Transcript

Ceco Door Products DISTRIBUTOR TECH DATADistributor Tech Data

General Information:Index, Section 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-001

Profile Guidelines:Comparison of Series DQ and DJ Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-101DQ Series Slip-On Drywall Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-102DU Series Slip-On Drywall Frames. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-103DU Series WK Weatherstrip-Kerf Drywall Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-104

Frame Construction:DQ & DU Series Double Rabbet, KD Corner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-201DQ Series 4” Head, KD Corner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-202DC Series Cased Opening, KD Corner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-203DQW Series Weatherstrip - Kerf, KD Corner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .13-204DQ & DU Series - Jamb Anchor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-205DQ & DU Series Double/Single Rabbet, Adjustable Plumb Anchor . . . . . . . . . . . . . . . . . 13-206DC Series Cased Opening, Adjustable Plumb Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-207DQW Series Weatherstrip - Kerf, Adjustable Plumb Anchor . . . . . . . . . . . . . . . . . . . . . . 13-208DQ & DU Series and Standard Sill Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-209DQ Series Optional Sill Strap Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-210DQ Series - Hospital Sanitary Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-211

Application Guidelines for Drywall Frames:DQ & DU Series Double and Single Rabbets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-301DC Series Cased Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-302Drywall Construction Rough Opening Recommendations . . . . . . . . . . . . . . . . . . . . . . . .13-303Drywall Construction, Light Gage Metal Studs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-304, 13-305

SECTION 13 - DRYWALL FRAMES

INDEX

13-001

UNEQUAL RABBETS

EQUAL RABBETS

The backbend dimensionof Series DQ profiles isalways 1/2". The throatopening is thus equal toframe depth minus oneinch.

This page should be used for general reference only. The standard SeriesDQ and DU frame profiles and sizes are shown in detail on the followingpages.

(DU)

(DQ)

The backbend dimension ofSeries DU profiles can be sized 5/8", 9/16", or 7/16"during forming to providethe throat opening for eachstandard depth.

FACE

THROATDetermined by backbend dimension

and depth of frame

Variable Variable

1-9/16" 1-15/16"

DEPTH

1-9/16"

1-15/16"

1-9/16"

1-15/16"

DEPTH

Constant Constant Determined by depth of frame

THROAT

RABBET RABBET

SOFFIT

BACKBEND BACKBEND

STOPHEIGHT

BACKBENDRETURN

1-3/8" DOOR

1-3/4" DOOR

1-3/4" DOOR

COMPARISONSERIES DQ AND DU FRAMES

13-101

13-102

Ceco Door Products DISTRIBUTOR TECH DATADistributor Tech Data

DRYWALL FRAME PROFILESSERIES DQ, DR & DC SLIP-ON

F

E

D

M M

M E M

K

D

F

G

L

K

D

L

F

M E

K

G

M

N

N

N

FINISH

E. THROAT 1" LESS THAN DEPTH

PRIME PAINTED

G. STOP HEIGHT 5/8"

I. OPENING WIDTH: SINGLE

DOUBLE

2'-0" TO 9'-0"OPENING HEIGHT:

1'-0" THRU 4'-0"3'-0" THRU 8'-0"

K.

L. SOFFIT: 3/4" MINIMUM

J.

RABBET 1-15/16"

FOR OTHER SIZES OR VARIATIONS, CONTACT CUSTOMER SERVICE.

COLD ROLLEDMATERIALB.

ASTM A60 Galv

3-5/8" TO 14" (18, 16 and 14 GAGE)

4-5/8" TO 14" (18, 16 and 14 GAGE)D.

DEPTH SINGLE RABBET

DEPTH DOUBLE RABBET

C.

2"F. FACE *

KD H. CORNER CONDITION

BACKBENDSM. 1/2"

18, 16 & 14A. GAGE

DC

DR

DQ

3/8"BACKBEND RETURNN.

* 4" Heads are available with 2" Face Jambs

or CASED OPENING

E

K L

F

N

M

D

K

G

M

FOR OTHER SIZES OR VARIATIONS, CONTACT CUSTOMER SERVICE.

COLD ROLLED OR ASTM A60 GALV

2'-0" THRU 4'-0"

PRIME PAINTED

4'-0", 5’-0” THRU 6'-0"

4-5/8" TO 14"

4-3/4” DEPTH: 3-1/2” THROAT5-3/4” DEPTH: 4-5/8” OR 4-7/8” THROAT

4-3/4” DEPTH: 1/4”5-3/4” DEPTH: 5/16” OR 7/16”ALL OTHERS = 3/8”

4-3/4” DEPTH: 5/8”5-3/4” DEPTH: 9/16” OR 7/16”ALL OTHERS = 1/2”

UNEQUAL, 1-15/16" and 1-9/16"

DEPTH MINUS 3-1/2”

5/8"

CORNER CONDITION

OPENING HEIGHT:

OPENING WIDTH: SINGLE

BACKBENDS

RABBET

SOFFIT:

BACKBEND RETURNSN.

L.

M.

J.

K.

H.

I. DOUBLE

KD

MATERIAL

THROAT

STOP HEIGHT

(DEPTH MINUS 2 x DIM "M")

DEPTH: DOUBLE RABBET

FINISH

F.

G.

FACE

E.

D.

A. GAGE

B.

C.

2"

16

6'-8" AND 7'-0"

DRYWALL FRAME PROFILESSERIES DU SLIP-ON

13-103

13-104

Ceco Door Products DISTRIBUTOR TECH DATADistributor Tech DataSERIES DQW FRAMESWEATHERSTRIP-KERF PROFILES

F

EM M

K L

D

F

M ME

K L K

D

W

G

G

W

3/8"1/8"

N

N

3/8"1/8"

C. FINISH PRIME PAINTED

E. THROAT 1" LESS DEPTH

F. FACE 2"

G. STOP HEIGHT 5/8"

H. CORNER CONDITION K.D.

I. OPENING WIDTH: SINGLE DOUBLE

2'-0" THRU 4'-0"4'-0" THRU 8'-0"

K.

L.

RABBET EQUAL, 2-1/8" FOR 1-3/4" DOOR

FOR OTHER SIZES OR VARIATIONS, CONTACT CUSTOMER SERVICE.

18 & 16 GAGEA.

B. MATERIAL COLD ROLLED

ASTM A60 GALV

DEPTH: SINGLE RABBETD.5-1/2" TO 9"3-5/8" TO 6"

DOUBLE RABBET

2'-0" THRU 8'-0" OPENING HEIGHT:J.

SINGLE RABBETSOFFIT: DOUBLE RABBET

NORMALLY DEPTH MINUS 2-1/8"NORMALLY DEPTH MINUS 4-1/4"

BACKBENDSM. 1/2"

W. WEATHERSTRIP FOAM FILLED, FIRE RATED

DRW

DQW

BACKBEND RETURN 3/8"N.

TAB

SLOTS

ASSEMBLY PROCEDURE:1. Align head-tabs with jamb

slots. Slide components together while engaging tabs in slots. Tabs and slots are mated when miter seam is closed tight.

FRAME CORNER TABWelded to jamb.

Refer topage 13-205

HEAD

JAMB

ASSEMBLY

Series DQ and DU slip-on drywall frames are designed for installation after thepartition framework is constructed, after the gypsum wallboard is applied and the surface is finished, and after the walls are decorated. To realize this design intent,Series DQ and DU drywall frames are always furnished knocked-down.

Plumb anchor accesshole w/screw

TAB

DOUBLE RABBET FRAMES “KD” CORNER ASSEMBLY

SERIES DQ AND DU

13-201

Ceco Door Products DISTRIBUTOR TECH DATADistributor Tech Data

13-202

OPTIONAL 4” HEAD “KD” CORNER ASSEMBLYSERIES DQ, DU

ASSEMBLY PROCEDURE:1. Align head-tabs with jamb

slots. Slide components together while engaging tabs in slots. Tabs and slots are mated when miter seam is closed tight.

FRAME MITER GUIDESWelded to jamb.

HEAD

ASSEMBLY

Refer topage 13-205

Series DQ & DU slip-on drywall frames are designed for installation after the partitionframework is constructed, after the gypsum wallboard is applied and the surfaceis finished, and after the walls are decorated. To realize this design intent, SeriesDQ & DU drywall frames are always furnished knocked-down.

Welded to head.FRAME CORNER BRACKET

Plumb anchor accesshole w/screw JAMB

TAB

TAB SLOTS

TAB

SLOTS

HEAD

ASSEMBLY

ASSEMBLY PROCEDURE:1. Align head-tabs with jamb

slots. Slide components together while engaging tabs in slots. Tabs and slots are mated when miter seam is closed tight.

FRAME MITER GUIDESWelded to jamb.

Refer topage 13-205

Series DC slip-on drywall frames are designed for installation after thepartition framework is constructed, after the gypsum wallboard is applied and the surface is finished, and after the walls are decorated. To realize this design intent,Series DC drywall frames are always furnished knocked-down.

Plumb anchor accesshole w/screw

JAMB

TAB

SERIES DC CASED OPENING FRAMES“KD” CORNER ASSEMBLY

13-203

Ceco Door Products DISTRIBUTOR TECH DATADistributor Tech Data

13-204

SERIES DQW WEATHERSTRIP-KERF FRAMESCORNER ASSEMBLY

2-1/4"

ASSEMBLY PROCEDURE:1. Align head-tabs with jamb

slots. Slide components together while engaging tabs in slots. Tabs and slots are mated when miter seam is closed tight.

Series DQW slip-on drywall frames are designed for installation after thepartition framework is constructed, after the gypsum wallboard is applied and the surface is finished, and after the walls are decorated. To realize this design intent,Series DQW drywall frames are always furnished knocked-down.

hole w/screwPlumb anchor access

JAMB

HEAD

ASSEMBLY

SLOTS

FRAME MITER GUIDESWelded to jamb

Plumb AnchorPage 13-206 Page 13-206

Plumb AnchorPage 13-207Plumb Anchor

STRIKE JAMB SHOWNHINGE JAMB SIMILAR STRIKE JAMB SIMILAR

HINGE JAMB SHOWN BOTH JAMBS SIMILAR

DOUBLE RABBETSeries DQ and DU Series DR

SINGLE RABBETSeries DC

CASED OPENING

Sill AnchorsPage 13-209or 13-210

Page 13-209or 13-210

Sill AnchorsPage 13-209or 13-210

Sill Anchors

2-1/4" 2-1/4" 2-1/4"

SERIES DQ AND DU FRAMESJAMB ANCHOR DATA

13-205

13-206

Ceco Door Products DISTRIBUTOR TECH DATADistributor Tech DataSERIES DQ AND DU FRAME DOUBLE RABBETADJUSTABLE PLUMB ANCHOR

5/16" dia. access hole-Fastener sits flush

with frame soffit

Projection weld(4) places

Projection weld(4) places

JAMB

Screwed inplace

A

B

C

16 ga. galvanized steel ANCHOR BASE3-5/8" long centered in frame soffit

16 ga. galvanized steel PRESSURE BRACKET

18 ga. galvanized steel MITER GUIDEone each side

A

B

C

SINGLE RABBETPROFILE (DR Only)

3/4" MIN.

3/4"MIN.

1-1/4"MAX.

5/16" dia. access hole-fastener sits flush

with frame soffit

Projection weld(4) places

Projection weld(4) places

JAMB

Screwed inplace

A

B

C

16 ga. galvanized steel ANCHOR BASE3-5/8" long centered in frame soffit

16 ga. galvanized steel PRESSURE BRACKET

18 ga. galvanized steel MITER GUIDEone each side

A

B

C

1-3/8"MIN.

1-7/8"MAX.

SERIES DC CASED OPENING FRAMESADJUSTABLE PLUMB ANCHOR

13-207

13-208

Ceco Door Products DISTRIBUTOR TECH DATADistributor Tech DataSERIES DQW WEATHERSTRIP-KERF FRAMESADJUSTABLE PLUMB ANCHOR

16 ga. galvanized steel ANCHOR BASE3-5/8" long centered in frame soffit

16 ga. galvanized steel PRESSURE BRACKET

18 ga. galvanized steel MITER GUIDEone each side

C

B

A

Projection weld(4) places

Screwed inplace

C

B

Projection weld(4) places

A

5/16" dia. access hole-fastener sits flush

with frame soffit

SINGLE RABBETPROFILE (Series DRW)

MIN.3/4"

1-1/4"MAX.

1/2"

1/2" min.3/4" max.

SERIES DQ AND DU FRAMESSTANDARD SILL ANCHORAGE

13-209

Clearance notch (in shop)for fastener (DU only)whenever required

Punch and Dimple for#10 FH Screw oneplace each face

For cased opening frames referto page 12-305, Fig. 2

Installer fastens jambto wall framework.Screws by others.

Dimpled hole sill anchor technique is the standard design.Screw type fastener for fixing to wall is furnished byframe installer. Fastener should be of sufficient length so as to penetrate wall framework.

STUDS (wood or metal).For metal studs lighterthan 20 gauge refer topage 13-304, Fig. 1

5/8"

Door Opening1"

Rough Opening

3"

3/4"

3/4"

9/16"

1/4"1/2"

1/4"

3/4"Wall Thickness

(Throat)

STRAP type SILL ANCHORS are availablefor drywall frames as an option. Thebasic anchor construction for standardsize double rabbet profiles is shown below.

Wall Board

Base board conceals strap

Installer attaches strapto wall frameworkScrews by others

MATERIAL: 16 gage galv. steel

STRAP ANCHOR (channel type)formed to fit wall

ZEE BRACKET, length to suitframe profile

A

B

STUDS (wood or metal)For metal studs lighterthan 20 gage refer topage 13-304, Fig. 1

Anchor weldedto jamb in theshop

Portion of jambremoved forclarity

1/4"

Spot weld toZee brackets(2) places

Spot weld to

(4) placesjamb

A

B

For Cased Openingsee page 13-305Fig. 2

JAMB

13-210

Ceco Door Products DISTRIBUTOR TECH DATADistributor Tech Data

(OPTIONAL) SILL STRAP ANCHORSERIES DQ & DU FRAMES

1. Notch stop and trim area at the bottom of jamb (shaded portion) in the "flat". This terminates the flap as shown after the jamb is formed.

2a. Form flap (45? offset) to cap bottom of stop and to close the jamb flush beneath terminated

2b. Weld the special floor anchor to jamb and to flap.

3a. Weld seams between flap and jamb. Fill as required. Grind smooth.

3b. Spot paint

Seam is Completely Invisible

FLAP

FLOORANCHOR

stop.

4" or 6"

17/64"

45?

4" or 6"

SERIES DQ AND DU FRAMESHOSPITAL SANITARY STOP

13-211

ADD 2" TO DOOR OPENING WIDTHADD 1" TO DOOR OPENING HEIGHT

Push

Jamb

Head

Push

Jamb

LEVEL

PLUMB PLUMB

TO DETERMINE ROUGH OPENING:

PROCEDURE:STEP 1Begin installation by pushing the top of onejamb over the wall.Hold the top in place then push the bottom intowards and over the wall.

STEP 2Position frame head over the wall.Align head tabs with jamb slots then slide headtowards jamb and engage tabs in slots.

STEP 3Push the top of the remaining jamb over walland mate jamb slots and head tabs.Push the bottom of this jamb in towards andover the wall.Level the head.

STEP 4

screws. Alternately adjust top plumb anchorsuntil they bear firmly against studs.

Adjust intermediate plumb anchors (if present)until they too bear firmly against studsInstall mutes in holes provided in door stops.

Place a temporary wood spreader betweenjambs at sill. Adjust strike jamb to fit firmlyagainst spreader and fasten at bottom of thisjamb.

Plumb hinge jamb and fasten at sill.*

*

A.

B.

A.B.

A.

B.

C.

A.

B.C.

D.

E.

Anchor ScrewAccess Holes

TOP

Spreader

Intermediateif Present

* Some installers prefer to hang door and fit frame to door prior to

anchoring at sill.

The bottom ofeach jamb faceis punched anddimpled for atype "S" buglehead, drywallscrew

STANDARD SILL ANCHOR

Sillstrapanchor

1 1

1

e.g., For a 3068 door opening, the rough opening is: 38" x 81"

Insertfasteners

(not included)and fix jamb

to wall framing

Insert screw driver into top plumb anchor

(DOES NOT APPLY TO LABELED OR CASED OPENING FRAMES)

WALL WALL

STEP 1 STEP 2

STEP 3 STEP 4

SERIES DQ, DU AND DRSLIP-ON DRYWALL FRAMESINSTALLATION INSTRUCTIONS

13-301

OPTIONAL SILL ANCHOR

runner

ADD 3/4" TO DOOR OPENING HEIGHT

Push

Jamb

Head

Push

Jamb

LEVEL

PLUMB

TO DETERMINE ROUGH OPENING:

PROCEDURE:

STEP 1Begin installation by pushing the top of onejamb over the wall.Hold the top in place then push the bottom intowards and over the wall.

STEP 2Position frame head over the wall.Align head tabs with jamb slots then slide headtowards jamb and engage tabs in slots.

STEP 3Push the top of the remaining jamb over walland mate jamb slots and head tabs.Push the bottom of this jamb in towards andover the wall.Level the head.

STEP 4

screws. Alternately adjust top plumb anchorsuntil they bear firmly against studs.

Adjust intermediate plumb anchors (if present)until they too bear firmly against studs

Place a temporary wood spreader betweenjambs at sill. Adjust strike jamb to fit firmlyagainst spreader and fasten at bottom of thisjamb.

Plumb hinge jamb and fasten at sill.

*

A.

B.

A.B.

A.

B.

C.

A.

B.C.

D.

Anchor ScrewAccess Holes

TOP

Spreader

Intermediateif Present

* Some installers prefer to hang door and fit frame to door prior to

anchoring at sill.

The bottom ofeach jamb faceis punched anddimpled for atype "S" buglehead, drywallscrew

STANDARD SILL ANCHOR

Sillstrapanchor

1 1

1

Insertfasteners

(not included)and fix jamb

to wall framing

Insert screw driver into top plumb anchor

WALL WALL

(DOES NOT APPLY TO DRYWALL FRAMES WITH INTEGRAL DOOR STOPS)

ADD 2-3/4" TO DOOR OPENING WIDTH

e.g., For a 3068 door opening, the rough opening is 38-3/4" x 80-3/4"

PLUMB*

STEP 1 STEP 2

STEP 3 STEP 4

OPTIONAL SILL ANCHOR

runner

13-302

Ceco Door Products DISTRIBUTOR TECH DATADistributor Tech DataSERIES DC, CASED OPENING,SLIP-ON DRYWALL FRAMEINSTALLATION INSTRUCTIONS

PARTITION ELEVATION

1. Jambs of rough framing should beplumb and in the same plane.See Fig. 1.

2. Rough header should be level andform a right angle (90?) with jambs.

3. To determine rough openingdimension, refer to installationinstructions.

4. Measurement for rough openingshould be taken:A. WIDTH at head and sillB. HEIGHT at both jambs

5. Tolerances for rough openingdimensions: minus = 0, plus = 1/2"(total).

RIGHT WRONG WRONG

Plu

mb

Lin

e

Plu

mb

Lin

e

Plu

mb

Lin

e

Walls adjacent todoor opening areplumb and in thesame plane.

Walls are notin the same plane.

Walls are in thesame plane butare not plumb.

4A

4A

4B 4B

2 2

Fig.1

Fig.1

Fig.1

DRYWALL CONSTRUCTIONROUGH OPENING RECOMMENDATIONS

13-303

Distortion Of Light Gage MetalStuds Or Floor Runners (ThinnerThan 20 Gage) May Occur WhenThe Plumb Anchor Is CompressedOr When Point Of Sill AnchorFastener Does Not PenetrateFloor Runner.

The following methods will providethe necessary rigidity to preventthis distortion:

1. Provide wood (2x4) cripples at the door frame side of the light gage studs. Cripples to run from floor to underside of steel stud header. Refer to Fig. 1.

2 Provide two 16 gage steel studs (back to back) on either side of the door frame. Refer to Fig. 2.

If only light gage steel studs are usedfor framing the drywall frame, refer topage 13-305 Fig. 1 and 2.

Rough OpeningWidth Dimension

Heig

ht D

imen

sion

Roug

h Op

enin

g

Width DimensionRough Opening

Heig

ht D

imen

sion

Roug

h Op

enin

g

R

LS

WC

HS

Steel Studs, less than 20 gage

Steel Floor Runner

Wood Cripple (1-1/2" thick)

Steel Studs, 16 gage

Note: Rip 2 x 4 to fit ifstud is less than 3-1/2"

WC

LS

R R

LS

LS

R R

LS

HS

LS

HS

WC

Section A-A

Section B-B

A A

BB

Rough OpeningWidth Dimension

Width DimensionRough Opening

LS

Fig. 1

Fig. 2

JAMBS

SILL

13-304

Ceco Door Products DISTRIBUTOR TECH DATADistributor Tech DataDRYWALL CONSTRUCTIONLIGHT GAGE METAL STUDS

1-3/8"

Runner 5/8" pastrough-in opening

SERIES DQ, DU and DR

Notch studs as required toprovide clearance for block.

Cut block to fit and placein channel as shown. Alignwith end of runner.(Block need not exceed 6" long.)

Less than 20 gage

Either type ofsill anchor

Project floor runners 5/8"past rough-in openingsat both corners. (Notrequired when optional strap type sill anchor isused.) See Fig. 3

A and B proceed as in Fig. 1 above.

A

B

Fig. 1

Fig. 2

A

B

B

A

Less than 20 gage

SERIES DC withSTANDARD SILL ANCHOR

Fig. 3

DRYWALL CONSTRUCTIONLIGHT GAGE METAL STUDS

13-305


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