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CREOL The College of Optics & Photonics DoD Institute for Manufacturing Innovation Bahaa Saleh CREOL, The College of Optics & Photonics University of Central Florida

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CREOL The College of Optics & Photonics

DoD Institute for Manufacturing Innovation

Bahaa Saleh

CREOL, The College of Optics & Photonics

University of Central Florida

CREOL The College of Optics & Photonics

Acronyms du Jour

NPI

NNMI

IMI

MI3 AMTech

iCAMR

IYL

CREOL The College of Optics & Photonics

NPI

CREOL The College of Optics & Photonics

Collaborative alliance seeking to unite industry, academia and government to identify and advance areas of photonics critical to maintaining US competitiveness and national security:

- Advanced Manufacturing - Health and Medicine - Defense and National Security - Communications and Information Technology - Energy

Launched in May 2013

CREOL The College of Optics & Photonics

• Raise awareness about photonics and the impact of photonics on our everyday lives.

• Increase collaboration and coordination among US industry, government and academia to advance photonics-driven fields.

• Drive US funding and investment in areas of photonics critical to maintaining competitiveness and national security.

Goals

CREOL The College of Optics & Photonics

Educating Elected Officials

CREOL The College of Optics & Photonics

IYL

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

NNMI

&

IMI

CREOL The College of Optics & Photonics

Network of research institutes developing & commercializing manufacturing technologies through public-private partnerships (industry, universities, and federal government agencies). NNMI will consist of an initial 15 Institutes for Manufacturing Innovation (IMIs), to be increased to up to 45, each with a unique research concentration, serving as regional manufacturing innovation hubs. Joint federal effort between DoD, DoE, NSF, DoC, NIST, . .

National Network for Manufacturing Innovation (NNMI)

Modeled after Germany's Fraunhofer Institutes,

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

Next Generation Power Electronics Manufacturing Innovation Institute, North Carolina State University, 25 members, $70M DoE investment of Digital Manufacturing and Design Innovation Institute, Chicago, led by UI Labs. 73 members. $70M DoD investement Lightweight and Modern Metals Manufacturing Innovation Institute, Detroit, led by EWI, 60-member, $70M DoD investment

2014 IMI’s

National Additive Manufacturing Innovation Institute (NAMII), Youngstown,

Ohio. 40 companies, 9 universities, 5 community colleges,11 nonprofit

organizations, $30M federal government, $40M consortium

Pilot institute 2012

IMI

CREOL The College of Optics & Photonics

AMTech

CREOL The College of Optics & Photonics

NIST Advanced Manufacturing Technology Consortia (AMTech)

Launched by NIST in FY 2013

– To incentivize the formation of, and provide

resources to, industry-driven consortia

• Supports both basic and applied research

• Focuses on long-term, pre-competitive, and

enabling technology development

Goal: to strengthen the capacity of U.S. industry and

the nation to compete in global markets

CREOL The College of Optics & Photonics

Electrochemical Pathway for Sustainable Manufacturing (EPSuM) Consortium Ohio University

Consortium for Accelerated Innovation and Insertion of Advanced Composites

(CAIIAC)

Georgia Tech Research Corporation

Pathway to Improved Metalcasting Manufacturing Technology & Processes -

Taking Metalcasting Beyond 2020

American Foundry Society

Thermal Manufacturing Industries Advanced Technology Consortium (TMI ATC) ASM International

MTConnect Roadmap Strategy to Promote Advanced Manufacturing in the United

States

National Center for Defense Manufacturing and

Machining

Advanced Simulation and Visualization for Steel Optimization Consortium Purdue University

Technologies for Advanced Manufacturing of Pulp and Paper Products Agenda 2020 Technology Alliance, Inc.

SMART Wind Consortium: Developing a Consensus Based Sustainable

Manufacturing, Advanced Research and Technology Roadmap for Distributed

Wind

Distributed Wind Energy Association

Facilitating Industry By Engineering, Roadmapping and Science (FIBERS) to

Advance U.S. Manufacturing of Composites

University of Massachusetts Lowell

National Technology Roadmap for Photonics (NTRP) University of Rochester

Semiconductor Supply Chain Road Mapping SEMATECH, Inc.

Architecting an Institute for Flexible Electronics Manufacturing AZ Board of Regents on behalf of Arizona State

University

Development of a Comprehensive Advanced Joining and Forming Technology

Roadmap

Edison Welding Institute

Cell Manufacturing Consortium Georgia Research Alliance

Development of Roadmap and Consortium for Innovation in Sheet Metal Forming Northwestern University

Strengthening the Domestic Power Electronics Ecosystem Power Electronics Industry Collaborative

Partnership for Research and Innovation in Sustainable Manufacturing (PRISM):

Product, Process and System Integration

University of Kentucky Research Foundation

Consortium for Additive Manufacturing Materials (CAMM) The Pennsylvania State University

Photonic Systems Manufacturing Consortium (PSMC) International Electronics Manufacturing Initiative, Inc.

totaling $9M in NIST funding 2013 19 Funded Projects

CREOL The College of Optics & Photonics

U of Rochester

Rochester Institute of Technology

Rochester Regional Photonics Cluster

NIST Funding: $497,852

June 2014 to May 2016

Deliverables

• A set of public roadmaps in the 5 photonics areas (May 2016)

• A set of recommendations for a national institute for photonics (May 2016)

• Develop manufacturing technology roadmaps in 5 areas of photonics (optics, lasers, imaging/sensing, displays, and bio-photonics).

• Identify opportunities for pre-competitive collaboration in a private-public partnership.

National Technology Roadmap for Photonics (NTRP)

CREOL The College of Optics & Photonics

Photonic Systems Manufacturing Consortium (PSMC)

• Define timelines and technology gaps/

roadblocks for the U.S. photonic systems

manufacturing industry

• Design a manufacturing platform for cost-

effective, high-volume manufacturing of

integrated photonics systems

International Electronics Manufacturing Initiative

Massachusetts Institute of Technology

NIST Funding: $539,990

June 2014 to May 2016

IMAGE

Deliverables • Roadmap for integrated photonics systems

manufacturing • Technology-based models of the cost & supply

chain dynamics for the transition to high-volume, integrated photonic systems manufacturing in U.S.

CREOL The College of Optics & Photonics

• AMTech anticipates awarding a total of $5.6M 2-year

grants ($250k-500k)

• Selections to be announced first half of 2015.

2014 AMTech Competition

CREOL The College of Optics & Photonics

DoD RFI for IMI

CREOL The College of Optics & Photonics

1 or 2 will be selected from 6 technical focus areas:

• Flexible Hybrid Electronics • Photonics • Engineered Nanomaterials • Fiber and Textiles • Electronic Packaging and Reliability • Aerospace Composites

DoD RFI (June 2014)

CREOL The College of Optics & Photonics

• A regional hub of manufacturing excellence that brings together industry, universities & community colleges, federal agencies, & states

• Led by a non-profit with capacity to lead an industry-wide technology, workforce development, and infrastructure agenda.

• Invests in applied research in industrially relevant manufacturing technologies with broad applications that accelerates innovation

• Provides shared infrastructure assets and knowledge to help companies access cutting-edge capabilities and equipment

• Creates an unparalleled environment to educate and train students and workers in advanced manufacturing skills

• Is launched with $70M–$120M of federal funding over 5–7 years

• Leverages a minimum 1:1 non-federal co-investment

• Can be self-sustaining

Benchmarks for an IMI

CREOL The College of Optics & Photonics

• Address industrial base issues for photonics materials, such as infrared

materials, nonlinear materials, low-dimensional materials, and engineered

materials.

• Structured to allow improvements in the cross-cutting disciplines of design,

packaging, reliability and test to be applied across multiple technology topic

areas, leveraging common manufacturing approaches.

• Preference could be given to areas in late stage R&D, that may require some

design/foundry efforts, but the bulk of the efforts are in the packaging, reliability

and test, increasing probability that technology will mature and transition to DoD

weapon systems and/or commercial platforms in 3–5 years

• U.S.-based photonics R&D is faced with disadvantages:

oNo common or generic component library or fabrication process. There are

almost as many technologies as photonics companies.

oFor most potential new applications, market is too small for payback of

investments without cooperative development.

• Applications: high speed telecom and high-performance information-processing

and computing; sensors and imagers.

Benchmarks for a Photonics IMI

CREOL The College of Optics & Photonics

MI3

CREOL The College of Optics & Photonics

Multimaterial Integrated Microphotonics

Institute for Manufacturing Innovation

CREOL’s Response to the RFI

CREOL The College of Optics & Photonics

Public-private partnership of industry, universities, community colleges, local governments, and non-profits. Industry driven to bridge the gap between R&D & production

Developed technologies envisioned to mature and transition to DoD weapon systems and/or commercial platforms in 3–5 years & enable MI3 to be self-sustaining in 5–7 years

MI3

Aimed at developing innovative photonics manufacturing technology and applications

CREOL The College of Optics & Photonics

MI3

Advanced manufacturing of multimaterial photonic integrated circuits, devices, and systems, including packaging, reliability, and testing.

A resource for regional and national photonics companies, defense contractors, research centers, and small-business start-ups pursuing microphotonic technologies with diverse materials.

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

DoD Applications Ultracompact and ultrafast photonics-based systems for big data centers, high-bandwidth communication systems, high-performance computing High-sensitivity and multi-function sensors, and high-resolution image acquisition and processing systems for wide-area surveillance and long-range object identification in the visible and infrared regions.

CREOL The College of Optics & Photonics

Principal hub to be located at the new “SEMATECH-like”

International Consortium for Advanced Manufacturing Research

iCAMR

in Osceola County, Florida

CREOL The College of Optics & Photonics

iCAMR

CREOL The College of Optics & Photonics

100,000 ft2 2-level state-of-the-art R&D lab/fab facility

43,000 ft2 of cleanroom

30,700 ft2 of elevated waffle slab / sub fab

15,000 ft2 of lab/office area

Site located on a new dedicated 220 acres research park

iCAMR

$60M County

$10M UCF

$125M State

CREOL The College of Optics & Photonics

Site

Judge Farms property

CREOL The College of Optics & Photonics

Advanced Materials Development Line

GaN, GaAs, InGaAs and SiGe

MOCVD deposition tools utilizing 8” silicon substrates

36

Advanced Packaging, Testing, and Device Integration Development Line

for prototype development and commercialization

Smart electronic and optoelectronic sensors w/wireless communication

designed to support multipurpose product applications for a broad range of

industries (biomedical, oil & Gas, aerospace/defense, environmental, agriculture, .. )

Smart Sensors Application

iCAMR Technology Platform

CREOL The College of Optics & Photonics

Universal Smart Sensor Fabrication Integration Strategy

37

Si

New/Advanced Sensor Materials

with wireless

communication

1 III-V materials deposited

on 200mm/300mm Si

substrates for cost effective

manufacturing of advanced

devices – sensors, photonics,

etc.

3 Short range RF communication

integrated into a universal smart

sensor device

2 Integration of functionalized

sensor/optical antennas into smart device

Transistor

Functionalized

antenna -

CREOL The College of Optics & Photonics

MI3-iCAMR

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

Participants, collaborators, and supporters

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

CREOL The College of Optics & Photonics

Thank You!

[email protected]