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Venlo, NL Version: Q2 2013 Eurotech Aluminium Castings A company of the Eurotech Group NL DIN ISO 9001:2000 certified Environment ISO 14001 certified

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Page 1: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Eurotech

Aluminium Castings

A company of the Eurotech Group NL

DIN ISO 9001:2000

certified Environment ISO 14001

certified

Page 2: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Eurotech

Page 3: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Venlo, NL

Czech Republic Slovakia

Aluminium Sandcasting

Machining

Module building

Systemsupplier

Aluminium Sandcastings

Machining

Welding

Sheetmetal work

Recruitment of Slovakian

employees with

technical education

50 fte 150 fte 150 fte

Page 4: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Strategic focus

Eurotech Alumunium Castings

Reaching Technologyleadership in Aluminium Sandcasting from small to large

parts

All in one: Developmentpartner,Casting, Machining, Module, Systemsupplier

Using state of the art technologies, investments

Realising complex demands, small and medium series

Highest Qualitystandards

International production

Page 5: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Market

Page 6: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Marketspread

99% Europa

Page 7: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Structure

High voltage

Heating

ships

Stationary engines

Textile

Robotics Energy

Medical

Engines

Imaging

Other

Module/Systemsupplier

Imaging systems

Modules

SF6 ,

Vacuum tight

draft 0°

Market

Page 8: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Installed technology

Page 9: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

CAD-Programmes : Pro Engineer

: Solid edge

Simulation : FEM Analysis

: Filling simulation Wincast

: Solidification simulation Wincast

: Porosity determination Wincast

: Stress calculation

: Building block experience

: Moment of inertia calculation

: Esprit CNC

Prototyping : Patternshop and Vacuummoulding line

Installed technology

Technology centre

Page 10: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Machinetyp : EFA-SD5

: Heinrich Wagner Sinto Mouldingline

: Seiatsu – Process

: Lowpressure casting (Ductalucast)

: 1 Stand. Coolingline

Sandpreparation : Eirich with Qualimaster

Mouldingbox size : 1.010 x 925 x 350/300

Aut. Blasting & transport : Wheelabrator

Meltingshop : Morgan-Gas-Meltingfurnace

: Morgan-Elektromeltingfurnace

Alloy: EN AC-42100: A356: AlSi7Mg 0,3

Alloy: EN AC-43100: Al239: AlSi10Mg (b)

Alloy: EN AC-43200: Al233: AlSi10Mg (Cu)

Alloy: EN AC-46200: Al226: AlSi9Cu3

Core shooting machines : Coldbox: 5 l - 40 l Volume

… Installed technology

Automatic low pressure HWS-Mouldingline

Customer benefits:

No hydrogen in Aluminium

Laminar mouldfilling

Homogeneous materialproperties

No oxides

Low porosity

No sand wash out

Improved ductility

Improved tensile strength

Smaller wallthickness

Higher accuracy

Possibility to use cores

Moulding of complex parts

Low patterncosts

Rapid Prototyping

Page 11: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Machinentype : Heinrich Wagner Sinto Moulding line

: Vacuumform process

Boxsize : 980 x 770 x 250/250

Melting capacity : Morgan-Elektromeltingfurnace

Alloy: EN AC-42100: A356: AlSi7Mg 0,3

Coremachines : Coldbox: 5 l - 40 l volume

… Installed technology

HWS-Vacuummouldingline

Customer benefits:

No hydrogen from the sand

Good surfaceroughness

High accuracy

No drafts

Small wallthickness (> 2 mm)

Using of cores possible

Moulding of complex parts

Low patterncosts

Rapid Prototyping

Handform moulding

Furan sand

Page 12: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Possibilities : climatised measuring room

: 3 x 3-D-CNC-Measuringmachines, Wenzel LS 123000115 and

LH10- 20-10

: measuringstroke x,y,z : 2000x1200x1000

: Mitutoyo Lightprojector

: Xylon MU 2000 XL, X-ray measurement

: IDECO Thermal analysis

Density analysis

: OBLF Spectral analysis

: Leybold Helium leaktest

: Wolpert drawbench

: Wolpert hardnesstester

: 3.1.B certificate

: Sandlaboratory

: GOM ATOS II Triple 3D scan

DIN ISO 9001:2000

certified

Environment

ISO 14001

certified

… Installed technology

Qualitydepartment

Page 13: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

… Installed technology

Fastems Flexible Manufacturing System (FMS) Customer benefits

Productcost competitive

Flexibility

No changeover times

24/7 Production

Fastems Flexible Manufacturing System (FMS)

2 Okuma MA-600HB Horizontal Machiningcentres

Fastems automatic Storage and loading system 30x6 meter

66 Palets

Palletsize 630 x 630 mm

Productsize 1200x1000x900 mm

Page 14: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

11 vertical

CNC-Machiningcentres : RPM to 15.000 rpm

: x: 512-2.016; y: 332-900; ,z: 350-900 mm

5 horizontal

CNC-Machiningcentres : RPM to 12.000 rpm

: x: 550-10.200; Y: 500-1000; z: 500-1.200 mm

8 CNC-Lathes : RPM to 10.000 rpm

: Ø 3 - 2.000 mm

Several conventional machining centres

3 Sheetmetalwork machines

… Installed technology

Machining Netherlands

Machining Czech Republic 10 CNC Machiningcentres

12 CNC- Lathes

Several conventional machining centres

Several sheetmetalwork machines

Okuma MA600 Horizontal

Machining centres

•2 in Czech Rep.(60 tools,

large series)

•2 in NL (285 tools, flexibility)

Page 15: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

… Installed technology

Systemsupply equipment

Reinraummontage

Cleanroomassembly

ESD-safe assembly

Functiontest

Elektronic Assembly

Projectmanagement

Supply chain Management

Logistics

Page 16: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

Marketreferences

Pagina: 1 | 2 |

Page 17: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

…Marketexample product

Page 18: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

… Marketexample systemsupply

Page 19: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

… Marketexample Parts/Systems

Page 20: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

… Marketexample parts production

Page 21: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

.. Marketexample product

Page 22: DIN ISO 9001:2000 Eurotech Aluminium Castings · DIN ISO 9001:2000 certified Environment ISO 14001 certified . Venlo, NL Version: Q2 2013 ... Venlo, NL Version: Q2 2013 Machinentype:

Venlo, NL Version: Q2 2013

.. Marketexample product