343115

No. 11044OEM: 343020

No. 11045OEM: 337067

No. 11053OEM: 343977

No. 11054OEM: 333858

No. 11058OEM: 338174

NEW NEW NEW NEW NEW

2-Cyl., 3-Cyl.V4 Loopcharged

NEW

No. 21658WASHEROEM: 336185

2-Cyl., 3-Cyl.V4 Loopcharged

NEW

NEW


NEW

2-Cyl., 3-Cyl. &V4 Loopcharged 90° V6 Loopcharged

No. 46120VALVE CUPOEM: 321222

V6 Crossflow

No. 46110VALVE CUPOEM: 330273

V4/V6 Loopcharged


For 1/4 Hose

9.9-15 (1978-95), 20-35 HP (1978-80)3-Cyl., V4 (1978 & Up), V6 (1978-92)

40-60 2-Cyl. (1978-90), (1978-91)


For 3/8 Hose

V6 (1987-90) Loopchargedwith Power Steering

V8 (1986-91) w/ Pwr. Steer.


For 5/16 Hose

60-70 HP(1988 & Up)

No. 46150OEM: 317245

NEW

THERMOSTAT HOUSING COMPONENTS

144

Johnson / EvinrudeTHERMOSTAT GASKETS

No. 35410OEM: 329076

No. 33290OEM: 308328

2-Cyl. Crossflow

No. 34890OEM: 318917

No. 34000OEM: 311145

No. 33250OEM: 305196

6-8 HP 2-Cyl. Crossflow

2-Cyl. Crossflow 2-Cyl. Crossflow

THERMOSTAT COVER GASKETS

No. 33600OEM: 321184

90° V6 Crossflow

No. 34440CORKOEM: 321932

90° V4 Crossflow Thermostat

No. 34110RUBBEROEM: 329319

2-Cyl. Crossflow8-30 HP Thermostat


3-Cyl. Thermostat


60° V4, V6 Thermostat

No. 86213POP OFF SEATOEM: 335981

No. 34260CORKOEM: 313416

3-Cyl. Thermostat

No. 30610RUBBER GROMMETOEM: 310058

2-Cyl. Crossflow90° V6 Crossflow Thermostat

No. 34130RUBBER GROMMETOEM: 323582

2-Cyl. Crossflow9.9-25 HP Thermostat

No. 34630OEM: 332108 (1985-1988)

3-Cyl., 49 Cubic Inch

No. 35440OEM: 329830

2 & 3-Cyl. Loopcharged90° V4 Loopcharged

No. 36870OEM: 337068

90° V6 Loopcharged

No. 34150OEM: 305586

90° V4 Crossflow

No. 33650OEM: 332369

90° V4 Crossflow

No. 86215OEM: 336947

5, 6, 8, 10, 15 HP (1991-2001)

145

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Section 12

Johnson / EvinrudeIgnition and Electrical

Section 12

Tune-Up Kits ..............................................................................146

Point Sets ...................................................................................146

Condensers ................................................................................146

Ignition System Applications ......................................................147

Coils and Kits .............................................................................148

Power Trim Relays and Solenoids .............................................148

Rectifiers ....................................................................................148

Coils and Kits Applications .........................................................149

Power Trim Relay and Solenoids Applications ...........................150

Rectifiers Applications ................................................................150

146

Johnson / Evinrude

No. 72830OEM: 172806

Kit Contains:GLM OEM ITEM70200 (2) 581207 Point70640 (2) 581419 Condenser

TUNE-UP KITS

w/o Rotors

No. 72840OEM: 172524, 172525

No. 72800OEM: 172521

Kit Contains:GLM OEM ITEM70070 580148 Point70570 580321 Condenser

No. 72810OEM: 172522

No. 72820OEM: 172523



Kit Contains:GLM OEM ITEM70080 (2) 580290 Point70590 580256 Condenser

CONDENSERS

No. 70070OEM: 580148

POINT SETSNo. 70080OEM: 580290

No. 70200OEM: 581207

No. 70570OEM: 580321

No. 70640OEM: 581419

No. 70590OEM: 580256


Johnson / EvinrudeIGNITION SYSTEM APPLICATIONS

1.5, 2

3

4

4

4.5

5

5.5

6

7.5

9.5

9.9

10

15

15

18

18

20

25

25

28

30

33

35

35

40

40

40

40C

45

50

60

75

80

90

100

70570

70570

70570

70570

70640

70570

70570

70570

70570

70570

70640

70570

70640

70570

70570

70640

70640

70570

70640

70640

70570

70640

70570

70640

70570

70640

70640

70640

70590

70590

70590

70590

70590

70590

70590

1968-90

1952-68

1965-76

1981-90

1981

1965-68

1954-64

1965-76

1956-58

1964-73

1974-76

1954-63

1956

1974-76

1957-61

1962-73

1962-73

1955

1969-76

1962-64

1956

1965-70

1958-59

1976

1960-61

1962-73

1974-76

1981-83

1958-59

1958-59

1964-67

1960-65

1966-67

1964-75

1966

YearHP Tune-Up KitsCondenserPoint Sets

72800

72810

72810

72810

72830

72810

72810

72810

72810

72810

72830

72810

72830

72810

72810

72820

72820

72810

72820

72820

72810

72820

72810

72820

72810

72820

72820

72830

72840

72840

72840

72840

72840

72840

72840

70070

70070

70070

70070

70200

70070

70070

70070

70070

70070

70080

70070

70200

70070

70070

70070

70070

70070

70070

70070

70070

70070

70070

70070

70200

70070

70070

70200

70080

70080

70080

70080

70080

70080

70080

148

Johnson / Evinrude

POWER TRIM RELAY AND SOLENOIDS

No. 72420OEM: 378444

No. 72350OEM: 581778

No. 72320OEM: 583408

No. 72440OEM: 581528

No. 72404OEM: 584128

No. 72430OEM: 586180

No. 73010OEM: 586147, 586224

COILS AND KITS

No. 72100OEM: 584477

No. 72080OEM: 584561

No. 72010OEM: 582508

RECTIFIERS

NEW


Johnson / Evinrude

(A) Will Not Fit Loopcharged Engines (B) Contact Controlled Engines Only

1.5, 2 Colt Jr. 1968-90 72100 13 1952-68 72100 14 1950-76 72100 14 1981-89 72100 14 1977-80 72080 14 Deluxe 1985 & UP 72010 24.5 1980-84 72080 24.5 1986-87 72010 25 1950-76 72100 25 1985-91 72010 25.5 - 6 1950-76 72080 26 1977-84 72080 26 1985-90 72010 26.5 Comm. 1989-90 72010 27.5 1954-58 72100 27.5 1980-84 72080 28 1980-84 72080 28 1985-90 72010 29.5 1964-73 72100 29.9, 15 1974-76 72020 29.9, 15 1977-84 72080 29.9, 15 1985 & UP 72010 29.9, 15 4-Stroke 1994 & UP 72080 210 1951-63 72100 210, 14 Comm. 1989-90 72080 214 1988 72080 215 1951-72 72100 218 1951-72 72100 218, 20 1973 72030 220 1951-72 72100 220 1985 & UP 72010 225 1951-72 72100 225 1973-76 72030 225 1977-84 72080 225 1985 & UP 72010 225 Comm. 1985-91 72010 -28 1956-70 72100 228 1987-88 72080 228 1989 & UP 72010 230 1956-70 72100 230 1977-84 72080 230 1985 & UP 72010 233, 35 1956-70 72100 235 1976 72030 235 1977-84 72080 240 1960-73 72100 240 1974 72020 240 (B) 1975-83 72030 240 1977-84 72080 240 1985-88 72010 240 Comm. 1985-90 72010 245 Comm. 1985-92 72010 245 SS 1987-90 72010 248 1987 & UP 72010 250 1971-75 72050 250 1978-84 72080 250 1985-88 72010 255 1978-84 72080 2

COILS AND KITS APPLICATONS

60 1978-84 72080 260 1985 & UP 72010 360 SST 1989-90 72010 365 1971-75 72050 365 1979-84 72080 365 Comm. 1985 & UP 72010 370 1974-75 72050 470 1979-84 72080 370 1985 & UP 72010 370 1974-74 72080 175 1979-84 72080 375 1985 & UP 72010 385 1969-72 72070 185 1973-75 72050 185 1976-77 72040 485 1978-84 72040 485 1985 & UP 72010 488 7987 & UP 72010 490 1978-84 72080 490 1985-94 72010 4100 1971-72 72070 1100 1978-84 72080 4100 1985 & UP 72010 41600 CC 1988 72010 4110 1986-90 72010 4115 1969-70 72070 1115 1973-74 72050 4115 1976-77 72040 4115 1978-94 72080 4120 1985 & UP 72010 4125 1971-72 72070 1125 1991 & UP 72010 4125 Comm. 1989 & UP 72010 4135 1973-75 72050 4135 1976 72040 4135 1977 72040 4140 1978-84 72080 4140 1985 & UP 72010 4150 1976-78 72040 1150 1979-84 72080 6150 (A) 1985 & UP 72010 6155 Comm. (A) 1984 & UP 72010 62500 CC 1988 72010 6175 1976-78 72080 6175 1979-84 72080 6175 (A) 1985 & UP 72010 6185 1984 & UP 72010 6200 1976-78 72040 6200 1979-84 72080 6200 1985 & UP 72010 6225 1986 & UP 72010 6235 1976-78 72040 6235 1979-84 72080 6250 1991 & UP 72010 8275 1985 & UP 72010 8300, 3.6 1985 & UP 72010 8Sail Drive 1978-84 72080 2Sail Drive 1985 & UP 72010 2

HP Year GLM No. QTY HP Year GLM No. QTY

150

Johnson / Evinrude

18 1957-59 72420 - 80 (E) 1966 72430 -20 (A) 1981-92 72430 - 80 1967 72430 -25 (A) 1972-92 72430 - 85 1968-75 72430 -28 1987-92 72430 - 85 1976-80 72430 7244030 (A) 1984-92 72430 - 85 1991-92 72430 7301033 1965-67 72420 - 88 1987-92 72430 7301033 1968-70 72430 - 90 1964 72420 -35 1957-59 72420 - 90 1965 72430 7244035 1976-88 72430 - 90 1981 72430 7301040 1960-66 72420 - 90 1982-92 72430 -40 1967-92 72430 - 100 1966-72 72430 -45 (B) 1989-92 72430 - 100 1979-80 72430 7244045 SS 1988-90 72430 - 100 (E) 1984-92 72430 7301048 1987-92 72430 - F600cc (13) 1988 72430 7301050 1958-59 72420 - 110 1986-89 72430 7301050 1971-79 72430 - 115 1969-75 72430 -50 1981-83 72430 - 115 1976-81 72430 7244050 1984-92 72430 - 115 1982-92 72430 7301055 1968-80 72430 - 120 1985-92 72430 7301055 1981 72430 - 125 (C) 1971-81 72430 -55 (B) 1989-92 72430 - 125 (C) 1982-92 72430 7301080 1964-66 72420 - 135 1973 72430 -60 1967-80 72430 - 135 1974-75 72430 -60 1981-83 72430 - 135 1976 72430 7244080 1984-92 72430 73010 140 1977-81 72430 72440SST 60 1989-90 72430 73010 140 1982-92 72430 7301065 (C) 1968-72 72430 - 150 1979-81 72430 7244085 (C) 1985-92 72430 73010 150 1982-92 72430 7301070 1961 72420 - 155 (B) 1984-92 72430 7301070 1974-80 72430 - 2500cc 1988 72430 7301070 1981 72430 72440 175 1977-81 72430 7244070 1982-92 72430 73010 175 1982-92 72430 7301075 1960-64 72420 - 185 1984-92 72430 7301075 (D) 1985 72420 - 200 1978-81 72430 7244075 (E) 1965 72430 - 200 (C) 1982-92 72430 7301075 1975-80 72430 - 225 1986-92 72430 7301075 1981 72430 72440 235 1978-81 72430 7244075 1982-88 72430 73010 235 1982-85 72430 7301080 (D) 1966 72420 - 250 1991-91 72430 73010

275 1985-88 72430 73010

POWER TRIM RELAY AND SOLENOIDS APPLICATIONS

RECTIFIERS APPLICATIONS(A) Electric Start Only (B) Comm. Models (C) Comm. Models Only (D) w/o Elec. Shift (E) w/ Elec. Shift

HP Year Solenoids Relay HP Year Solenoids Relay

9.9, 15 1974-92 72350 65 1972-73, 1988-91 7232020 (D) 1989-92 72350 70 (B) 1974-91 7232025 1977-92 72350 75 1975-88 7232028 1989-92 72350 85 1970-80 7232030 (D) 1989-92 72350 88 1989-92 7232035 1976-88 72350 90 1981-92 7232040 1974-76, 1988-92 72350 100 (C) 1971, 1979-80, 1984-92 7232045 1989-92 Comm. 72350 115 1973-92 7232045 SS 1989-90 72350 125 1971-72 7232048 1989-92 72350 135 (G) 1974 7232050 1971-75 72320 140 1977-88 7232055 1976-77 72320 450 1979-88 7232055 (A) 1978-81, 1980-92 72350 155 1984-88 7232060 1970 (E), 1971 72320 175 1977-83 7232060 1980-88 72350 185 1984-88 7232060 (F) 1989-91 72320 200 1976-83 72320SST 60 1989-90 72320 235 1978-88 72320

HP Year Rectifier HP Year Rectifier

(A) Comm. Models (B) 1911 EL & TL Models (C) Except 1992 Models WTLENE & ETXENE (D) Elec. Start (E) D Models ( F) EL & TL Models (G) 135443, 135483 Models

151

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Section 13

Johnson / EvinrudeCarburetor Kits & Fuel Pumps

Section 13

Carburetor Service Kits ..............................................................152

Needles and Seats .....................................................................152

Carburetor Service Kits / Needle and Seats Applications...........153

Carburetor Parts & Gaskets ........................................................154

Gaskets ......................................................................................155

Fuel Pump Kits and Applications ...............................................156

Kit Components .........................................................................156

Fuel Filters and Kits ...................................................................157

Low Pick-up Water / Fuel Separator Mounting Bracket ...............158

How to Choose the Correct Water / Fuel Separator ....................159

Stainless Steel Brackets / Die Cast Aluminum Brackets ............159

Water Separating Fuel Filter Kits ...............................................160

152

Johnson / Evinrude

NEEDLES & SEATS

CARBURETOR SERVICE KITS

No. 40730OEM: 396520

No. 40580OEM: 439078, 439079w/o Float

No. 40590OEM: 438996

No. 40600OEM: 439073

No. 40570OEM: 439076

No. 40560OEM: 396701

No. 40550OEM: 439072

No. 40510OEM: 439071w/o Float

No. 40530OEM: 439074, 439075w/o Float & Filter

No. 40540OEM: 436959

LIMITED TO STOCK

No. 40720OEM: 396522

No. 40710OEM: 396521

No. 40700OEM: 387262

No. 40520OEM: 437327w/o Float


Johnson / Evinrude

1.52334444.55555.566667.57.5889.99.910141515151820202025SAILDR25252828283030303335353535404040404545485050505555

60606065657070757580858585V-4V-488,9090100100100110115115V-6115120120125125125 C130135140140140140150150150155175175185185200200200200TX200/225 Loop225225235250250 V6 Loop275\3.6 L300300130/200/225/250135/200/225/250

40720407204071040720407204072040720407204072040710407204072040720407104072040720407204072040720N/A

407204072040720407204072040720407204072040710407204071040720407104071040710407204071040710407204071040710407204071040710407104071040720407104071040710407204071040720407204071040710407204071040720

4071040710407204071040720407104072040710407104071040710407104070040700407004070040700407004071040700407004070040710407004070040720407204071040720407204072040710407004071040720407204070040720407204070040700407204070040720407004072040720407204072040720407204070040720407204072040720407204072040720

HP Year Carb. Kit w/o Float Needle & Seat HP Year Carb. Kit w/o Float Needle & Seat1970-901970-901952-67

19681965-781983-891991-93

1982-84,871965-67

19681984-851954-671954-79

19681984-851986-up1955-581982-831984-851986-up1974-881989-up1954-63

19681955-561974-881989-up1957-681969-731957-681969-901991-951954-551978-901969-951991-951962-641976-951992-93

19561976-951991-931965-701957-59

19591976-951991-3

1960-63,711965-70,72-781971-90,79-92

19931971-95

19921992-951958-591971-95

19931968-69,71-95

1992

1964-671970-951992-931972-951992-93

1972-95 (3-Cyl.)1992-931960-631975-881966-67

19681971-79

1969-70,91-931969-791983-841985-95

1981-82,831971,19801972,19791985-951985-90

1969,80-951970,73-79

1976-901983

1985-901985-90,1993

1971-721993

1989-951995(“P” only) -1999

1973-761977,80-83

1978-791985-91

19931979-90

19931992-931984-931977-911992-93

19841989-931976-831986-901992-93

19961997

1986-901992-931978-841991-93

1998-19991985-88

19881991-93

20002001

4051040510405104051040510405504055040550405104053040550405104051040530405504060040510405504055040600405504060040510405504051040550406004051040560405104056040580405304056040560405804053040560405804053040560405804053040530405304056040580405304053040560405804056040580405804054040560405804056040580

405404056040580405604058040560405804054040560405404054040530405704057040570405704057040570N/A

405704057040570N/A

40570405704058040580N/A

405804058040520N/A

40570N/A

40580405804057040590405904057040570405904057040590405704058040590405204052040590405904057040590405204059040590405904052040520

CARBURETOR SERVICE KITS / NEEDLES & SEATS APPLICATIONS

154

Johnson / EvinrudeCARBURETOR PARTS & GASKETS

No. 33120FLOAT BOWLOEM: 338878

No. 33130FUEL BOWLOEM: 338880


No. 31174PLUG WASHERCARB. SCREWOEM: 317477


No. 33260CARBURETOR BODYOEM: 305218





No. 33140CARBURETOR BOWLOEM: 338884

No. 34090FUEL BOWLOEM: 303750

No. 34831NOZZLE & FLOATBOWL GASKET KITOEM: N/A



Johnson / EvinrudeGASKETS

No. 37795COVER GASKETOEM: 334043







No. 86654SEALOEM: 332253


No. 86656SEALOEM: 344046



No. 86657SEALOEM: 343613

No. 86658SEALOEM: 335076

No. 34220HOUSING TO TANK GASKETOEM: 125530

No. 33210FUEL TANK GASKETOEM: 302557

156

Johnson / Evinrude

Model

2.544.0 Deluxe4.5566.57.589.9, 159.9, 159.9 Electric & 159.9 Electric & 1510/141420/2520-3020, 25, 3020, 25, 3020, 25, 30 Rope20, 30, 35 Remote20/35 Rope25 Comm.25 Comm.2828

Year Part No.

1987-881981-Up1992-931981-Up1985-931977-Up1989-901982-831984-93

19811982-Up1987-891990-Up1989-90

19881977-861990-Up

19871988-89

1990199019891982

1988-901962-63

1987

408104081040810408104081040810408104081040810408204081040830408504081040810408204085040830408404084040840408404082040840

-40830

Model Year Part No.

1976-861958-591960-64

19871990-Up1970-781988-891958-59

19891990-Up1985-86

19871989-90

198719881990

1958-591987

1982-8419831984

1970-781964-67

19881985-87

1990

Model Year Part No.

65 Comm.65 Comm.70, 75707580858888, 90, 11088, 90, 100, 11588, 100, 1259090, 11590, 115, 140100100 Comm.125 Comm.V4 140150, 175, 200V6 150, 175155 Comm.V6 2352.63.0

30, 35354040404040, 504545, 48, 5045, 48, 5045, 5545, 5545, 55 Comm.484848, 50505050, 605555 Comm.55-7560606565

40820--

40830408504082040840

-4084040850408304083040830408304084040840

-4083040820408204082040820

-408304082040830

19841988-891982-84

19901960-651966-671978-83

19871988-89

19901990-Up1964-651978-83

19821966

1989-901989-901978-83

19821983

1989-9019831984

1991-93

40820408304082040830

--

4082040830408304083040850

-4082040820

-408304083040820408204082040830408204083040810

No. 33370FUEL PUMPGASKETOEM: 338879

No. 34080FUEL PUMPMOUNTING GASKETOEM: 303615

No. 04092DIAPHRAGMOEM: 331307

No. 04095CHECK VALVEOEM: 335334

No. 33110FUEL PUMPGASKETOEM: 338876

FUEL PUMP KITS & APPLICATIONS

KITS COMPONENTSNo. 31172FUEL PUMPSCREW GASKETOEM: 303630

Washer Fiber

No. 40810OEM: 393088

No. 40820OEM: 393103

No. 40830OEM: 398514

No. 40840OEM: 432962

No. 40850OEM: 438616


Johnson / EvinrudeFUEL FILTERS & KITS

No. 40000REPLACEMENT FILTEROEM: N/A

Swiss MadeFilter Element

GLM’s Transparent Inline Fuel FilterEliminate contaminantssuch as dust or dirt particles.Acts not only as a blockingdevice, but is also a gaugeto indicate filter replacement.As affordable as disposablein-line fuel filters

WARNING:DO NOT USE ONINBOARD ENGINEAPPLICATIONS

No. 40140 (ø 1/4”)OEM: N/ANo. 40150 (ø 5/16”)OEM: N/ANo. 40160 (ø 3/8”)OEM: N/A

No. 40145OEM: 35-816296Q03Use with ø 1/4” Hose

No. 40155OEM: 35-816296Q2Use with ø 5/16” Hose

No. 40165OEM: N/AUse with ø 3/8” Hose

Filter Shellmade of100% Nylonby DuPont®SEFAR

Swiss MadeFilter

Element

HighFrequency

Weld

Translucent materialfor determining whenfilter is in need of areplacement

Properties:• Very Good

Heat Resistance• Excellent

Chemical Resistance• Excellent

Wear Resistance

1.5 Sq. in. Filtration

Brisk Packaging for Easy Opening

GLM’s PLASTIC INLINE FUEL FILTERS

No. 40135OEM: 435918For ø 5/16” In - ø 3/8” Out

Swiss MadeFilter ElementFor No. 40140,

40150, 40160

No. 24820CARB. FUEL FILTEROEM: 308239

No. 24830CARB. FUEL FILTEROEM: 305185

158

Johnson / Evinrude

ELIMINATE FUEL STARVATION WITH THENEW GLM LOW PICK-UP WATER / FUEL

SEPARATOR MOUNTING BRACKET

Engine compartment temperatures can soar on hot summer dayscreating high gasoline temperatures. High temps and agitation caused byrough seas can aerate the gasoline in the water/fuel separator filter turn-ing it into foam. A fuel pump can’t pull aerated gasoline from the water/fuelseparator and pump it to the carburetoror fuel rail efficiently. The engine will showsigns of gasoline starvation (lean) at highspeeds, a situation very similar to vaporlock.

Because this aerated gasoline risesto the top of the water/fuel separatorfilter, GLM has introduced a water/fuelfilter separator mounting bracket with afuel pick-up extending deeper into thefilter. Through extensive research andtesting the GLM engineers have found theoptimum location for the fuel pick-up. Thedeeper location is low enough to be freeof aerated gasoline but high enough tobe free of the water in the bottom of theseparator.

The deeper fuel pick-up is only foundon the new GLM water/fuel separatormounting bracket kits. It might solve someof those mysterious fuel delivery problemsyour engine may be experiencing!

*For trouble free boating always remember to replace your water/fuel separator filter after every 50 hours of engine operation!

*PATENT PENDING

New designprevents airfrom enteringthe carburetorsystem

Air moleculesrise to topand into thecarburetorsystem

GLM

CONVENTIONAL


Johnson / Evinrude

NEWNEW

HOW TO CHOOSE THE CORRECT WATER/FUEL SEPARATOR

GLM Fuel Filter Features

* 28 or 10 micron filter paper shaped into 70 pleats total 327 sq. in. filtration. The largest filtering capability in the aftermarket. (4)* BWG #11 heavy duty spring (6).* Gasoline resistant rubber seals (1) (3).* Oxidizing treatment inside powder coated outside for corrosion protection (5).* Minimum 196N.m. torgue strength between adapt plate and canister (2).* Will not separate 2 cycle oil from gasoline!

No. 24940WATER SEPARATOR FUEL FILTEROEM: N/A

No. 24942WATER SEPARATOR FUEL FILTEROEM: N/A

Height 4-7/16” Height 4-7/16”

Water/Fuel Separators are categorized by their capacity tofilter different sized dirt particles. Rated in Microns, (each micronis one millionth of an inch in diameter) marine filters will normallybe available with elements capable of filtering 2 micron particles,10 micron particles, or 28 micron particles. A marine filter capableof filtering 2 micron particles will clean the fuel more efficientlythan a 28 micron filter but will be more restrictive to fuel flow. The2 micron filter will also become dirty sooner and will needreplacement more often. Fuel flow is rated in Gallons Per Hour (GPH). A typical350/5.7L inboard engine will require 27 GPH at 4,800 rpm, a454/7.4L inboard engine will require 37 GPH at 4,800 rpm.Selecting a fuel/water separator filter should be based on theamount of fuel the engine requires in GPH at wide open throttle. A 2 micron fuel filter is generally too restrictive for theaverage four stroke inboard engine and may separate the

oil from the fuel in two stroke outboard engines. For this reasonGLM sells only the 10 and 28 micron fuel filters. The 28 micron filter is the most common size fuel filter inthe marine industry and is the standard replacement filter forall two stroke and four stroke marine engines. The GLM 28micron filter exceeds all engine manufacturers’ specificationsfor particle filtering, water separating and fuel flow. The GLM 10 micron filter will provide exceptional filteringand only moderate fuel pressure loss. When used withsufficient sized fuel lines it will flow enough fuel for inboardengines up to 550 horsepower. It will not separate the oil fromthe gasoline on a two stroke outboard equipped boat. Becausea 10 micron filter clogs faster than a 28 micron filter GLMrecommends it only for boaters who are vigilant in replacingthe water/fuel separator filter at regular intervals.

SUS316Stainless Steel Brackets

Die CastAluminum Brackets

ø 1/4” NPTF Ports(2 inputs & 2 outputs)

No. 25010w/ 2 brass plugs2 extension tubes







Translucent RedStainless Steel Brackets





NEW

28 Micron10 Micron

160

Johnson / EvinrudeWATER SEPARATING FUEL FILTER KITS

No. 24956(24940+25010)OEM: N/A

ø 1/4” NPTF PortsFlow: 50 GPHwith 2 brass plugs & 2 extension tubes

No. 24957(24942+25010)OEM: N/A


No. 24958(24940+25030)OEM: N/A



No. 24959(24942+25030)OEM: N/A

With Stainless Steel Bracket

With NEW! Translucent Red Stainless Steel Bracket

No. 24960(24940+25011)OEM: N/A



No. 24962(24940+25031)OEM: N/A

NEW

NEWNo. 24950(24940+25000)OEM: N/A


No. 24952(24942+25000)OEM: N/A


No. 24953(24940+25020)OEM: N/A



No. 24954(24942+25020)OEM: N/A

With Die Cast Aluminum Bracket

NEW

28 Micron 28 Micron

10 Micron 10 Micron

28 Micron 28 Micron

28 Micron 28 Micron

10 Micron 10 Micron

161

Johnson/E

vin

rude P

ow

erh

ead C

om

ponents

Section 14

Johnson / EvinrudePowerhead Gaskets

Section 14

1 & 2-Cylinder Head Gaskets .....................................................162

3-Cylinder & V4 Head Gaskets ..................................................163

V6 & V8 Head Gaskets ..............................................................164

Head Gaskets Applications ........................................................165

Powerhead Gasket Kits ...................................................... 166-169

Powerhead Gasket Kits Applications ..........................................169

Powerhead Mounting Gaskets ............................................ 170-171

Intermediate Housing Exhaust Gaskets .....................................171

Seals - Exhaust Housing ............................................................171

Powerhead Exhaust Gaskets ......................................................172

Powerhead Water Passage Cover Gaskets ................................173

Powerhead Transfer Port Gaskets - Crossflow Engines ..............173

Carburetor to Intake Manifold Gaskets .......................................174

Intake Manifold Gaskets / Reed Plate Gaskets ..........................175

Air Silencer Gaskets ...................................................................176

162

Johnson / Evinrude1 & 2-CYLINDER HEAD GASKETS

No. 36310OEM: 325273

6, 7.5, 8 HP 2-Cyl.(1980-1998)

No. 33850OEM: 313782

2 HP 1-Cyl.(1969-1990)

No. 34010OEM: 203130

4 HP 2-Cyl.(1968-1980)

No. 33860OEM: 332010

2.5, 3, 4, 4.5 HP 2-Cyl.(1987-1998)

NEW

No. 36020OEM: 338222

9.9, 15 HP 2-Cyl.(1993-1999)

NEW

No. 34140OEM: 330818

9.9, 15 HP 2-Cyl.(1985-1992)

No. 35990OEM: 307069

40 HP, 2-Cyl., Crossflow(1960-1986)

No. 35840OEM: 319633

25, 35 HP, 2-Cyl.(1976-1978)

No. 33830OEM: 329103

6 HP 2-Cyl.(1959-1979)

No. 34570OEM: 329419

20, 25, 28, 30, 35 HP, 2-Cyl.(1979-2000)

No. 34250OEM: 335359

Large, 2-Cyl. Loopcharged(1976-2001)


Johnson / Evinrude

No. 33400OEM: 313413

Fits (1968-1989)3-Cyl. LoopchargedEngines with aø 3.000” Piston

No. 35820*OEM: 332819

Fits (1973-1994)90° V4 CrossflowEngines with aø 3.500” Piston

No. 34400OEM: 328623

Fits (1985-1987)90° V4 Loopcharged Engineswith a ø 3.500” Piston

3-CYLINDER & V4 HEAD GASKETS3-Cylinder Head Gaskets

*Same as No. 33540 except thicker to lower cylinder compression for low octane fuel.

Thicker

No. 33540OEM: 318358


No. 35930OEM: 340115


No. 35830*OEM: 332816


*Same as No. 33400 except thicker to lower cylinder compression for low octane fuel.

Thicker

No. 34280OEM: 329836


V4 Head Gaskets

No. 34030OEM: 306048


164

Johnson / EvinrudeV6 & V8 HEAD GASKETS

No. 35970OEM: 340116


No. 36320OEM: 345257

Fits (1994-2001)90° V6 Loopchargedwith a ø 3.6875” Piston

NEW

No. 35950OEM: 331211


No. 34590OEM: 333670


No. 35960*OEM: 332818

Fits (1980-1991)90° V6 Crossflow Engineswith a ø 3.625” Piston

*Same as No. 34240except thicker to lowercylinder compressionfor low octane fuel.

Thicker

No. 34240OEM: 335361


No. 33870OEM: 335360


No. 35940*OEM: 332817


*Same as No. 33870except thicker to lowercylinder compressionfor low octane fuel.

Thicker


Johnson / EvinrudeHEAD GASKETS APPLICATIONS

Model Year GLM No. Model Year GLM No.

1974 and Later Models Fast Moving Gaskets for Older Models

2 Colt, Junior ® 1969-90 33850

2.3, 3.3, 3.5 1991-Up -

4 1968-80 34010

2.5, 3, 4, 4.5, Ultra, Excel 4 1981-98 33860

6 (145cc) 1959-79 33830

6, 7.5, 8 (164cc) 1980-98 36310

9.9, 15 (216cc) 1974-92 34140

9.9, 15 (255cc) 1993-99 36020

25 (361cc) 1974-76 -

25 (521cc) 1977-78 35840

35 (521cc) 1976-78 35840

20, 25, 28, 30, 35 (521cc) 1979-00 34570

40, 40 Comm. (719cc) 1968-86 35990

50 (680cc) 1974-75 -

40, 45, 48, 50, 55, 60 (737cc) 1976-01 34250

60 3-Cyl. (814cc) 1986-89 33400

60 3-Cyl. (913cc) 1974-85 33400

70 3-Cyl. (814cc) 1989-01 34280

70 3-Cyl. (913cc) 1986-01 34280

75 3-Cyl. (814cc) 1975-89 33400

75 3-Cyl. (814cc) Low Octane 1975-78 35830

85 V4 Crossflow 1974-78 -

115, 135, 140 V4 Crossflow 1973-78 33540

85, 88, 90, 100, 110, 115 V4 Crossflow 1978-94 33540

115 V4 Crossflow 1985 35820

135, 140 V4 Crossflow 1973-84 35820

140 V4 Crossflow 1977-84 33540

120, 140, V4 Loopcharged 1985-87 34400

120, 130, 140 V4 Loopcharged, 2 L 1988-99 35930

150, 155, 175, 185, 200 Crossflow 1976-91 33870

150, 155, 175, 185, 200 Crossflow 1976-91 35940

175 V6 Crossflow 1986-92 34240

200, 225 V6 Loopcharged 1986-87 35950

200, 225 Loopcharged V6, 3 L 1988-93 34590

200, 225, 250 V6 Loopcharged, 3L 1994-01 36320

235 V6 Crossflow 1978-79 33870

235 V6 Crossflow 1980-85 34240

235 V6 Crossflow 1978-79 35940

235 V6 Crossflow 1980-85 35960

2.6 XP-GT V6 Crossflow 1983-85 -

2.6 XP-GT V6 Crossflow 1983-85 35960

275, 3.6 L V8 Loopcharged 1985-87 -

250, 275, 300 V8 Loopcharged, 4 L 1988-93 35970

300 V8 Loopcharged, 4 L 1993-94 35970

5, 5.5, 6 1959-73 33830

9.5 1964-73 -

33 1965-70 -

40 1960-73 35990

50, 60, 65 1958-68 -

55, 60, 65 1968-73 33400

60, 65 1970-73 35830

75, 80, 85, 90, 100, 115 1960-70 34030

125 1971-72 -

115, 135 1973 33540

166

Johnson / EvinrudePOWERHEAD GASKET KITS

No. 39353OEM: 436358

9.9-15 HP(1993-1999)

No. 39355OEM: 390700

40 HP Comm., Crossflow(1983-1986)

No. 39350OEM: 390078

60-70 HP, 3-Cyl.(1979-1988)

No. 39380OEM: 394546

9.9-15 HP(1984-1992)

No. 39420OEM: 433941

20, 25, 30 HP, Crossflow(1996-1999)

No. 39370OEM: 439083

40-60 HP, 2-Cyl. Loopcharged(1998-2001)



No. 39070OEM: 398693

V8 250, 275 HP, 300 Special(1994-1998)

No. 39080OEM: 439085

90° V4 Crossflow(1978-1994)

No. 39400OEM: 432570

No. 39390OEM: 438904

60-70 HP, 3-Cyl.(1986-2001)

No. 39360OEM: 388602

90° V4 Crossflow(1973-1977)

No. 39354OEM: 396750

90° V4 Loopcharge 120-140 HP(1985-1987)

90° V4 Loopcharge 120-140 HP(1988-1999)

168


No. 39356OEM: 5000400

60° V4 Loopcharged, EFI, 90-115 HP(1998-UP)

No. 39430OEM: 434381

V6 Crossflow175, 235 HP (1980-1991)

No. 39930OEM:398172

90° V6 Loopcharged, Carb., 200, 225 HP(1986-1987)

No. 39351OEM: 439559

60° V4 Loopcharged, Carb., 90-115 HP(1995-UP)

No. 39090OEM: 391988

V6 Crossflow All (Except 175-235 HP 1980-1991)(1978-1991)

No. 39352OEM: 437155

60° V6 Loopcharged, Carb., 150-175 HP(1991-1999)

NEW


Johnson / Evinrude

275, 3.6 L 1985-87 -250, 275, 300 Special 1988 & Up 39070200-250 FFI 2001 -

90-115 V4 60° 1995 & Up 3935190-115 FFI 1998 & Up 39356

120-140 1985-87 39354120-140 1988-94 39400130 1995 39400

150 1978-91 39090155 1986-91 39090175 1977-85 39090185 1984-85 39090200 1976-83 39090235 1978-79 39090175 1986-91 39430235 1980-85 39430235 1983-85 -

150-175 V6 60° 1991 & Up 39352150-175 FFI 1997-98 -150-175 FFI 2000 & Up -

200, 225 1985-87 39930200, 225 1988-1993 39410200, 225 1994-01 39510

85 1973-77 39360115, 135, 140 Use 33540 HD Gskt, Plus P/N 1973-77 3936085 1978 -85, 88, 90, 110, 115 1979 & Up 39080100, 115, 140 1978-84 39080115 1985 39080

50 1995 3939060 1986-88 3935060 1989 & Up 3939065 Use 33400 HD Gskt, Plus P/N 1972-73 3935065 1984-86 3935065 1987 & Up 3939070 1974-85 3935070 1986 & Up 39390

2 Colt, Junior® 1985-88 -2 Colt, Junior® 1989-90 -4 1978-82 -2.5, 4, 4.5, Ultra or Excel 4 1983-87 -2.5, 4, 4.5, Ultra or Excel 4 1988-90 -3, 4 1991 & Up -5, 6 1984-90 -5, 6, 8 1991 & Up -6 1972-79 -6, 7.5 1981-83 -8 1980-83 -8 1984-90 -9.9, 15 1974-92 393809.9, 15 1993 & Up 3935318 1970-73 -25 1973-76 -25 1977-78 -20, 25, 28, 30 1979 & Up 3942035 1979-86 3942040 1970-71 -40 Comm. 1987-91 3935540, 45, 48, 55 1980 & Up 3937050 1971-75 3937055 1976 3937055 1977-79 3937050 1980 3937055, 60 1980-85 39370

No. 39510OEM: 437725

90° V6 Loopcharged, Carb., 200, 225, 250 HP(1994-2001)

No. 39410OEM: 436891

90° V6 Loopcharged, Carb., 200-225 HP(1988-1993)

NEW

POWERHEAD GASKET KITS

3-Cylinder

V6 90° Crossflow

V6 60° Loopcharged

V6 90° Loopcharged

V4 60° Loopcharged

2-Cylinder

V8

V4 90° Loopcharged

V4 Crossflow

POWERHEAD GASKET KITS APPLICATIONSModel Year GLM No. Model Year GLM No.

170

Johnson / EvinrudePOWERHEAD MOUNTING GASKETS

No. 35190OEM: 324717

9.9, 15 HP (1972-1985)

No. 33080OEM: 325721

9.9, 15 HP (1986-Up)

No. 33190OEM: 319348

28, 33, 40 HP

No. 35340OEM: 351018

2-Cyl., Loopcharged

No. 33410OEM: 313763

3-Cyl.

No. 35430OEM: 329828

3-Cyl., 60, 70 HP

No. 34550OEM: 328618

No. 34880OEM: 318373

90° V4 Crossflow (1973-1977)

No. 33640OEM: 342513

No. 34460OEM: 323214

No. 35460OEM: 329975

90° V8 Loopcharged

No. 34350OEM: 319710

25, 35 HP (1976-1978)

No. 33710OEM: 330621

25, 35 HP (1979-Up)

No. 33430OEM: 314421

18, 25 HP

No. 35790OEM: 335503

90° V6 Loopcharged

No. 35780OEM: 333879

90° V6 Loopcharged

No. 35370OEM: 328590

90° V4 Loopcharged

3-Cyl.

90° V4 Crossflow (1978-1997) 90° V6 Crossflow

Thin Gasket Thick Gasket


Johnson / Evinrude

SEALS - EXHAUST HOUSING

INTERMEDIATE HOUSING EXHAUST GASKETS

No. 36500OEM: 343853

60° V4 (1997)

No. 36510OEM: 344386

60° V4 (1998-Up)

No. 36560OEM: 335419

60° V6

No. 34500OEM: 324516

90° V6 Crossflow

No. 33670OEM: 323292

No. 35680OEM: 331585

90° V6 Crossflow 90° V4, V6 Crossflow

POWERHEAD MOUNTING GASKETS

No. 35810OEM: 336308

90° V6 Crossflow

No. 34600OEM: 331016

No. 35420EXHAUST RELIEF COVEROEM: 329826

No. 34490OEM: 323459

No. 35760OEM: 333564

90° V6 Loopcharged90° V4 Crossflow

No. 35360OEM: 351019

2-Cyl., Loopcharged

No. 35770OEM: 343809

No. 34470OEM: 323222

90° V6 Loopcharged

2-Cyl., LoopchargedExhaust Relief Cover 3-Cyl. (1972-1985) 3-Cyl., 60, 70 HP (1986-UP)

No. 85830OEM: 320936

No. 85840OEM: 320961

No. 86210OEM: 324937

NEW NEW

172

Johnson / EvinrudePOWERHEAD EXHAUST GASKETS

No. 33170OEM: 313065

5,5.5,6 HP

No. 33230OEM: 304762

2-Cyl. Crossflow

No. 34800OEM: 315868

2-Cyl. Loopcharged

No. 34850OEM: 315869

2-Cyl. Loopcharged

No. 35450OEM: 343863

3-Cyl., 60-70 HP

No. 33620OEM: 321435

90° V6 Crossflow

No. 33590OEM: 321182

90° V6 Crossflow

No. 32560OEM: 336430

90° V6 Crossflow

No. 33680OEM: 323469

90° V4 Crossflow

No. 33510OEM: 318156

90° V4 Crossflow

No. 34320OEM: 318925

9.9, 15 HP

No. 35200OEM: 325211

5, 5.5, 6 HP

No. 33690OEM: 324323

25, 35 HP

No. 34610OEM: 331916

3-Cyl.

No. 34620OEM: 331917

3-Cyl.

No. 35330OEM: 326264

2-Cyl. Crossflow

No. 34300OEM: 317955

90° V4 Crossflow

No. 34290OEM: 317914

90° V4 Crossflow

No. 33240OEM: 305176

90° V4 Crossflow

No. 34650OEM: 393561

90° V6 Crossflow, 235 HP


Johnson / Evinrude

POWERHEAD TRANSFER PORT GASKETS - CROSSFLOW ENGINES

POWERHEAD WATER PASSAGE COVER GASKETS

No. 34990OEM: 319332

9.9, 15 HP

No. 34340OEM: 319661

25, 35 HP

No. 33280OEM: 307133

90° V4

No. 36630OEM: 304784

2-Cyl.

No. 35470REGULATOR MOUNT GASKETOEM: 344472

90° V4/V6

No. 34450OEM: 322858

V4/V6

No. 35760OEM: 333564


60° V4/V6 (1997-2000)


60° V4/V6

No. 34870OEM: 317951

V4/V6

No. 34580OEM: 329920

9.9, 15 HP

No. 33700OEM: 327674

25, 35 HP

No. 33560OEM: 319665

25, 35 HP

No. 34780OEM: 315538

50, 55 HP

No. 34310OEM: 318609

3-Cyl.

No. 36640OEM: 318962

2-Cyl. Loopcharged

No. 33530OEM: 318335

V4

No. 34370OEM: 321028

V6

90° V6 Loopcharged

174

Johnson / EvinrudeCARBURETOR TO INTAKE MANIFOLD GASKETS

No. 33740CARB. TO MANIFOLDGASKETOEM: 325092


No. 34530CARB. TO MANIFOLD GASKETOEM: 326926

3-Cyl.

No. 86211PORT INTAKE TO CARB.GASKETOEM: 335818

60° V4

No. 86212STBD. INTAKE TO CARB.GASKETOEM: 335819

60° V4

No. 34860CARB. TO MANIFOLD GASKETOEM: 317305

3-Cyl.

No. 86650PORT INTAKE TO CARB.GASKETOEM: 335403

60° V6


V4/V6


V4

No. 36620THROTTLE BODY GASKETOEM: 344526

60° EFI

No. 86651STBD. INTAKE TO CARB.GASKETOEM: 335404

60° V6

No. 35750THROTTLE BODYTO MANIFOLDOEM: 332319


Johnson / EvinrudeINTAKE MANIFOLD GASKETS / REED PLATE GASKETS

No. 34970REED PLATE GASKETOEM: 318924

9.9, 15 HP


9.9, 15 HP


25, 35 HP


25, 35 HP

No. 36660REED PLATEGASKETOEM: 311364

No. 36670REED PLATEGASKETOEM: 311365

No. 34790INTAKE MANIFOLD GASKETOEM: 315578

2-Cyl. Loopcharged


2-Cyl. Loopcharged

No. 36520PORT INTAKEMANIFOLD GASKETOEM: 336388

60° V4

No. 36530STARBOARD INTAKEMANIFOLD GASKETOEM: 336389

60° V4

No. 36570PORT INTAKEMANIFOLD GASKETOEM: 336226

60° V6

No. 36580STARBOARD INTAKEMANIFOLD GASKETOEM: 336227

60° V6


90° V4Crossflow


90° V6Crossflow


90° V4/V6Loopcharged


90° V6Loopcharged

No. 35400REED BOX GASKETOEM: 328626

90° V4/V6 Loopcharged



No. 36650REED PLATEOEM: 317254

2-Cyl. Crossflow90° V4/V6 Loopcharged 90° V4/V6 Crossflow

176

Johnson / EvinrudeAIR SILENCER GASKETS

No. 34480AIR SILENCER GASKETOEM: 323338

25, 35 HP




3-Cyl.




70, 75 HP


3-Cyl.



V4


V6


No. 33750AIR SILENCER GASKETOEM: 386573, 319771



70, 75 HP

No. 35350COVER TO BASE GASKETOEM: 327236

V6


V6


V4


Johnson / Evinrude

Download - TABLE OF CONTENTS - After Market Marine Engine Parts ...€¦ · TABLE OF CONTENTS Johnson / Evinrude Gearcase Kits Section 3 Johnson / Evinrude Gearcase Exploded Views Section 2

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