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Page 1: Environmental Technologies Air Pollution Control - … · Environmental Technologies Air Pollution Control ... energy savings in the cupola furnace smelting process. Constant optimiza-

EnvironmentalTechnologiesAir Pollution Control

www.enetex.com

...we do clean work.

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• Thermaloxidisersystems(TOS)

• Catalyticoxidisersystems(COS)

• Exhaustgas-cleaningsystemswithregenerativethermaloxidisers(RTOandRCO)

• Cupolafurnaceexhaustgas-cleaningsystems

• Fiberglassrecyclingplants

• Adsorptionsystems

• Heatexchangersforheatrecovery

• Burners

• Hotgasfilters

• Plantsectionsformineralwoolproduction

ProduCTs

sErviCEs • Emissionmeasurements

• Pilotexperimentswithtransportablesystems

• Basicanddetailengineering

• GenerationofpermitapplicationsinaccordancewithBlmSchG*

• Assembly

• Startup

• Maintenance

* German Federal Emission Protection Law

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Page 4: Environmental Technologies Air Pollution Control - … · Environmental Technologies Air Pollution Control ... energy savings in the cupola furnace smelting process. Constant optimiza-

Increasedenvironmentalconscious-

nessandcontinuallymorerestrictive

environmentallegislationcreatea

needformodernconceptstomake

productionprocessesenvironmentally

friendly.

ENETEXbuildssystemsthatclean

exhaustairandexhaustgasbyre-

movingliquidandsolidcon-

taminants,allowingyou

toconcentrateonwhat

ismostimportantto

you:production

itself.

Wechoosethemostsuitableprocess

foryourrequirementprofileinconsi-

derationofthelegalthresholdvalues

inyourcountry.Furthermore,we

increaseeffectivenessandefficiency

byintegrationprimarymeasuresinto

existingproductionprocessesorintoa

completelynewproductionplant,ulti-

matelyhelpingyouachievethelowest

possibleinvestmentandoperational

costs.

ENETEXCAN Also

solvE yourEXhAusT

Air ProblEms

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TheENETEXGroupisoneofthe

world-leadingsuppliersofexhaust

gas-cleaningequipment,especiallyin

themineralwoolindustry,andisable

toprovideyouwiththemostmodern

exhaustgassystemsavailable.

ENETEXisabletodeliveranentire

solutionpackage,startingwith

analysisofthecustomer‘scurrent

situation,throughconceptgene-

rationandindividualengineering

tasks,allthewaytofinalimple-

mentationofthesystem.

Customersupportandafter-sales

servicethenbecomeourhighest

priorities.Ourteamisreadytode-

velopacustomizedsolutionforyour

emissionsproblemsandtoverifytheir

conceptsonourownpilotplantsif

needed.

Wewillsupportyouthroughoutthele-

galapprovalprocessandwillperform

planningcontracts(basicanddetailed

engineering)ifdesired.TheENETEX

Groupmeetsthehighestdemandsfor

qualityoneveryproject.

Preventivemaintenancesupported

byourownservicedepartmentgua-

ranteesahighlevelofavailability.We

striveforlongtermrelationshipswith

ourcustomersbyemployingwell-

trainedsupportpersonnel.

wE ArE your TEAm

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ovErviEw of A PlANT for

miNErAl wool ProduCTioN

Theawarenessofeconomicalhand-

lingofenergyincreasesworldwide.

Thisresultsinanincreasingdemand

inheatorcoolinginsulatingmaterials

forindustrialplantsandbuildingsas

e.g.mineralwool.

ENETEXengineersandmanufactures

componentsfromrawmaterialhand-

ling,cupola,spinner,drum,pendulum,

curingoven,sawsandpackingaswell

ascompleteturnkeyproductionlines

ProduCTioN uNiT for miNE-

rAl wool•HANdlINGdOSINGOF

RAWMATERIAlS•CuPOlAWITHPREHEA-TINGOFTHEBlASTAIRANdClEANINGOFTHE

GASES•SPINNERANdBINdER

HANdlING•COllECTIONdRuM

•PENduluMANdFOR-MING

•CRIMPING•CuRINGOvEN

•SAWS•PACkING

CuPOlA

SPINNER

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formineralwool.Thewastegases

fromcupolaandcuringovenwill

becleanedthattheycanbeledinto

atmospherewithoutdangerforthe

environment.

ProduCTioN uNiT for miNE-

rAl wool•HANdlINGdOSINGOF

RAWMATERIAlS•CuPOlAWITHPREHEA-TINGOFTHEBlASTAIRANdClEANINGOFTHE

GASES•SPINNERANdBINdER

HANdlING•COllECTIONdRuM

•PENduluMANdFOR-MING

•CRIMPING•CuRINGOvEN

•SAWS•PACkING

COllECTIONdRuMANdPENduluM

FORMING CRIMPING

CuRINGOvENWITHHEATINGANdOFFGASClEANING

lONGITudINAlSAWSANdGRANu-lATION

CuRINGOvENANdCOOlINGzONE

STACkINGANdPACkING

COllECTIONdRuM

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Exhaust Gas Cleaner for

Cupola furnaces

Exhaustgascleanersforcupola

furnacesaretheidealwaytointegrate

exhaustaircleaningintoaproduction

process.Besidesdustextractionand

thentheburningofcarbonmonoxide,

exothermicenergyfromthecombu-

stionisusedtopreheattheprocess

air(blastair).Blastairtemperatures

of650°Candhigherensuresignificant

energysavingsinthecupolafurnace

smeltingprocess.Constantoptimiza-

tionoftheplants,improvedcontrols,

andintegratedvisualaidsresultina

highlevelofavailabilityevenunder

themostdifficultconditions.leading

mineralwoolmanufacturersaround

theworldpreferourplantsforthese

reasons.

rTo / rCo

Theso-calledthermoreactors

withregenerativeexhaustair

heatexchangerscleanlightly

loadedexhaustgasflows.Heat

recoveryupto95%orhigherhelp

achievethelowestfuelconsump-

tionevenwithlargequantitiesof

exhaustair.

Ceramicstoragemassesandhigh

temperaturelinersinthereactor

chambersensurelongservicelife.

Thecombinationofcatalystswith

regenerativepre-warmingofthe

exhaustaircreatesaverycompact

systemthatworksautothermallyat

evensmallersolventconcentrations.

CuPolA furN-ACE EXhAusT

GAs ClEANiNG sysTEms

•lOWFuElCONSuMPTION

•HIGHERSySTEMCONTROlRANGE

•AuTOMATEdOPERATION

•lONGSERvICElIFEANdMINIMuMMAINTENANCE

oXidisErs wiThrEGENErATivE

hEATEXChANGErs

(rTo ANd rCo)•COMPACTRTOSyS-

TEMSORFORlARGERvOluMEFlOWSIN

MulTIPlECHAMBERSySTEMS

•AuTOTHERMAlOPERATION

•COMPACTRCOSySTEMSWITHGAS

BuRNERSORElECTRICHEATING

RTOuNITWITHHO-NEyCOMBBlOCkS

RTOuNITWITHSAddIES

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Tos

Thermaloxidisers(TOS)arethe

mostcommonsystemsbecause

theyarenearlyuniversallyappli-

cable.Temperaturesof7oo-11oo°C

oxidizecombustiblecontami-

nantscontainedintheexhaustair.

Thestrongestargumentsinfavor

ofthermaloxidisersaretheiruni-

versalapplicability,compactcon-

struction,shortheatuptimes,

insensitivitytofluctuatingcondi-

tions,andresistancetocatalyst

poisons.

Cos

Catalyticoxidisersystemsarean

alternativetoTOSunits.The

advantagesofcatalyticoxidisers

aretheirlowertemperaturelevel

andenergyusage.

Insteadofpilotflames,theyuse

electricheating.Byselectingthe

catalyst,youcanachieveselective

oxidation.

ThErmAloXidisErsysTEms

(Tos)•FulTSTEElTHERMAl

OXIdISERSySTEMSWITHINTEGRATEd

EXHAuSTAIRHEATEX-CHANGER

•COMBuSTIONCHAM-BERWITHBRICkOR

CERAMICFIBERlINING•HEATRECOvERyWITH

PROCESSAIRSTEAM,HOTWATERANd

THERMAlOIl•SySTEMCOMBINA-TIONSWITHFIlTERS,

dESulFuRIzATION,NOXREMOvAlSTAGE,ETC.

•CONTAMINATCON-CENTRATIONuPTOTHE

SATuRATIONlIMIT

CATAlyTiC oXidisEr sysTEms

(Cos)•CATAlyTICOXIdISERS

CONSTRuCTEdINCOMPACTuNITSORASSEPARATEAPPARATuS•CATAlyTICOXIdISERS

WITHORWITHOuTSuPPlEMENTAlHEAT

RECOvERy(HOTWATER,THERMAlOIl,ETC.)

•AuTOTHERMAlOPERATION

•SuPPlEMENTAlHEA-TINGWITHGAS,HEATING

OIlORElECTRICAlENERGy

TOS-SySTEM

COS-SySTEM

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fiberglass recycling plan

Fiberglassrecyclingplantsare

usedtocleanresidualproduction

materialthatisformedduringthe

productionoffiberglass(E-glass)

andglasswoolisolation.

Aftercleaning,thematerialcan

eitherberetumedtothesmelting

processordisposedasharmless

inertglassdust.

burners

TheENETEXburnerisaspecial

innovationforTOSandCOSsys-

temsandairheaters.Theoxygen

requiredforcombustionistaken

directlyfromthepreheatedex-

haustgasorfromtheprocessair

beforeheating.Thetemperature-

resistantdesignandspecialfor-

mationofthefuellanceandbur-

nerbasketareresponsibleforthe

longservicelifeofourburners.

Thespecialtypeofairdistribution

(stagedcombustion)guarantees

thebestpossibleburnrate,good

blending,andlowNOxemissions.

fibErGlAssrECyCliNG

PlANTs•HOTGASFIlTERS

uPTO600°C•FullyAuTOMATEd

OPERATION•PROCESSMANAGE-

MENTSySTEMS

burNErs

FIBERGlASSRE-CyClINGPlANT

BASkETBuRNER

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This is whErE you´ll fiNd us

Wilhelm-Ruppel-Straße6·d-36396Steinaua.d.Str.Telefon:+49(0)6663/9625-0·Telefax:+49(0)6663/9625-25

E-mail:[email protected]·Internet:www.enetex.de


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