Download - Navitas Plastic Injection Moulds
Complete Solutions in Tool-making
Plastic Injection Moulds
Full-service supplier in fabrication of hi-quality moulds
and tooling for plastic parts
Professional support in the design and construction of
high-grade precision injection moulds and moulding products at
the best costs
Integrated capabilities in mould design, prototyping, mould
making, moulding and final assembly, to help you to take your
project from concept to realization
Set up: 1997
Certification: ISO9001, ISO14001,
TS16949
Factory area: 30000m2
Employees: 350
Production Capacity: 400 moulds/year
(250 small~precision and 150
mid~large sized)
2-shift-operation (6 days per week)
Location: Shenzhen, Guangdong,
China
Standard plastic injection moulds
(small to mid-sized)
Precision moulds including Gear
moulds
Multi-cavity moulds
Hot Runner moulds
Insert moulds
Over mould
2K moulds, Thermoset and Gas-assist
Moulds (at associate factory)
MOULD IDEAS RFQ
Product type
Material type
Lifetime
Production volume
Cavity
Moulding place
Cycle time
PHASE 0 PHASE 1 PHASE 2
PROJECT INITIATION CONCEPT DEFINITION DEVELOPMENT
Concept idea
Feasibility study
Cost targets
Quotation
Project start
Mould design
Mould-flow analysis
2D/3D drawings
Mould building
Milling/Wire-cut
CNC/EDM/Polish
Assembly
Mould trial & improve
Full dimension check
Moulding conditions
ISIR report
Injection moulding
production
CONTINUOUS
IMPROVEMENTS
& SERVICES
TECHNICAL
SUPPORT
PHASE 3 PHASE 4
VALIDATION PRODUCTION LAUNCH
European and North American tooling design standards
(DME/HASCO)
Complete in-house design
Mould flow analysis
CAD/CAE/CAM software: UG/Solidworks/Pro-E/AutoCAD etc.
Feasibility Study (DFM) before cutting steel
2D and 3D design approval
3D mould design and generate 2D component drawing for
machining
Wide range of injection moulds from single cavity SPI class 103 moulds to multi-cavity SPI class 101 moulds
Major suppliers for Steel material:
Diado, Assab (Uddeholm/Bohler), Finkl, Groditz
or Schmolz+Bickenbach
Major suppliers of hot runner systems:
MOLDMASTER, SYNVENTIVE, INCOE, HASCO,
DME, HUSKY, MASTIP, HRS, EWIKON, YUDO, etc.
MAKINO, HAAS, OKUMA, JOINT, DMC
CHARMILLES, MAKINO, Mitsubishi, Sodick
JOINT, AF 2000
CNC Lathe Grinders
150T Spotting machine Assembly
Various material used for moulding:
ABS, PC, PS, PMMA, PP, PA6, PA66, PBT, PPS,
POM, TPE, TPV, PPA, etc.
Also Thermoset/Duroplast material
(at associate factory):
BMC, SMC, Melamine, Phenolic, UREA In-house Moulding
● QC dimensional reports for T1 and final samples
● Final mould trial parameters
● 4-hour continuous mould running upon request
● Provision for samples after each mould trial
● Mould trial video on request
Germany BOY Moulding machines (12 T ~ 35 T) Battenfeld/Toshiba/Elite Moulding machines
(40 T ~ 500 T)
Material drying machines Sub-assembly
ZEISS 3D CMM
TESA Optical projection
instrument
TESA Height gauge Tensile tester
Gear Inspection center Gear rolling tester
• Precision Injection Moulds
• Large Moulds
• Gear and Worm Moulds
Automotive parts
Connecting piece
Material: PPS - I - GF40
Part size: φ26.55 * 29
Mould size: 548 x 298 x 398
Machine tonnage: 80 T
CARTRIDGE
Material: PPS + (GF + MD) 65
Part size: φ34 * 34.25
Mould size: 476 x 310 x 417
Machine tonnage: 80 T
Valve Guide
Material: PPA + GF50
Part size: φ41.82 * 32.75
Mould size: 450 x 350 x 410
Machine tonnage: 100 T
FCU housing
(Thermoset part)
Material: Phenolic
Part size: 80 x 60 x 55
Valve body
(Thermoset part)
Material: Phenolic
Part size: ￠90*22
Radiators Inlet/Outlet Tank
Material: PA66 + GF35 %
Part size: 116.9 * 86 * 114
Mould size: 350 x 350 x 423
Machine tonnage: 130 T
Automotive parts
Material: PBT
Part size: 60x60mm
Material: PBT
Part size: 70x25mm
Material: PBT
Part size: 60x20mm
Connectors
Gear Parts
Part name: Gear
Material: POM / PA 46
Part name: Gear Housing
Material: PA6 + GF30
Consumer/Household
ISO9001: 2008 certified
Formal quality systems to manage the overall quality process
Use precision measurement facilities by our well-trained team
All tooling and parts produced at our facility are constantly monitored by our Quality Assurance Department to meet your specifications including material, dimensional accuracy, surface finish, hardness, moulding standard, inspection, and packaging
Our quality systems are focused on the product and the customer all the time
Eliminate
bad designs Eliminate bad
components Eliminate bad
manufacturing Eliminate non-
conforming products
Mould Design
System
Use standard
components
Advanced equipment
& skilled staff
Quality Assurance
System
ZERO
DEFECT
• Over 15 years of experience in manufacturing of tooling and OEM Mechanical products for hi-end
Asian, European and American manufacturers
• Proven performance track record, product/mould design support for cost-reductions, not just “Unit
Cost” but “Total Cost of Ownership”
• Complete Solution: Our tools are 100% finished, fully optimized for part quality, process and cycle
time
• Local service in Asia, Europe and North America through our sales network and tie-ups with local
toolmakers
• Flexibility in supply base: Use of multiple subcontractors, if necessary, to take advantage of each
factory’s production strengths
• Operational Excellence: Expert engineering and manufacturing team; professional management &
service orientation
Navitas - India
+91-9717007253
Navitas - France
+33 66 4833 519
Navitas - Germany
+49 911 8946 431
Navitas - USA
+1-224-420-9708
Navitas - HK
+852-2749-7575
Navitas - China
+86-769-23181220
www.navitas.cn
