SERVICE LIFE OF MT4 BEARING ARRANGEMENT IN HOURS
MT3MT4MT5MT6
d242833NA
d1
88
10NA
d2
182326NA
p
354347NA
0TIP ANGLE 60 0TIP ANGLE 60
STANDARD COPYING PIPE
TY
PE
S O
F T
IPS
p
404045NA
D2
222228NA
D1
545466NA
p
35434757
d24283356
Replaceable Tip Live Centres
R
Since
1996
The most reliable Centres for CNC Turning MachinesFeatures:
Preferred choice of customers across India
Offers cost-effective solution towards Tip wear
Tip replacement possible within 5 mnts
Precise controlled Run-out
Lubricated for life
Effective protection to bearings
Continuous operation at high RPM
±
±
±
±
±
±
±
Live Centre enables customers to be cost competitive while turning jobs on CNC turning machines & manual lathes. TIP wear during machining the jobs with Centr support, is an inherent problem associated with every Live Center. This cause higher run-out and damage to Center holes of the jobs machined. Moreover, productivity is reduced due to higher downtime.
e
Regd. Office & Factory:1274, Shed No. 1, Sai Om Industrial Estate, S. No. 78/1, Shivane, PUNE 411 023, Maharashtra, INDIA.
Email: [email protected] Website: www.prashtech.comTel +91 20 25290312, 25292588 Fax: + 91 20 25292656
Prashtech Engineers Pvt. Ltd.
R
1
2
3
4
5
6
7
100
500
1000
2000
3000
4000
4800
CURVENUMBER
RPM
R
Website:www.prashtech.com
Live Centr s have heavy-duty bearing arrangement which is designed for high-load, high-rpm conditions prevailing on CNC machines. The bearings are lubricated for life. Effective Labyrinth type Seal prevents coolant entry. Centres are manufactured in Morse Tapers MT3, MT4, MT5 & MT6. Also there is a choice of various shapes of Tips for different type of jobs. Used worn Tips can be replaced with fresh Tips.
eR
800
600
400
200
100
AXIAL LOAD
AX
IAL
LOA
D, K
g
10 18 32 56 100
180
320
560
1000
1800
3200
5600
1000
018
000
3200
0
1257 346
JOB WEIGHT
JOB
WE
IGH
T, K
g
800
600
400
200
100
10 18 32 56 100
180
320
560
1000
1800
3200
5600
1000
018
000
3200
0
1257 36 4
With Live Centr s you can quickly replace worn out Tip and
resume machining operations without any downtime. During the
replacement the bearing arrangement is not disturbed.
e
R
0INCLUDED ANGLE 60
015
SIZE MT3 MT4 MT5 MT6
d 24 28 33 56
D 60 63 73 96
C 23.825 31.267 44.399 63.348
b 81 102.5 129.5 182
p 35 43 47 57
l 64 75 88 102
L 185 227 271 349
Max. RPM 4800 4800 4500 2800 1Max. Run-out 0.010 0.010 0.010 0.010
Note : Max. Run-out after TIP replacement will not exceed 0.015mm. It can be easily improved by changing orientation of TIP while fitting it.
All dimensions in mm.
www.prashtech.com
Gauge Plane Dia. C
Gauge Plane Length b
Ød
ØD
p l
L
o60+1
0 0
Ød
p
Ød
Ød 2
Ød1
pp
Ød 2
Ød 1
030
SERVICE LIFE OF MT4 BEARING ARRANGEMENT IN HOURS
MT3MT4MT5MT6
d242833NA
d1
88
10NA
d2
182326NA
p
354347NA
0TIP ANGLE 60 0TIP ANGLE 60
STANDARD COPYING PIPE
TY
PE
S O
F T
IPS
p
404045NA
D2
222228NA
D1
545466NA
p
35434757
d24283356
Replaceable Tip Live Centres
R
Since
1996
The most reliable Centres for CNC Turning MachinesFeatures:
Preferred choice of customers across India
Offers cost-effective solution towards Tip wear
Tip replacement possible within 5 mnts
Precise controlled Run-out
Lubricated for life
Effective protection to bearings
Continuous operation at high RPM
±
±
±
±
±
±
±
Live Centre enables customers to be cost competitive while turning jobs on CNC turning machines & manual lathes. TIP wear during machining the jobs with Centr support, is an inherent problem associated with every Live Center. This cause higher run-out and damage to Center holes of the jobs machined. Moreover, productivity is reduced due to higher downtime.
e
Regd. Office & Factory:1274, Shed No. 1, Sai Om Industrial Estate, S. No. 78/1, Shivane, PUNE 411 023, Maharashtra, INDIA.
Email: [email protected] Website: www.prashtech.comTel +91 20 25290312, 25292588 Fax: + 91 20 25292656
Prashtech Engineers Pvt. Ltd.
R
1
2
3
4
5
6
7
100
500
1000
2000
3000
4000
4800
CURVENUMBER
RPM
R
Website:www.prashtech.com
Live Centr s have heavy-duty bearing arrangement which is designed for high-load, high-rpm conditions prevailing on CNC machines. The bearings are lubricated for life. Effective Labyrinth type Seal prevents coolant entry. Centres are manufactured in Morse Tapers MT3, MT4, MT5 & MT6. Also there is a choice of various shapes of Tips for different type of jobs. Used worn Tips can be replaced with fresh Tips.
eR
800
600
400
200
100
AXIAL LOAD
AX
IAL
LOA
D, K
g
10 18 32 56 100
180
320
560
1000
1800
3200
5600
1000
018
000
3200
0
1257 346
JOB WEIGHTJO
B W
EIG
HT,
Kg
800
600
400
200
100
10 18 32 56 100
180
320
560
1000
1800
3200
5600
1000
018
000
3200
0
1257 36 4
With Live Centr s you can quickly replace worn out Tip and
resume machining operations without any downtime. During the
replacement the bearing arrangement is not disturbed.
e
R
0INCLUDED ANGLE 60
015
SIZE MT3 MT4 MT5 MT6
d 24 28 33 56
D 60 63 73 96
C 23.825 31.267 44.399 63.348
b 81 102.5 129.5 182
p 35 43 47 57
l 64 75 88 102
L 185 227 271 349
Max. RPM 4800 4800 4500 2800 1Max. Run-out 0.010 0.010 0.010 0.010
Note : Max. Run-out after TIP replacement will not exceed 0.015mm. It can be easily improved by changing orientation of TIP while fitting it.
All dimensions in mm.
www.prashtech.com
Gauge Plane Dia. C
Gauge Plane Length b
Ød
ØD
p l
L
o60+1
0 0
Ød
p
Ød
Ød 2
Ød1
pp
Ød 2
Ød 1
030
R
A right choice for sourcing Precision Machined Components !
We supply parts to customers in India and Europe. Along with advanced manufacturing facilities, we use necessary software tools like ‘SIEMENS’ NX CAD & CAM, ERP, data back-up solutions. This enables us to meet customer expectations about cost, quality & delivery performance. Over the years our customers have found brand trust-worthy for component supply.
Operations involved in manufacturing are like turning, milling,cylindrical grinding, surface grinding, drilling, fine boring,
spline cutting, etc. The components which we supply usuallyget directly assembled into finished product of our customer.
If required, We can do assembly operation too.
R
Founded in 1996
ISO 9001:2008 certified company
At par with European quality with cost benefit
Parts involving high Grade of accuracy
Parts involving critical geometrical tolerances
Carbon Steel, Alloy Steel, Stainless Steel, Duplex Steel
Castings – Investment, Aluminium, Steel
High delivery & quality performance
To run advanced manufacturing facilitieswe have skilled operators
as well astechnically competent Engineers.
For enhanced capacity we have Vendors.If necessary, we can develop
additional different out-sourced process.For export we operate on all Incoterms.
Websitewww.prashtech.com
Coordinate Measuring Machine (CMM),MITUTOYO, CRYSTA-Apex S7106
Measuring Range 700 X 1000 X 600 mm,Resolution 0.1 µm.
Software – MCOSMOS-III (CNC)
Roundness Measuring Machine, Taylor Hobson,Talyround 565LTColumn height = 500 mm, Max Loading Diameter = 485 mmMax Diameter of Measurement = 435 mmRotation Accuracy = +/- (0.015 ìm + 0.0003 ìm / mm) Straightness Accuracy = 0.25 µm over 200 mmParallelism Accuracy = 1 µm over 500 mmMax Load Capacity = 75 Kgs
CUST
OM
ERS
INSP
ECTI
ON
FACIL
ITIE
S
CNC Universal Cylindrical Grinder, Jones & Shipman, UKAdmit 1000 mm, Max Dia. 300, with MORPOSS Diametric Gauging,
Renishaw flagging device, Fanuc drives
Vertical Machining Centre, Mori Seiki, NVX5100 th
Table 1350 X 600 mm, with 4 Axis.BBT40, ATC 30 Station, Controller - MAPPS IV
KEY
MAN
UFA
CTU
RIN
G F
ACIL
ITIE
S
We have all the necessary advanced measurement equipments to inspect each critical dimension.On raw materials we do Ultrasonic testing, Chemical analysis of elements & physical test as applicable.
CNC Turning Centre, LMW, PILATUS 25T Admit 550 mm, Max. Turning Dia. 320, 8 Station Turret,
7.5/11 kW Spindle Power, Controller - FANUC Oi TB
CNC Turning Centre, MAZAK, QUICK TURN SMART 350Admit 705 mm, Max. Turning Dia.420, 12 Station Turret, 22/30 kW Spindle Power, Controller - MAZATROL smart
Regd. Office & Factory:1274, Shed No. 1, Sai Om Industrial Estate, S. No. 78/1, Shivane, PUNE 411 023, Maharashtra, INDIA.
Email: [email protected] Website: www.prashtech.comTel +91 20 25292588, 25290312 Fax: + 91 20 25292656
Prashtech Engineers Pvt. Ltd.
R
Websitewww.prashtech.com
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