Transcript
Page 1: RANGER FLANGE ADAPTORS FLANGE ADAPTORS - … · ... bs 4504: 10/3, 16/3. ... flange adaptor length b mm table flange thickness mm approx. ... stepped flange adaptors flanges drilled

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RANGER FLANGE ADAPTORS

RANGER products, in the form of wide range couplings and flange adaptors, are designed to join pipes of various outside diameters with the same or different nominal bore.

Because of the wide range tolerance on O.D. (Up to 23mm) a single RANGER coupling can connect steel, ductile iron, UPVC, cast iron, asbestos cement and other rigid pipe materials.

RANGER Flange adaptors facilitate the connection of plain ended pipe to flanged ancilliary products , in the same range of outside diameters, and multi drilling flanges further simplify installation.

The ability of RANGER couplings to join dissimilar pipe materials is a bonus feature in both repair or permanent situations.

Corrosion protection for RANGER products is avail-able in Fusion Bonded Epoxy, Red Oxide Primer and Galvanised finish as standard. Optional coatings to customer specifications are available on request.

RANGER products have application in the reticulation of potable water, waste water and sewage as well as in the marine, mining, oil, gas and general engineering sectors.

Because of the RANGER’S wide range tolerance on pipe O.D., on site guesswork is eliminated and stock range holdings are optimised.

Moulded, circumferentially ribbed or specially profiled gaskets, generally in EPDM or NBR materi-als, provide for smooth installation by minimising contact friction.

RANGER gaskets are designed to provide a leak tight seal across the O.D. range per nominal size and still allow for thermal expansion and contraction of the pipe up to 5mm per gasket, facilitated through gasket defor-mation.

To facilitate installation and avoid possible creep under rising load, it is strongly recom-mended that the RANGER rubber sealing gaskets are well lubricated with a suitable non toxic soap solution before the intro-duction of the pipe. This practice should obviate the need for re tightening the fasten-ers after pressure testing, and further facili-tate the seating of the joint components.

Page 2: RANGER FLANGE ADAPTORS FLANGE ADAPTORS - … · ... bs 4504: 10/3, 16/3. ... flange adaptor length b mm table flange thickness mm approx. ... stepped flange adaptors flanges drilled

50mm: BS 10 Table D,E, & F: ANSI 150: BS4504: 6/3, 10/3, 16/3.SABS 1123: 600/3, 1000/3, 1600/3

80mm: BS 10 Table D,E, & F: ANSI 150: BS4504: 6/3, 10/3, 16/3.SABS 1123: 600/3, 1000/3, 1600/3

100mm: BS 10 Table D,E, & F: ANSI 150: BS4504:10/3, 16/3.SABS 1123: 1000/3, 1600/3

125mm: BS 10 Table D,E, & F: ANSI 150: BS4504: 6/3, 10/3, 16/3.SABS 1123: 600/3, 1000/3, 1600/3.

150mm: BS 10 Table D & E: ANSI 150: BS4504: 10/3, 16/3.SABS 1123: 1000/3, 1600/3.

200mm: BS 10 Table D & E: ANSI 150: BS4504: 10/3, 16/3.SABS 1123: 1000/3, 1600/3.

175mm: BS 4504: 10/3, 16/3. SABS 1123: 1000/3, 1600/3.

250mm: BS 1123: 1000/3, BS 10 Table E: BS4504: 10/3, 16/3. SA 1600/3.

59-72 mm50mm/2”

65/80mm: BS 10 Table F: BS4504:10/3, 16/3: SABS 1123:1000/3, 1600/372-85 mm65mm/2.5”

88-103 mm80mm/3”

109-128 mm100mm/4”

NOM. BORE PIPE O.D. RANGE FLANGE DRILLING COMPATIBILITY

MAX WORKING PRESSURE: 16 BAR SETTING GAP: 19mmTOLERANCE ON ANGULAR DEFLECTION: 3 DEGREESEXPANSION AND CONTRACTION RANGE: 0-5 mmRECOMMENDED BOLT TORQUE: 60-80 Nm

138-153 mm125mm/5”

159-182mm150mm/6”

192-210 mm175mm/7”

218-235 mm200mm/8”

250-267 mm250mm/10”

To customer specifications

272-289 mm

315-332 mm300mm/12”

PN 6, PN 10, PN 16, TABLE D, TABLE E, ANSI 150 lb322-340mm300mm/12”

PN 10, PN 16374-391 mm350mm/14”

PN 6, PN 10, PN 16

PN 10,PN 16

417-437 mm400mm/16”

480-500 mm450mm/18”

PN 10, PN 16, ANSI 150 lb

PN 10, PN 16, ANSI 150 lb

526-546 mm

630-650 mm

500mm/20”

600mm/24”

RANGER FLANGE ADAPTOR

RANGER PRODUCTS COMPLY WITH AWWA: C219, BS 534 : 1990,BS 4772 : 1998 AND SABS 1808-2 :1998:

ADAPTOR BODY:

PIPE MATERIAL SUITABILITY IS AS PER THE TABLE ON PAGE 2

EPDM to: BS EN681-1:1990 BS 6920 Approved

Page 3: RANGER FLANGE ADAPTORS FLANGE ADAPTORS - … · ... bs 4504: 10/3, 16/3. ... flange adaptor length b mm table flange thickness mm approx. ... stepped flange adaptors flanges drilled

DEDICATED FLANGE ADAPTORS

KLAMFLEX Dedicated Flange Adaptors are manufactured to join plain-ended pipe to flanged valves, fittings and pipes, obviating difficulties usually experienced with rigid connections.When ordering KLAMFLEX Dedicated Flange Adaptors the following information is required to avoid the possibility of error in flange selections:

•Pipe outside diameter.•Nominal bore of the flanged fitting.•Table drilling with standard applicable.

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Page 4: RANGER FLANGE ADAPTORS FLANGE ADAPTORS - … · ... bs 4504: 10/3, 16/3. ... flange adaptor length b mm table flange thickness mm approx. ... stepped flange adaptors flanges drilled

FLANGE ADAPTORS : STEEL PIPESFLANGES DRILLED PN10 OR PN16, 1000/3 OR 1600/3 (BS10: A,D,E)

AND ANSI 125/ 150

60.376.188.9

114.3139.7165.1168.3

219.1267273

323.9

355.6406.4

457508610711813914

1016

1219142016201820

20202032

+0.8+0.8+0.8+0.8+1.6+1.6+1.6

+1.6+1.6+1.6+1.6

+1.6+1.6+1.6+1.6+1.6+1.6+1.6+1.6+1.6

+1.6+1.6

+3+3

33

-0.8-0.8-0.8-0.8-0.8-0.8-0.8

-0.8-0.8-0.8-0.8

-1.6-1.6-1.6-1.6-1.6-1.6-1.6-1.6-1.6

-1.6-3-3-3

-3-3

134150165191220246246

308360364414

458509559610712813915

10161118

1335153617361936

21342146

100100100100100100100

100100100100

150150150150150150150150150

150150150150

150/ 300150/ 300

152102102102104106106

106109109109

153154154155155155155155157

165175190190

190/ 290190/ 290

12121212141616

16191919

232424252525252527

35456060

6060

3.13.43.94.56.57.57.5

1015.514.617.3

33.539.645.555.670.671.684.490.1

118.6

198275.9439.1494.1

TBATBA

PIPEOD

mm

NOMBORE

TOLERANCEON PIPE OD

FOR DISTANCE L

mm

OD OFENDRING

A

mm

FLANGEADAPTORLENGTH

B

mm

TABLEFLANGE

THICKNESS

mm

APPROX.MASS

kg

MINIMUMLENGTH

PREPAREDPIPE END

L

mm

FOR FLANGE ADAPTORS OF PN25 AND PN40 WORKING PRESSURE AND LARGER PIPE DIAMETER.PLEASE CONTACT KLAMFLEX

The above table includes samples of the sizes available, please contact us for any other sizes up to 3500mm.Pipe Couplings also manufacture Straight Couplings, stepped couplings and junior couplings.We reserve the right to change dimensions without further notice.

506580

100125150150

200250250300

350400450500600700800900

1000

1200140016001800

20002000

mm

X

Page 5: RANGER FLANGE ADAPTORS FLANGE ADAPTORS - … · ... bs 4504: 10/3, 16/3. ... flange adaptor length b mm table flange thickness mm approx. ... stepped flange adaptors flanges drilled

FLANGE ADAPTORS: DUCTILE IRON PIPESFLANGES DRILLED PN10 OR PN16, 1000/3 OR 1600/3 (BS10: A,D,E)

AND ANSI 125/ 150

118170

222274326

378429480532635738842945

1048

125514621668

18752082

+1.0+1.0

+1.0+1.0+1.0

+1.0+1.0+1.0+1.0+1.0+1.0+1.0+1.0+1.0

+1.0+1.0+1.0

+1.0+1.0

-3.0-3.0

-3.5-3.5-3.5

-3.5-4.0-4.0-4.0-4.5-4.5-4.5-5.0-5.0

-6.0-6.0-6.0

-6.0-6.0

200260

308364414

480531582634737840944

10471150

137115781784

19892196

100100

100100100

150150150150150150150150150

150150150

150150/300

102106

106109109

153154154155155155155155157

165175190

190190/290

1216

161919

232424252525252527

354560

6060

4.57.8

9.814.717.1

3237.542.952.566.566.577.982.1

108.7

180.3244.1382.7

TBATBA

100150

200250300

350400450500600700800900

1000

120014001600

18002000

PIPEOD

mm

NOMBORE

mm

TOLERANCEON PIPE OD

FOR DISTANCE L

mm

OD OFENDRING

A

mm

FLANGEADAPTORLENGTH

B

mm

TABLEFLANGE

THICKNESS

mm

APPROX.MASS

kg

MINIMUMLENGTH

PREPAREDPIPE END

L

mm

FOR FLANGE ADAPTORS OF PN25 AND PN40 WORKING PRESSURE PLEASE CONTACT KLAMFLEX

Flange adaptors up to 324mm ODM12 studs – 65–80 Nm

Flange adaptors over 324mm ODM16 studs – 80–120 Nm.

KLAMFLEX Stepped Flange Adaptors are also available to accommodate large changes in pipe outside diameter.

GAP ‘X’18mm for sizes up to and including 324mm OD32mm for sizes over 324mm OD.

MAXIMUM GAP ‘X’25mm for sizes over 60mm OD and up to and including 324mm OD.45mm for sizes over 324mm OD.THE MAXIMIUM DIMENSIONS ABOVE MUST NOT BE EXCEEDED UNDER ANY CIRCUMSTANCES

RECOMMENDED SETTING GAPS

DEDICATED FLANGE ADAPTORS

TIGHTENING TORQUES AND STUD NUTS

Page 6: RANGER FLANGE ADAPTORS FLANGE ADAPTORS - … · ... bs 4504: 10/3, 16/3. ... flange adaptor length b mm table flange thickness mm approx. ... stepped flange adaptors flanges drilled

Flange adaptors up to 324mm ODM12 studs – 65–80 Nm

Flange adaptors over 324mm ODM16 studs – 80–120 Nm.

KLAMFLEX Stepped Flange Adaptors are also available to accommodate large changes in pipe outside diameter.

GAP ‘X’18mm for sizes up to and including 324mm OD32mm for sizes over 324mm OD.

MAXIMUM GAP ‘X’25mm for sizes over 60mm OD and up to and including 324mm OD.45mm for sizes over 324mm OD.THE MAXIMIUM DIMENSIONS ABOVE MUST NOT BE EXCEEDED UNDER ANY CIRCUMSTANCES

The above table includes samples of the sizes available, please contact us for any other sizes up to 3500mm.Pipe Couplings also manufacture Straight Couplings, stepped couplings and junior couplings.We reserve the right to change dimensions without further notice.

RECOMMENDED SETTING GAPS

STEPPED FLANGE ADAPTORS

TIGHTENING TORQUES AND STUD NUTS

STEPPED FLANGE ADAPTORSFLANGES DRILLED PN10 OR PN16, 1000/3 OR 1600/3 (BS10: A,D,E)

AND ANSI 125/ 150

FOR FLANGE ADAPTORS OF PN25 AND PN40 WORKING PRESSURE AND LARGER PIPE DIAMETER.PLEASE CONTACT KLAMFLEX

318345667755

1188

+0.6 -0.0+0.6 -0.0+1.0 -0.0+1.0 -0.0+1.2 -0.0

100100150150150

405447769857

1304

182261254254256

1919252527

2437

108119191

250300600700

1000

PIPEOD

mm

NOMBORE

mm

TOLERANCEON PIPE OD

FOR DISTANCE Lmm

A

mm

B

mm

TABLEFLANGE

THICKNESSmm

APPROXMASS

kg

LMIN

mm


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