Transcript
Page 1: IS…. CCCCommercial Tool & Die CCCCG Automation & Fixture CCCCG Plastics CCCCTG International
Page 2: IS…. CCCCommercial Tool & Die CCCCG Automation & Fixture CCCCG Plastics CCCCTG International

IS…. IS….

Commercial Tool & DieCommercial Tool & DieCG Automation & CG Automation &

FixtureFixtureCG PlasticsCG Plastics

CTG InternationalCTG International

Page 3: IS…. CCCCommercial Tool & Die CCCCG Automation & Fixture CCCCG Plastics CCCCTG International

Founded in 1952. Privately Owned and OperatedFounded in 1952. Privately Owned and Operated

Services Include: Plastic, Die Cast and Prototype Injection Molds, Services Include: Plastic, Die Cast and Prototype Injection Molds,

Mold Design, Product Design, and Project Management.Mold Design, Product Design, and Project Management.

Experience in Automotive, Home Appliances and Toy Industry.Experience in Automotive, Home Appliances and Toy Industry.

Excel in mold sizes ranging from 50 tons up to 5000+ tons. (88,000 lb Excel in mold sizes ranging from 50 tons up to 5000+ tons. (88,000 lb

max)max)

ISO9001:2000 registered.ISO9001:2000 registered.

Total annual sales $22.7 million (2006)Total annual sales $22.7 million (2006)

135 Employees.135 Employees.

85,000 sq. ft. facility.85,000 sq. ft. facility.

Who We Are We Are

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Who We Are We Are

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“Vantage” scheduling software

Project EngineeringProject Engineering

Internal Project Engineering TeamsInternal Project Engineering Teams – Responsible for – Responsible for

tracking, monitoring and communicating all tool and tracking, monitoring and communicating all tool and

financial issues. financial issues.

External Engineering & Sales TeamsExternal Engineering & Sales Teams – Primary – Primary

contact point for our customers; Responsible for contact point for our customers; Responsible for

maintaining strong communication link. maintaining strong communication link.

ProjectProject ManagementManagement

Project Management Software EPICOR “Vantage” ERP –

Used to schedule & coordinate all activity, for each component of every tool.

EPICOR “Vantage” CRM - Efficiently tracks ALL customer & tool related issues.

6 Seats Unigraphics “Gateway”

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DesignDesignTechnologyTechnology

Design Department Software and EngineeringDesign Department Software and Engineering

23 Seats Unigraphics Mold-Wizard23 Seats Unigraphics Mold-Wizard – (V18 & NX4) The most – (V18 & NX4) The most

powerful tool for streamlining and automating the powerful tool for streamlining and automating the

mold design process.mold design process.

Example of tool design utilizing Example of tool design utilizing Unigraphics 18Unigraphics 18

(standard procedure) exploded 3D solid view.(standard procedure) exploded 3D solid view.

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TranslatorsTranslators UG translators which include: IGES, UG translators which include: IGES,

STEP, Parasolid, Import STL, DWG/DXFSTEP, Parasolid, Import STL, DWG/DXF

SDRC “IDEAS” XPKSDRC “IDEAS” XPK

1 Seat ModView 1 Seat ModView Catia/IGES translatorCatia/IGES translator

CadKey translators include - STL, IGS, DWG,DXFCadKey translators include - STL, IGS, DWG,DXF

STEP, ACIS, SAT and Parasolid X_TSTEP, ACIS, SAT and Parasolid X_T

ExpertCAD translators include - PDB, IGS, DWG ExpertCAD translators include - PDB, IGS, DWG

and DXFand DXF

Additional Design SoftwareAdditional Design Software 23 Seats of 23 Seats of UG NX4 ViewerUG NX4 Viewer

1 Seat of 1 Seat of Catia V5Catia V5

CADFIX – Model repair softwareCADFIX – Model repair software

Data TransferData Transfer CTD accepts: native UG, Catia, IDEAS, CimCad CTD accepts: native UG, Catia, IDEAS, CimCad

and CadKey; Parasolid, STEP, .igs,.dwg and .dxfand CadKey; Parasolid, STEP, .igs,.dwg and .dxf

Transfer methods include: Email, FTP and Transfer methods include: Email, FTP and

AutowebAutoweb

DesignDesignTechnologyTechnology

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CTG Advanced Design team is available for CTG Advanced Design team is available for

any of our customers.any of our customers.

The Advanced Design Team will review The Advanced Design Team will review

math data and provide a comprehensive math data and provide a comprehensive

part design evaluation. part design evaluation.

Early involvement by CTG’s Advance Early involvement by CTG’s Advance

Design Team can substantially reduce tool Design Team can substantially reduce tool

build times and lower part design concerns.build times and lower part design concerns.

AdvancedAdvancedDesignDesign

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MachineMachine EquipmentEquipment

Machine CentersMachine Centers 2 – FPT, HS (24k), 5 axis, “2 – FPT, HS (24k), 5 axis, “PragmaPragma” Horizontal Machine Centers ” Horizontal Machine Centers

with table dimensions of 240”x80”.with table dimensions of 240”x80”.

4 - FPT, HS (34k) 5 axis “4 - FPT, HS (34k) 5 axis “DinoDino” Vertical Machining Centers ” Vertical Machining Centers

with travel length of 110”x63”.with travel length of 110”x63”.

5 - OKK MCV Vertical Machine Centers with table5 - OKK MCV Vertical Machine Centers with table

dimensions ranging from 20”x40” to 42”x84”.dimensions ranging from 20”x40” to 42”x84”.

1- Makino A99 HS Horizontal Machining Center1- Makino A99 HS Horizontal Machining Center

FPT Five Axis “Pragma”FPT Five Axis “Pragma”

Machine Centers ContinuedMachine Centers Continued 3 – Kuraki KBT Mills with table sizes ranging up to 100”3 – Kuraki KBT Mills with table sizes ranging up to 100”

x 70”.x 70”.

3 – Droop & Rein CNC Mills with table sizes ranging up 3 – Droop & Rein CNC Mills with table sizes ranging up

to 156”x68”.to 156”x68”.

Spotting PressesSpotting Presses 3 – Mill Utensil MIL-Z53 spotting presses with table 3 – Mill Utensil MIL-Z53 spotting presses with table

sizes up to 98”x77” with max clamp tonnage of 220 sizes up to 98”x77” with max clamp tonnage of 220

tons.tons. FPT “Dino”FPT “Dino” FPT “Dino”FPT “Dino”

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Machine Machine EquipmentEquipment

EDM & Carbon Machine CentersEDM & Carbon Machine Centers 4 - Makino SNC-64 HS (30k) Graphite Vertical Mills4 - Makino SNC-64 HS (30k) Graphite Vertical Mills

5 - Makino EDNC EDM Machines (up to 137”x59”)5 - Makino EDNC EDM Machines (up to 137”x59”)

1 - Makino EH-6 CNC Wire EDM Machine1 - Makino EH-6 CNC Wire EDM Machine

Misc EquipmentMisc Equipment

1 - Zeiss Dual Beam CMM (96”x50”) for tool 1 - Zeiss Dual Beam CMM (96”x50”) for tool

layouts & verificationlayouts & verification

Crane Capacity of 44 TonsCrane Capacity of 44 Tons

4 – Dispatched trucks with a maximum 4 – Dispatched trucks with a maximum

capacity of 35,000 lbs.capacity of 35,000 lbs.

Gun-drill CentersGun-drill Centers 1- Miroku MHG-1500-NC Gundrill with table size of 83”x60”1- Miroku MHG-1500-NC Gundrill with table size of 83”x60”

1 – Tarus CNC – Gun-drill with table size of 96” x 60”1 – Tarus CNC – Gun-drill with table size of 96” x 60”

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Our Our ProductProduct

“Quality is never an accident; it is

always the result of high intention,

sincere effort, intelligent direction

and skillful execution; it represents

the wise choice of many

alternatives”.

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Our Our ProductProduct

MachiningMachining

ExpertiseExpertise

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Our Our ProductProduct

Complete Mold Component IdentificationComplete Mold Component Identification

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Our Our ProductProduct

Complete Mold Component IdentificationComplete Mold Component Identification

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Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture

CG PlasticsCG Plastics

Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture

CG PlasticsCG Plastics

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Founded in 1989.Founded in 1989.

Annual Sales of $5.0 Million.Annual Sales of $5.0 Million.

CG Automation specializes in producingCG Automation specializes in producing

Fixtures, Gages, Special Machinery, Trim Dies, Fixtures, Gages, Special Machinery, Trim Dies,

Vacuum-Form tools & EOA tooling.Vacuum-Form tools & EOA tooling.

Who We Are We Are

In March 2003, CG Automation moved to a new 25,000 sq In March 2003, CG Automation moved to a new 25,000 sq

ft facility, located directly across from its sister ft facility, located directly across from its sister

companies, Commercial Tool & Die and CG Plastics.companies, Commercial Tool & Die and CG Plastics.

30 Employees which include: Skilled Toolmakers, 30 Employees which include: Skilled Toolmakers,

Machinists, Engineering and Sales Staff, Lab Technicians Machinists, Engineering and Sales Staff, Lab Technicians

& Management.& Management.

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Our Our ServicesServices

CG Automation Services:CG Automation Services:

GaugesGauges

CMM Holding fixturesCMM Holding fixtures

SPC in–process gaugesSPC in–process gauges

Attribute gaugesAttribute gauges

General PlasticsGeneral Plastics

Vacuum Forming BucksVacuum Forming Bucks

Trim DiesTrim Dies

Waterjet NestingWaterjet Nesting

Cooling BucksCooling Bucks

Fiberglass lay-upsFiberglass lay-ups

Model BuildsModel Builds

Conventional Models – Conventional Models – (Pulled from (Pulled from

existing tools)existing tools)

CNC CutCNC Cut

Engineering Change Mock-upsEngineering Change Mock-ups

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CG Automation Services:CG Automation Services:

Tool BuildsTool Builds

Urethane molds for hand poursUrethane molds for hand pours

CAD Cut Rapid ToolingCAD Cut Rapid Tooling

Part ProductionPart Production

Machine of Parts From Solid MaterialMachine of Parts From Solid Material

Part Mock-upPart Mock-up

Special MachinesSpecial Machines

PLC ControlsPLC Controls

AssemblyAssembly

Drill & TappingDrill & Tapping

WeldWeld

End Control Testing FixturesEnd Control Testing Fixtures

De-gatingDe-gating

RF Weld NestsRF Weld Nests

OurOur Services Services

End of Arm ToolingEnd of Arm Tooling

CMM LayoutsCMM Layouts

ISO/IEC17025 AccreditedISO/IEC17025 Accredited

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OurOur Products Products

Misc SPC In–Process and Attribute GaugesMisc SPC In–Process and Attribute Gauges

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OurOur Products Products

GMX365 I/P GageGMX365 I/P Gage

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MachineMachine EquipmentEquipment

CG Automation Machinery Includes:CG Automation Machinery Includes:

2 - 2000 OKK PVC 55 Vertical Mills.2 - 2000 OKK PVC 55 Vertical Mills.

1 - Fidia K411 Five-Axes Vertical Mill.1 - Fidia K411 Five-Axes Vertical Mill.

2 - Makino EU64 Wire-Burners2 - Makino EU64 Wire-Burners

1 - MicroStar CMM (30”x40”)1 - MicroStar CMM (30”x40”)

3 - Zeiss Dual Beam CMM (60”x120”)3 - Zeiss Dual Beam CMM (60”x120”)

2000 OKK PVC55 Vertical Mill2000 OKK PVC55 Vertical Mill Fidia K411 Vertical MillFidia K411 Vertical Mill

Zeiss Dual Beam CMMsZeiss Dual Beam CMMs

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Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture

CG PlasticsCG Plastics

Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture

CG PlasticsCG Plastics

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CG Plastics, Inc was formed in 1995 to provide competent sampling capabilities to its CG Plastics, Inc was formed in 1995 to provide competent sampling capabilities to its

sister company, Commercial Tool & Die. Since its inception, CG Plastics has expandedsister company, Commercial Tool & Die. Since its inception, CG Plastics has expanded

to offer its services to many regional injection molders and mold makers.to offer its services to many regional injection molders and mold makers.

CG Plastics strives to be the best sampling facility in the area. Our goal is simple; provideCG Plastics strives to be the best sampling facility in the area. Our goal is simple; provide

excellent customer responsiveness, maintain the ability to react to short lead timeexcellent customer responsiveness, maintain the ability to react to short lead time

sample requests, provide useful sample data and tool evaluations and most importantly,sample requests, provide useful sample data and tool evaluations and most importantly,

produce the best possible parts from the mold!produce the best possible parts from the mold!

Who We Are We Are

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Capable of sampling prototype and production molds.Capable of sampling prototype and production molds.

Sepro Robotics (1100 Ton Presses.)Sepro Robotics (1100 Ton Presses.)

25,800 Square foot facility.25,800 Square foot facility.

QS 9000 Certified.QS 9000 Certified.

CMM Capability.CMM Capability.

Controlled Environment.Controlled Environment.

Who We Are We Are

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Injection Molding MachinesInjection Molding Machines1, 1995 Van Dorn 170HT (170 Ton)1, 1995 Van Dorn 170HT (170 Ton)

1, 1998 Van Dorn 300HT (300 Ton)1, 1998 Van Dorn 300HT (300 Ton)

1, 1994 Van Dorn 500HT (500 Ton)1, 1994 Van Dorn 500HT (500 Ton)

1, 1998 Van Dorn 500HT (500 Ton)1, 1998 Van Dorn 500HT (500 Ton)

1, 1997 Van Dorn 700HP (700 Ton)1, 1997 Van Dorn 700HP (700 Ton)

1, 2000 Van Dorn 1100T (1100 Ton)1, 2000 Van Dorn 1100T (1100 Ton)Auxiliary EquipmentAuxiliary Equipment

Sepro Robotics Sepro Robotics

Nitrojection Gas assist ControlNitrojection Gas assist Control

4, 150 CFM AEC Dryers4, 150 CFM AEC Dryers

1, 850 CFM Whitlock Dryer1, 850 CFM Whitlock Dryer

1, RJG Dartpack Analysis Kit1, RJG Dartpack Analysis Kit

1, MacBeth Light Booth1, MacBeth Light Booth

7, 7.5HP Thermolators7, 7.5HP Thermolators

6, DME Hot Runner Controllers6, DME Hot Runner Controllers

1, PETS 36 Zone Hot Runner Controller1, PETS 36 Zone Hot Runner Controller

-Crane Capacity of 50,000-Crane Capacity of 50,000 LBS- LBS- Van Dorn 1100T Injection Molding MachineVan Dorn 1100T Injection Molding Machine

Van Dorn 1100T Injection Molding MachineVan Dorn 1100T Injection Molding Machine

Machine Machine EquipmentEquipment

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Automotive InteriorAutomotive Interior

ArmrestsArmrests

Cup-holdersCup-holders

Floor ConsolesFloor Consoles

Overhead ConsolesOverhead Consoles

Center ConsolesCenter Consoles

Door PanelsDoor Panels

Visor CoresVisor Cores

LightingLighting

Speaker GrillsSpeaker Grills

Impact AbsorbersImpact Absorbers

I/P ComponentsI/P Components

BezelsBezels

Seat TrimSeat Trim

A/B PillarsA/B Pillars

Misc Interior TrimMisc Interior Trim

Automotive Exterior/Under hoodAutomotive Exterior/Under hood

Intake ManifoldsIntake Manifolds

Impact AbsorbersImpact Absorbers

Fan ShroudsFan Shrouds

Surge TanksSurge Tanks

Washer BottlesWasher Bottles

Mirror ShellsMirror Shells

Lighting Lighting

GrillsGrills

HVAC Housings & RelatedHVAC Housings & Related

Exterior Trim Exterior Trim

Door Handles & BezelsDoor Handles & Bezels

Bumper TrimBumper Trim

Non AutomotiveNon Automotive

Exterior Cedar SidingExterior Cedar Siding

Roof VentsRoof Vents

Window FramesWindow Frames

Office FurnitureOffice Furniture

Temporary Road ComponentsTemporary Road Components

Spray Mask ToolsSpray Mask Tools

Various Home Appliance Various Home Appliance

Components (high polish)Components (high polish)

Misc Toy ComponentsMisc Toy Components

Global HangersGlobal Hangers

OurOur ExperienceExperience

Commercial Tool Group specializes in the fabric, leather, vinyl & appliqué mold behind processes.

Page 27: IS…. CCCCommercial Tool & Die CCCCG Automation & Fixture CCCCG Plastics CCCCTG International

CustomerCustomer BaseBase

Our customer base includes:Our customer base includes:

Johnson Controls Johnson Controls

Summit PolymersSummit Polymers

Cascade Engineering Cascade Engineering

Grand Traverse PlasticsGrand Traverse Plastics

Magna DonnellyMagna Donnelly

Ford Motor CompanyFord Motor Company

To our pride, Commercial Tool and Die has been To our pride, Commercial Tool and Die has been

awarded the Johnson Controls/Prince “Supplier awarded the Johnson Controls/Prince “Supplier

of the Year” Achievement Award for six consecutive years.of the Year” Achievement Award for six consecutive years.

Lacks Trim SystemsLacks Trim Systems

DelphiDelphi

Mann+HummelMann+Hummel

Netshape Corporation Netshape Corporation

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Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture

CG PlasticsCG PlasticsCTG InternationalCTG International

Commercial Tool & DieCommercial Tool & DieCG Automation & FixtureCG Automation & Fixture

CG PlasticsCG PlasticsCTG InternationalCTG International

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CTG International – Goal:

1.)To lower our customers overall tooling cost.

2.) Reduce tool development time.

3.) Facilitate improved “Cross Cultural” communication.

4.) Greatly reduce our customers need for global travel.

5.) Be a local source for all tooling and tool management needs.

CTG International – Offers low cost Asian tools to the North American market. Tools that are seamlessly designed, managed, inspected and delivered to our customers by CTG – USA, with standard CTG support.

Our Goal

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Commercial Tool Group International (CTGI) Process Overview

1) RFQ received from Customer

a. Sales reviews it and asks customer if they would like it quoted international i. If no, follows normal quote process

ii. If yes, Sales fills out internal RFQ to send internationally 1. Non-Disclosure for international company completed 2. Sales forwards the RFQ and cad data to CTGI 3. Data is sent to international company over secure FTP site

2) International tool shop quotes the mold (s) a. Quote from international tool shop is reviewed by CTGI and CTD b. Quote sent to customer

3) Receive PO from Customer a. If blended package, CTD tools will follow normal process b. For International tools, CTD or India will design the mold

i. International tool shop will receive copy of customer standards ii. CTD PE has mold design review with customer

4) Mold Built at International tool shop a. CTD PE will kick off mold to international tool shop

i. Information is sent to international tool shop over secure FTP site b. International tool shop to do weekly updates of tool build

i. Timeline of tool progress sent to CTD PE ii. Pictures of tool progress sent to CTD PE

c. Mold measured at international tool shop i. Copy of CMM report given to PE

ii. CTD PE will review it and forward to customer d. Sample Mold at International tool shop

i. CTD PE to be at this sample ii. Copy of process sheet given to CTD PE

iii. Parts sent to customer and CTD for approval e. Samples approved

i. Receive approval from customer and CTD to ship mold to states ii. Convert mold from running in international tool shop to run in states

5) Mold Shipped to States a. International tool shop does customs paperwork b. International tool shop schedules mold to ship from their tool shop to CTD c. This information is given to CTD PE

6) Mold Received at CTD a. Clean mold – remove shipping grease b. Inspect mold for damage from shipping

i. Mold repaired if required c. Sample mold at CGP d. Parts given to customer for approval

7) Receive approval from customer a. If texture needed, CTD to send mold out for texture

i. Sent to approved texture source b. Sample mold at CGP after texture

i. Process sheets given to customer c. Receive approval from customer for textured parts

8) Ship mold to customer

5351 RUSCHE DR, COMSTOCK PARK, MI 49321

CTG International – Tool Sourcing & Management Process

Pre-Quotation – Obtain understanding of customers program requirements.

Quote Process - CTG determines best “tool placement” based on various factors.

Tool Kickoff - CTG assigns “select” tools to CTG Int’l.

Tool Management - Tools designed & managed by CTG.

Tool Delivery – Tool (s), inspected, sampled, tuned and delivered to our customer.

Post Tool Delivery – CTG will manage all engineering changes, repairs, etc

Early CTG Involvement

Tool Assignment

Tool Management

Tool Delivery

Quote Process

Sourcing Process

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Benefit Summary

OUR INVESTMENT - CTG has invested $10 million dollars over the past 5 years upgrading machinery, computer systems & software, as well as providing extensive training for all team members.

AGGRESSIVE DELIVERY & COMPETITIVE COST - With state of the art equipment and extensive personnel training, CTG produces the highest quality tools at competitive prices with aggressive standard delivery.

FULL SERVICE SUPPORT- CTG has the ability to provide true “Full Service” support to our customers. Our “Full Service” program management team can be a single point contact for all facilities. All 3 facilities located on one campus reduce customer travel.

DESIGN ABILITY - CTG utilizes customized state of the art Unigraphics and Mold-Wizard software which eliminates non-value added, time consuming processes. All design reviews are performed in a “Virtual” setting which the customer can do at his own location using Web-Ex.

HIGH VOLUME CAPACITY – CTG has experience and capacity to support large tool packages. With the addition of CTG International, CTGs ability to competitively support large packages, is stronger than ever.

BLENDED TOOLING – CTG now offers a blended tooling option for our customers. CTG will integrate tools provided by our overseas sources with our own domestically produced tools, to keep tooling costs as low as possible.

Why Use CTG?

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Grand Rapids Grand Rapids Campus LocationCampus Location

5351 Rusche DriveComstock Park, MI 49321

(616) 785-8100

5349 Rusche DriveComstock Park, MI 49321

(616) 785-1900

5352 Rusche DriveComstock Park, MI 49321

(616) 785-5400

I-96: Follow I-96 to US 37 North(Alpine Ave), Go North on Alpine to

6 Mile Rd., Turn right on 6 Mile, go 1/2 mile to Rusche Dr. and turn left.

US-131: Follow US-131 to West River Drive., Exit # 91. Turn right on West River Dr. to Division.

Turn Right on Division to 6 Mile Rd. Turn Left on 6 Mile To Rusche Dr. and turn right.

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For further information please contact:For further information please contact:

Mike JamesMike James Todd FinleyTodd Finley

Sales Manager Sales Manager Vice PresidentVice President

Commercial Tool Group Commercial Tool Group Commercial Tool GroupCommercial Tool Group

(616) 785-8100 Ext. 164 (616) 785-8100 Ext. 164 (616) 785-8100 Ext. 139(616) 785-8100 Ext. 139

[email protected] [email protected]

Ray HenkelRay Henkel Mike HawsMike Haws VP Sales & Engineering General Manager VP Sales & Engineering General Manager Commercial Tool Group Commercial Tool Group CG Automation & FixtureCG Automation & Fixture (616) 785-8100 Ext. 115 (616) 785-8100 Ext. 115 (616) 785-5400(616) 785-5400 [email protected] [email protected]

Charles MooreCharles Moore Sales ManagerSales Manager Commercial Tool GroupCommercial Tool Group (616) 443-7353(616) 443-7353 [email protected]

For further information please contact:For further information please contact:

Mike JamesMike James Todd FinleyTodd Finley

Sales Manager Sales Manager Vice PresidentVice President

Commercial Tool Group Commercial Tool Group Commercial Tool GroupCommercial Tool Group

(616) 785-8100 Ext. 164 (616) 785-8100 Ext. 164 (616) 785-8100 Ext. 139(616) 785-8100 Ext. 139

[email protected] [email protected]

Ray HenkelRay Henkel Mike HawsMike Haws VP Sales & Engineering General Manager VP Sales & Engineering General Manager Commercial Tool Group Commercial Tool Group CG Automation & FixtureCG Automation & Fixture (616) 785-8100 Ext. 115 (616) 785-8100 Ext. 115 (616) 785-5400(616) 785-5400 [email protected] [email protected]

Charles MooreCharles Moore Sales ManagerSales Manager Commercial Tool GroupCommercial Tool Group (616) 443-7353(616) 443-7353 [email protected]

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Thank You!Thank You!


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