direct phase measurement interferometry and optical testing · 2016-08-23 · adjust so < π...

54
Direct Phase Measurement Interferometry and Optical Testing • Phase-Stepping and Phase-Shifting –Basic Concept –Phase Shifters –Algorithms –Phase-unwrapping –Phase shifter calibration –Errors • Spatial synchronous and Fourier methods • Solving vibration problems • Multiple wavelength and vertical scanning (Coherence Probe) techniques Advantages of Phase-Shifting Interferometry • High measurement accuracy (>1/1000 fringe, fringe following only 1/10 fringe) • Rapid measurement • Good results with low contrast fringes • Results independent of intensity variations across pupil • Phase obtained at fixed grid of points • Easy to use with large solid-state detector arrays

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Page 1: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Direct Phase Measurement Interferometry and Optical Testing

• Phase-Stepping and Phase-Shifting–Basic Concept–Phase Shifters–Algorithms–Phase-unwrapping–Phase shifter calibration–Errors

• Spatial synchronous and Fourier methods• Solving vibration problems• Multiple wavelength and vertical scanning

(Coherence Probe) techniques

Advantages of Phase-ShiftingInterferometry

• High measurement accuracy (>1/1000 fringe, fringe following only 1/10 fringe)

• Rapid measurement• Good results with low contrast fringes• Results independent of intensity variations

across pupil• Phase obtained at fixed grid of points• Easy to use with large solid-state detector

arrays

Page 2: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Phase Shifting Interferometry

CCDCCD

Reference Mirror

BeamsplitterSample

90o phase shift between measurements

Phase Shifting - Moving Mirror

Move λ/8

PZTPushingMirror

π/2PhaseShift

Page 3: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Phase Shifting - Diffraction Grating

+1 OrderDiffractionGrating

Move 1/4Period

π/2PhaseShift

Phase Shifting - Bragg Cell

+1 Order

BraggCell

fo

fo

fo+f

Frequencyf

0 Order

Page 4: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Phase Shifting - Rotating Half-WavePlate

45° Rotation

CircularlyPolarized

Light

π/2PhaseShift

Half-Wave Plate

Geometric Phase Shifter 1

Input: Reference and test beams have orthogonal linear polarization at 0o and 90o.

λ/4 at 45o

λ/2 at θo

λ/4 at -45o

Polarizer at 45o

If the half-wave plate is rotated an angle θ the phase difference between the test and reference beams changes by 4θ.

Page 5: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Geometric Phase Shifter 2

Input: Reference and test beams have orthogonal linear polarization at 0o and 90o.

λ/4 at 45o

Polarizer at θo

If the polarizer is rotated an angle θ the phase difference between the test and reference beams changes by 2θ.

Zeeman Laser

Laser

Two frequencies have

orthogonal polarization

Two frequenciesν and ν + Δν

Page 6: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Frequency Shifting Source

Phase shift = (2 π/c) (frequency shift) (path difference)

Phase = (2 π/λ) (path difference) = (2 π/c) ν (path difference)

Laser

Four Step Method

I1(x,y) = Idc + Iac cos [φ (x,y)] φ (t) = 0 (0°)

I2(x,y) = Idc - Iac sin [φ (x,y)] = π/2 (90°)

I3(x,y) = Idc - Iac cos [φ (x,y)] = π (180°)

I4(x,y) = Idc + Iac sin [φ (x,y)] = 3π/2 (270°)

I(x,y) = Idc + Iac cos[φ(x,y)+ φ(t)]

( )[ ] ( ) ( )( ) ( )yxIyxI

yxIyxIyxTan,,,,,

31

24

−−

phase shift

measured object phase

Page 7: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Relationship Between Phase Heights

),(4

),(Height

),(),(),(),(Tan=y)(x,

31

241-

yxyx

yxIyxIyxIyxI

φπλ

φ

=

⎥⎦

⎤⎢⎣

⎡−−

Phase-measurement Algorithms

Three Measurements

Four Measurements

Schwider-HariharanFive Measurements

Carré Equation

φ = tan−1 I3 − I2I1 − I2[ ]

φ = tan−1 I4 − I2I1 − I3[ ]

φ = tan−1 2(I2 − I4)2I3 − I5 − I1[ ]

φ = tan−1 3(I2 − I3) − (I1 − I4)[ ] (I2 − I3) − (I1 − I4)[ ]( I2 + I3) − ( I1 + I4)

⎣⎢

⎦⎥

Page 8: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Phase-Stepping Phase Measurement

MIR

RO

R P

OSI

TIO

N

A B C D

TIME

λ/2

λ/4

PHASE SHIFT

DET

ECTE

D S

IGN

AL

1

0 π/2 π 3π/2 2πA B C D

Integrated-Bucket Phase Measurement

PHASE SHIFT

DET

ECTE

D S

IGN

AL

0 π/2 π 3π/2 2πA B C D

1

MIR

RO

R P

OSI

TIO

N

A B C D

TIME

λ/2

λ/4

Page 9: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Integrating-Bucket and Phase-Stepping Interferometry

Measured irradiance given by

Integrating-Bucket Δ=α

Phase-Stepping Δ=0

Ii = 1Δ Io 1 + γ o cos φ + αi (t)[ ]{ }dα(t)

αi−Δ /2

αi+Δ /2

= Io 1 + γ osinc Δ2[ ] cos φ + αi[ ]{ }

Typical Fringes For Spherical Surfaces

Fringes Phase map

Page 10: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Phase Ambiguities-Before Unwrapping

2 π Phase Steps

X axis

Phase

Phase Multiple Solutions

Page 11: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Removing Phase Ambiguities

• Arctan Mod 2π (Mod 1 wave)• Require adjacent pixels less than π

difference

(1/2 wave OPD)• Trace path• When phase jumps by > π

Add or subtract N2π

Adjust so < π

Phase Ambiguities - After Unwrapping

Phase Steps Removed

Page 12: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Phase-Shifting Interferometer

LASER

TEST SAMPLE

IMAGING LENS

PZT PUSHING MIRROR

BS

DETECTOR ARRAY

DIGITIZERPZT

CONTROLLER

COMPUTER

Phase Shifter Calibration

Let the phase shifts be -2α, -α, 0, α, 2α

⎟⎟⎠

⎞⎜⎜⎝

⎛−−

=),(),(),(),(

21

24

15

yxIyxIyxIyxIArcCosα

A limitation of this algorithm is that there are singularities for certain values of the wavefront phase. To avoid errors, a few tilt fringes are introduced into the interferogram and data points for which the numerator or denominator is smaller than a threshold are eliminated.

It is often convenient to look at a histogram of the phase shifts. If the histogram is wider than some preselected value it is known that there must be problems with the system such as too much vibration present.

Page 13: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Error Sources

• Incorrect phase shift between data frames• Vibrations• Detector non-linearity• Stray reflections• Quantization errors • Frequency stability• Intensity fluctuations

RMS Repeatability

Definition:Take two frames of data and subtract

the two frames point by point to determine rms of difference.

RMS surface height repeatability λ/1000.(assuming good environment)

Averaging improves repeatability.

Repeatability generally limited by environment, rather than interferometer.

Page 14: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Four π/2 Steps

Phase Error Compensating Techniques

Two data sets with π/2 phase shift.

• Calculate a phase for each set from algorithm, and then average phases.

• Average Numerator and Denominator, and then calculate phase.

Page 15: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Averaging Technique4-FRAME (offset = 0) 4-FRAME (offset = π/2)

frames # 1,2,3,4 frames# 2,3,4,5

=2I -4 I1I - 3I

N1D1

=2I -4 I5I - 3I

N2D2

5-FRAME

I2-I+I)I-I2(

DDNN=tan

351

24

21

21 =++ϕ

Example of Algorithm Derivation

Schwider-Hariharan Five π/2 Step Algorithm

• Error of same double-frequency form as for 4-step algorithm, but magnitude of error

reduced by a factor of more than 25.

Page 16: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Error due to detector nonlinearity

• Generally CCD’s have extremely linear response to irradiance

• Sometimes electronics between detector and digitizing electronics introduce nonlinearity

• Detector nonlinearity not problem in well designed system.

• Schwider-Hariharan algorithm has no error due to 2nd order nonlinearity. Small error due to 3rd

order.

Error due to Stray Reflections

• Stray reflections in laser source interferometers introduce extraneous interference fringes.

• Stray reflections add to test beam to give a new beam of some amplitude and phase.

• Difference between this resulting phase and phase of test beam gives the phase error.

Page 17: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Error – Stray Reflections

Stray Beam

Test Beam

Measured Beam

Correct Phase

Phase Error

Quantization Errorrms phase error = 1

2N3N = number of bits

Reference: Chris Brophy, J. Opt. Soc. Am. A, 7, 537-541 (1990).

N 6 8 10 12

Phase error 9.0E-3 2.3E-3 5.6E-4 1.4E-4

Fringes 1.4E-3 3.6E-4 9.0E-5 2.2E-5

Surface error 4.54 1.14 0.28 0.07(Angstroms)

Averaging further reduces error.

Page 18: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

5.6 Spatial Synchronous and Fourier Methods

Both techniques use a single interferogram having a large amount of tilt.

The interference signal is given by

irradiance�x_, y_� :� iavg��1 � � Cos���x, y� � 2�� f x��

Spatial Synchronous

The interference signal is compared to reference sinusoidal and cosinusoidal signals.

The two reference signals are

rcos�x_, y_� :� Cos�2�� f x�

and

rsin�x_, y_� :� Sin�2�� f x�

Multiplying the reference signal times the irradiance signal gives sum and difference signals.

TrigReduce�irradiance�x, y� rcos�x, y��1����2

�2 iavg Cos�2 f � x� � iavg � Cos���x, y�� � iavg � Cos�4 f � x � ��x, y���

TrigReduce�irradiance�x, y� rsin�x, y��1����2

�2 iavg Sin�2 f � x� � iavg � Sin���x, y�� � iavg � Sin�4 f � x � ��x, y���

The low frequency second term in the two signals can be written as

s1 �iavg ������������������

2Cos���x, y��

s2 � �iavg ������������������

2Sin���x, y��

Tan���x, y�� ��s2����������s1

The only effect of having the frequency of the reference signals slightly different from the average frequency of the

interference signal is to introduce tilt into the final calculated phase distribution.

Spatial Synchronous and Fourier Methods.nb 1

Page 19: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Fourier Method

The interference signal is Fourier transformed, spatially filtered, and the inverse Fourier transform of the filtered signal is performed to yield the wavefront.

The Fourier analysis method is essentially identical to the spatial synchronous method. The irradiance can be

written as

irradiance�x, y� � iavg��1 � � Cos���x, y� � 2�� f x��

We can rewrite this as

irradiance�x, y� � iavg��1 � 1����2�2 Ç f S x�Ç I#x,y' � �

1����22 Ç f S x�Ç I#x,y' ��

We can take the Fourier transform of this irradiance signal and spatially filter to select the portion of the Fourier

transform around the spatial frequency f, and then take the inverse Fourier transform of this filtered signal to give

the wavefront.

Fringes Phase Map

FFT FFT-1

fx

Note that both the spatial synchronous method and the Fourier method require a large amount of tilt be introduced

to separate the orders. Since a spatially limited system is not band limited, the orders are never completely

separated and the resulting wavefront will always have some ringing at the edges. Also, the requirement for large

tilt always limits the accuracy of the measurement. The advantage of the techniques is that only a single

interferogram is required and vibration and turbulence cause less trouble than if multiple interferograms were

required.

Spatial Synchronous and Fourier Methods.nb 2

Page 20: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

1

Error Due to VibrationError Due to Vibration

•• Probably the most serious impediment to Probably the most serious impediment to wider use of PSI is its sensitivity to wider use of PSI is its sensitivity to external vibrations.external vibrations.

•• Vibrations cause incorrect phase shifts Vibrations cause incorrect phase shifts between data frames.between data frames.

•• Error depends upon frequency of Error depends upon frequency of vibration present as well as phase of vibration present as well as phase of vibration relative to the phase shifting.vibration relative to the phase shifting.

Best Way to Fix Vibration Best Way to Fix Vibration ProblemProblem

•• Retrieve frames fasterRetrieve frames faster•• Control environmentControl environment•• CommonCommon--path interferometerspath interferometers•• Measure vibration and introduce vibration Measure vibration and introduce vibration

180 degrees out of phase to cancel vibration180 degrees out of phase to cancel vibration•• Grab all frames at once (Single Shot)Grab all frames at once (Single Shot)•• Carrier FrequencyCarrier Frequency•• PixelatedPixelated ArrayArray

Page 21: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

2

Vibration Compensation ConceptVibration Compensation Concept

•• Example: TwymanExample: Twyman--Green configurationGreen configuration–– Sense optical phaseSense optical phase–– Feed back outFeed back out--ofof--phase signal to phase shifterphase signal to phase shifter

Single Mode Laser BS

ControllerPupil Image Plane

ReferenceMirror

“Point” Phase Sensor

PZTDRIVER

Lens

Vibration

Vibration SignalAnti-Vibration Signal

PZT

(Limited bandwidth)

Achieving High Speed Phase Achieving High Speed Phase ModulationModulation

•• Use polarization TwymanUse polarization Twyman--Green configurationGreen configuration•• EOM changes relative phase between EOM changes relative phase between ‘‘SS’’ & & ‘‘PP’’ componentscomponents

–– Can be very fast: 200 kHz Can be very fast: 200 kHz -- 1 GHz response1 GHz response

Single Mode Laser

EO Modulator

PBS

QWP

DivergerOptics

HWP

P

S

Controller& Driver

Pupil Image Plane

ReferenceMirror

TestMirror

Point Phase Sensor

Pol

Page 22: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

3

ResultsResults

Conclusions Conclusions -- Active Vibration Active Vibration Cancellation InterferometerCancellation Interferometer

System works amazingly well, System works amazingly well, but it is rather complicated but it is rather complicated and expensive.and expensive.

Page 23: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

4

Simultaneous PhaseSimultaneous Phase--Measurement InterferometerMeasurement Interferometer

Laser

Two fringe patterns90o out of phase

0o

90o

180o

270o

LaserLinearly Polarized

@ 0o

Dielectric B.S.

Test Beam

Reference Beam

λ/2 Plate

λ/8

Dielectric beamsplitter and phase shift upon Dielectric beamsplitter and phase shift upon reflection for test and reference beamsreflection for test and reference beams

Low - High

Low – High&

High - Low

Page 24: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

5

•• TwymanTwyman--GreenGreen–– Two beams have Two beams have

orthogonal orthogonal polarizationpolarization

•• 4 Images formed4 Images formed–– Holographic Holographic

elementelement

•• Single CameraSingle Camera–– 1024 x 10241024 x 1024–– 2048 x 20482048 x 2048

•• Polarization used Polarization used to produce 90to produce 90--deg deg phase shiftsphase shifts Four Phase Shifted

Interferograms on Detector

Phase Mask, Polarizer &

Sensor Array

Holographic Element

Test Mirror

Optical Transfer & HOE

PBS LaserDiverger

QWP CCD

4D PhaseCam Operation4D PhaseCam Operation

Relative motion Relative motion between PhaseCam between PhaseCam

and test objectand test object

Phase relationship is fixedPhase relationship is fixed

Effects of VibrationEffects of Vibration

Page 25: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

6

Testing a 0.5 meter diameter, Testing a 0.5 meter diameter, 20 meter ROC mirror20 meter ROC mirror

0.5 m0.5 m diameter mirror, 20 m ROCdiameter mirror, 20 m ROC5 nm 5 nm rmsrms repeatability (in air)repeatability (in air)

Page 26: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

7

0 deg 44 deg 88 deg

122 deg 168 deg 212 deg

266 deg 310 deg 360 deg

Phase Sweep at 408 HzPhase Sweep at 408 Hz

Hard Disk Platter Excited by PZT Hard Disk Platter Excited by PZT at 408 Hzat 408 Hz

Page 27: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

8

Hard Disk Platter Excited by PZT Hard Disk Platter Excited by PZT at 3069 Hzat 3069 Hz

Surface SubtractionSurface SubtractionSubtraction in interferogram domain (diffuse and specular surfacSubtraction in interferogram domain (diffuse and specular surfaces)es)

⎟⎟⎠

⎞⎜⎜⎝

⎛−−+−−−−−−−

=Δ)]()(][[])][()([)]()(][[)]()(][[

atan2 0000

0000

tBtDBDCAtCtAtBtDCAtCtABD

Z λ

==

A(t),B(t),C(t),D(tA(t),B(t),C(t),D(t)) AA00,B,B00,C,C00,D,D00

Stetson Stetson -- 8 frame phase8 frame phase--differencedifference

++UnwrappingUnwrapping

•• Not necessary to solve for random phaseNot necessary to solve for random phase

Page 28: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

9

Backplane Deformation HolderBackplane Deformation Holder

Set Up for Backplane Deformation Set Up for Backplane Deformation MeasurementMeasurement

Page 29: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

10

BackplaneBackplane

Carbon Fiber DeformationCarbon Fiber Deformation

(Metrology for JWST Backplane)(Metrology for JWST Backplane)

Page 30: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

11

•• Vibration insensitive, quantitative interferometerVibration insensitive, quantitative interferometer•• Surface figure measurement (nm resolution)Surface figure measurement (nm resolution)•• Snap shot of surface heightSnap shot of surface height•• Acquisition of Acquisition of ““phase moviesphase movies””

Still not perfectStill not perfect

Not easy to use multiple wavelength Not easy to use multiple wavelength or white light interferometryor white light interferometry

Conclusions Conclusions –– Single Shot Single Shot InterferometerInterferometer

Phase shifting algorithms applied to consecutive Phase shifting algorithms applied to consecutive pixels thus requires calibrated tiltpixels thus requires calibrated tilt

NN--Point Technique Point Technique (Carrier Frequency)(Carrier Frequency)

4 pixels per fringe for 90 degree phase shift4 pixels per fringe for 90 degree phase shift

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12

Creating the Carrier FrequencyCreating the Carrier Frequency

•• Introduce tilt in reference beamIntroduce tilt in reference beam–– Aberrations introduced due to beam Aberrations introduced due to beam

transmitting through interferometer offtransmitting through interferometer off--axisaxis•• Wollaston prism in output beamWollaston prism in output beam

–– Requires reference and test beams having Requires reference and test beams having orthogonal polarizationorthogonal polarization

•• PixelatedPixelated array in front of detectorarray in front of detector–– Special array must be fabricatedSpecial array must be fabricated

Use of Wollaston Prism to Produce Use of Wollaston Prism to Produce Carrier FringesCarrier Fringes

Polarization Polarization InterferometerInterferometer

Reference and Reference and test beams have test beams have orthogonal orthogonal polarizationpolarization

Wollaston Wollaston PrismPrism

PolarizerPolarizer

DetectorDetector

Page 32: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

13

PixelatedPixelated Phase SensorPhase Sensor

•• Compacted Compacted pixelatedpixelated array placed array placed in front of detectorin front of detector

•• Single frame acquisitionSingle frame acquisition–– High speed and high throughputHigh speed and high throughput

•• AchromaticAchromatic–– Works from blue to NIRWorks from blue to NIR

•• True Common Path True Common Path –– Can be used with white lightCan be used with white light

test ref

RHCLHC

Circ. Pol. Beams (Δφ) + linear polarizer (α) cos (Δφ + 2α)

PhasePhase--shift depends on polarizer angleshift depends on polarizer angle

Use polarizer as phase shifter

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14

Polarizer arrayPolarizer arrayMatched to Matched to

detector array detector array pixelspixels

α=α=45, 45, φφ=90=90

α=α=0, 0, φφ=0=0

α=α=135, 135, φφ=270=270

α=α=90, 90, φφ=180=180

Unit CellUnit Cell

Array of oriented Array of oriented micropolarizersmicropolarizers

Electron micrograph of wire grid Electron micrograph of wire grid polarizerspolarizers

20 um20 um

Page 34: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

15

Array of phaseArray of phase--shift elements shift elements unique to each pixelunique to each pixel

T

R

Mask

Polarization Interferometer

Sensor

A BC D

0

- π/2π

π/2

A BC DA BC D

A BC D

A BC D

0

π

π/2

- π/2

or

Stacked CircularStacked Circular

Phase error Phase error vsvs fringe tiltfringe tilt

Circular-4 and Stacked-4 Algorithm Error

0

0.002

0.004

0.006

0.008

0.01

0.012

0.014

0.016

0 0.005 0.01 0.015 0.02 0.025 0.03 0.03545 deg Tilt (waves/pixel)

RM

S Er

ror (

wav

es) Circular

Stacked

Page 35: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

16

Calculation of phase using 3 x 3 Calculation of phase using 3 x 3 element arrayelement array

2 8 4 65

1 3 5 7 9

2( )[ ]4

I I I ITanI I I I I

θ + − −=− − + − −

System ConfigurationSystem Configuration

Test MirrorTest Mirror

QWPQWP

PBSPBS

CameraCamera

SourceSource

PixelatedPixelated MaskMask Sensor Sensor ArrayArray

ParsingParsing

A

D

C

B

A

D

C

B

A

D

C

B

A

D

C

B

A

D

C

B

A

D

C

B

A

D

C

B

A

D

C

B

A

D

C

B

PhasePhase--ShiftedShiftedInterferogramsInterferograms

Reference Reference MirrorMirror

QWPQWP

Page 36: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

17

MeasurementsMeasurements

Every 4th pixel

Fringe pattern synthesized by Fringe pattern synthesized by selecting every fourth pixel.selecting every fourth pixel.

Phase map.Phase map.

Mirror and interferometer on separate tables!Mirror and interferometer on separate tables!

Measurement of 300 mm diameter, 2 meter ROC mirror

Page 37: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

18

Air burst Air burst Phase w/reference subtractionPhase w/reference subtraction

Measurement ResultsMeasurement Results

Heat Waves from Hot CoffeeHeat Waves from Hot Coffee

OPDOPD SlopeSlope

Page 38: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

19

Simultaneous PhaseSimultaneous Phase--Shifting Fizeau Shifting Fizeau –– Tilt Between Tilt Between Reference and Test (Two Source Beams)Reference and Test (Two Source Beams)

T and R have orthogonal polarization.

R reflected off reference and T reflected off test surface are nearly parallel and give the interference fringes.

Polarization Mask and Detector

LaserR

T

Wollaston Prism

T Test Surface

Reference

Stop

Imaging Lens

Simultaneous PhaseSimultaneous Phase--Shifting Fizeau Shifting Fizeau –– Tilt Between Tilt Between Reference and TestReference and Test

R reflected off reference and T reflected off test R reflected off reference and T reflected off test surface are tilted with respect to each other. surface are tilted with respect to each other.

HalfHalf--wave plate makes polarization of reflected R wave plate makes polarization of reflected R orthogonal to reflected T.orthogonal to reflected T.

Wollaston prism make T and R nearly parallel.Wollaston prism make T and R nearly parallel.

Laser

R

TWollaston Prism

TTest

Surface

Reference

Stop

Half-Wave Plate

Polarization Mask and Detector

Imaging Lens

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20

Simultaneous PhaseSimultaneous Phase--Shifting Fizeau Shifting Fizeau ––Short Coherence Length SourceShort Coherence Length Source

Interference pattern resulting from long path length Interference pattern resulting from long path length source beam reflected off reference and short path source beam reflected off reference and short path length source beam reflected off test surface. length source beam reflected off test surface.

Test and reference beams have orthogonal polarization. Test and reference beams have orthogonal polarization.

Fewer spurious fringes.Fewer spurious fringes.

Short coherence

length source

Test SurfaceReference

Stop

Polarization Mask and Detector

QWP

ΔL

ΔL

PBS

Imaging Lens

Simultaneous PhaseSimultaneous Phase--Shifting Fizeau Shifting Fizeau –– Short Short Coherence Length Source Coherence Length Source –– Testing WindowsTesting Windows

Testing window surfaces that are nearly parallel. Testing window surfaces that are nearly parallel.

Test and reference beams have orthogonal polarization.Test and reference beams have orthogonal polarization.

Short coherence

length source

Test SurfaceReference

Stop

Polarization Mask and Detector

QWP

ΔL

ΔL

PBS

Imaging Lens

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21

Interference Fringes Obtain Interference Fringes Obtain Testing a Thin Glass PlateTesting a Thin Glass Plate

a) Long coherence a) Long coherence length sourcelength source

b) Short coherence b) Short coherence length sourcelength source

•• Single frame acquisitionSingle frame acquisition-- High speed and high throughputHigh speed and high throughput

••AchromaticAchromatic–– works from blue to NIRworks from blue to NIR

•• True Common Path True Common Path –– Can be used with white lightCan be used with white light

•• Fixed CarrierFixed Carrier–– Faster processing and Faster processing and calibcalib..

•• Compact Compact –– no bigger than camerano bigger than camera

•• Versatile Versatile –– can be interfaced to many interferometercan be interfaced to many interferometer

configurationsconfigurations

PixelatedPixelated Phase Sensor Phase Sensor AdvantagesAdvantages

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Multiple Wavelength and Vertical Scanning Interferometry

• White Light Interferometry eliminates ambiguities in heights present with monochromatic interferometry

• Techniques old, but use of modern electronics and computers enhance capabilities and applications

How High is the Step?

Steps > λ/4 between adjacent detector pixels introduce integer half-wavelength height ambiguities

Fringe Order ?Step > λ/4

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Red Light White Light

Profile

Interferograms of Diffraction Grating

Two Wavelength Measurement

• Measure Beat Frequency• Long Effective Wavelength

1st Wavelength

2nd Wavelength

Beat - EquivalentWavelength

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Two Wavelength Calculation

Equivalent Wavelength

Equivalent Phase

No height ambiguities as long as height difference between adjacent detector pixels < equivalent

wavelength / 4

λλeq=

1λ2λ1−λ2

ϕeq = ϕ1−ϕ 2

Diffraction Grating Measurement

Single wavelength(650 nm)

Equivalent wavelength(10.1 microns)

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3-D Two-Wavelength Measurement(Equivalent Wavelength, 7 microns)

Two-Wavelength Measurementof Step

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Compare– Heights calculated using equivalent wavelength– Heights calculated using single wavelength

Add N x λ/2 to heights calculated using single wavelength so difference < λ/4

Wavelength Correction

λeq heights

single λ heights

Wavelength Correction Measurementof Step

Page 46: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

White Light Interference Fringes

• Fringes form bands of contour of equal height on the surface with respect to the reference surface.

• Fringe contrast will be greatest at point of equal path length or “best focus.”

Principles of Vertical Scanning Interferometry

• A difference between the reference and test optical paths causes a difference in phase

• Best fringe contrast corresponds to zero optical path difference

• Best focus corresponds to zero optical path difference

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Digitized IntensityData

Beamsplitter

Detector Array

Illuminator

MicroscopeObjective

Translator

MirauInterferometer

Light Source

ApertureStop

FieldStop

Controls amount of light in

system. Keep it fully open for

maximum light throughput.

Controls the size of field of view. Close it down to position just before clipping of the image on the camera

occurs.Sample

Magnification Selector

Interference Microscope Diagram

FocusFocusFocusFocusFocusFocus

Page 48: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Typical White Light Fringes for Stepped Surfaces

Fringes Phase map

Vertical Scanning InterferometerVSI

Focus Position A Focus Position B

White Light Interferograms

As the scan moves different areas of the part being measured come into focus (have zero OPD or maximum contrast between fringes). A

determination of the point of maximum contrast and knowledge of the motor position allows a reconstruction of the surface shape.

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Intensity Signal Through Focus

( )[ ]αφγ ++= cos)(10 OPDII

OPD

Inte

nsi

ty

0

Coherence envelope

OPDOPDOPD )sin()( ≈γ

where

Typical Instrument

CameraLight Source

Field StopAperture Stop

FOVlenses

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VSImode

Stitched Measurement

Step Measurement

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Print Roller

Print Roller Measurement

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Paper Measurement

Micromachined Silicon Measurement

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Binary Optic Lens

um

um

375.50.0 100.0 200.0

493.7

0.0

100.0

200.0

300.0

400.0

-1.185

1.189

0.500

0.000

-0.500

umPV: 2.37 um

RMS: 561.30 nmSurface Stats:

Chatter Seen on Camshaft

-3.713

3.759

2.500

1.000

-0.500

-2.000

um

Rt: 7.47 umRa: 693.90 nm

Cylinder & Tilt

Rq: 872.06 nmSurface Stats:

Terms Removed:

Page 54: Direct Phase Measurement Interferometry and Optical Testing · 2016-08-23 · Adjust so < π Phase Ambiguities ... Tan x,y s2 s1 The only effect of having the frequency of the reference

Heart Valve

Rt: 1.419 umRa: 87.391 nmRq: 113.942 nm

Histogram

69.39-69.39 -30.00 10.00 69.39

1849.79

0.00

300.00

600.00

900.00

1200.00

1500.00

nm

PtsAvg X PSD

289.520.00 150.00

86.76

52.46

60.00

70.00

80.00

1/mm

dB

Data Statistics

um

um

419.90.0 100.0 200.0 300.0

469.3

0.0

100.0

200.0

300.0

400.0

419.900.00 50.00 150.00 250.00 350.00

384.24

-343.18

-200.00

-50.00

100.00

250.00

384.24

um

nm

469.340.00 50.00 150.00 250.00 350.00

48.55

-219.10

-150.00

-100.00

-50.00

0.00

48.55

um

nm

X-Profile

Y-Profile

Pits in Metal

-18.339

12.707

5.000

0.000

-5.000

-10.000

-18.339

um

Rt: 31.05 umRa: 3.44 um

Tilt

Rq: 5.07 um

Mag: 10.0 XSize: 248 X 239Sampling: 1.70 umMode: VSI

Surface Stats:

Terms Removed:

Surface Data

-15.000

10.000