April 2012

www.stallionstainless.com.au

Australia’s World Class Suppliers Of Glass, Stainless Steel & Premium Staircase Systems

Fully Frameless DIY Pool Fencing

WE’LL BEAT

ANY WRITTEN

QUOTE BY

10%*

* Conditions Apply

Please check with your local council for any pool fencing requirements**

Glass panels can be delivered Australia wide. Gaps must be no bigger than 100mm

12mm Clear Glass Panels in Stock

FREE SHIPPING

AUSTRALIA

WIDE

* Conditions Apply

Square pool leg 50.8mm x 50.8mm in size and manufactured in 316 grade stainless steel. Includes 2mm rubber packer, pressure plate, cover plate and a stainless steel M20 thread (No core drilling required-can use standard Rotary Hammer drill). Pool leg can come in mirror or satin finish.

Round pool leg 50.8mm diameter in size and manufactured in 316 grade stainless steel. Includes 2mm rubber packer, pressure plate ,cover plate and a stainless steel M20 thread (No core drilling required-can use standard Rotary Hammer drill). Pool leg can come in mirror or satin finish.

Square Pool Leg

Round Pool Leg

Mirror: SPL - 50.8 MSatin: SPL- 50.8 S

Mirror: RPL - 50.8 MSatin: RPL - 50.8 S

Code Width (mm) Height (mm) Thickness (mm)FFGP1 400 1145 12FFGP2 500 1145 12FFGP3 600 1145 12FFGP4 700 1145 12FFGP5 800 1145 12FFGP6 900 1145 12FFGP7 1000 1145 12FFGP8 1100 1145 12FFGP9 1200 1145 12FFGP10 1250 1145 12FFGP11 1300 1145 12FFGP12 1350 1145 12FFGP13 1400 1145 12FFGP14 1450 1145 12FFGP15 1500 1145 12FFGP16 1550 1145 12FFGP17 1600 1145 12FFGP18 1700 1145 12FFGP19 1800 1145 12FFGP20 1900 1145 12FFGP21 2000 1145 12

• Stallion Stainless offers an alternative to traditional pool fencing that is strong, secure and offers an unobstructed view.

• Our fully frameless glass pool fencing range is constructed with 12mm thick, toughened clear glass with polished edges.

• All of our pool balustrading range comes in Australian certified 316 marine grade stainless steel in mirror finish to further resist corrosion.

• We offer two different types of mini posts. One option is a square mini post and the other option is a round mini post.

• We have also recently developed the latest gate hardware, heavy duty hydraulic door opening system and latches which are available in 316 grade stainless steel.

• Our team of professionals offer quick, hassle-free installation or alternatively for the home handyman, easy to follow instructions can be supplied on request.

* Free Shipping for orders over $3000 **MUST HAVE: minimum 200mm x 300mm wide strip footing to fix into

Gate Pivots

Gate Pivot Panel Sizes Glass Sizes with hole.

Gates must always swing away from pool.

Clear 10mm Gates in Stock (800mm, 900mm & 1000mm wide)

Code Width (mm) Height (mm) Thickness (mm)

FFPP1 800 1145 12

FFPP2 900 1145 12

FFPP3 1000 1145 12

FFPP4 1200 1145 12

FFPP5 1300 1145 12

FFPP6 1400 1145 12

FFPP7 1600 1145 12

FFPP8 1800 1145 12

FFPP9 2000 1145 12

Bottom patch fitting manufactured in 316 grade stainless steel – mirror finish. This patch will suit 10mm or 12mm glass and can be used for either glass doors or pool fences. This patch fits to the floor spring.

Heavy duty floor spring non hold open type. This spring has a 135 degree opening capacity both ways. Manufactured in 316 grade stainless steel – mirror finish with the bottom tray and assemblies being galvanised. The floor spring has a maximum door weight of 125kg (comes with optional accessories for timber doors).

Note: In areas where water is present suitable silicon sealing of floorspring is required to prevent water from entering tray. Check installation guide.

Top patch fitting manufactured in 316 grade stainless steel – mirror finish. This patch will suit 10mm or 12mm glass and can be used for either glass doors or pool fences. This patch fits to the top pivot.

Bottom Patch Fitting PF - 02

Heavy Duty Floor Spring FS 135 Magna Latch MC-01

Top Patch Fitting PF - 01

180-Degree Glass To Glass Gate Pivot GP - 01

Glass To Gate Square Post Gate PivotGP - 02

Glass To Gate 50.8mm Round Post Gate Pivot GP - 03

Right Hand 90-Degree Glass To Gate Pivot GP - 04

Left Hand 90-Degree Glass To Gate Pivot GP - 05

180 degree glass to glass latch is manufactured in 316 grade stainless steel - mirror finish. This magna latch suits 10 to 12mm glass and is a self closing magnetic pool gate latch.

This is the latest function latch with the benefit of only requiring holes to the gate panel.

Recommended Installation with 2 People

BOX KIT CONTENTS

1. Top patch – clamps onto the top of the glass gate. This has a white plastic hole in it which your top pivot goes into.

2. Bottom patch – clamps into the bottom of the glass gate. This has a slot, which will attach to the floor spring at the bottom.

3. Floor spring – rebated into the concrete.4. Top pivot – holds top of glass. Screws and plugs

are provided for wall pivot. 5. Gold brackets – only used for timber

applications.6. Clear silicone.

All come with stainless steel cover plates and screws to suit.

Step 1Clamp your top and bottom patch to your glass gate ensuring the allen keys are tight but making sure not to over tighten. Ensure they are squared off with the glass.

You can do this by running a right angle off the edge of the glass.

Step 2Using the floor spring, do a mock trial as this will give you an idea of where the floor spring is to be placed in the ground.

Stallion Stainless Glass GatePlace the floor spring approx 15-20mm away from the wall if it is being fixed from a wall. Gently place the glass gate over the floor spring, with top and bottom patches attached, slotting into the floor spring at the ground level.

The top pivot can be placed into the top patch and sat on the wall. Correctly ensuring the gap is the same at the top and bottom between the edge of the glass and the wall you are fixing it to.

Once this is done and your gate is sitting level vertically and horizontally, you can mark the cut out for your floor spring to sit in to.

Mark out the rectangle hole.

Step 3Cutting the rectangle hole is extremely important part of the job and must be done perfectly otherwise your gate will not function properly, To ensure this, cut on the inside of the line and cut away bit by bit is needed.

We recommend using a 5 or 9 inch angle grinder with a masonry disk to cut around the shape of the hole. As you can not cut right into the corners with the masonry disk, use a chisel to chip away the corners and remaining concrete.

Make sure the hole is deep enough for the floor spring to fit into. If the floor spring is not sitting flush with the floor level, make a few cuts down the centre of the hole to break more concrete out. This is a trial and error process.

INSTALLATION GUIDE

Step 5Before you place cover plates on your hardware, you may need to adjust the closing point of your gate. It needs to be over corrected so it always shuts. This is to ensure full pool safety is met.

Adjusting the floor spring can be done by adjusting the bolts at the front of the floor spring in the ground. Depending on your gate requirements, you can tighten and loosen accordingly so the gate closes past 180 degrees.

There is also another adjustment screw to slow down the speed of opening and closing.

Step 6Make sure your gate closes and latches. Do this a number of times and once you are happy, you can place on all the cover plates.

Note: In areas where water is present suitable silicon sealing of floorspring is required to prevent water from entering tray.

Enjoy your gate.

Please contact Stallion Stainless via email if you have any further queries paul@stallionstainless.com.au

Once the hole is cut, it is time to place the floor spring in permanently. Place the floor spring into the hole and run a bead of silicone around the perimeter of the floor spring.

Step 4Sit the glass gate over the floor spring and the bottom patch will lock into place.

Only if mounting to wall – level the gate and mark the wall where the holes need to be drilled for the pivot. Fix the pivot to the wall with screws and plugs provided.

The glass gate should now open and close.

Your glass gate is in place and needs a latching point for it to close. You can now add another glass panel that is parallel with your gate.

BOX KIT CONTENTS

1. 12mm Clear glass panels.2. Pool legs include cover plates, pressure plates

and 20mm thread.3. Chemset tubes and nozzles.4. Thread lock.

Step 1 Start by measuring the length of the area in which you are installing the glass pool fencing.

Step 2Measure the glass panels provided.

Step 3Divide the length of the glass panels into the length of the area.

Eg. Area length = 3140mm 3 x Glass panel length = 1000mm each 3140 / 1000mm = 140mm 140mm / 4 = 35mm

Divide the remainder into 4 to give you the distance of each space between each glass panel. This will ensure that you have an aesthetic appearance to the finish. Note: Gaps between the glass panels should be between 20-50mm.

Step 4Start with the installation of the first and last pool legs. We recommend you start your first pool leg 200mm from the edge of the starting wall and also the same at the other end. This ensures a good strong start to your pool fencing.

INSTALLATION GUIDE

Note: These should be measured parallel from the wall so they are level and straight before marking their spot.

Step 5Preparing to drill the holes.

Use the legs as a template to sketch around so you can find the centre of the holes before you start drilling. Once you draw the centre of the hole into the concrete, you can start drilling a 22mm hole making sure it is level both ways.

Note: You may need someone to sight the drill as you do it to ensure a straight hole. Drilled holes should be no less than 100mm deep for the rods to fit into.

Step 6Prepare your chemset found in your kit.

Follow the instructions accordingly on the packet. Once prepared, fill the pre-drilled holes with the chemset and place your pool leg with the rod attached into the concrete. The thread rod provided must be firmly tightened into the base of pool leg to

Stallion Stainless DIY Pool Fencing

Start by placing the glass from one wall to the other, working section by section. Before affixing the glass panels onto the pool legs, there are a few components that need to be in place:

• Plasticpackerstrip• Pressureplate• Grubscrews

Plastic packer must be slid into the pool leg, going around the bottom of the glass and finishing level with the top of the pool leg. One person can do this while the other tilts the glass up.The pressure plate needs to be placed in between

the plastic packer and the inside the pool leg.

The grub screws can now be screwed into the pressure plates and clamp the system together.

Note: You can adjust the glass panel by tightening or loosening the grub screws to tilt the degree of the glass. If this does not work, you may add more plastic packing as above to help with this process.

Step 10Repeat the last step for the remainder of the glass panels.

Make sure all the glass panels line up along the top. You can do this by using a level after completing each panel and holding it up against the previous one.

Re tighten all pool leg grub screws again to ensure the glass panels are rigid.

Stand at one end and look down the line to eye off any panels which are not level with one another. This will ensure a professional finish.

Enjoy your fence.

avoid any movement. We advise using thread lock.

At this stage you need to work fast and level off the pool leg so that the pool leg finishes parallel to the ground.

Note: When using chemset you must remove the steel ring inside the mouth of the tube. Without the nozzle attached squeeze some out and check there are no blockages. Screw the nozzle on and start using.

Step 7Line up the rest of the pool legs.

Now that you have installed the first and last pool legs, run a string line from one end to the other. Make sure you run a string line on the inside face of the pool leg with the grub screws. The string line must be pulled tight. This will enable a straight line to measure the rest of your pool legs onto the concrete as per step 5. Keep the string line there until the end of the drilling and setting of the pool legs.

Use the measurements from Step 3 and space the remainder of the pool legs so they are ready to be marked and drilled.

(If you find this process difficult, you can create of template of the glass as a guide to your installation process)

Step 8Install the remainder of the legs.

Once all the holes are drilled and filled with chemset and you are ready to install the remainder of the legs. Make sure the inside edges of the legs touch the string line. It is important that these legs are level as per Step 5. Step 9Installation of glass panels requires 2 people.

Head Office (Perth)Ph: 08 9458 2646 Fax: 08 9356 2082 Mob: 0417 966 807 perth@stallionstainless.com.au23 Morgan Street, Cannington WA 6107

Melbourne OfficeMob: 0431 487 757 melbourne@stallionstainless.com.auDisplay at the Melbourne Home Ideas Centre - Ph: 03 9544 96111686 Princess Highway, Oakleigh East VIC 3166www.stallionstainless.com.au

DIY Installation• Visit www.stallionstainless.com.au and view the DIY Pool fencing page.• You must always allow for a 200 x 300mm deep strip footing prior to laying

pavers and a solid footing for the gate floorspring.• We recommend safe handling with 2 people as corners are easy to damage.• Basic DIY Tools: Hammerdrill, grinder, level, tape measure, string line,

cordless drill, allen keys.• Glues & Fixings are to be supplied by Stallion Stainless, such as chemset

and silicon.

Legal Requirements• Gaps must not be any larger than 100mm.• Gate must swing away from pool and latch mounted on pool side.• Check with your shire for local requirements.

Further protection• If within a 5km radius from coastal region, we recommend that to avoid tea

staining, a stainless steel protectant / cleaner which will keep it brighter for longer. Fully Australian made and supplied by Stallion Stainless.

Pricing and Ordering• Please contact Stallion Stainless via email or phone us from 9.30am and

6.00pm. Your enquiry will be dealt with immediately.

Shipping• Any orders over $3000 will include free shipping.• Free Trailer glass stand provided if required. - Perth only.

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WE’LL BEATANY WRITTENQUOTE BY10%*

* Conditions Apply

For terms and conditions please visit our website: www.stallionstainless.com.au