EnvironmentalTechnologiesAir Pollution Control
www.enetex.com
...we do clean work.
• Thermaloxidisersystems(TOS)
• Catalyticoxidisersystems(COS)
• Exhaustgas-cleaningsystemswithregenerativethermaloxidisers(RTOandRCO)
• Cupolafurnaceexhaustgas-cleaningsystems
• Fiberglassrecyclingplants
• Adsorptionsystems
• Heatexchangersforheatrecovery
• Burners
• Hotgasfilters
• Plantsectionsformineralwoolproduction
ProduCTs
sErviCEs • Emissionmeasurements
• Pilotexperimentswithtransportablesystems
• Basicanddetailengineering
• GenerationofpermitapplicationsinaccordancewithBlmSchG*
• Assembly
• Startup
• Maintenance
* German Federal Emission Protection Law
Increasedenvironmentalconscious-
nessandcontinuallymorerestrictive
environmentallegislationcreatea
needformodernconceptstomake
productionprocessesenvironmentally
friendly.
ENETEXbuildssystemsthatclean
exhaustairandexhaustgasbyre-
movingliquidandsolidcon-
taminants,allowingyou
toconcentrateonwhat
ismostimportantto
you:production
itself.
Wechoosethemostsuitableprocess
foryourrequirementprofileinconsi-
derationofthelegalthresholdvalues
inyourcountry.Furthermore,we
increaseeffectivenessandefficiency
byintegrationprimarymeasuresinto
existingproductionprocessesorintoa
completelynewproductionplant,ulti-
matelyhelpingyouachievethelowest
possibleinvestmentandoperational
costs.
ENETEXCAN Also
solvE yourEXhAusT
Air ProblEms
TheENETEXGroupisoneofthe
world-leadingsuppliersofexhaust
gas-cleaningequipment,especiallyin
themineralwoolindustry,andisable
toprovideyouwiththemostmodern
exhaustgassystemsavailable.
ENETEXisabletodeliveranentire
solutionpackage,startingwith
analysisofthecustomer‘scurrent
situation,throughconceptgene-
rationandindividualengineering
tasks,allthewaytofinalimple-
mentationofthesystem.
Customersupportandafter-sales
servicethenbecomeourhighest
priorities.Ourteamisreadytode-
velopacustomizedsolutionforyour
emissionsproblemsandtoverifytheir
conceptsonourownpilotplantsif
needed.
Wewillsupportyouthroughoutthele-
galapprovalprocessandwillperform
planningcontracts(basicanddetailed
engineering)ifdesired.TheENETEX
Groupmeetsthehighestdemandsfor
qualityoneveryproject.
Preventivemaintenancesupported
byourownservicedepartmentgua-
ranteesahighlevelofavailability.We
striveforlongtermrelationshipswith
ourcustomersbyemployingwell-
trainedsupportpersonnel.
wE ArE your TEAm
ovErviEw of A PlANT for
miNErAl wool ProduCTioN
Theawarenessofeconomicalhand-
lingofenergyincreasesworldwide.
Thisresultsinanincreasingdemand
inheatorcoolinginsulatingmaterials
forindustrialplantsandbuildingsas
e.g.mineralwool.
ENETEXengineersandmanufactures
componentsfromrawmaterialhand-
ling,cupola,spinner,drum,pendulum,
curingoven,sawsandpackingaswell
ascompleteturnkeyproductionlines
ProduCTioN uNiT for miNE-
rAl wool•HANdlINGdOSINGOF
RAWMATERIAlS•CuPOlAWITHPREHEA-TINGOFTHEBlASTAIRANdClEANINGOFTHE
GASES•SPINNERANdBINdER
HANdlING•COllECTIONdRuM
•PENduluMANdFOR-MING
•CRIMPING•CuRINGOvEN
•SAWS•PACkING
CuPOlA
SPINNER
formineralwool.Thewastegases
fromcupolaandcuringovenwill
becleanedthattheycanbeledinto
atmospherewithoutdangerforthe
environment.
ProduCTioN uNiT for miNE-
rAl wool•HANdlINGdOSINGOF
RAWMATERIAlS•CuPOlAWITHPREHEA-TINGOFTHEBlASTAIRANdClEANINGOFTHE
GASES•SPINNERANdBINdER
HANdlING•COllECTIONdRuM
•PENduluMANdFOR-MING
•CRIMPING•CuRINGOvEN
•SAWS•PACkING
COllECTIONdRuMANdPENduluM
FORMING CRIMPING
CuRINGOvENWITHHEATINGANdOFFGASClEANING
lONGITudINAlSAWSANdGRANu-lATION
CuRINGOvENANdCOOlINGzONE
STACkINGANdPACkING
COllECTIONdRuM
Exhaust Gas Cleaner for
Cupola furnaces
Exhaustgascleanersforcupola
furnacesaretheidealwaytointegrate
exhaustaircleaningintoaproduction
process.Besidesdustextractionand
thentheburningofcarbonmonoxide,
exothermicenergyfromthecombu-
stionisusedtopreheattheprocess
air(blastair).Blastairtemperatures
of650°Candhigherensuresignificant
energysavingsinthecupolafurnace
smeltingprocess.Constantoptimiza-
tionoftheplants,improvedcontrols,
andintegratedvisualaidsresultina
highlevelofavailabilityevenunder
themostdifficultconditions.leading
mineralwoolmanufacturersaround
theworldpreferourplantsforthese
reasons.
rTo / rCo
Theso-calledthermoreactors
withregenerativeexhaustair
heatexchangerscleanlightly
loadedexhaustgasflows.Heat
recoveryupto95%orhigherhelp
achievethelowestfuelconsump-
tionevenwithlargequantitiesof
exhaustair.
Ceramicstoragemassesandhigh
temperaturelinersinthereactor
chambersensurelongservicelife.
Thecombinationofcatalystswith
regenerativepre-warmingofthe
exhaustaircreatesaverycompact
systemthatworksautothermallyat
evensmallersolventconcentrations.
CuPolA furN-ACE EXhAusT
GAs ClEANiNG sysTEms
•lOWFuElCONSuMPTION
•HIGHERSySTEMCONTROlRANGE
•AuTOMATEdOPERATION
•lONGSERvICElIFEANdMINIMuMMAINTENANCE
oXidisErs wiThrEGENErATivE
hEATEXChANGErs
(rTo ANd rCo)•COMPACTRTOSyS-
TEMSORFORlARGERvOluMEFlOWSIN
MulTIPlECHAMBERSySTEMS
•AuTOTHERMAlOPERATION
•COMPACTRCOSySTEMSWITHGAS
BuRNERSORElECTRICHEATING
RTOuNITWITHHO-NEyCOMBBlOCkS
RTOuNITWITHSAddIES
Tos
Thermaloxidisers(TOS)arethe
mostcommonsystemsbecause
theyarenearlyuniversallyappli-
cable.Temperaturesof7oo-11oo°C
oxidizecombustiblecontami-
nantscontainedintheexhaustair.
Thestrongestargumentsinfavor
ofthermaloxidisersaretheiruni-
versalapplicability,compactcon-
struction,shortheatuptimes,
insensitivitytofluctuatingcondi-
tions,andresistancetocatalyst
poisons.
Cos
Catalyticoxidisersystemsarean
alternativetoTOSunits.The
advantagesofcatalyticoxidisers
aretheirlowertemperaturelevel
andenergyusage.
Insteadofpilotflames,theyuse
electricheating.Byselectingthe
catalyst,youcanachieveselective
oxidation.
ThErmAloXidisErsysTEms
(Tos)•FulTSTEElTHERMAl
OXIdISERSySTEMSWITHINTEGRATEd
EXHAuSTAIRHEATEX-CHANGER
•COMBuSTIONCHAM-BERWITHBRICkOR
CERAMICFIBERlINING•HEATRECOvERyWITH
PROCESSAIRSTEAM,HOTWATERANd
THERMAlOIl•SySTEMCOMBINA-TIONSWITHFIlTERS,
dESulFuRIzATION,NOXREMOvAlSTAGE,ETC.
•CONTAMINATCON-CENTRATIONuPTOTHE
SATuRATIONlIMIT
CATAlyTiC oXidisEr sysTEms
(Cos)•CATAlyTICOXIdISERS
CONSTRuCTEdINCOMPACTuNITSORASSEPARATEAPPARATuS•CATAlyTICOXIdISERS
WITHORWITHOuTSuPPlEMENTAlHEAT
RECOvERy(HOTWATER,THERMAlOIl,ETC.)
•AuTOTHERMAlOPERATION
•SuPPlEMENTAlHEA-TINGWITHGAS,HEATING
OIlORElECTRICAlENERGy
TOS-SySTEM
COS-SySTEM
fiberglass recycling plan
Fiberglassrecyclingplantsare
usedtocleanresidualproduction
materialthatisformedduringthe
productionoffiberglass(E-glass)
andglasswoolisolation.
Aftercleaning,thematerialcan
eitherberetumedtothesmelting
processordisposedasharmless
inertglassdust.
burners
TheENETEXburnerisaspecial
innovationforTOSandCOSsys-
temsandairheaters.Theoxygen
requiredforcombustionistaken
directlyfromthepreheatedex-
haustgasorfromtheprocessair
beforeheating.Thetemperature-
resistantdesignandspecialfor-
mationofthefuellanceandbur-
nerbasketareresponsibleforthe
longservicelifeofourburners.
Thespecialtypeofairdistribution
(stagedcombustion)guarantees
thebestpossibleburnrate,good
blending,andlowNOxemissions.
fibErGlAssrECyCliNG
PlANTs•HOTGASFIlTERS
uPTO600°C•FullyAuTOMATEd
OPERATION•PROCESSMANAGE-
MENTSySTEMS
burNErs
FIBERGlASSRE-CyClINGPlANT
BASkETBuRNER
This is whErE you´ll fiNd us
Wilhelm-Ruppel-Straße6·d-36396Steinaua.d.Str.Telefon:+49(0)6663/9625-0·Telefax:+49(0)6663/9625-25
E-mail:[email protected]·Internet:www.enetex.de