KÖHLER Electricity Meters Industry and Trade Inc. Co.
TS EN ISO 9001:2008
AEL.MF.05
MONOPHASE ACTIVE PREPAID
ELECTRONIC – ELECTRIC COUNTERS
INSTRUCTIONS OF USE
INFORMATION ON THE DESIGN OF
MONOPHASE ACTIVE PREPAID
ELECTRONIC – ELECTRIC COUNTERS
The electric-electronic counters of which the instructions of use are given in this
manual have been produced with the advanced technology in accordance with the
specifications published to organize the multi-tariff electricity sales and to encourage
the electricity savings by Electricity Distribution Joint Stock Company of Turkey
(TEDAŞ) and the Turkish Standards TS EN 62052-11 and TS EN 62053-21. The
counters measure the active electricity energy and the maximum power used, display
the data on LCD screen, set the daylight saving application automatically, keep the
required information and programs on memory and allow accessing the said
information when required.
KÖHLER A.Ş.
ATTENTION:
PLEASE READ THE MANUAL CAREFULLY BEFORE THE ASSEMBLY
OF THE COUNTER.
Assembly of the counter should be made only by the licensed expert
personnel.
Parts with high voltage should never be touched during the assembly.
Power should be cut off during the assembly and disassembly.
KÖHLER electronic counters are products of highest technology. All technical
instructions and documents are the intellectual property of the company. They
cannot be reproduced or used by third parties.
This manual offers specific and summarized information about the counter.
The conformity of the counter used to the network and the installation should
be checked by the expert personnel. Otherwise, selection of incorrect counter
or connections may cause damage to the counter. In such cases, damaged
counters are not covered by warranty.
Data displayed on the screen are predetermined by TEDAŞ.
1- INTRODUCTION
All Monophase Active counters measure the active energy with high quality ADC
with high precision and process it with digital signal processor. All electronic
counters are equipped with advanced features such as date and hour, measuring
under 4 tariffs, data transfer, signal output, recording data for 12 months etc.
2- TECHNICAL SPECIFICATIONS
Type Specifications Operating
current
Operating
voltage
Imp-
kWh
Value
AEL.MF.05 1 phase, 2 wires, 4 tariffs, 1st
class, with demandmeter, direct
connection, outdoor, prepaid,
active electronic counter
10 (80) A 220 V 1600
2.2.1 – Main Error Limit
Current Value Error limits for
counter classes (%)
For directly
connecting counters
For counters
running with
transformer
Power Factor
Class 1
Class 2
0.05 /b ≤/ < 0,1 /b 0.02 /a ≤/ < 0,05 /a 1 ±1.5 ±2.5
0.1 /b ≤/ ≤ /highest 0.05/a≤/ ≤ /highest 1 ±1.0 ±2.0
0.1 /b ≤/ < 0,2 /b 0.05 /a ≤/ < 0,1 /a 0.5 Inductive
0.8 Capacitive
±1.5
±1.5
±2.5
-
0.2 /b ≤/ ≤ /highest 0.1/a ≤/ ≤ /highest 0.5 Inductive
0.8 Capacitive
±1.0
±1.0
±2.0
-
Ib : Main Current for Direct Connection Ia : Main Current for Transformer Connection
2.2- Power Consumption
Voltage Circuit: ≤2 W, ≤10VA
Current Circuit: ≤4 VA
2.3 – Take-off Current:
For Directly Connected Counters: %0,4 Ib
2.4 – Operating Voltage and Limits:
Operating Interval: 0.8 – 1.15 Un (Un : Nominal Voltage/220VAC)
Frequency: 45 Hz – 55 Hz (Reference frequency 50 Hz)
2.5- Other Technical Specifications
Counter Battery Life: ≥10 years
Shelf life of counter: ≥ 4 years
Protection Class: IP54 outdoor
Operation temperature: -25º C to +55º C (for indoor counters)
-40º C to + 70º C (for outdoor counters)
Timer Precision: ≤0.5 s/day (ambient temperature)
Relative Humidity Rate: 95%
2.6 – Main Functions
Measurement: Counter measures total active energy under 4 different tariffs.
Programming: Time zones and tariffs can be programmed. 8 different time
zones can be set within a day and each time zone may be matched to any 4
tariffs. Different tariffs can be selected for weekdays, Saturdays and Sundays.
The date and time and tariff information on the counter can be changed by
authorized TEDAŞ personnel by opening the electric terminal cover.
Reading: Billing information, total consumed energy, electric terminal cover
opening information for 12 months, demand information for 6 months and the
date when the upper lid is opened can be read on the counter by an optic port.
Automatic Trouble Shooting: Counter automatically checks the internal
circuits and displays the following error types on its screen.
Upper lid open alert
Electric terminal cover is open
alert
Counter battery is weak
alert
Time error
Electric Terminal Cover and Upper Lid Opening and Closing Recording:
In case the upper lid is opened, the date when the lid is opened for the first
time is recorded.
In case the electric terminal cover is opened, the first date when the cover is
opened for each month and the total number of opening within that particular
month are recorded.
Date when the cover is opened and opening number are kept in the memory
for the last 12 months.
Communication: Data obtained through optic reader placed on the optic port
in the counter are transferred to a portable computer (indexer).
Signal Output: A LED is placed on the counter to display the consumed
active energy. The number of blinking of this LED shows the Imp/kWh value
of the counter. 1600 Imp/k Wh: blinking 1600 times = 1kWh
Daylight Saving Time Setting: Counter makes the daylight saving setting
automatically.
Running Display when the Power is cut off: When the power is cut off, the
required data can be recalled to LCD screen through a button on the counter
and this data can be read by the optic port.
3 – STRUCTURE AND OPERATING PRINCIPLE OF THE COUNTER
3.1- Structure
The body and the covers of the counter are in conformity with IP54 Outdoor standard
and are leak-proof. They are made of high quality fireproof plastic.
All electronic components are aligned on a special PCB card and these cards are
mounted on the counter body. Upper lid is screwed after the counter is calibrated at
the factory and sealed by the Ministry of Industry and Trade of Turkey.
Electric terminal lid is sealed by TEDAŞ authorized personnel after the counter is
mounted.
3.2- Operating Block Diagram
Line input
R N
On-off
relay
Power
stage
Voltage
sampling
Current
Sampling
Line output
R N
Measurement chip
Micro processor
Test output
Button
Card
reader
Su
pp
ort
ing
po
wer
Rea
l T
ime
Clo
ck
LC
D S
cree
n
Mem
ory
EE
PR
OM
Op
tic
Co
mm
un
icat
ion
4 – STARTING THE COUNTER
To start the counter, one should first add units. When the counter is mounted and
power is supplied, it operates regularly and LCD screen start to display. If no unit is
added to the counter, the screen works, but due to the relay inside the counter no
energy reaches the line.
4.1 – Control of Functions
The electric connection of the assembled counter should be controlled. After the
counter is correctly mounted, the screw of the electric terminal cover is fastened. 2nd
lock sign blinking on the LCD screen will disappear after the first reading. If not,
whether the electric terminal cover is not connected correctly or its screw is not
fastened.
4.2- Operating the LCD Screen
As soon as the counter starts to run, the auto-display mode becomes active. Each
menu of the screen is displayed for 5 seconds and automatically the next information
menu is shown.
When the button on the counter is pressed, screen-recalling mode becomes active and
the information on the screen is displayed for 1 minute. After 1 minute, the screen
again passes to auto-display mode.
5- LCD SCREEN MENU
The definitions of the symbols and information on the LCD screen are given below.
Upper lid is open
This symbol appears when the upper lid is open. If the symbol is
blinking although the lid is closed, it means that the lid has been
opened in a previous intervention. If the symbol is constantly
displayed on the screen, it means that the upper lid is open.
Electric terminal cover is open
This symbol appears when the electric terminal cover is open. If the
symbol is blinking although the cover is closed, it means that the
cover has been opened in a previous intervention. If the symbol is
constantly displayed on the screen, it means that the electric
terminal cover is open.
Time Error: If time is not running regularly, this symbol
is displayed.
Counter battery: This symbol appears if the battery is
weak.
Tariff indicator: It shows the tariff zone where the
counter is used.
It symbolizes the tariff info read on the screen at the
moment.
It shows the active energy unit.
5.1- Screen List Sample
Date Menu
Hour Menu
Total Active Energy
Active Energy on T1
Tariff
Active Energy on T2
Tariff
Active Energy on T 3
Tariff
Active Energy on T 4
Tariff
Maximum demand per
month
Demand Date
Demand Hour
Counter Serial No
Program Version
Remaining Units
First Counting Tariff
Type
1: Multi tariff
2: Single tariff
Second Counting
Tariff Code
Test Screen
6 – CONNECTION SCHEME
Phase and neuter housings of AEL.MF.05.10(80)A prepaid monophase counters have an
inner diameter of 7 mm. If the counter is to be connected to a line of 80 Amp, the conductive
and copper part of the line wire should be at least 20 mm2.
6 – MOUNTING SIZES AND PHYSICAL DIMENSIONS
Suspender
OPTIC
PORT
Seal of Min.
of Industry
and Trade
SCREEN
BUTTON
Seal of Min.
of Industry
and Trade
TEDAŞ
SEAL
8 – ADDING UNITS
8.1 – Prepaid counter is designed as to
perform transfer from the counter to the card
or from the card to the counter when the card
is approached to the upper surface of the
counter.
8.2- When there is energy in the counter, card
is approached to the upper surface of the
counter for adding units. Card is not removed
until a sound alarm is heard and the screen
displays the new unit info.
8.3- When the counter is brought to the institution for subscription for the first time, the tariff
code of the subscriber can be loaded via optic port when the electric terminal cover is open by
electric distribution company authorized personnel and this code is displayed on counter
LCD.
8.4- In applications with tariff, value is loaded to the card according to tariffs ad during the
consumption units are decreased as per this value. When adding units to the card, one can
choose whether the counter will be scheduled (with tariff) or unscheduled (without tariff).
8.5- In case the card is lost, electricity distribution company can create the same card via unit-
adding devices and by learning the counter serial number from the subscriber.
8.6- The average daily credit use of the counter will be calculated during the unit-adding
procedure and accordingly the low unit level at which the low unit alarm will be set off shall
be loaded to the card. Low unit level with sound alarm, is going to be five fold of average
daily credit use price. If the units in the counter is low as to activate the alarm, the counter
will give out a sound alarm which will continue until the user press the counter button. If the
user does not add up unit the next day, and if the units are low at 21.00, the sound alarm will
be activated again and the screen will start to flash. If the units are not low, it is supposed that
the user does not get more units on purpose and no alarm will start. This cycle will continue
until the units are over. If the units are over after 16.00 on Friday, the energy will not be cut
off. However, if no units are added until 16.00 on Monday, the energy will be cut off. When
units are added, the relay in the counter will release the energy again.
KÖHLER INC. CO. CONTACT INFO
HEADQUARTERS:
Bankalar Yanıkkapı Tenha Sk. Uçarlar Han No:8
Karaköy 80030 İSTANBUL / TÜRKİYE
Tel: (0212) 256 81 90 (6 Lines)
255 54 13
Fax: (0212) 256 81 97-98
www.kohlersayac.com.tr
THE FACTORY:
Çakmakli Mah. 58. Sok. No:3
Kıraç / Büyükçeşme / İSTANBUL / TÜRKİYE
Tel: (0212 886 26 39 Pbx. Fax: (0212) 886 86 94
e-mail: [email protected]
DISTRICT OFFICES AND ELECTRICITY METER REPAIR MAINTENANCE AND
CALIBRATION STATIONS
ANKARA
Sanayi Cad. Kuruçeşme Sok. No:3/3
Ulus /ANKARA
Tel: (0312) 310 36 18
Fax: (0312) 310 36 20
ADANA
Karasoku Mah. Kızılay Cad. 28004 Sk. Yusuf Çelik Iş Merkezi
Kat: 2 No: 7/203 ADANA
Tel: (0322) 352 75 70 - 352 75 07
Fax: (0322) 352 13 19
İZMİR
1202 / 2 Sok. No: 80/1 Temsil Plaza Gıda Çarşısı
Yenişehir / İZMİR
Tel: (0232) 459 59 95 (Pbx)
Fax: (0232) 459 15 51
KÖHLER
ELECTRICITY METERS INDUSTRY AND TRADE INC. CO.
