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DIRECT DRIVE DIGITAL CONTROL SERVO VALVESD636 SIZE 03 D637 SIZE 05

HIGH PRODUCTIVITY FOR DEMANDING APPLICATIONS THAT REQUIRE A HIGHLY DYNAMIC RESPONSE, FLEXIBLE INTEGRATION AND ADVANCED MAINTENANCE.

Rev. D, May 2019

WHAT MOVES YOUR WORLD

2Rev. D, May 2019

Moog Direct Drive Digital Control Servo Valves

Whenever the highest levels of motion control performance and design flexibility are required, you’ll find Moog expertise at work. Through collaboration, creativity and world-class technological solutions, we help you overcome your toughest engineering obstacles. Enhance your machine’s performance, and help take your thinking further than you ever thought possible.

This catalog is for users with technical knowledge. To ensure all necessary characteristics for function and safety of the system, the user has to check the suitability of the products described herein. The products described herein are subject to change without notice. In case of doubt, please contact Moog.

Moog is a registered trademark of Moog Inc. and its subsidiaries. All trademarks as indicated herein are the property of Moog Inc. and its subsidiaries. For the full disclaimer refer to www.moog.com/literature/disclaimers.

For the most current information, visit www.moog.com/industrial or contact your local Moog office.

INTRODUCTION .............................................................................. 2

Product Overview ..................................................................... 3

Description of Operation ....................................................... 5

Features and Benefits ............................................................ 7

TECHNICAL DATA .......................................................................... 8

SIZE 03 – D636 SERVO VALVE ............................................ 8

SIZE 05 – D637 SERVO VALVE ..........................................12

Electronics ................................................................................16

BACKGROUND .............................................................................22

Flow Calculation .....................................................................22

Electronics ................................................................................23

Electronics Logic Functions ...............................................24

Fieldbus Interface ..................................................................25

Configuration Software .......................................................26

ORDERING INFORMATION .......................................................27

Accessories and Spare Parts .............................................27

Installation Drawings ............................................................31

Moog Global Support ............................................................33

Ordering Code..........................................................................34

INTRODUCTION

3Rev. D, May 2019


Moog Digital Control Valves (DCV) are closed-loop hydraulic products that are used in industrial machinery to precisely control flow, position, velocity or force using advanced digital fieldbuses for communication (e.g. EtherCAT, PROFIBUS-DP, CANopen) or analog interfaces.

For maximum flexibility, customers can choose to have an analog interface, fieldbus interface or both combined in the same valve. The D636 and D637 valve series have world-class, proven technology that makes them the performance leader in providing advanced functionality such as higher dynamics, easy parameter tuning and adaptation of flow characteristics.

With a robust design that offers proven reliability in some of the world’s most demanding environments such as oil rigs, offshore wind turbines and steel mills, these valves can be tailored to your exact performance requirements. With proven hydraulic motion control and application expertise, Moog can help you select the version that best meets your needs.

This Servo Valve series is also available as explosion proof version with hot-swappable connectors and proven ability to withstand vibration and heavy use.

PRODUCT OVERVIEW

INTRODUCTION

SpoolPosition Control

sCommand

s

u

sSpool

FvsActuator

Control loop consisting of valve with integrated spool position control and cylinder

F ForcesActuator Actuator positionsCommand Spool position command signalsSpool Spool positionu Correcting variablev Velocity

D636 Servo Valve D637 Servo Valve

Valve design 1-stage, with spool and bushingSize according ISO 4401 03 05Mounting pattern ISO 4401-03-03-0-05 (with or

without leakage oil connection Y)ISO 4401-05-05-0-05 (with or without leakage oil connection Y)

Rated flow at ΔpN 35 bar (500 psi)/spool land 5/10/20/40 l/min (1.3/2.6/5.3/10.6 gpm)

60/100 l/min (15.9/26.4 gpm)

Maximum flow 75 l/min (19.8 gpm) 180 l/min (47.6 gpm)Maximum operating pressure – port P, A, B 350 bar (5000 psi)Step response time for 0 to 100 % stroke 8 ms 14 ms

4Rev. D, May 2019


Direct Drive Servo Valves

The D636 and D637 Series Valves, sizes 03 an 05 are Direct Drive Servo Valves.

The valves are control valves for 2-, 2x2-, 3- and 4-way applications and are suitable for electrohydraulic control of position, speed, pressure and force even under high dynamic requirements.

Design and Application

A permanent magnet linear force motor is used to drive the spool. In contrast to proportional solenoid drives, the linear force motor drives the spool in both working directions from the spring-centered middle position. The strong actuating force of the spool, provides Moog Servo Valves with excellent static and dynamic characteristics.

Digital Electronics

The digital driver and control electronics are integrated in the valve. The valve electronics contain a microprocessor system which executes all the important functions via the valve to be controlled across the full range of operation, with significantly reduced influence from temperature and drift.

Fieldbus Interface

A built-in fieldbus interface (e.g CAN open, Profibus-DP or EtherCAT ) enables operating parameters to be set, activates the valve and monitors its performance. To reduce wiring, the fieldbus interface is provided with two connectors. Thus, valves may be integrated into the bus without any external T-joints. In addition, up to two analog input commands and up to two analog actual value outputs are available. Optionally, the valves are available without a fieldbus interface. In this case, the valve is controlled using analog inputs. Valve parameters are set using the integrated M8 service connector.

Spool Position Control

In this operating mode of the servo valve, the spool position is controlled. The command signal is proportional to a desired spool position. A position transducer (LVDT ) measures the spool‘s actual position and forwards this

information to the valve electronics. The electronic system compares the actual spool position and the command signal, and generates a signal to drive the linear force motor, which then brings the spool into the correct position. The position command can be influenced by parameters in the valve software (i.e: linearization, ramping, dead band, sectionally defined amplification, etc).

Optional Valve Features

Moog offers a range of optional features. These include options to ruggedize valves for operation in extremely demanding environments, and valves designed for special applications and fluids. The following sections provide short overviews of these functions. Please contact Moog for more detailed information.

Valves for Operation with Ester Based Fluids

Standard hydraulic seal materials such as HNBR and FKM, are frequently incompatible with fire resistant phosphate ester based fluids. In order to use valves with this type of fluid, Moog offers them as special seal versions that are mineral oil and phosphate ester resistant. Please note: These valve types are tested by Moog using mineral oil, remnants of which will remain in the valve after testing.

Pressure Control

A pressure control function can be added to the valve as an additional option. These valves provide full pressure (p) and flow combined with a pressure limiting (pQ) function. For further information please see our digital control valves with p and pQ control catalogs.

Axis Control

Optionally, an axis control functionality can be added to the valve. This enables the valve to close external control loops, e.g. flow, position, velocity or force control. Data from external sensors can be read by up to 3 analog inputs (V/A), an SSI interface or a Wheatstone Bridge.

Please ask us about special versions of our valves.

INTRODUCTION

PRODUCT OVERVIEWDirect Drive Digital Control Valves with Spool Position Control

5Rev. D, May 2019


Main Features of Direct Drive Servo Valves with Integrated Digital Electronics

• Direct drive with permanent magnet linear force motor that provides high actuating force, works in 2 directions

• Direct operated - no pilot oil required• Pressure-independent dynamic response• Low hysteresis and high response characteristics• Diagnostic capabilities: Integrated monitoring of

important ambient and internal parameters; valve parameters may be changed on site or remotely

• Flexibility: Since parameters may be downloaded using the fieldbus or a high level PLC program, valve parameters may be tuned during a machine cycle while the machine is operating

• Lower power demand in and around the spool center position. This results in lower energy consumption during the majority of operating and stand by times

• If the electrical supply fails, a cable breaks or emergency stop is activated, the spool returns to the predefined spring-centered position without passing a fully open control port position increasing safety

Description of Operation of the Permanent Magnet Linear Force Motor

The Linear Force Motor (LFM) is a permanent magnet excited differential motor.

The LFM’s armature (4) is connected to the valve spool via a rod. Also connected to this rod are the centering springs (2), which keep the LFM in its center position. The permanent magnets (1) supply part of the motor’s force. In combination with the force created by the coil (5), the force level of a Linear Force Motor is higher than that of a proportional solenoid of similar size.

The LFM has a neutral mid-position from which it generates force and stroke in both directions. This is an advantage over a proportional solenoid drive, which can only operate in one direction. The LFM’s force is roughly proportional to the coil current. To move out of the center position, a PWM current is applied to the coil and the spool is deflected against the centering springs. To move back towards the center position, a reverted PWM current is applied to the coil, which causes the LFM to actively move the spool towards the center. This movement is supported by the centering springs.

Due to the high force levels of the LFM it is able to overcome flow and frictional forces and still guarantee a precise and dynamic positioning of the spool.

D636 Series Direct Drive Servo Valve

P

9 81011

21

5 6 74

3

12

T A YB

1 Fieldbus connector X42 Fieldbus connector X33 Valve connector X14 Service connector X105 Spool6 Bushing7 Linear force motor8 Ports9 Electronic housing10 Position transducer (LVDT)11 Digital electronics12 LED

D636 Series Linear Motor

21

356 4

1 Permanent magnets2 Centering springs3 Screw plug4 Armature5 Coil6 Bearing

INTRODUCTION

DESCRIPTION OF OPERATION

6Rev. D, May 2019


2-way and 2x2-way operation

In 2-way and 2x2-way operation the servo valves can be used to control the flow in one direction (used as 2-way throttle valves). In 2x2-way operation the valve can be used in 2-way applications for higher flows. It is necessary to connect ports P with B and A with T externally for this purpose.

4-way and 3-way operation

In 4-way operation the servo valves can be used to control the flow in ports A and B (used as 4/3-way throttle valves). Port A or B must be closed in order to obtain 3-way ope-ration. Leakage port Y must be used if the pressure in tank port T exceeds a value of 50 bar (725 psi). The valves are available with zero lap, less than 3 % or 10 % positive overlap.

Hydraulic Symbols for D636 Servo Valve

INTRODUCTION

DESCRIPTION OF OPERATION

2x2-way operation

TPY

BA

3-way operation with failsafe option F

TPY

BA

4- way operation with failsafe option F

TPY

BA

2-way operation

TPY

BA

7Rev. D, May 2019

Moog Direct Drive Digital Control Servo ValvesINTRODUCTION

Features Benefits

D636 and D637 Series Servo Valves

Direct operated servo valves No pilot oil required, valve dynamics are not dependent on constant pilot pressure

Linear Force Motor with high force level and push-pull operation

Precise and dynamic valve operation even at high pressure drops

Precise spool positioning with low hysteresis and threshold

High control accuracy for demanding closed loop control tasks

High valve dynamics Supports highly dynamic control tasksSpool slides in precisely manufactured and fully hardened steel bushing

Low internal leakage, high control accuracy and high wear resistance

Electronics mounted in rubber frame for vibration isolation

High resistance against shock and vibration in harsh environments

Electronics components with high energy efficiency and high temperature resistance

High durability even at high environmental and fluid tem-peratures

All Digital Control Valves

Moog offers the ability to exactly tailor hardware, configurations and functionality to the customer’s application need

Optimize machine performance to gain competitive advantages

Improved dynamics over traditional proportional valve technology due to high performance design of hardware and software

Increases machine performance in areas such as higher acceleration, improved accuracy, leading to enhanced machine productivity

Availability of FM, ATEX and IECEx approved versions with hot-swappable connectors and proven ability to withstand vibration and heavy use

Proven, reliable product for use in hazardous environments such as Oil and Gas Production

Reduced cabling and analog input/outputs (I/O) in complex systems when compared to traditional analog

Save space and costs while obtaining more machine flexibility

Availability of diagnostic and condition monitoring data in the valve

Helps customers manage life cycle of the valve in order to optimize maintenance costs

Factory preset parameters optimized for flow control functionality

Valves are plug-and-play from the factory, offering higher accuracy and reducing your risk of installing new technology

Advanced tuning functionality such as non-linear flow curves and a variety of other parameters for complex machine operations via Moog Configuration software

Allows machine optimization and tailoring to exact customer specifications

FEATURES AND BENEFITS

8Rev. D, May 2019

Moog Direct Drive Digital Control Servo ValvesTECHNICAL DATA

General Technical Data

Valve design 1-stage, with spool and bushingMounting pattern ISO 4401-03-03-0-05

(with or without leakage oil connection Y)Installation position AnyWeight 2.5 kgStorage temperature range -40 to +80 °C (-40 to +176 °F)Ambient temperature range -20 to +60 °C (-4 to +140 °F)Vibration resistance 30 g, 3 axis, 10 Hz to 2 kHzShock resistance 50 g, 6 directions, 3 msMTTFd value according to EN ISO 13849-1 150 years

Hydraulic Data

Maximum operating pressure

Port P, A, B 350 bar (5000 psi)Port T without Y 50 bar (725 psi)Port T with Y 350 bar (5000 psi)Port Y Depressurized to tank1)

Rated flow at ΔpN 35 bar (500 psi)/spool land 5 l/min (1.3 gpm)

10 l/min (2.6 gpm)

20 l/min (5.3 gpm)

40 l/min (10.6 gpm)

Maximum flow 75 l/min (19.8 gpm)Leakage flow (rate) (≈ zero lap)2) 0.15 l/min

(0.04 gpm)0.3 l/min (0.08 gpm)

0.6 l/min (0.16 gpm)

1.2 l/min (0.32 gpm)

Hydraulic fluid Hydraulic oil as per DIN 51524 parts 1 to 3 and ISO 11158. Other fluids upon request.

Temperature range -20 to +80 °C (-4 to +176 °F)Viscosity range

Recommended viscosity range at 38 °C (100 °F) 15 to 100 mm2/s (cSt)Maximum permissible viscosity range at 38 °C (100 °F) 5 to 400 mm2/s (cSt)

Recommended cleanliness class as per ISO 4406

For functional safety 18/15/12For longer service life 17/14/11

Typical Static and Dynamic Data2)

Step response time for 0 to 100 % stroke 8 msThreshold, typical < 0.05 %Threshold, maximum < 0.1 %Hysteresis, typical < 0.05 %Hysteresis, maximum < 0.1 %Null shift at ΔT = 55 K (131 °F) < 1.5 %Sample deviation of rated flow < 3 %

1) In order to avoid an emptying of the return line, a back-pressure of 2 bar (29 psi) should be maintained on the T, T1 and Y connections.2) Measured at 140 bar (2,000 psi) pilot or system pressure, oil viscosity 32 mm2/s and oil temperature 40 °C (104 °F)

SIZE 03 – D636 SERVO VALVE

9Rev. D, May 2019


Electrical Data

Duty cycle 100 %Degree of protection according to IEC/EN 60529 IP65 with mounted mating plugsSupply voltage3) 18 to 32 VDC

Permissible ripple of supply voltage4) ±3 VRMS

Maximum current consumption5) 1.7 APower consumption of the motor in middle position 9.6 W (0.4 A at 24 VDC)Power consumption maximum 28.8 W (1.2 A at 24 VDC) Fuse protection, external, per valve 2 A (slow)EM compatibility • Emitted interference as per DIN EN 61000-6-4

(CAN open and PROFIBUS-DP)• Emitted interference as per DIN EN 61000-6-3

(EtherCAT)• Immunity to interference as per DIN EN 61000-6-2

(evaluation criterion A)

3) All connected circuits must be isolated from the mains supply by „electrical separation“ in accordance with IEC/EN 61558-1 and IEC/EN 61558-2-6. Voltages must be limited to the safety extra-low voltage range in accordance with EN 60204-1. We recommend the use of SELV/PELV power packs.

4) Frequency from 50 Hz to 10 kHz5) Measured at ambient temperature 25 °C (77 °F) and supply voltage 24 V


1 811

109

764

3

2

341

(1.9

)47

(0.37)9.5

(0.21)5.4

(0.43)11

(0.49)12.4

(10.1)256

(1.9)49

(2.1

)53

.1(3.2

)79

.9(4.2

)10

6.9

(4.9

)12

6

(0.9

8)25

(0.1

2)3 (0.10)(4x)2.5

(0.23)5.8

(0.21)5.2

Mating connector Removal space20

(0.79)104

(4.09)99

(3.90)[70]

[(2.76)]

11+PE[6+PE]

ø øø

ø

ø

Installation drawing

Note: See section „Installation Drawing Electronic Housing“ for valves with fieldbus interface.

10Rev. D, May 2019



Flow Signal Pressure Signal

Flow signal characteristic

A B

P T

A B

P T

Q Q N [%

]

20

0

40

60

80

100

-100-100 -20-60 20 60 100

-80

-60

-40

-20

Command signal [%]

Pressure signal characteristic – position controlled

P P

P AB

[%]

20

0

40

60

80

100

-100-4 -2 -1-3 320 1 4

-80

-60

-40

-20

Command signal [%]

Note: Measured with system pressure pp of 140 bar (2,000 psi), oil viscosity 32 mm2/s and oil temperature of 40°C (104°F).

Step Response Frequency Response

5/10/20/40 l/min

100

75

0 5 10 15 20

50

25

0

Stro

ke [%

]

Time [ms]

5/10/20/40 l/min

101 100 300 0

-30

-60

-90

-120

-150

-12

-9

-6

-3

0

3

±5%

±10%

±25%

±90%

Ampl

itude

ratio

[db]

Phas

e la

g [d

egre

e]

Frequency [Hz]

11Rev. D, May 2019



Port Pattern of Mounting Surface

The mounting surface must conform to ISO 4401-03-03-0-05. Observe mounting length of minimum 77 mm (3.0 in) and O-ring recesses for Y.

For maximum flow the ports for P, T, A and B must be designed with Ø 7.5 mm (0.3 in), not according to the standard.

Evenness of connecting surface has to be 0.01 mm (0.0004 in) over 100 mm (3.94 in), average surface finish Ra better than 0.8 µm (0.0000314 in).

Designation P A B T Y F1 F2 F3 F4 G

Size Ø mm in

7.5 0.30

7.5 0.30

7.5 0.30

7.5 0.30

3.3 0.13

M5 M5

M5 M5

M5 M5

M5 M5

4.0 0.16

Position X mm in

21.5 0.846

12.7 0.5

30.2 1.189

21.5 0.846

40.5 1.594

0 0

40.5 1.594

40.5 1.594

0 0

33 1.299

Position Y mm in

25.9 1.02

15.5 0.61

15.5 0.61

5.1 0.201

9 0.354

0 0

-0.75 -0.03

31.75 1.25

31 1.22

31.75 1.25

x

y

17(0.7)

77(3.0)

0

9,5

(0.4

)

52 (2.0

)

0

17(0.7)

77(3.0)

0

9.5

(0.4

)

52 (2.0

)

0 F1 F2

F3F4

A B

TY

G

P

Typical Characteristic Curves

Flow signal curves at ΔpN = 35 bar (500 psi) per spool land

Hydraulic Symbol

2x2-way operation

TPY

BA


TPY

BA


00 20 40 60 80 100

R02

R04

R08

R16

Q [l/

min

(gpm

)]

Signal [%]

20 (5.3)

10 (2.7)

30 (8)

40 (10.6)

2-way operation

TPY

BA

TPY

BA

12Rev. D, May 2019


General Technical Data

Valve design 1-stage, with spool and bushingMounting pattern ISO 4401-05-05-0-05

(with or without leakage oil connection Y)Installation position AnyWeight 7.9 kgStorage temperature range -40 to +80 °C (-40 to +176 °F)Ambient temperature range -20 to +60 °C (-4 to +140 °F)Vibration resistance 30 g, 3 axis, 10 Hz to 2 kHzShock resistance 50 g, 6 directions, 3 msMTTFd value according to EN ISO 13849-1 150 years

Hydraulic Data

Maximum operating pressure

Port P, A, B 350 bar (5000 psi)Port T without Y 50 bar (725 psi)Port T with Y 210 bar (3000 psi)Port Y Depressurized to tank1)

Rated flow at ΔpN 35 bar (500 psi)/spool land 60 l/min (15.9 gpm) 100 l/min (26.4 gpm)Maximum flow 180 l/min (47.6 gpm)Leakage flow (rate) (≈ zero lap)2) 1.2 l/min (0.32 gpm) 2.0 l/min (0.53 gpm)Hydraulic fluid Hydraulic oil as per DIN 51524 parts 1 to 3 and ISO 11158.

Other fluids upon request.Temperature range -20 to +80 °C (-4 to +176 °F)

Viscosity range

Recommended viscosity range at 38 °C (100 °F) 15 to 100 mm2/s (cSt)Maximum permissible viscosity range at 38 °C (100 °F) 5 to 400 mm2/s (cSt)

Recommended cleanliness class as per ISO 4406

For functional safety 18/15/12For longer service life 17/14/11

Typical Static and Dynamic Data2)

Step response time for 0 to 100 % stroke 14 msThreshold, typical < 0.05 %Threshold, maximum < 0.1 %Hysteresis, typical < 0.05 %Hysteresis, maximum < 0.1 %Null shift at ΔT = 55 K (131 °F) < 1.5 %Sample deviation of rated flow < 3 %

1) In order to avoid an emptying of the return line, a back-pressure of 2 bar (29 psi) should be maintained on the T, T1 and Y connections.2) Measured at 140 bar (2,000 psi) pilot or system pressure, oil viscosity 32 mm2/s and oil temperature 40 °C (104 °F)


13Rev. D, May 2019


Electrical Data

Duty cycle 100 %Degree of protection according to IEC/EN 60529 IP65 with mounted mating plugsSupply voltage3) 18 to 32 VDC

Permissible ripple of supply voltage4) ±3 VRMS

Maximum current consumption5) 3.0 APower consumption of the motor in middle position 9.6 W (0.4 A at 24 VDC)Power consumption maximum 55.2 W (2.3 A at 24 VDC) Fuse protection, external, per valve 3.15 A (slow)EM compatibility • Emitted interference as per DIN EN 61000-6-4

(CAN open and PROFIBUS-DP)• Emitted interference as per DIN EN 61000-6-3

(EtherCAT)• Immunity to interference as per DIN EN 61000-6-2

(evaluation criterion A)

3) All connected circuits must be isolated from the mains supply by „electrical separation“ in accordance with IEC/EN 61558-1 and IEC/EN 61558-2-6. Voltages must be limited to the safety extra-low voltage range in accordance with EN 60204-1. We recommend the use of SELV/PELV power packs.

4) Frequency from 50 Hz to 10 kHz5) Measured at ambient temperature 25 °C (77 °F) and supply voltage 24 V


Installation drawing

1 811

109

7

564

3

2

341

(0.73)18.6

(0.62)15.6

(12.3)312

(0.04)1.1

(2.9)73

(2.4)60

(1.90)48.2

(0.43)11

(0.23)5.8

(3.4

)87

.3(4.1

)10

5.2(5

.2)

132.

2(5.9

)15

1

(2.0

)50

.3

(1.9

)47

(5x) (2x)

(0.26)6.5

(0.43)11

Mating connector Removal space20

(0.79)104

(4.09)99

(3.90)[70]

[(2.76)]

11+PE[6+PE]

ø

ø

øø

Note: See section „Installation Drawing Electronic Housing“ for valves with fieldbus interface.

14Rev. D, May 2019



Flow Signal Pressure Signal

Flow signal characteristic

Q Q N [%

]

20

0

40

60

80

100

-100-100 -20-60 20 60 100

-80

-60

-40

-20

A B

P T T1

A B

P T T1

Command signal [%]

Pressure signal characteristic - position controlled

P P

P AB

[%]

20

0

40

60

80

100

-100-4 -2 -1-3 320 1 4

-80

-60

-40

-20

Command signal [%]

Note: Measured with system pressure pp of 140 bar (2,000 psi), oil viscosity 32 mm2/s and oil temperature of 40°C (104°F).

Step Response Frequency Response

60 l/min

100

75

0 5 10 15 3020 25

50

25

0

Stro

ke [%

]

Time [ms]

60 l/min

101 100 300 0

-30

-60

-90

-120

-150

-12

-9

-6

-3

0

3

±5%

±10%

±25%

±90%

Ampl

itude

ratio

[db]

Phas

e la

g [d

egre

e]

Frequency [Hz]

100 l/min

100

75

0 5 10 15 3020 25

50

25

0

Stro

ke [%

]

Time [ms]

100 l/min

101 100 300 0

-30

-60

-90

-120

-150

-12

-9

-6

-3

0

3

±5%

±10%

±25%

±90%

Ampl

itude

ratio

[db]

Phas

e la

g [d

egre

e]

Frequency [Hz]

15Rev. D, May 2019



Typical Characteristic Curves

Flow signal curves at ΔpN = 35 bar (500 psi) per spool land

Hydraulic Symbol

2x2-way operation

TPY

BA

T1


TPY

BA

T1


TPY

BA

T1

00 20 40 60 80 100

R24

R40

Q [l/

min

(gpm

)]

Signal [%]

20 (5.3)

40 (10.6)

60 (15.9)

80 (21.1)

100 (26.4)

2-way operation

TPY

BA

T1

Port Pattern of Mounting Surface

The mounting pattern must confirm to ISO 4401-05-05-0-05 with additional T1. Observe mounting length of minimum 100 mm (3.94 in) and O-ring recesses for Y. For 4-way valves with Q > 60 l/min (15.9 gpm) the second tank port T1 is required.

For maximum flow the ports for P, T, T1, A and B must be designed with Ø 11.5 mm (0.45 in), not according to the standard.

Evenness of connecting surface has to be 0.01 mm (0.0004 in) over 100 mm (3.94 in), average surface finish Ra better than 0.8 µm (0.0000314 in).

YB

P

A

23(0.9)

100(3.9)

14.5

(0.6

)

75 (3.0

)y

0

x0

F1 F2

F3F4

T T1

Designation P A B T T1 Y F1 F2 F3 F4

Size Ø mm in

11.2 0.44

11.2 0.44

11.2 0.44

11.2 0.44

11.2 0.44

6.3 0.25

M6 M6

M6 M6

M6 M6

M6 M6

Position X mm in

27 1.063

16.7 0.657

37.3 1.469

3.2 0.126

50.8 2

62 2.441

0 0

54 2.126

54 2.126

0 0

Position Y mm in

6.3 0.248

21.4 0.843

21.4 0.843

32.5 1.28

32.5 1.28

11 0.433

0 0

0 0

46 1.811

46 1.811

16Rev. D, May 2019


ELECTRONICSPin Assignment for Valves with 6-pole + PE Connector, Pin Contacts (X1)

According to EN 175201-804, mating connector (type R or S, metal) with preleading protective earth pin ( )

BC

D

FE

A

Pin Pin assignment Signal type1)

Voltage floating Current floating2)

A Supply voltage USupply = 24 VDC (18 to 32 VDC) referenced to GND (reverse polarity protected against GND)

B GND Power ground/signal ground

C Enable input UCB > 8.5 to 32 VDC referenced to GND: Valve ready for operation (enabled) UCB < 6.5 VDC referenced to GND: Valve disabled The input resistance is 10 kΩ

D Command signal - spool position

Uin = UDE Rin = 20 kΩ

Iin = ID = -IE Rin = 200 Ω Imax = ±25 mA

E Reference point Input rated command

Reference for pin D3)

F Actual value - spool position

UF-B = 2 to 10 V; UF-B is proportional to the spool position; 6 V corresponds to the spool center position; RL = 500 Ω

Iout = 4 to 20 mA referenced to GND; Iout is proportional to the spool position; 12 mA corresponds to the spool center position; the output is short-circuit-proof; RL = 0 to 500 Ω

Protective earth (PE) Connected with valve body

1) Signal ranges see next page. 2) Command signals Iin < 3 mA (due to cable break, for example) indicates a failure of 4 to 20 mA signals. The valve reaction to this

failure may be customized and activated by the customer.3) The potential difference between pins D or E referenced to pin B must be between -15 and +32 V.

17Rev. D, May 2019


ELECTRONICSOrdering Codes and Signals for Valves with 6-pole + PE Connector (X1)

Ordering code Command signal ±100% spool position Actual value ±100 % spool position

M UD - UE -10 to +10 V IF 4 to 20 mAX ID -10 to +10 mA IF 4 to 20 mAE ID 4 to 20 mA IF 4 to 20 mAD UD - UE -10 to +10 V UF - UB 2 to 10 V

Note: For more information see Technical Notes TN 353 „Protective Grounding and Electrical Shielding of Valves“ and TN 494 „Maximum Permissible Length of Electric Cables for Valves with Integrated Electronics“. Visit www.moog.com/industrial/literature to download document.

Note: See inside back cover for complete ordering information.

Command Signal Current Floating, Ordering Code X or EThe spool position is proportional to ID = - IE. For a command signal ID = 20 mA (code E) or +10 mA (code X) the spool moves to 100 % P → A and B → T. For a command signal ID = 12 mA (code E) or 0 mA (code X) the spool is in the defined center position. Rin

0 V +24 V

D

E

BA

IE U DE

ValveControl

ICommand signal

Supply

Command signal p ID

Command Signal Voltage Floating, Ordering Code D or MThe spool position is proportional to UD − UE. For a command signal UD − UE = +10 V the spool moves to 100 % P → A and B → T. For a command signal UD − UE = 0 V the spool is in the defined center position.

GND

Rin

0 V +24 V

D

E

BA

U DE

Supply

Control

U Comm

and s

ignal

Signal

Valve

Command signal p

Iout RL V

U out

Iout

F

B(GND)

Valve Spool position

Actual Value 4 to 20 mA, Ordering Code M, X or EThe signal can be used for monitoring and fault detection purposes. The spool position is proportional to Iout. The spool position corresponds to 4 to 20 mA. At 12 mA the spool is in center position. 20 mA corresponds to 100 % valve opening P → A and B → T. A cable fault is detected by Iout = 0 mA. Optional use: Actual value Uout= 2 to 10 V with resistor RL = 500 Ω (0.25 W) provided by customer.

Iout RL V

U out

Iout

F

B(GND)

Valve Spool position

Actual Value 2 to 10 V, Ordering Code DThe signal can be used for monitoring and fault detection purposes. The spool position is proportional to Uout. The spool position corresponds to 2 to 10 V. At 6 V the spool is in center position. 10 V corresponds to 100 % valve opening P → A and B → T. A cable fault is detected by Uout = 0 V. RL = 500 Ω (0.25 W).

18Rev. D, May 2019


ELECTRONICSPin Assignment for Valves with 11-pole + PE Connector, Pin Contacts (X1)According to EN 175201-804, mating connector (type E, metal) with preleading protective earth pin ( )

1054

3

2

9 11

8

7

6

1

Pin Pin assignment Signal type1)

Voltage floating Current floating2)

1 Not used

2

3 Enable input U3-10 > 8.5 to 32 VDC referenced to GND: Valve ready for operation (enabled) U3-10 < 6.5 VDC referenced to GND: Valve disabled The input resistance is 10 kΩ

4 Command signal - spool position

Uin = U4-5 Rin = 20 kΩ

Iin = I4 = -I5 Rin = 200 Ω Imax = ±25 mA

5 Reference point Input rated command

Reference for pin 43)

6 Actual value - spool position

U6-10 = 2 to 10 V . At 6 V spool is in cente-red position. RL = 500 Ω

4 to 20 mA referenced to GND (Iout isproportional to the spool position, 12 mAcorresponds to the valve middle position,the output is short-circuit-proof); RL = 0 to 500 Ω

7 Not used

8 Digital output - valve status

Uout > USupply - 2 V: Valve ready for operation (enabled and supply OK). Uout < 2 V: Valve disabled. Load type: Ohmic, inductive, lamp load. Imax = 1.5 A (short-circuit-proof).

9 Supply voltage USupply = 24 VDC (18 to 32 VDC) referenced to GND (reverse polarity protected against GND)10 GND Power ground/signal ground (enable and output)11 Digital output -

error monitoringUout > USupply - 2 V: No error. Uout < 2 V: Indicates error4). Load type: Ohmic, inductive, lamp load. Imax = 1.5 A (short-circuit-proof)5).

Protective earth (PE) Connected with valve body

1) Signal ranges see next page. 2) Command signals Iin < 3 mA (due to cable break, for example) indicates a failure of 4 to 20 mA signals. The valve reaction to this

failure may be customized and activated by the customer.3) The potential difference between pins 4 or 5 referenced to pin 10 must be between -15 and +32 V.4) Output can be programmed at the factory, enable function ordering code: K and L - safe position of spool, M and R - command signal/

actual valve deviation, others upon request.5) The currents drawn at the outputs pin 8 and 11 (referenced to GND) must be added to the valve supply current. The valve fuse must

be configured for the total current.See inside back cover for complete ordering information.

19Rev. D, May 2019


ELECTRONICSOrdering Codes and Signals for Valves with 11-pole + PE Connector (X1)

Note: For more information see Technical Notes TN 353 „Protective Grounding and Electrical Shielding of Valves“ and TN 494 „Maximum Permissible Length of Electric Cables for Valves with Integrated Electronics“. Visit www.moog.com/industrial/literature to download document.

Note: See inside back cover for complete ordering information.

Ordering code Command signal ±100% spool position Actual value ±100 % spool position

M U4 - U5 -10 to +10 V I6 4 to 20 mAX I4 -10 to +10 mA I6 4 to 20 mAE I4 4 to 20 mA I6 4 to 20 mAD U4 - U5 -10 to +10 V U6 – U10 2 to 10 V

Command Signal Current Floating, Ordering Code X or EThe spool position is proportional to I4 − I5. For a command signal I4 = 20 mA (code E) or +10 mA (code X) the spool moves 100 % P → A and B → T . For a command signal I4 = 12 mA (code E) or 0 mA (code X) the spool is in the defined center position.

Command Signal Voltage Floating, Ordering Code M or DThe spool position is proportional to U4 − U5. For a command signal U4 − U5 = +10 V the spool moves 100 % P → A and B → T. For a command signal U4 − U5 = 0 V the spool is in the defined center position.

Actual Value 4 to 20 mA, Ordering Code M, X or EThe signal can be used for monitoring and fault detection purposes. The spool position is proportional to Iout. The spool position corresponds to 4 to 20 mA. At 12 mA the spool is in center position. 20 mA corresponds to 100 % valve opening P → A and B → T. A cable fault is detected by Iout = 0 mA. Optional use: Actual value Uout= 2 to 10 V with resistor RL = 500 Ω (0.25 W) provided by customer.

Actual Value 2 to 10 V, Ordering Code DThe signal can be used for monitoring and fault detection purposes. The spool position is proportional to Uout. The spool position corresponds to 2 to 10 V. At 6 V the spool is in center position. 10 V corresponds to 100 % valve opening P → A and B → T. A cable fault is detected by Uout = 0 V. RL = 500 Ω (0.25 W).

Rin

0 V +24 V

4

5

109

I5 U 4-5

ValveControl

ICommand signal

Supply

Command signal I4

GND

Rin

0 V +24 V

4

5

109

U 4-5

Supply

Control

U Comm

and s

ignal

Signal

Valve

Command signal

Iout

Iout

RL V

U out

6

10(GND)

Valve Spoolpositon

Iout

Iout

RL V

U out

6

10(GND)

Valve Spoolposition

20Rev. D, May 2019


ELECTRONICSInstallation Drawings Electronic Housing

Installation Drawing for Valves with Analog Activation

Ordering code1) O: Without fieldbus connector

X1 Valve connectorX10 Service connector

(1.9)(3.4)

(4.9)

(4.2)

(4.9

)

(3.1

) (4.2

)

48.2

X1

X10

87

124

105.5

124.

2

79

106

Installation Drawing for Valves with CANopen Fieldbus Connector

Ordering code1) C: CANopen

X1 Valve connectorX3 Fieldbus connectorX4 Fieldbus connector

(1.9)(3.4)

(0.75)

(1.6)

(4.9)

(5.8

)

(4.9

)

(4.2

)

48.2

X4

X1

87

19

40

124

147

124.

2

106

X3

Mat

ing

conn

ecto

rRem

oval

spac

e,fie

ldbu

s20 (0.7

9)65 (2

.6)

Installation Drawings for Valves with EtherCAT or PROFIBUS-DP Fieldbus Connector

Ordering code1) E: EtherCAT Ordering code D: PROFIBUS-DP

X1 Valve connectorX3 Fieldbus connectorX4 Fieldbus connectorX10 Service connector

(1.9)(3.4)

(0.75)

(1.6)

(4.9)

(4.2)

(5.8

)

(4.9

)

(3.1

) (4.2

)

48.2

X4

X1

X10

87

19

40

124

105.5

147

124.

2

79

106

X3

Mat

ing

conn

ecto

rRem

oval

spac

e,fie

ldbu

s20 (0.7

9)65 (2

.6)

1) See position 14 on the inside back cover for complete ordering information.

21Rev. D, May 2019


ELECTRONICSFieldbus Connectors

CANopen Connectors (X3, X4)

• Ordering Code1) C: CANopen• Coding A• Thread M12x1• 5-pole

Pin Signal X3, X4 Description

1 CAN_SHLD Shield2 CAN_V+ Not connected in the

valve3 CAN_GND Mass4 CAN_H Transceiver H5 CAN_L Transceiver L

External thread, pin contact Internal thread, socket contact

View on CAN connector X3 View on CAN connector X4

5

4

3

1

2

32

415

EtherCAT IN/OUT Connectors (X3, X4)

• Ordering Code1) E: EtherCAT• Coding D• Thread M12x1• 4-pole

Pin Signal X4 IN Signal X3 OUT Description

1 TX + IN TX + OUT Transmit2 RX + IN RX + OUT Receive3 TX – IN TX – OUT Transmit4 RX – IN RX – OUT Receive

Internal thread, socket contact

Internal thread, socket contact

View on EtherCAT connec-tor X3

View on EtherCAT connector X4

3

4

2

1

3

4

2

1

PROFIBUS-DP Connectors (X3, X4)

• Ordering Code1) D: PROFIBUS-DP• Coding B• Thread M12x1• 5-pole

Pin Signal X3, X4 Description

1 Profi V+ Power supply 5 V of terminal resistors

2 Profi A Receive/transmit data –3 Profi GND Mass4 Profi B Receive/transmit data +5 Shield Shield

External thread, pin contact Internal thread, socket contact

View on PROFIBUS-DP connector X3

View on PROFIBUS-DP connector X4

54

3

1

2

32

415

1) See inside back cover for complete ordering information.

22Rev. D, May 2019

Moog Direct Drive Digital Control Servo ValvesBACKGROUND

FLOW CALCULATION

When the valve is open, the prevailing flow is dependent not only on the spool position, (i.e. the opening cross section of the valve), but also on the pressure drop at the individual lands. When the valve is deflected at 100 %, it delivers the rated flow with the rated pressure drop.

The rated flow of a servo valve corresponds to a pressure drop of 35 bar (500 psi) per land, equating to 70 bar (1,000 psi) for two lands. When a valve is opened at 100 %, the flow can be calculated as a function of the actual pressure drop with the aid of the formula below or taken from the diagram.

N

ppQ = QN

.

Q [l/min (gpm)] actual flowQN [l/min (gpm)] rated flowΔp [bar (psi)] actual pressure drop per spool landΔpN [bar (psi)] rated pressure drop per spool land

Flow diagram

100(1,450)

200(2,900)

350(5,000)

p [bar (ps)]

Q [l/

min

(gpm

)]

150 (39.6)

200 (52.8)

100 (26.4)

60(15.9)

80 (21.1)

40 (10.6)

30 (7.9)

20 (5.3)

15 (4.0)

10 (2.6)8 (2.1)

5 (1.3)

3 (0.8)

2 (0.5)

50(725)

20(290)

30(435)

10(145)

1(15)

70(1,000)

60 (15.9)

40 (10.6)

100 (26,4)

20 (5.3)

10 (2.7)

5 (1.3)

D636-

R02

D636-

R04

D636-

R08

D636-

R16

D637-

R24

D637-

R40 Qmax = 180 l/min (47.6 gqm)

Qmax = 75 l/min (19.8 gqm)

The actual flow in the valve ports must not exceed a mean flow velocity of approximately 30 m/s (96.5 ft/s) due to the risk of cavitation. When operating the valves close to these application limits, it is necessary to drill the ports to the maximum possible diameters (see specifications for the respective valve).

For ISO 4401 size 05 mounting surfaces the second tank port must additionally be connected starting from a flow Q exceeding 60 l/min (15.9 gpm).

23Rev. D, May 2019


ELECTRONICS

Digital Valve Electronics

The valve electronics is based on microprocessor hardware with corresponding A/D-D/A converters for analog input and output signals. All functions of the valve are integrated in the firmware. The digital electronics offer the following advantages over conventional analog electronics:

• Greater flexibility: Ability to change the valve parameters easily using configuration software and the possibility of linearizing flow curves

• Higher reliability due to integrated monitoring functions

• Easier maintenance due to diagnostic capability and recording the fault history

• Remote maintenance and setupUsing the optional fieldbus interface cuts down the amount of wiring needed and eliminates the need for control interfaces in the PLC.

In the basic version the valve has a standard connector, and service connector and does not include the fieldbus interface. In this case the valve is actuated via an analog command signal.

The service connector offers the possibility to connect the valve to a PC or Notebook via an USB-to-CAN adaptor (see accessories). Its CANopen interface offers access to the valve parameters, which can be changed and monitored, as well as diagnosing valve performance and possible faults.

The flexibility of the integrated firmware enables the user to optimize the valve characteristic on-site as required by the application:

• Adapting the valve flow curve to the needs of the controlled system

• Adjusting the maximum valve opening separately for each direction of motion

• Defining fault reactionsThe results obtained by the parameter changes can be viewed and analyzed directly using the built-in data logger. The parameters optimized during commissioning can be saved and copied. When the valve is replaced or used for series applications no tuning is required. The valves are supplied with a predefined parameter set if required.

Optional Fieldbus Interface

When the valves are operated with a fieldbus, they are parameterized, activated and monitored via the fieldbus. CANopen, PROFIBUS-DP or EtherCAT interfaces are available. Other fieldbus communication protocols are available upon request. The fieldbus interface is equipped with two bus connectors (IN/OUT) for cost-effective wiring. Valves can be integrated directly into the bus without any external T-joints. The electrically isolated fieldbus interface ensures reliable data transfer. Data from additional analog inputs or from SSI and encoders can be transmitted via fieldbus (inputs available upon request).

24Rev. D, May 2019


ELECTRONICS LOGIC FUNCTIONS

The onboard electronics of the D636 and D637 Series Valves are equipped with several logic functions. Short descriptions of these functions are given in the following. For more detailed information, please refer to the Moog technical note TN 435: “Description of Logic Functions”.

Enable Input

The enable input is used to activate or deactivate the valve while the electric supply is powered. If the enable input is switched to HIGH, the valve is in normal operation mode. If the enable input is switched to LOW, there are two possible modes:

1. The main spool moves to the defined safe position P→A or P→B. To achieve this, the control current to the Linear Force Motor is switched off and the valve’s spool moves to its spring centered position, which is about 10 to 20 % open towards P→A or P→B, or the center position, depending on the option chosen for pos. 6 of the ordering code.

2. The valve stays in closed-loop control mode and gets an internal command signal that moves it to its center position. The external command signal is ignored.

Digital Outputs for Monitoring

The D636 and D637 Series Valves can be equipped with monitoring functions. Valves with an 11-pole + PE connector have 2 digital outputs for monitoring functions:

1. Valve Status Output This output indicates whether the valve is operational.

If the supply voltage is sufficient and the enable signal is HIGH, the valve status signal is also HIGH. If either the supply voltage is below 18 V or the enable signal is LOW, the valve status signal is LOW.

2. Error Monitoring Output Two options are available for the error monitoring

output: a) Spool control deviation monitoring: If the control

deviation of the spool controller is larger than a certain threshold (default is 30 %) for a certain time, the output is switched to LOW, which indi-cates an error. As long as the control deviation is within the threshold, the output is HIGH, indicating normal operation. This is used to detect if the main spool is stuck, e.g. due to contamination.

b) Spool position monitoring: This function monitors whether the spool is within a certain position range. As long as the spool is within this position range, the output signal is HIGH. If the spool is outside this range, the output is switched to LOW. This can be used, e.g. for safety functions to monitor whether the spool is within its overlap range or not.

Move spool to spring centered +10% or -10% open position

+ 10%– 10%

+ 100%

– 100%

Spool position

Time

EnableHIGH

LOW

Time

AP BP

Move spool to center position

-100 %

+100 %

Time

Time

Centerposition

LOW

HIGHEnable

Spool position

Safe spool positions

Flow

Spool position

Overlap with tolerances

Monitoring window withtolerances

Safespool positionwith tolerances

25Rev. D, May 2019


FIELDBUS INTERFACE

Modern automation technology is characterized by an increasing decentralization of processing functions via serial data communication systems. The use of serial bus systems in place of analog signal transfer guarantees greater system flexibility with regard to alterations and expansions.

There is also considerable potential for saving project planning and installation costs in many areas of industrial automation. Further possibilities of parameterization, better diagnostics and a reduction of the number of variants are advantages which have only been made possible by the use of field buses.

VDMA Profile Fluid Power Technology

In a working group within the VDMA (German Machinery and Plant Manufacturers‘ Association), a device profile was created in collaboration with numerous well-known hydraulic system manufacturers. This profile describes the communication between hydraulic components via a fieldbus and defines uniform functions and parameters. In this way, a standardized exchange format covering all manufacturers was created.

DCVs and ACVs can be equipped with the following fieldbus interfaces: CANopen, PROFIBUS-DP or EtherCAT.

CANopen

According to ISO 11898, IEC/EN 61800-7 CAN bus was originally developed for use in automobiles, but has also been used for years in a variety of industrial applications. The CAN bus is primarily designed for transmission reliability and speed.

• The CAN bus has the following general features:• Multi-master system: Each node can transmit and

receive• Topology: Line structure with short stub cables• Network expansion and transmission rates:

- Up to 25 m (80.4 ft) at 1 Mbit/s - Up to 5,000 m (16,090 ft) at 25 kbit/s

• Addressing type: Message-orientated via identifiers. Priority assignment of messages possible via identifiers

• Safety: Hamming distance=6, i.e. up to 6 individual errors per message are detected

• CiA408: Device profile fluid power technology for proportional valves and hydrostatic transmissions

• Other used CiA specifications: CiA102, CiA301, CiA303, CiA305 and CiA306

• Bus physics: ISO 11898• Maximum number of nodes: 127

PROFIBUS-DP

According to EN 61158, PROFIBUS-DP was developed for process and manufacturing industries. It is thereby supported by numerous control system manufacturers.

PROFIBUS-DP has the following features:

• Multi-master system: The masters share access time and initiate communication. The slaves react only upon request

• Topology: Line structure with short stub cables• Network expansion and transmission rates:

- Up to 100 m (321.8 ft) at 12 Mbit/s - Up to 1,200 m (3,861.6 ft) at 9,6 kbit/s per segment

• Use of repeaters possible• Addressing type: Address-orientated. Priority/cycle

time assignment of messages via master configuration• Bus physics: EIA-485• Maximum number of nodes: 126

EtherCAT

According to IEC 61800-7 EtherCAT was developed as an industry bus based on Ethernet to meet the increasing demands for faster cycle times. The EtherCAT bus is designed for high data transmission rates and fast cycle times.

The EtherCAT bus has the following features:

• Single-master system: The master initiates communi-cation. The slaves react only upon request

• Topology: Line, star, tree and ring structure based on the daisy chain principle

• Network expansion and transmission rates: 100 m (321.8 ft) between two nodes at 100 Mbit/s

• Addressing type: Address-orientated, one telegram for all nodes

• Bus physics: Fast Ethernet 100 Base Tx• Maximum number of nodes: 65,535

26Rev. D, May 2019


CONFIGURATION SOFTWARE

The Windows-based “Moog Valve and Pump Configuration Software” enables fast and convenient commissioning, diagnostics and configuration of the valve. It is possible to transfer data from the PC to the valve or to process the valve‘s current settings on the PC. The valve can be controlled by means of graphical control elements. Status information, command signals, actual values and characteristic curves are represented in graphical form. System parameters can be recorded and visualized via an integrated data logger.

System Requirements

The configuration software can be installed on a computer with the following minimum requirements:

• PC / Laptop with Windows 7/8.1/10• Internet Explorer 9• 1 GB RAM• 1 GB free hard disk space• Monitor resolution 1024 x 768 pixels• Keyboard, mouse

Equipment

The following equipment is also required to be able to use the software (see also list of accessories):

• USB port• USB to CAN adapter• Configuration/commissioning cable• Adapter for service connector (not required for

CANopen fieldbus)• Valve electrically connected and power supply

switched on

Note

Configuration or commissioning with the “Moog Valve and Pump Configuration Software” can be performed via:

• Fieldbus connectors on valves with CANopen fieldbus• Integrated service connector on valves with PROFI-

BUS-DP or EtherCAT fieldbus or on valves with analog activation

Download

The software is available free of charge from Moog upon request. Please visit www.moogsoftwaredownload.com to download the software.

27Rev. D, May 2019

Moog Direct Drive Digital Control Servo ValvesORDERING INFORMATION

ACCESSORIES AND SPARE PARTSSeries-specific Accessories and Spare Parts

Spare Parts Direct Drive DCV - Size 03 - D636 Servo Valve

Part name Description Material Part number

O-ring for ports P, T, A, B 4 pieces, inner Ø 9.25 mm (0.36 in) x Ø 1.8 mm (0.07 in)

FKM 90 Shore CB35150-013HNBR 90 Shore B97009-013

O-ring for port Y 1 piece, ID 7.65 x Ø 1.8 (ID 0.3 x Ø 0.07) FKM 90 Shore CB35150-012HNBR 90 Shore B97009-012

Service sealing set O-rings for ports P, T, A, B, Y FKM 90 Shore B97215-V630F63HNBR 90 Shore B97215-H630F63

Accessories Direct Drive DCV - Size 03 - D636 Servo Valve

Part name Description Remark Part number

Flushing plate P, A, B, T, X, Y

A P B YTX

B46634-002

Mounting screws 4 pieces M5x55, ISO 4762-10.9, tightening torque 6.8 Nm (60 Ibf in)

A03665-050-055

Shipping plate 1 piece B46035-001

Documents Direct Drive DCV - Size 03 - D636 Servo Valve


ATEX and IECEx manuals D636 and D638 Series Servo Valves

Manuals Visit www.moog.com/industrial/literature to download a document using the part number in a search

CDS29587

Manual D636 and D638 Series Servo Valves

B95872

28Rev. D, May 2019


ACCESSORIES AND SPARE PARTSSeries-specific Accessories and Spare Parts

Spare Parts Direct Drive DCV - Size 05 - D637 Servo Valve

Part name Description Material Part number

O-ring for ports P, T, T1, A, B 5 pieces, inner Ø 12.4 mm (0.49 in) x Ø 1.8 mm (0.07 in)


O-ring for ports X, Y 2 pieces, inner Ø 15,6 mm (0.6 in) x Ø 1,8 mm (0.07 in)


Service sealing set Contains the following O-rings:

• 5 pieces for P, T, T1, A, B inner Ø 12.4 mm (0.49 in) x Ø 1.8 mm (0.07 in)

• 2 pieces for X, Y inner Ø 15.6 mm (0.61 in) x Ø 1.8 mm (0.07 in)

• 1 piece for filter inner Ø 12.0 mm (0.47 in) x Ø 2.0 mm (0.08 in)

• 1 piece for filter cover inner Ø 17.1 mm (0.67 in) x Ø 2.6 mm (0.10 in)

FKM 90 Shore B97215-V681-10HNBR 90 Shore B97215-H681-10

Accessories Direct Drive DCV - Size 05 - D637 Servo Valve


Flushing plate P, A, B, T, T1, X, Y

A P YTX T1B

B67728-001

P, T, T1, X, Y

A P YTX T1B

B67728-002

P, T, T1 and X, Y

A P YTX T1B

B67728-003

Mounting screws 4 pieces M6x60, ISO 4762-10.9, tightening torque 11 Nm (97 lbf in)

A03665-060-060

Shipping plate 1 piece A40503

Documents Direct Drive DCV - Size 05 - D637 Servo Valve




CDS29577

Manual D637 and D639 Series Servo Valves

CA61892

29Rev. D, May 2019


ACCESSORIES AND SPARE PARTSSeries-independent Accessories

Accessories Direct Drive DCV - D636 and D637 Servo Valves


Dust protection cap for fieldbus connectors X3, X4

For external thread M12x1, metal

Required for operation without mating connector (IP protection)

C55823-001

For internal thread M12x1, metal

CA24141-001

Dust protection cap for service connector X10

For internal thread M8x1, plastics

CA23105-080-010

Mains power connection

Power supply cable, length 2 m (6.4 ft)

B95924-002

SELV power pack 24 VDC 10 A

D137-003-001

Mating connector Cable with straight mating connector 11-pole + PE

5, 10, 20 or 25 m, e.g. for 5 m specify 005, other length upon request

C21031-xxx-001

Cable with straight mating connector 6-pole + PE

C21033-xxx-001

Mating connector, elbow 6-pole + PE

In accordance with EN 175201-804, type S, metal, IP65, cable Ø 8 to 12 mm (0.31 to 0.47 in)

B97069-061

Mating connector, straight 11-pole + PE

In accordance with EN 175201-804, type R, metal, IP65, cable Ø 11 to 13 mm (0.433 to 0.512 in)

B97067-111

Mating connector, straight 6-pole + PE

In accordance with EN 175201-804, type R, metal, IP65, crimp contact Ø 0.75 to 1.5 mm2 (0.0012 to 0.0023 in2), conus Ø 12.2 mm (0.48 in), cable Ø 9 to 12 mm (0.35 to 0.47 in), sealing element Ø 9 to 13 mm (0.35 to 0.51 in)

B97007-061

Service and commissioning set

Adapter for service connector X10, M8x1 to M12x1

CA40934-001

Configuration/commissioning cable 2 m (6.4 ft), M12x1 to EIA-232

TD3999-137

USB to CAN adapter (IXXAT) C43094-001Moog Valve and Pump Configuration Software

Download software free of charge at www.moogsoftwaredownload.com

30Rev. D, May 2019


ACCESSORIES AND SPARE PARTS

Documents Direct Drive DCV - D636 and D637 Servo Valves

Part name Description Part number



CDS29587


CDS29577

Installation Instruction D636, D637, D638 and D639 Series Servo Valves

Installation Instructions B97072-636

Manual DCV Electrical Interfaces

Manuals CA63420

Manual DCV with CANopen Interface

CDS33853

Manual DCV with EtherCAT Interface

CDS33722

Manual DCV with PROFIBUS Interface

CDS33854

Technical Note TN 353 Protective Grounding and Electrical Shielding of Hydraulic Valves with Integrated Electronics

CA58437

Technical Note TN 494 Maximum Permissible Length of Electric Cables for Valves with Integrated Eletronics

CA48851

31Rev. D, May 2019


ACCESSORIES AND SPARE PARTSAccessories - Installation Drawings

Mating Connector, Straight 6-pole + PE

In accordance with EN 175201-804, type R, metal, IP65, crimp contact Ø 0.75 to 1.5 mm2 (0.0012 to 0.0023 in2), conus Ø 12.2 mm (0.48 in), cable Ø 9 to 12 mm (0.35 to 0.47 in), sealing element Ø 9 to 13 mm (0.35 to 0.51 in)

Part number B97007-06122, max. 20 Nm

(177 lbf in)

Ø 22(0.86)

Ø 29(1.13)

66 (2.6

0)

20 (0.7

9)70 (2.7

6)

Mating Connector, Elbow 6-pole + PE

In accordance with EN 175201-804, type S, metal, IP65, cable Ø 8 to 12 mm (0.31 to 0.47 in)

Part number B97069-061

64(2.53)

Ø 22

(0.8

6)

10 (0.3

9)62 (2.4

5)67 (2.6

4)

Ø 28.8(1.13)

22, max. 20 Nm(177 lbf in)

20 (0.7

9)

32Rev. D, May 2019


ACCESSORIES AND SPARE PARTSAccessories - Installation Drawings

Mating Connector, Straight 11-pole + PE

In accordance with EN 175201-804, type R, metal, IP65, cable Ø 11 to 13 mm (0.433 to 0.512 in)

Part number B97067-111

Ø 24(0.94)

20

24, max. 20 Nm(177 lbf in)

92 (3.6

2)

Ø 28(1.10)

20 (0.7

9)10

4(4

.09)

33Rev. D, May 2019


MOOG GLOBAL SUPPORT

Moog Global Support is our promise to offer world-class Repair and Maintenance Services delivered expertly by our trained technicians. With the reliability only available from a leading manufacturer with facilities around the world, Moog offers you service and expertise you can count on to keep your equipment operating as it should.

This promise offers many benefits to our customers including:

• Reduce your downtime by keeping critical machines running in peak performance

• Protect your investment by ensuring reliability, versatility and long-life of products

• Better plan your maintenance activities and make systematic upgrades

• Leverage our flexible programs to meet the unique service requirements of your facility

Look to Moog for global support including:

• Repair services using OEM parts are performed by trained technicians to the latest specifications

• Stock management of spare parts and products to prevent unplanned downtime

• Flexible programs, tailored to your needs such as upgrades, preventative maintenance and annual/ multi-year contracts

• On-site services bring the expertise to you, providing quicker commissioning, set-up and diagnostics

• Access to reliable services that are guaranteed to offer consistent quality anywhere in the world

For more information on Moog Global Support visit www.moog.com/industrial/service.

34Rev. D, May 2019


ORDERING CODE

R

0204 10

OA

8

HV

-

70

6

FD

5

1

R K …

2 3 4 5 6 7 8

3

5

08 2016 40

K

1

4

3

1

2

DJZX

2440

2

2

248

16

2440

M

350 (5,000)

Model designation

Variant

Valve typeServo valve with integrated digital electronics

–Specification status

Series specificationZ Special specification

D636: Rated flow per spool land [l/min (gpm)]

Pressure range [bar (psi)]Maximum operating pressure

Bushing/spool design

4-way: 1.5 to 3 % positive overlap, linear flow characteristic4-way: 10 % positive overlap, linear flow characteristic

Special spool design upon request

4-way: Zero lap, linear flow characteristic

Seal material

Y port

Standard Linear force motor

Spool position without electrical supply

Series

P B, A T connected (approximately 10 % open for bushing/spool designs O, A and J)P A, B T connected (approximately 10 % open for bushing/spool designs O, A and J)

For = 35 bar (500 psi) p For = 5 bar (75 psi) p

Model number (assigned at the factory) Type designation

(2.7)(1.3)

(5.3)(10.6)

(1.0)(0.5)

(2.1)(4.2)

N N

For = 35 bar (500 psi) p For = 5 bar (75 psi) pN N

Center position1)

Closed with screw plug pTmax = 50 bar (725 psi)

100 (26.4)(6.3)

(10.6)60 (15.9)

D637: Rated flow per spool land [l/min (gpm)]

D636Standard D637

2x2-way: P A and B T, only with Y port

D636 or D637

HNBRFKMOther seal material upon request

Open with filter element pT >50 bar (725 psi), pT max see maximum operating pressure in ordering code position 3

4-way: Zero lap, A:B = 2:1, linear flow characteristic

35Rev. D, May 2019


ORDERING CODE

10

M

XD

E9

14 CDEO

11 2

… 2 – A 1

10 11 12 13 14 15 169

13A B K L M R

X – X – X –

– X – X – X

– – X X – –

– – – – X X

12–

15O1K1

16A1

Y

9SE

Fieldbus connector X3, X4

Service connector X10

CANopenPROFIBUS-DP5) EtherCAT5)

Without fieldbus connector5)

Enable function

If the enable signal is low: The spool moves to a closed loop controlled neutral position (the HOLD position).

Supply voltage24 VDC, for more information, see section “Technical Data“

Command signal Actual valueSignals for position control

Valve function

Without7)

With6)

Device capabilitySpool position closed loop control

± 10 V

± 10 mA

4 to 20 mA± 10 V 2 to 10 V

4 to 20 mA4 to 20 mAFieldbus3)

4 to 20 mAFieldbus3)

Others upon request

6-pole + PE EN 175201-80411-pole + PE EN 175201-8042)

Valve connector X1

Not used

Monitoring of the safe position of the spool at pin 114). The range of the safe position can be freely defined (the default range is around the spring centered position).HIGH: Within the safe position rangeLOW: Outside of the safe position rangeMonitoring of the spool control error at pin 114). The threshold for the spool control error can be freely defined (the default value is >30 % of maximum spool stroke after 500 ms).HIGH: Control error is below the thresholdLOW: Control error is above the threshold

If the enable signal is low: The linear force motor is de-energized.The spool moves to its spring centered position (as defined at position 6 of the order code).

2) With monitoring at pin 113) Only in conjunction with fieldbus connector “C, D, E“

(changeover to analog signals “M, X, E“ possible)4) Only in combination with valve connector X1 “E“

5) Valve parameterization with commissioning software “Moog Valve and Pump Configuration Software“ using M8 service connector

6) Only in conjunction with fieldbus connector “D, E, O“7) Only in conjunction with fieldbus connector “C“

WHAT MOVES YOUR WORLD

More Products. More Support.Moog designs a range of motion control products to complement those featured in this document. Moog also provides service and support for all of our products. For more information, contact the Moog facility closest to you.

Australia +61 3 9561 6044 Service + 61 3 8545 2140 [email protected] [email protected]

Brazil +55 11 3572 0400 [email protected] [email protected]

Canada +1 716 652 2000 [email protected]

China +86 21 2893 1600 Service +86 21 2893 1626 [email protected] [email protected]

France +33 1 4560 7000 Service +33 1 4560 7015 [email protected] [email protected]

Germany +49 7031 622 0 Service +49 7031 622 197 [email protected] [email protected]

Hong Kong +852 2 635 3200 [email protected]

India +91 80 4057 6666 Service +91 80 4057 6604 [email protected] [email protected]

Ireland +353 21 451 9000 [email protected]

Italy +39 0332 421 111 Service 800 815 692 [email protected] [email protected]

Japan +81 46 355 3767 [email protected] [email protected]

Korea +82 31 764 6711 [email protected] [email protected]

Luxembourg +352 40 46 401 [email protected]

The Netherlands +31 252 462 000 [email protected] [email protected]

Russia +7 8 31 713 1811 Service +7 8 31 764 5540 [email protected] [email protected]

Singapore +65 677 36238 Service +65 651 37889 [email protected] [email protected]

South Africa +27 12 653 6768 [email protected]

Spain +34 902 133 240 [email protected]

Sweden +46 31 680 060 [email protected]

Turkey +90 216 663 6020 [email protected]

United Kingdom +44 (0) 1684 858000 Service +44 (0) 1684 278369 [email protected] [email protected]

USA +1 716 652 2000 [email protected] [email protected]

For product information, visit www.moog.com/industrialFor service information, visit www.moogglobalsupport.com

Moog is a registered trademark of Moog Inc. and its subsidiaries. All trademarks as indicated herein are the property of Moog Inc. and its subsidiaries. ©2018 Moog Inc. All rights reserved. All changes are reserved.

Direct Drive Digital Control Servo Valves STAR PUBLISHING/Rev. D, May 2019, Id. CDL28329-en