Download - “Green Manufacturing Through - CII · Honda Siel Cars India Ltd. “Green Manufacturing Through E i t l S t i bilit ”Environmental Sustainability” ... HONDA Siel Cars India

Honda Siel Cars India Ltd.

“Green Manufacturing gThrough

E i t l S t i bilit ”Environmental Sustainability”

RAJEEV WASANV P ManufacturingV.P. Manufacturing Date : 17.03.2011

Honda Siel Cars India Ltd.Index

• Corporate Profile – Honda Global

H d I I di• Honda In India

• Honda’s Approach to Environmentpp

• HSCI Key Initiatives

Honda Siel Cars India Ltd.Corporate Profile – Honda Global

Established on September 24 1948September 24, 1948

176,815 associates in over 160 countries

Over 20 millionHead Office in Tokyo, JapanHead Office in Tokyo, Japan

Over 20 million customers every year


Honda Motor Europe Ltd. (UK)p ( )

Honda North America Inc. (USA)Honda Motors China Ltd.

Honda Motor Co. Ltd. (Japan)

Honda Siel Cars India LtdAsian Honda Motor Co. Ltd. (Thailand)


Honda Motor LTDA. ( Brazil)

130 plants in 30 countries supported by R & D facilities across the world

Regional Headquarter Major R&D Motorcycle Plant Automobile Plant Power Product Plant

facilities across the world

396 subsidiaries through out the world


Largest manufacturer of Internal Combustion Engines in the worldEngines in the world

No. 51 - Global Fortune 500 companies500 companies

5th largest company in JJapan

6th biggest Global Automobile company

Sales Turnover of US $ 92

* As on 31st March 2010

Billion.


Honda’s direction for 21st CenturyHonda’s direction for 21st CenturyCorporate Profile – Honda Global

To make ourselves a Company that Society will want to exist

yy

Value CreationCreate higher value through

Value CreationCreate higher value through

GlocalizationA l b l ith d

GlocalizationA l b l ith d

g gleading edge technology

g gleading edge technology

Commitment for the Commitment for the F tAs a global company with deep

roots in many communities, we will continue to expand the “joy

of affiliation” that people experience through association

As a global company with deep roots in many communities, we

will continue to expand the “joy of affiliation” that people

experience through association

FutureEco-Solution

Work to create a better society for future generations by addressing global concerns

Co-EvolutionInitiative open-minded Challenge Co-

Co-EvolutionInitiative open-minded Challenge Co-

p gwith Honda

p gwith Honda

Fostering a base corporate culture

addressing global concerns

Initiative, open-minded, Challenge, Co-Evolution and Speedy Action

Merge our culture and way of doing business with different cultures and talents to reach a higher level of creativity.

Initiative, open-minded, Challenge, Co-Evolution and Speedy Action

Merge our culture and way of doing business with different cultures and talents to reach a higher level of creativity.


ELECTRICELECTRIC20102010

Corporate Profile – Honda Global

Honda JetHonda Jet20002000 20042004A iA i

Fuel Cell CarFuel Cell Car20082008

ELECTRICELECTRICVEHICLEVEHICLE

Leading Company in Mobility Business Honda JetHonda Jet

19631963

AsimoAsimoMobility Business

CarsCarsPower Power ProductsProducts

19531953

19631963

MotorcyclesMotorcycles19491949

Product range fromProduct range from Mopeds to Aircrafts

Focus on Environment Friendly Technologies



H d i I di• Honda in India

• Honda’s Approach to Environment pp



Production

Honda in India

Honda Siel Power Products Ltd 1988

Start

Greater Noida & Pondicherry

Honda Honda SielSiel Cars India Ltd Cars India Ltd Greater Greater NoidaNoida -- UP UP TapukaraTapukara –– Raj. Raj.

1997199720082008

Honda Motorcycle & Scooter India (P) Ltd 2001Manesar (Gurgaon)

Honda R&D India Pvt. Ltd 2003Gurgaon

HSCI Honda Motor India Ltd 2006 Greater Noida

HSCI

HMSIHSPPHMI

Honda Siel Cars India Ltd.Management View Point - Environment

Honda’s vision for personal mobility for the next 100 years of mobility calls for an accelerated shift away from fossil fuels and for the earlycalls for an accelerated shift away from fossil fuels, and for the early

development of technologies that willreduce greenhouse gas emission to zero.

Honda will continue to move forward boldly toward the goal of creating a low carbon society. We are working to realize that vision through comprehensive initiatives to support judicious use of the world’s

limited energy resources and a shift away from fossil fuels, and through ththe

development of alternative - energy technologies.

Honda Siel Cars India Ltd.Environment Statement

Hon d a Env iro n m e n t Sta t e m e n t

As a responsible member of society whose task lies in the preservation of the global environment.The company will make every effort to con tribute to human health and the preservation of the

Global environment in each phase of its corporate activity Only this way will we be able toGlobal environment in each phase of its corporate activity. Only this way will we be able toCount on a successful future not only for our company ,but for the entire world

We should pursue our daily business interests under the following principles

---------- 1 ----------

We will make efforts to recycle materials and conserve resources and energy at every stage ofOur products life cycle from research, design, production and sales, to services and disposal.

---------- 2 ----------We will make every effort to minimize and find appropriate methods to dispose of waste and

Contaminants that are produced through the use of our products, and in every stage of the lifeCycle of these productsCycle of these products.

---------- 3 ----------As both a member of the company and of society, each associate will focus on the importance of making efforts to preserve human health and the global environment, and will do his or her

part to ensure that the company as a whole acts responsibly

---------- 4 ----------We will consider the influence that our corporate activities have on the local environment and

society, and endeavor to improve the social standing of the company.

Established and announced in June 1992

Honda Siel Cars India Ltd.Global Environment Management Policy

P li M it i d R di t

Honda is aware of its responsibility for the environmental impact

Policy on Monitoring and Responding to Environmental Impact from Operations

generated by its corporate activities and the use of its products and is

committed to minimizing that impact.

To achieve this, it is essential that we identify specific issues and set

targets for action. We set specific goals in the context of our Life

Cycle Assessment System, which is used to measure, assess

and analyze environmental impact.y p

Honda Siel Cars India Ltd.South West Region 2008~11 Direction

Stri e to become “The No 1 most admired compan ”

Honda Motor Goal of 2008 ~ 2011

Strive to become “The No. 1 most admired company” while being at the forefront on the area of the

environment

Challenging Target for CO Emission Reduction

Honda South West Asia Region

Challenging Target for CO2 Emission Reduction along with reduction of Hazardous Substance

Honda Siel Cars India Ltd.Energy Management Approach at HSCI

HONDA Siel Cars India Ltd (HSCI), TKR, Bhiwadi is committed to minimize use of Energy and Fuel systematically to

optimize the cost of its operations & subsequently minimize the adverse impact on Environment and Society by………

Establishing the Energy consumption Norms as Benchmarks & Initiating measures to achieve the Norms.

To involve all Employees in Energy Management & Conservation through different Activities like Kaizen, NH Circle

Scheme.

Selecting & Using Energy Efficient & Eco-Friendly Technology.

Reduce Specific Energy Consumption 1% min every year on a continuous basis to make the HSCI TKR Unit Mile

Setter in the area of Energy Conservation

The management is committed towards continuous Improvement through Conservation & Optimal utilization of Natural resources.

Setter in the area of Energy Conservation.

Continuous carry out Energy Audits to identify areas for Improvements.

Comply with the Energy Legislation and other Regulations.

The management is committed towards continuous Improvement through Conservation & Optimal utilization of

Natural resources. HSCI TKR shall adopt measures to Reduce, Re-Use & Recycle various Natural Resources through

participation & innovation among the Employees at all levels.

Honda Siel Cars India Ltd.Global Environment Management Policy

Policy on Monitoring and Responding to Environmental Impact from Operations. Administration.

Honda is aware of its responsibility for the environmental impact generated by its corporate

activities and the use of its products and is committed

p p

Purchasing

Production

Transportation.

activities and the use of its products and is committed to minimizing that impact.

To achieve this, it is essential that we identify specific issues and set targets for action. We set specific goals

in the context of our Life Cycle Assessment System,

Product Development.

Sales andService.

which is used to measure, assess and analyze environmental impact.

ProductRecycling

Honda Corporate Activities Honda ResponseEnvironmentalImpacts

Lifecycle of corporate activities.

Concerns Major InitiativesImpacts

Product Development

Purchasing

Co2,Exhaust emissions,

NoiseCo2 Waste

Waste water

Global Environmental Issues

Climate Change

Exhaust Emissions ReductionDevelopment of alternate energy products

Noise Reduction

Green Purchasing- Environmental ManagementPurchasing

Production

Transportation

Waste waterExhaust Emissions

NoiseChemicals

Co2 Waste

Co2

Ozone DepletionResource depletion

Biodiversity

Air Pollution

Waste

Waste water

- Saving Energy and resources with suppliers

Green Factories- Environmental Management

- Saving Energy and Resources

Green Logistics-Improving transportation efficiency

- Reducing packaging

Green Dealers

Sales & Service

Product Recycling

Administration

Removed partsFluorocarbon waste

Co2End of life products

(Chemicals)

Waste water

Soil Pollution

Noise

Local Environmental issues

-Environmental Management- Social Contribution

Recovery, recycling & Reuse of partsProper disposal of end life productsTechnical support for the recycling

Green Offices- Energy Conservation

- Environmental contribution to local communities.Co2

Waste

Honda Siel Cars India Ltd.Honda`s Approach

Honda's approach to Environmental issues Depletion of energyAlternative Fuel technologies

The graph here provides a visual illustration of Honda's approach to some of the environmental

issues that face us. Honda has long been committed to tackling issues related to

pp

3

of energy& other

resources

g

Fuel Economy –enhancing technologyAdvanced IC engines committed to tackling issues related to

atmospheric pollution, developing such combustion technologies as the CVCC engines

(introduced in 1972) to comply with the US clean air act – the world's most stringent emission

l ti t th ti H d h i

2Climate

etc

nregulations at the time. Honda has since continued to refine its engine, catalytic

converter and other clean emission technologies, with the result that, over the past 40 years, vehicle emission has been reduced to

ClimateChange

al C

once

rn

Cleaner emissions for conventional

internal y ,1/1,000 of 1970 levels, when the US Clean Air Act

became law. Honda believe that , as the use of vehicles with outstanding emissions

performances become more widespread, the effect of vehicles on the world's atmosphere will

AtmosphericPollution

Soc

ieta combustion

engines

effect of vehicles on the world s atmosphere will be further mitigated.

Honda continually strive to be “a company that society wants to exist”

by presenting value that surpass

1

by presenting value that surpass everyone's expectation. Past Present Future

Time

Honda Siel Cars India Ltd.Domain of Environment Impact Assessment

IT ENCOMPASSES THE WHOLE ASPECTS OF PRODUCT LIFE, HERE WESHALL BE FOCUSING ON PRODUCT, PRODUCTION & PURCHASING.


3R’S CONCEPT

Green Design - Product Design & Usage

REDUCEM t d t

RECYCLEMeans to recycle the waste for efficient use of resources

Means to reduce wasteREUSEMeans to reuse resources that were wasted in the past.p

H d i t d t f ibl d t i i i thProduct Design is based on the “3Rs”

Honda aims to reduce waste as far as possible and to minimize the environmental impacts of its production activities by adopting the “3R” concept in its product design.

Honda gives full consideration to the Product Recyclability, right from the earliest development stage. At the development stage, we strictly evaluate our

products from the following “3R” aspects : Reduce Reuse Recycle

Product Recyclability from Product Development Stage

RECYCLABILITY OF MATERIALS ACHIEVED IN CARS IS MORE THEN 90%.

products from the following “3R” aspects : Reduce, Reuse, Recycle.

Honda Siel Cars India Ltd.Green Design - Product Design & Usage

CIVIC INSIGHT FCX CLARITY

HYBRID VEHICLES FUEL CELL VEHICLE

FCX ClaritySOLAR CELL FLEXIBLE FUEL


A Generation AheadA Generation AheadGreen Design - Product Design & Usage

A Generation AheadA Generation Ahead

Environment FriendlyEnvironment FriendlyE10 C tibl LiE10 C tibl LiE10 Compatible LineE10 Compatible Line--upup

Can run on mix of Can run on mix of 90% Petrol 90% Petrol –– 10% Ethanol10% Ethanol

Surpass Emission NormsSurpass Emission Norms

90% Petrol 90% Petrol –– 10% Ethanol10% Ethanol

ENTIRE HONDA LINEUP IN INDIA IS ENTIRE HONDA LINEUP IN INDIA IS ENTIRE HONDA LINEUP IN INDIA IS ENTIRE HONDA LINEUP IN INDIA IS E10 COMPLIANTE10 COMPLIANT

Honda Siel Cars India Ltd.Green Company – Manufacturing Master Plan

Next generation full recycling production factory

20202010２００１

RecyclingＰＴ（Eng./Miss.）

Reformed lineRecyclingproduction factory

Material recycleThermal recycle

Zero emissionEnergy efficiency

WeldingPaintAssembly

POＰＴ（Eng./Miss.）Casting ForgingMachineryAssembly

Working

Establish zero-emission / full recycling productionRealization ofExisting lineWorking

environment

Coexisting with the earth

production network

Realization of Green Factory

- Safety- Working space- AmenityAmenity

Zero emission

Energy / resource

- ISO14001

Environmental management

Improve energy efficiency

Regional environmentLocal community- Publicity- SegregationISO14001 - Improve energy efficiency

(Cogeneration / Short process)- Recycle

- Harmlessness

- Reduction

- New energy

Publicity- Cleaning activities

- Environmental label- Environmental performance

Chemical substance control system

- Segregation

- Social activities- Life cycle assessment

Worldwide Green Factory activityNew energy- Chemical substance control system

Honda Siel Cars India Ltd.Green Company Green Company -- Building Design Concept Building Design Concept

CONCEPT IMPLEMENTATION

Sun light

NATURAL LIGHT

CONCEPT

Roof

Poly Carbonate

insulation material

NATURAL VENTILATIONExhaust

Lawn

COOL AIR

AIRWASHER

SHOP FLOOR AREA

BUILDINGS ARE BEING DESIGNED WITH A VIEW TO MAXIMIZE THE USE OF NATURAL RESOURCES AND TO REDUCE IMPACT ON ENVIRONMENT.


Rain Water Harvesting to Recharge Ground Water

Green Company Green Company –– Plant Design Plant Design

g g

3 Recharging Pondswith 56 bore wellwith 56 bore well

Recharge wellsPond

Pond-3

Pond filled with waterDesilting Chamber

Pond-2Pond-1

Water storage capacity – 31461 CumDesign Approved By Central Ground Water Board Peizometer installed at 3 Locations

WATER FROM ROOF TOPS, ROADS, LAWNS IS HARVESTED & RECHARGED TOTHE GROUND.

Honda Siel Cars India Ltd.Green Company - Landscaping

• GREEN COVERAGE 101,124 METER2

• HEDGES 18,478 RUNNING METER• TREES 10,880 Nos

LANDSCAPING HAS BEEN PLANNED FOR ENHANCING THE GREEN COVER.


SWITCHYARD

Green Company Green Company -- Project PlanningProject PlanningTOTAL AREA = 611 ACRES

ＮＮHONDA IND. COMPLEX (174 ACRES)

SP AREA

E i

Govt S/S

RPSC

WE POPA PAAF/VQ

Canteen

STP

WTP

EngineBench

UTL

PropaneYard

ALFE PR

HSCI(437 ACRES)

CBUAF/VQSTP

AmmoniaYard

CENTRALIZED 132 KV POWER RECIVING STATION HAS BEEN PLANNED FOR HSCI & ASSOCIATE COMPANIES FOR OPTIMIZING THE GRID RELIABILITY TO REDUCE THE CAPTIVE POWER USE & FURTHER REDUCE THE IMPACT ON ENVIRONMENT THROUGH EXHAUST EMMISION.


GAS VAPORIZERSAIR COMPRESSOR PUMPING SYSTEMLIGHTING

Green Company Green Company -- Equipment Design / Selection Equipment Design / Selection

Highly energyVFD Compressors &

Driers used for fluctuating air

demands & resulting in power savings.

Highly energy efficient pumps

along with hydro pneumatic system used across the

plant .

Auto operation of Vaporizer through pressure control to

reduce electrical consumption.

Energy efficient T5 28 W tubelights &

CFL used across the plant.

ENERGY EFFICENT EQUIPMENTS SELECTED DURING PLANT INCEPTION.

p


STPETP HT SubstationUPS

Green Company Green Company -- Process Design / Selection Process Design / Selection

Our process toWith the incorporation

100 % recycling of treated water by providing tertiary treatment.. Treated water being used

for landscaping and flushing use.

Our process to distribute power is thru 11KV(HT) thus

minimizing the losses in power

distribution.

With the incorporation of 800 KVA UPS, we

have shifted complete plant load on Grid thus making our process fuel free.

PROCESS DESIGNED TO ENSURE CONSERVATION OF RESOURCES

p


Green FactoryEquipment Selection Equipment Selection –– Resource ConservationResource Conservation

• Water Recycling

W t M t

y

• Waste Management

STP (200M3/Day)

Green AreaETP (30M3/Day)

ENVIRONMENT PRESERVATION THROUGH ZERO WATER DISCHARGE ANDECO FRIENDLY WASTE MANAGEMENT TECHNIQUES

Honda Siel Cars India Ltd.Environment – Associate’s Participation

ASSOCIATES MADE PARTNER IN ENVIRONMENT CONSERVATION ACTIVITIES.


Soft Action :

Monitoring Mechanism for Resource Conservation Initiatives

• Interaction with area in charge / associates.

• Training about energy saving possibility and benefit.

• Surprise audit and sharing information.

M ti t A i t t id tif l & d l d• Motivate Associates to identify losses & reduce load.

ORGANISATION FOR ENERGY CONSERVATION

PLANTHEAD

ENRGYMANAGER

ENERGYCOORDINATOR

Regular monitoring is being done for energyAREA COORDINATOR

ADMIN PRESS PT PLC UTLRegular monitoring is being done for energy consumption & PDCA is being rotated to analyze the variance and further targets are set based on the analysis.

Honda Siel Cars India Ltd.Partnership with Suppliers - Basis

Partnership of Suppliers and HondaPartnership of Suppliers and Honda

Related to Related to Related to Concern for Environment

Related to Concern for Environment


HSCI

Honda Green Purchasing Activity

AREA

Handling of V l t i d Hazardous

ACTIVITY CONTROL ITEM HSCI ACTIVITY

ProductsHandling of substances of concern, proportion including in parts

Volume contained in product (Part / Material)

Hazardous Chemicals Reduction / Elimination

ProductionMonitoring environmental impact of supplier activities

Volume of CO2emissionsLandfill Waste

Waste Reduction

Policy

of supplier activities

Environmental management systems

ISO 14001 certification

volume

Spreading PolicyPolicy management systems

at supplierscertification status

Policy implementation

HONDA IS WORKING WITH SUPPLIERS TO MAXIMIZE PROCUREMENT OF MATERIALS AND PARTS THAT HAVE MINIMAL ENVIRONMENTAL IMPACT DURING THE COMPLETE PRODUCTION CYCLE.

Honda Siel Cars India Ltd.Online Haz-Chem non use Declaration

..........

ONLINE DECLARATION BEING TAKEN FROM SUPPLIERS.

Honda Siel Cars India Ltd.Green Sales Activities

Existing Themes New activities

Energy Conservation Green Dealer

Logo

g

Use of Natural Light

Co2Reduction

Logo

GUse of energyefficient lights

WaterConservation

Green DealerCertificate

Water recycling

efficient lights

Conservation

VOC Control One Car One Tree

VOC Water based

y g

One TreeControl paint booth

EXPANDING HONDA GREEN ACTIVITIES TO ALL DEALERS.


COMPANY VISION WITH A CLEAR FOCUS ON

Approach towards Green Management-Summary

COMPANY VISION WITH A CLEAR FOCUS ON ENVIRONMENT ISSUES.

ENVIRONMENTAL POLICIES/GUIDING PRINCIPLES

LONG TERM BUSINESS PLAN

PLANT LEVEL INITIATIVES


WE AT HONDA ARE COMMITED TO TAKING CARE OF OUR PLANET FOR CONTINUITY OF OUR

SPECIESSPECIES.


Th k YThank Youk

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