Download - Engineering Contractor’s Technology & Engineering ( Introduction of Chiyoda’s Performance )
11
May, 2006
Engineering Contractor’s Technology & Engineering
( Introduction of Chiyoda’s Performance )
22
What is Engineering Contractor
- Fact about Chiyoda Corporation
- Field of Services - Major World Wide NetworkMajor World Wide Network
33
Fact about Chiyoda Corporation1. Establishment January 20, 1948
2. Name of President Nobuo Seki
3. Number of Employees 5,622 (As of April 30, 2006, Global Basis)
4. Capital ¥ 12.9 Billion (equivalent to US $150 Mil. )
5. Contracts Awarded for FY2005 ¥ 804.2 Billion (Expected) (as of March,2006) (equivalent to US $ 9,407 Mil. )
6. Head Office 2-12-1 Tsurumi-chuo Tsurumi-kuYokohama, Japan
7. Koyasu Research Park 3-13 Moriya-cho Kanagawa-ku Yokohama, Japan
8. Associated Companies & 9 Subsidiary Companies in Japan and Subsidiaries 2 Engineering Satellite offices,
11 Subsidiaries, 10 Project offices and/or Liaison offices Overseas
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Field of Services
OperationOperation
• Master Planning Approval • Budget
Approval • Specification Approval• Drawing, Calculation Approval
• Attending Progress Meeting• Inspection
• Attending Progress Meeting• Inspection
• Procedure Approval
• Basic Concept• Market Research• etc.
FINANCE ARRANGEMENT• Investor Research• Official Development Assistance• Export Credit Agency• Other Funds
Research & Developmentfor Applied Mechanics, Pollution Control Technology, etc.
• Basic, Operation, Logistics Concept• Market Research• Future Program• Feasibility Study etc.
Project Concept
• Site, Capacity Determination• Basic Data• Master Schedule• Manning Schedule • Budget Estimation• Other Client’s Requirement etc.
Master Planning
• Basic Design• Review of Equip.• Review of Material, Heat & Other Balance• Construction Cost Estimation• Budget Allocation etc.
Basic DesignBasic Design
• Basic Design Schedule• Specification for subcontracting• Quotation• Evaluation of Sub-Contractor• Detail Design etc.
Detail DesignDetail Design
• Procurement Detail Schedule• Vendor Selection • Purchase Order• Machine/Equip. Fabrication• Inspection etc.
ProcurementProcurement
• Construction Detail Schedule• Temporary Work• Notification to Authorities• Selection of Subcontractor• Subcontracting• Construction under Quality, Safety, Cost, Schedule Control• Inspection• Preparation for Commissioning etc.
ConstructionConstruction
• Power -In• Machine & Equip. Start-Up• Pipe Flushing etc.
Commis-Commis-sioningsioning
• Training of Owner’s Operator
• Operator Assignment
TrainingTraining
By Chiyoda
• Start Operation
Maintenance
Option (if required by Client)
By Client
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Major World Wide NetworkMajor World Wide NetworkAs of May, 2006
THE NETHERLANDSTHE NETHERLANDS- Hague Office
CHINACHINA- Beijing Office- Shanghai Representative Office
THAILANDTHAILAND- Chiyoda (Thailand) Limited * Sriracha Office * Bangkok Head Office
IRANIRAN- Tehran Office
NIGERIANIGERIA- Chiyoda Nigeria Limited * Abuja Office * Lagos Office
SAUDI ARABIASAUDI ARABIA- Chiyoda Petrostar Ltd. * Al-Khobar Office * Jeddah Head Office
OMANOMAN- Muscat Office (CFW & Co. LLC)
UAEUAE- Abu Dhabi Office
QATARQATAR- Chiyoda Middle East Headquarters- CMS & A
INDONESIAINDONESIA- P.T. Chiyoda International, Indonesia- Jakarta Office
SINGAPORESINGAPORE- Chiyoda Singapore (Pte) Ltd.- Chiyoda Asia Pacific (Pte) Ltd.
MALAYSIAMALAYSIA- Chiyoda Malaysia Sdn. Bhd
MYANMARMYANMAR- Chiyoda & Public Works Co., Ltd.
U.S.AU.S.A- Chiyoda International Corporation
INDIAINDIA- L&T Chiyoda Ltd.
PHILIPPINESPHILIPPINES-Chiyoda Philippines Corporation
ITALYITALY- Milan Representative Office
JAPAN- Chiyoda Corporation * Yokohama Head Office * Koyasu Research & Development Center
RUSSIARUSSIA- Moscow Office- Sakhalin Office
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Records and Experience
- EPC Achievement in Japan
- EPC Achievement in Saudi Arabia
- Technology Development
77
Grass Roots Refinery in JapanPlanned, Designed & Constructed By Chiyoda
Taiyo Oil70,000BPSD
(1968)
Fuji Oil140,000BPSD
(1970)
Shell Oil 100,000BPSD
(1969)
Seibu Oil150,000BPSD(1970)
Nansei Sekiyu78,000BPSD(1970)
Okinawa Sekiyu100,000BPSD(1972)
Kashima Oil180,000BPSD(1971)
Showa Yokkaichi105,000BPSD(1965)
ShinNippon Oil100,000BPSD(1968)
Tonen General60,000BPSD
(1970)
ShinNippon Oil80,000BPSD
(1966)
Toho Oil40,000BPSD
(1964)
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Experiences in High Pressure HydroprocessingExperiences in High Pressure Hydroprocessing
0
500,000
1,000,000
1,500,000
2,000,000
2,500,0001963
1965
1967
1969
1971
1973
1975
1977
1979
1981
1983
1985
1987
1989
1991
1993
1995
1997
1999
DESIGN
CAPAC
ITY, B
PSD
WORLDWIDECHIYODA
24%
99
Resid HDSResid HDS
35,000 BPSD CHEVRON OCR/RDS UNIT Idemitsu Hokkaido
1010
Grass Roots Refinery Experiencein Saudi Arabia
Riyadh Refinery15,000 BPSD(1974)100,000 BPSD(1981)
Jeddah Refinery12,000 BPSD(1967)33,000 BPSD(1974)
Yanbu Refinery170,000 BPSD(1983)
Petromin-MobilYanbu Refinery
263,000 BPSD(1984)
Al-Jubail (SASREF)272,000 BPSD(1985)
Ras Tanura Refinery250,000 BPSD(1986)
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Chiyoda‘s Grass Root Refinery Experience Chiyoda‘s Grass Root Refinery Experience in the World in the World
Lube Oil Blending Plant250,000 BBL/Y (Ningbo / China)
No.8 Petroleum Refinery232,000 BPSD (Bandar Abbas / Iran)
• Gas Oil HDS6,000 T/D LGO4,000 T/D HGO
(Pulau-Ular / Singapore)• Petroleum Refinery 80,000 BPSD (Pulau-Ayer / Singapore)
North Refinery project150,000 BPSD (Baiji /Iraq)
Lube Oil Plant100,000 T/Y (Alexandria /Egypt)
Melaka Refinery project Stage-1100,000 BPSD (Melaka / Malaysia)Petroleum Refinery
100,000 BPSD (Kaduna / Nigeria)
Petroleum Refinery55,000 BPSD (Esmeraldas /Ecuador)
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CHIYODA‘S RECENT ACCOMPLISHMENTS IN SAUDI ARABIA
1. Jubail United Petrochemical Company (JUPC)
JUPC Additional Furnace Work Al-Jubail E.P.C. (2006)
2. Saudi International Petrochemical Company
SIPC Methanol Complex Project Al-Jubail E.P.C.MS. 2005
3. Jubail United Petrochemical Company (United)
United Olefins Complex Project - Ethylene Plant
Al-Jubail E.P.C*.M. 2004
4. Eastern Petrochemical Company (SHARQ)
450,000 T/Y Ethylene Glycol 2nd Expansion
Al-Jubail B.E.P.C*. 2000
5. Saudi Chevron Petrochemicals Company Ltd.
480,000 T/Y Benzene Plant 220,000 T/Y Cyclohaxane Plant
Al-Jubail E.P.C*. 1999
6. Arabian Industrial Fibers Company (Ibn Rushd)
Aromatics Project 375,000 T/Y Paraxylene 349,000 T/Y Benzene
Yanbu E.P.C*.M. 1998
7. Petromin Lubricating Oil Refining Company (LUBEREF)
2,000,000 B/Y Lube Basestock Refinery
Yanbu E.P.C*. 1997
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・ Acetic Acid (Acetica Process) ★ ・ CO2 Reforming Catalyst and Process ★ ・ Ultra Deep Desulfuri- zation Catalyst (Titania) ★ ・ Fuel Gas Desulfuri- zation (CASOX) ★
・ Computer Application Technology ★ - Advanced Control - Artificial Intelligence - Computer Integrated Manufacturing ・ Bis phenol A ★
・ Coal Liquefaction ▲ ・ Share Oil ▲ ・ Biomass ▲ ・ Fuel Cell ▲ ・ Flue Gas Desulfurization (CT-101 & 121) ★ ・ Waste Water Treatment ★ ・ Soil Improvement ★ ・ Asphalthenic Bottom Cracking (ABC) ★
Technology Development
1970
1980
EnergyCrisis
・ Vinyl Chloride ● ・ Dealkylation to Benzene (MHC process) ● ・ Xylene Separation ● ・ Thermal Cracking (Eureka process) ● ・ Tetrahydrofran ● ・ Isoprene ●
1960
1948Establishment of
Chiyoda Corporation
1950
1990
High Technology
PublicNuisance
Incubation and development of ideas have made jointly with operation companies
and Chiyoda.
Chiyoda Research Park
●: Joint development with operation company /★: Own Developed Technology by Chiyoda / ▲:Sponsored by the Government
Economic GrowthIn Japan
2000High Technology
Preservation of Global Environment
CT-121
1414
Activities for the Future
- Major on-going Projects
- Reliability NO.1 as EPC Contractor
- Looking for Market Demands
1515
Major Overseas Ongoing Projects As of May, 2006
CHINACHINA* Acetic Acid Plant
(CMC/Guizhou Crystal Organic Chemical Co., Ltd.)
SAKHALINSAKHALIN * Sakhalin LNG
Project 2 Trains (Sakhalin Energy)
IRANIRAN* Ammonia/Urea Plant II (PIDMCO)
SAUDI ARABIASAUDI ARABIA* Ethylene Plant Debottlenecking (JUPC)
QATARQATAR* Qatargas 3&4 Train 6/7 (Qatargas 3&4)* RasGas (3) Train 6&7 (RasGas (3))* Qatargas II Train 4&5 (Qatargas II)* RasGas II Train-5 (RasGas II)
1616
Reliability NO.1 as EPC Contractor
- Continuing Improvements by Lessons-Learnt- Advanced Engineering IT System- Critical Design Review by Sophisticated Technical
Analysis- Seamless Activities for Smooth Plant S/U and
Operation- Continued R&D Activities and Licensing-In
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i-PLANT21TM
PROCUREMENT CONSTRUCTION
ENGINEERING
i-FIELDConstruction Management
i-3DIntegrated 3D Plant Design
(PDS 3D Model DB)
i-ENGEngineering Database
i-FRONTFront End Engineering
i-PMSProject Management
i-DMSProject Document
Management
i-MAT Material Management
1818
Integrated 3D Plant Design
P&ID
CUSTOMER & INTERNAL DESIGN REVIEW
PDS 3D MODELPLOT PLAN
PROCESS REQUIREMENT
OPERABILITY
CONSTRUCTABILITY
ELECTRICAL DESIGN
FURNACE DESIGN
PROCESS DESIGN
STRUCTUREDESIGN
EQUIPMENTDESIGN
INSTRUMENT DESIGN
QUALITY CONTROL
CIVIL DESIGN
PIPING DESIGN
FIRE FIGHTING
Milestone ReviewItemized ReviewDaily Review
Clients Requirements
Design Requirements
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i-MAT : Overview of MARIAN
E
C
P
MARIAN
PROCUREMENT
REQUISITION
BOM/MTO
STANDARD
EXPEDITE
TRAFFIC
SITE
DATA BASEMATERIAL CODE
PIPING SPEC
BOM
Eng. Database
EQUIPMENT NO.
EDMS
RFQ/POQUOTATIONMANUF. SCH.
INSPECTION DATA
WH CONTROL
SHIPPING DATA
3D-PDS
CONSTRUCTION SITE
FOWARDER
SUPPLIER
Account System
PROPS
REQ/SPEC
PO
2020
Sophisticated Technical Analysis- Advanced Solution Technologies ・ CFD Analysis (eq: Furnace Fire Box Analysis ) ・ FEM Analysis (eq: Stress Analysis ) ・ Acoustic Design Analysis
- SHE Risk Assessment- Corrosion Monitoring & Material Evaluation - Dynamic Simulation- O&M Analysis
2121
Scale-up Engineering
0
1
2
3
4
5
6
7
8
1960 1970 1980 1990 2000 2010
LNG Plant Start-up Year
Trai
n S
ize,
MTA
LNG Plant Capacity Trend
2222
Continued R&D Activities
- Flue Gas Desulfurization (FGD) : CT-121,CASOX
- Catalyst Development :
CO2 Reforming, Acetica, Diesel HDS
- Resid Conversion : Eureka
2323
FGD : CT121TM
M/E Stack
Flue Gas
Limestone
Water
Oxidation Air
Gypsum
Gypsum Separator
Treated GasAbsorber (JBR)
2424
Reactor Section
Purification
AceticAcid Storage
FlueGasFuel
AirCO
MakeupCH3I
Methanol
IodideRemoval
Incinerator
Reactor
Feed Preparation
ACETICATM
2525
EUREKATM
PETROLEUM PITCH
PREHEATER
SUPERHEATER
VACUUMRESIDUE
REACTOR FRACTIONATORCRACKING HEATER
CRACKED HEAVY OIL
WASTE WATER
CRACKED LIGHT OIL
GAS
PITCH FLAKERSTEAM
2626
- Shift for Natural Gas :LNG & Gas Chemicals
- Continued Importance of Petroleum
- Integration of Refinery with Petrochemicals
- Stringent Environmental Regulation
- Plant Life-cycle Judgment
:Heavier Crude Utilization
Looking for Market Demands
2727
Prediction of IEA:primary energy demand in world
year
0
1,000
2,000
3,000
4,000
5,000
6,000
1970 1980 1990 2000 2010 2020 2030
Mto
e/yr
Petroleum
CoalNatural gas
Other Renewable Energy
Nuclear Power
Water Power
2828
Transition of Light/Heavy Crude Price Differential
Light/Heavy Crude Price Differential
Arabian Light Arabian Heavy
0
10
20
30
40
50
60
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005
Cru
de O
il Pr
ice
USD
/Bbl
0
2
4
6
8
10
12
14
Ligh
t/Hea
vy C
rude
Pric
e D
iffer
entia
l U
SD/B
bl
year
Source: Oil Monthly Intelligence
2929
Thank you