din en 1563e 2005-10

DEUTSCHE NORM

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No part of this standard may be reproduced without the prior permission ofDIN Deutsches Institut fr Normung e. V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany,has the exclusive right of sale for German Standards (DIN-Normen).

October 2005

DIN EN 1563

English price group 15 www.din.de

www.beuth.de 03.06 9670817

Continued on pages 2 and 3.Document comprises 28 pages.

Founding

Spheroidal graphite cast irons(includes Amendments A1:2002 + A2:2005)

English version of DIN EN 1563:1997 + A1:2002 + A2:2005

Gieereiwesen Gusseisen mit Kugelgraphit (enthlt nderung A1:2002 + A2:2005)

National forewordThis standard has been prepared by CEN/TC 190 Foundry technology (Secretariat: Germany).The responsible German body involved in its preparation was the Normenausschuss Gieereiwesen (Foun-dry Practice Standards Committee), Technical Committee GINA-AA 1.2 Gusseisen mit Kugelgraphit.

AmendmentsThis standard differs from the February 2003 edition as follows:Amendment A2:2005 has been incorporated in support of EU Directive 97/23/EC and the Pressure Equip-ment Directive.

a) Examples and information relating to the use of spheroidal graphite cast iron for pressure equipment have been included (see Introduction).b) EN 10204 has been added to the normative references in clause 2 and clause 11 Inspection docu-mentation has been included.c) Annex ZA has been included.

Previous editionsDIN 1693: 1961-09DIN 1693-1: 1973-10DIN 1693-2: 1977-10DIN EN 1563: 1997-08, 2002-08, 2003-02

ICS 77.080.10 Supersedes February 2003 edition.

B55EB1B3C7662F79D1B59483A53B9F2F82C98BEEB79391897BC028F882C414847CFB4B1AC2CE429C98A972B64D4AD98FAD6098F115B24A50B42C2AB328C26DCC2126BCB4050915B2323F775252EF7336AEE63B6AA9D7EBE8A56B69D059945A22E614C1D1D0CCC9ADA25BB031A79FAE38BC625BA58A45FB49957C39A38296FAB27A2F0A

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National Annex NA (informative)Amendments to DIN EN 1593:1997-08, withdrawn in August 2002 (these amendments had already been incor-porated into DIN EN 1563:2003-02):

a) In note 1 to table 3, the reference to guideline values specied in Annex D have been dropped.b) In subclause 8.3.2, paragraphs 3 and 4, the requirements for the thickness of the sand mould have been revised.c) Figures 1 and 2 have been completed (missing hatching included).d) The table to gure 6 has been revised.

As compared to DIN EN 1563, August 2002 edition, some corrections have been made to gure 6.Amendments to DIN 1693-1:1973-10 and DIN 1693-2:1977-10, withdrawn in August 1977 (these amendments had already been incorporated into DIN EN 1563:1997-98):

a) Material symbols and numbers have been changed (see table).b) 23 new grades have been introduced (see table).

Former grades GGG-35.3 and GGG-40.3 have each been subdivided into three further grades in order to more precisely describe their impact behaviour at room temperature, and to allow the former grades to be replaced without impact testing, in the case of GGG-40.3 with expanded elongation. Grades EN-GJS-450-10 and EN-GJS-450-10U are now included as (cost-effective) alternatives to former grades GGG-40 and GGG-50. These grades are primarily used in centrifugal casting. Grades EN-GJS-800-2U (for thick-walled castings), EN-GJS-900-2 and EN-GJS-900-2U have been introduced on the basis of prior experience.

c) Additional forms of separately cast samples have been introduced (option 1, types I, IIa, III and IV, and option 3).d) Impact testing shall now be on Charpy-notched test pieces instead of DVM test pieces.e) Material classication as a function of hardness has been introduced.f) Further information on mechanical and physical properties has been included.

Page 2 DIN EN 1563:2005-10


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DIN EN 1563:2005-10

Table NA.1: Correlation of material grades as in DIN EN 1563 with grades as in DIN 1693-1 and DIN 1693-2

Designation as in DIN 1693-1 and DIN 1693-2 Designation as in DIN EN 1563

Symbol Material number Symbol Material number

Separately cast samples

GGG-35.3 0.7033 EN-GJS-350-22-LT EN-JS1015

EN-GJS-350-22-RT EN-JS1014

EN-GJS-350-22 EN-JS1010

GGG-40.3 0.7043 EN-GJS-400-18-LT EN-JS1025

EN-GJS-400-18-RT EN-JS1024

EN-GJS-400-18 EN-JS1020

GGG-40 0.7040 EN-GJS-400-15 EN-JS1030

EN-GJS-450-10 EN-JS1040

GGG-50 0.7050 EN-GJS-500-7 EN-JS1050

GGG-60 0.7060 EN-GJS-600-3 EN-JS1060

GGG-70 0.7070 EN-GJS-700-2 EN-JS1070

GGG-80 0.7080 EN-GJS-800-2 EN-JS1080

EN-GJS-900-2 EN-JS1090

Cast-on samples

EN-GJS-350-22U-LT EN-JS1019

EN-GJS-350-22U-RT EN-JS1029

EN-GJS-350-22U EN-JS1032

GGG-40.3 0.7043 EN-GJS-400-18U-LT EN-JS1049

EN-GJS-400-18U-RT EN-JS1059


GGG-40 0.7040 EN-GJS-400-15U EN-JS1072


GGG-50 0.7050 EN-GJS-500-7U EN-JS1082

GGG-60 0.7060 EN-GJS-600-3U EN-JS1092

GGG-70 0.7070 EN-GJS-700-2U EN-JS1102



Classication as a function of hardness

EN-GJS-HB130 EN-JS2010










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English version

ICS 77.080.10 Supersedes EN 1563:1997 and EN 1563/A1:2002.

Management Centre: rue de Stassart, 36 B-1050 Brussels

European Committee for StandardizationComit Europen de NormalisationEuropisches Komitee fr Normung

2005. CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national members.

Ref. No. EN 1563:1997+A1:2002+A2:2005 E

Founding

Spheroidal graphite cast irons(includes Amendments A1:2002 + A2:2005)

Fonderie Fonte graphite sphroi-dal (amendements A1:2002 + A2:2005 inclus)

Gieereiwesen Gusseisen mit Kugelgraphit (enthlt nderung A1:2002 + A2:2005)

EN 1563:1997 was approved by CEN on 1997-05-02, Amendment A1 on 2002-04-11 and Amendment A2 on 2005-06-20.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member.The European Standards exist in three ofcial versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notied to the Management Centre has the same status as the ofcial versions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland, and the United Kingdom.

EN 1563June 1997

+ A1 + A2May 2002 July 2005


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EN 1563:1997 + A1:2002 + A2:2005

ContentsPage

Foreword to EN 1563:1997 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Foreword to EN 1563:1997/A1:2002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Foreword to EN 1563:1997/A2:2005 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Normative references . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Denitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.1 Spheroidal graphite cast iron. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43.2 Graphite spheroidizing treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Order information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57.1 Test pieces machined from separately cast samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57.2 Test pieces machined from cast-on samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77.3 Test pieces machined from samples cut from a casting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97.4 Classication as a function of hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107.5 Graphite structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108.2 Separately cast samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108.3 Cast-on samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118.4 Samples cut from a casting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Test methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129.1 Tensile test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129.2 Impact test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129.3 Hardness test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210 Retests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210.1 Need for retests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210.2 Procedure for retests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1311 Inspection documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Annex A (normative) Classication as a function of hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Annex B (informative) Technical data of spheroidal graphite cast irons . . . . . . . . . . . . . . . . . . . . . . . . 21Annex C (informative) Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Annex D (informative) Guidance values for 0,2 % proof stress for test pieces machined from

samples cut from the castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Annex E (normative) Formation of test units and number of tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Annex ZA (informative) Relationship between this European Standard and the Essential

Requirements of EU Directive 97/23/EC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Foreword to EN 1563:1997This European Standard has been prepared by Technical Committee CEN/TC 190 Foundry technology, the Secretariat of which was held by DIN.Within its programme of work, Technical Committee CEN/TC 190 requested CEN/TC 190/WG 2.30 Spheroidal graphite and austempered ductile iron to prepare the following standard:EN 1563 Founding Spheroidal graphite cast ironsThis European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, and conicting national standards withdrawn, by December 1997 at the latest.According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, the Netherlands, Norway, Portugal, Spain, Sweden, Switzerland, and the United Kingdom.


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EN 1563:1997 + A1:2002 + A2:2005

Foreword to EN 1563:1997/A1:2002This amendment to EN 1563:1997 has been prepared by Technical Committee CEN/TC 190 Foundry technol-ogy, the Secretariat of which is held by DIN.This amendment shall be given the status of a national standard, either by publication of an identical text or by endorsement, and conicting national standards withdrawn, by November 2002 at the latest.According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, the Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, the Netherlands, Norway, Portu-gal, Spain, Sweden, Switzerland, and the United Kingdom.

Foreword to EN 1563:1997/A2:2005This amendment to EN 1563:1997 has been prepared by Technical Committee CEN/TC 190 Foundry technol-ogy, the Secretariat of which is held by DIN.This amendment shall be given the status of a national standard, either by publication of an identical text or by endorsement, and conicting national standards withdrawn, by January 2006 at the latest.This amendment has been prepared under a mandate given to CEN by the European Commission and the Eu-ropean Free Trade Association, and supports essential requirements of an EU Directive.For relationship with the EU Directive, see informative Annex ZA, which is an integral part of this European Standard.In accordance with the CEN/CENELEC Internal Regulations, the national standards organizations of the follow-ing countries are bound to implement this European Standard:Austria, Belgium, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Slo-vakia, Slovenia, Spain, Sweden, Switzerland, and the United Kingdom.


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EN 1563:1997 + A1:2002 + A2:2005

EN 10204, Metallic products Types of inspection documents


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din en 1563e 2005-10

Documents

grades engjs

english version of din

grades ggg

german standards dinnormen

new grades

case of ggg

amendment a2

annex d