Forja Neptun HistoryBefore the founding of our company,
Neptun Gears had a little workshop were
they manufactured forged parts for their needs since 1959
In 2002 this activity was externalized leading
to a new independent company
‘’FORJA NEPTUN“ that was set up with 100% Romanian private capital .
Forja Neptun History
New plant - from 2011
30% covered
14,190 sqmProduction
1,340 sqmOffices
5,100 sqmWarehouse
12,370 sqmRoads
40,000 sqmGreen spaces
ORGANIZATION CHART S.C. FORJA NEPTUN S.R.L
Quality Inspection &
Quality Assurance Eng.
QI Chief
QI – Forge Shop
NDT Lab.
QI Maxi-Presses
QUALITY
ASSURANCE
TESTING
LABORATORY
DocumentationAnalists
PURCHASING
MANAGER
OPERATORS OPERATORS
ENGINEERS
ADMINISTRATOR HOUSEKEEPING
PERSONNEL
DISPATCH
OFFICE
BU
CU
RE
ST
I
TI
MI
SO
AR
A
BA
CA
U
FINANCE &
ACCOUNTS
DEPT.
ECONOMIST ACCOUNTANTS
MECHANICS,ELECTRICIANS
Total = 150 employees
DEPT.
MANAGER
MAINTENANCE
DEPT.
MAINTENANCE-
INVESTING MGR
CHIEF
ACCOUNTANT
HEAT
TREATMENT
SHOP
SUPERVISOR
CUTTING-OFFMANAGER
CUTTING-OFF
SHOP
SUPERVISOR
OPERATORSOPERATORS
FREE FORGING
& OPEN-DIE
FORGING SHOP
SUPERVISORS
OPERATORS
FORGE SHOPMANAGER
FORGE
SUPERVISORS
OPERATORS
CUTTING-OFF
OPERATORS
CLOSE-DIE
FORGING SHOP
MAXI-PRESS
LINE MGR.
SHOT-
BLASTING
GENERAL MANAGER
HUMAN RESOURCES
HEALTH & SAFETY H&S INSPECTOR
SECRETARIAT ASSISTANT MANAGERMARKETING
DEPARTAMENT RESP. MARKETING
HR RESPONSIBLEQUALITYDEPARTMENT
QUALITY
MANAGER *
ENVIRONMENT PROTECTION
ROUGH-
MACHINING
SHOP
MACHININGMANAGER
HEAT TREATMENT MANAGER
ENGINEERINGMANAGER
ENGINEERING
DEPT.
PRODUCTION
PLANNING
OFFICE
PLANNERS
ECONOMIC MANAGER
IT
ADMINISTRATOR
SALES
COORDINATING MGR.
SALES DIRECTOR
REGIONAL
ENGINEERING &
PRODUCTION MANAGER
Forja Neptun production sites & sales offices
Production Sites
Baicoi (Prahova)
Campina (Prahova)
Sales Offices
Romania
- We have sales agents for
each region of Romania
Europe
- In France
- In Scandinavian Countries
- For Benelux Countries
- We intend to have sales agents
also in other EU countries.
ZDAS Czech Republic
22%
Ascometal France
20%
Breitenfeld AG Austria
14%
Acciaierie Bertoli Safau
S.p.a. Italy
12%FER Kladno Czech
3%
HP Steel Cezch
2%
EHG Austria
6%
Sinedor (Gerdau)
Industrial Bilbao
-1%
Acciaierie Valbruna
S.p.a. Italy
-1%
Flansch Tech
Hungary
1%
Akrostal Poland
1%
Others
19%
Steel suppliers ZDAS Czech Republic
Ascometal France
Breitenfeld AG Austria
Acciaierie Bertoli Safau S.p.a.
Italy
FER Kladno Czech
HP Steel Cezch
EHG Austria
Sinedor (Gerdau) Industrial Bilbao
Acciaierie Valbruna S.p.a. Italy
Flansch Tech Hungary
Akrostal Poland
Others
Our usual steel grade
2. Products and services
b. Rings:
Exterior diameter: min. Ø275 mm
max. Ø450 mm
Interior diameter: min. Ø200 mm
max. Ø350 mm
Wall thickness : max. 50mm
Height: max. 110mm
2.0 a. Rings made by rolling mill
2.0 b. Steel ball rolling machine line
Forged Balls:
D 40 mm
D 50 mm
D 60 mm
Hardness interval: 59 -63 HRC
Dimensional deviation ±3 %
These products are used in construction industry (to prepare bricks, cement,
BCA -Autoclaved aerated concrete etc.) and mining industry also;
2.1 Hammer forgings
a. Shaft and arbor type:
weighting up to 5000 kgs
length up to 6 m
2.1 Hammer forgings
b. Rings:
- weighting up to 2000 kgs
- OD: 250 ÷ 1420 mm
- ID: 150 ÷ 1200 mm
2.1 Hammer forgingsc. Bushings:
- weighting up to 4000 kgs
- OD: 10 ÷ 1000 mm
- ID: 50 ÷ 700 mm
2.1 Hammer forgings
d. Prisms, flanges, plates etc.:
- weighting up to 4000 kgs
2.2. Forgings produced in open dies:
- weighting up to 750 kg
2.3. Forgings produced in close dies:
- weighting up to 26 kg
(depending on the part shape)
2.4. Fasteners (bolting materials): stud bolts
and nuts:
- according to ASTM A 193, A 194, with diameters between 3/8” and 1 7/8“
2.5 Services
1. Design of tools necessary to forge the requested items (open dies, close dies etc.);
2. Forging of customer supplied materials;
3. Heat treatment:
a. primary heat treatment;
b. secondary heat treatment;
2.5 Services
4. Primary machining (rough machining):
Conventional lathes
Milling machines
Radial drilling machines
2.5 Services
5. Shot-blasting of pieces weighting up to 500 kgs.
6. Dealer for raw material (steel)
7. Cutting-off steel with cross-sections up toØ1100 mm
with continuous cutting band saw.
Testing laboratory
Spectral-chemical Analyses / Portable X ray Spectrometer
Tensile Testingat room temperature and high temperatures up to 700°C
Ultrasonic Examination
Impact Testingat room temperature and low temperatures down to -80°C
Hardness tests
Etc.
Liquid Penetrant Examination
Magnetic Particle Examination
FORJA NEPTUN Certifications
Environmental
Management System
Certificationinitial certification: 30.07.2007
current certification: since 30.11.2013;
validity: 29.11.2016
Certificate no. 202442 issued on
02.12.2013 by CERTROM – Bucharest;
Ocupational H&S
Management System
Certificationinitial certification: 30.07.2007;
current certification: since 30.07.2016;
validity: 31.05.2018;
Certificate no. 301632 issued on
30.07.2013 by CERTROM – Bucharest;
Quality Management
System Certification
initial certification: 06.10.2005;
current certification: since 30.07.2016;
validity: 30.07.2018;
Certificate no. 100262 issued on
30.07.2013 by CERTROM – Bucharest;
FORJA NEPTUN Certifications
GL Certification Approval
Manufacturer for Steel
Forging acc to PED 97/23/EC;
current certification: since 18.04.2013;
validity: 31.03.2019;
Certificate no. DZ 125 HH 1, issued on
18.04.2013 by Germanischer Lloyd -
Hamburg
GL Certification Approval
Manufacturer for Steel
Forging acc to GL Rules for
Classification and Construction II;
current certification: since 19.11.2015;
validity: 30.09.2018;
Certificate no. AMMM0000070,
by Germanischer Lloyd - Hamburg
LR Certification Approval
Manufacturer for Steel
Forging acc to Lloyd's Register Rules
for the Manufacture, Testing and
Certification of Materials;
current certification: since 06.05.2016;
validity: 09.03.2019;
Certificate no. MD00/3324/0005/3, issued
on 15.05.2013 by Lloyd’s Register.
TUV Certification
Manufacturer of Close
Die Forging acc to PED
97/23/EC; AD 2000-Merkblatt W0
certification: since 16.04.2014;
validity: 03.2018;
Certificate DGR-0036-QS-W
634/2014/MUC, issued on 16.04.
2014 by TUV SUD Munich.
Please visit our website at the following
address: www.forjaneptun.ro.
At FORJA NEPTUN, it is everyone's responsibility to listen
and respond quickly to customer requirements and
expectations. Fast prototyping and delivery on or before
agreed delivery date are just two examples of our
commitment to customer service beyond the norm. We
work closely with our customers to continuously improve
our products and services. We combine our
improvement efforts with customer programs to ensure
the best possible results.
