KORESTEEL MANUAL

CONTETS:

1- Part one: A- About Koresteel.

B- Koresteel Quality Policy.

C- Koresteel Organization Chart.

D- Koresteel Objectives.

2- Part two: A- Quality& Experience Certificates.

3- Part Three: A- Products Chart and Samples.

B- Mud Logging Unit.

C- MWD Unit.

1- Part One:-

A- About koresteel:-

- KORESTEEL is a steel structure Company established in 1987 and was known as

"GEMCO" then the name changed to "KORESTEEL" in 2003 concerning most of the

steel structure branches of construction market.

- Steel structure and supply services represented by KORESTEEL.

- KORESTEEL is a multi-disciplined organization which is proud to hold the experience

of 22 years of hard, smart work concerning steel construction fields, and the experience

of highly good educated partners who are behind the success of the firm, ready to take

those challenges; sensitive to the growing needs of Egypt's expanding domestic market;

in the field of steel construction engineering.

was first steel structure Steel forKore

established in 1987 under the name of

Gemco for Metal Works. In 2003 the name

had changed to the present one and the

structure of the company had been modified

by changing partners to increase the capital,

equipments and tools to satisfy the new

requirements of the market which will be

available only for the powerful organizations.

Steel for Metal Works and TurningKore

was established in 2003 within a COMPANY

of mechanical engineering, and it provides

innovative, creativity, simple, designs

meeting the needs of the customers in Egypt

market.

Koresteel lately is specialized in petroleum fields where we build Mud logging

unit, Measurements units (MWD), Control rooms, ROV units and Baskets,

Residential caravans (Living, Kitchens, Bathrooms, Refrigerators), Water

tanks, Tools Baskets and Racks, Store cabinets. We have been in this field

for a long time ago working with several brand names such as ( BAKER

HUGHES"INTEQ, OIL TOOLS, CHRISTENSEN", HALLIBURTON,

INTERNATIONAL LOGGING "EX-DATALOG", WEATHERFORD, BORETS

WEATHERFORD, SCHLUMBERGER, SHENGLI BOHAI DRILLING

COMPANY, TARGET OIL FIELD SERVICES, COMPASS EGYPT, SAHARA

PETROULEM SERVICE"SAPESCO").

Also steel constructions such as Hangers, Doors, Windows, Decorating

steel is also a branch of our interests where we build Villas (balcony-

gates-handrails) and domestic furniture. Manufacturing of formwork

and all sorts of metallic scaffolding.

B- Koresteel Quality Policy:-

- KORESTEEL policy is to provide the CUSTOMERS with products and Services

of high quality and value to satisfy their requirements and get customer

satisfaction to guarantee their loyalty to the company services.

KORESTEEL objective is to attain a position of leadership in the Design and

production of caravan and filed units Market by through:

Sustaining a strong spirit of teamwork through mutual commitment, dedication

and loyalty within the employee family.

Achieving a consistent long-term financial growth to support a continual quality

improvement for the sake of CUSTOMER benefit.

In order to achieve this policy, the management of the company is committed to:

Implement and maintain a quality management system,

Provide necessary people and resources,

Maintain appropriate organization.

meet regulatory requirements

All the KORESTEEL employees are responsible for implementing and

maintaining this policy.

C- Koresteel organization Chart:-

Chairman

General Manager

Executive Manager

Technical Dept. Production Dept. Quality Dept.

Financial Manager

Purchasing Dept. Warehousing Dept.

Financial Dept.

Finance Assist.

Finance Assist.

Warehousing Manager

Warehousing Assist..

s

Warehousing Assist.

Purchaser

Technical Eng. Project Manager

Site Tech. Site Tech.

Quality Eng.

Quality

Assist.

Sales& Marketing

Manager

Sales& Marketing

Assist.

D- Koresteel Objectives:-

SN Objective Date

A Short Term Objectives (2009/2010) :

1 To Implement certified ISO 9001:2008 quality Management System.

2 Train minimum 20 % of employees.

3 Increase revenue by 15% by the end of 2010.

4 certificate of products. DNVEstablishing& Implementing for the

B Long term objectives (2010/2013):

1

Making enlargements within the range of the next three years includes:

- Constructional,

- Managerial,

-Productive.

2

Opening new activity of exporting our products to different international

Markets.

3 Increase our market locally by dealing with new customers.

Part Two

-Experience Certificates: Quality& -B

-Experience Certificates:

-Experience Certificates:

-Experience Certificates:

-Experience Certificates:

-Experience Certificates:

To Whom It May Concern

This is to certify that KORESTEEL for metal works and turning (EX- GEMCO) have been

working for Target Oilfield Services for more than 4 years up till now.

During this period they are handling most if not all our construction projects and metal

works.

These projects included the construction of Wire line units, Tools Box for onshore and

offshore operations skid mounted for loading and off loading.

During this period that we have worked with KORESTEEL we have found their work and

products to be a good quality that met our international specifications for both safety &

quality.

Furthermore, I wouldn't hesitate to recommend KORSTEEL for any other firm because of

their quality work and punctuality.

Amr Youssef

General Manager,

Target Oilfield Services - Free zone

Part Three:

A- Products Chart:-

Cabinets

Mud Logging

MWD

Caravan

Mess Room

Kitchen

Accommodation

Meeting Room

Bathroom

Coring Container

ROV Container

Wireline

Tools Racks& Baskets

Drums

Power Pack Unit

Motors Chassis

Hangers

Decoration Steel

Products & Services

-Products Samples:-

1- Mud Logging

2- ROV container

3- MWD unit

4- Tool Basket

5- Wire Line

6- caravans

7- Coring Container

8- drums

9- Hangers

10- Motor Chassis

11- Power Pack unit

11- Guillotine

12- Mud tanks racks

13- Ferforge works

Example:--

A- Mud Logging Unit Manual.

- Contents:

A-Unit Specification:-

- Construction of 1 no Steel Mud Logging Unit is based on specifications

Of cabin and general layout requirement of the interior furniture as stated below:

1) Steel Mud Logging Unit

A-Size: 7300mm (L) x 2650mm (W) x 2780mm (H) Grade of Steel A37, SS400 to be

used for fabrication.

B- 260mm (U) beams for main frame base.

C- 100mm (U) beams for frame with 100x100mm square tubes.

D- 3mm corrugated steel plates for the external cladding.

E- 6mm flat plates for the roof with 50x50mm square tubes containing rock wool

in between.

UBN 100*100

UBN 260 mm

Corr. sheets

F- Internally for roof 80x80mm and 50x50mm square tubes containing rock wool

in between.

G- Double layer plates for the flooring, 4mm thick for the bottom layer and

6mm thick plate for the top layer and finished with 2mm PVC floor sheet

SHS 80*80

SHS 50*50

Rock Wool

H- Top four corners 30mm thick lifting pad eyes

2) To open 02 no. 2 tier air-conditioner explosion proof (recess type), all

Mounting bracket and steel grilling and blower units complete with louvers

Mounted above equipment rack.

Air Condition Exhaust Fans

30mm Thick. Pad eye

3) To open 03 nos. MCT RGS 4 and 6 frames.

4) To supply and install 01 nos. (01 no x 19”, 01 no. x 25”) 42 U equipment rack.

5) To open 01 oven outlet vent.

6) To open 01 main door, supply and install main door, door come with

Heavy-duty push rod lockset, stainless steel handle and kick plate at bottom of

Door acc. To BS EN 12079-1: 2006 (E), (5.4.2 and Annex A).

Equipment Rack

7) To open 01 no. escape hatch, supply and install rated escape hatch acc. To BS EN

12079-1: 2006 (E), (5.4.2 and Annex A).

8) To open 01 no. window, supply and install rated window with protective

Steel grilling.

9) To construct a steel air-lock compartment with air-lock door with viewing glass.

A60 Window

10) To supply and install 06 nos. of folding steps on the exterior of the unit.

11) Unit to be insulated with 2" thick 50kg/cm3 density rock wool for the internal

Cladding and insulation for ceiling & finished with 0.9mm thick E.G. sheet.

12) Furniture: As per your requirement, supply and install an L-shaped stainless

Steel top with single bowl sink, complete with plumbing system. Aluminum

Louver for utility door and printer cabinet. All furniture is to be laminated

With Formica and finished with aluminum trimmings.

MDF 30mm

Epoxy Benches

Upper Cupboards

Drawers Unit

Backroom Space

13) To supply and lay studded rubber floor mat on Vinyl Floor.

14) Electrical: Adequate supply of fluorescent lights, switches, and sockets.

To supply labor for installing shutdown control panel, final termination on the

control Panel.

Light fittings: - 05 nos. of 2 x 36w 60Hz light fitting with diffuser

- 04 no. of 2 x 18w with diffuser;

- 1 no. oval shape ex-proof bulkhead light fitting for the airlock;

- 8 nos. 2 gang 110V 15A power sockets

- 24 nos. 2 gang 220V 13A power sockets

- 1 no. 8" exhaust fan at equipment rack.

Printers, LCD,

Equipments space

Vinyl Floor Layer

15) Supply and installation of transformer:-

Capacity: 20KVA 2 phase

Primary: 220V, 380V, 440V, and 480V

220V. 110V.

Sockets

Network Sockets

Display Sockets

Fire Extingushier

Office Fridge

Secondary: 110V, 220V

16) A wireless network servers and sets to be fitted for proper connecting in

between the unit and other points of connect available with complete insulating

between Electrical wiring and data wiring for safe data record and transfer.

17) A full set of explosion proof accessories such as (EX phone sets, EX shutdown

Panel, EX emergency lights, EX pressure gauges and switches ...etc.).

Transformer

20KVA

Distribution Board

Ex. Emergency light

Ex. Shutdown Panel

Fire Alarm

Pressure Gauge

Pressure Switch

Ex. Shutdown Panel

18) Unit to be sandblasted.

- One coat of zinc rich epoxy primer within 4 hrs prior to blasting;

- One coat of high build epoxy polyamide and finished with one coat

Of finishing glossy white polyurethane;

- 2 coats of coal tar epoxy for the underneath and skid structure.

Sandblasted Unit

Primer Coated Unit

Second Coat Primer

B- MWD Unit Details.

Upper Cupboard

Electrical wiring

Truncken

Smoke Detector

Emergency Stop Switch

Light Switch Equipment Rack

Network Socket 220V. Socket

Fire fighting Panel

Distribution Panel

IP55

Current& Voltage

Gauge

C- Caravans.

Exhaust Fan

Thermal Insulation

Counter Wood Sheets

20mm

Office Space

Office Space Files Unit

Clinic Space

Single Bed

Commode

Toilet Base

Drainage Port

Poly drain pipes

Epoxy Coated Steel Floor

Ceramic Face Sink

Ceramic Shower Sink

Four Prs. Bed Room

Mess Hall

Meeting Room

D- Lab Cabinets: 12m*2.45m*2.45m

Sliding Door

Drawers Unit

Epoxy Coated Benches

Lower Cupboard Unit

Fume Hood

Plug 32 A

Central A.C Duct

Electrical Wiring

Truncken Fume Hood

Network Switch

Aluminum Window

Upper Cupboard

Vinyl Floor

Plug 16 A.

Stainless Steel Sinks

Copper Core Water

Mixer

Three Stages Refining Tank

Network Sockets

Air Supply Line

120 PSI

Water Supply Line

Water Drainage Line

Ball Valve 6000PSI

Nitrogen Seamless St.

Steel Tube 0.25" up to

6000 PSI

E- Wire line Unit.