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Carlisle Interconnect Technologies / 100 Tensolite Drive, St. Augustine, FL 32092 Toll Free - 800.458.9960 / Fax - 904.824.6706 / www.CarlisleIT.com Carlisle Interconnect Technologies (CarlisleIT) manufactures a wide variety of high performance data cables designed to meet the needs of the aerospace, defense, military, ground transportation, industrial and RF communication markets. Typical applications include: Ethernet backbone, avionics, high-definition video, cabin management systems, in-flight entertainment and databus applications. Gigabit Series Ethernet cables have been developed in a wide variety of configurations to provide 1 and 10 Gb performance in the most demanding applications. Our proven NETflight® Ethernet cables in single pair, dual pair and quadrax configurations are widely used throughout the aerospace industry and provide superior electrical and mechanical performance. Our Maxflite™ series provides high speed performance for the popular video and data bus protocols: HDMI, DVI, USB, Firewire and CAN bus. In addition to the standard protocols, when a custom solution is required, CarlisleIT has experienced on-site engineering to design a cable to meet your needs. Pair our Gigabit cables with an octax connector for an ultra high-speed assembly. » Exceptional electrical and mechanical performance » Operating performance from -55°C to 200°C » Meets the requirements of aerospace and other harsh environments including FAR 25.853 flammability and Boeing/Airbus smoke and toxicity requirements » Multiple configurations to meet the needs of almost any application » Lightweight versions to address weight and space requirements » Advanced technologies such as Bonded-Pairs and an innovative X-Web reduce cross talk and ensure installable performance INTRODUCTION FEATURES & BENEFITS Data Cables Gigabit Series Ethernet Cables NETflight® Cables Maxflite™ Cables

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Page 1: Data Cables - Carlisle Interconnect Technologiesdev.carlisleit.com/CITSite/media/CITMedia/DataCables_1.pdf · SPC drain wire Shield 1 Aluminum/Polyester (Foil Down) 0.120” 5.8 dB/5m

Carlisle Interconnect Technologies / 100 Tensolite Drive, St. Augustine, FL 32092 Toll Free - 800.458.9960 / Fax - 904.824.6706 / www.CarlisleIT.com

Carlisle Interconnect Technologies (CarlisleIT) manufactures a wide variety of high performance data cables designed to meet the needs of the aerospace, defense, military, ground transportation, industrial and RF communication markets. Typical applications include: Ethernet backbone, avionics, high-definition video, cabin management systems, in-flight entertainment and databus applications.

Gigabit Series Ethernet cables have been developed in a wide variety of configurations to provide 1 and 10 Gb performance in the most demanding applications. Our proven NETflight® Ethernet cables in single pair, dual pair and quadrax configurations are widely used throughout the aerospace industry and provide superior electrical and mechanical performance. Our Maxflite™ series provides high speed performance for the popular video and data bus protocols: HDMI, DVI, USB, Firewire and CAN bus. In addition to the standard protocols, when a custom solution is required, CarlisleIT has experienced on-site engineering to design a cable to meet your needs.

Pair our Gigabit cables with an octax connector for an ultra high-speed assembly.

» Exceptional electrical and mechanical performance

» Operating performance from -55°C to 200°C

» Meets the requirements of aerospace and other harsh environments including FAR 25.853 flammability and Boeing/Airbus smoke and toxicity requirements

» Multiple configurations to meet the needs of almost any application

» Lightweight versions to address weight and space requirements

» Advanced technologies such as Bonded-Pairs and an innovative X-Web reduce cross talk and ensure installable performance

INTRODUCTION

FEATURES & BENEFITS

Data Cables

Gigabit Series Ethernet Cables

NETflight® Cables

Maxflite™ Cables

Page 2: Data Cables - Carlisle Interconnect Technologiesdev.carlisleit.com/CITSite/media/CITMedia/DataCables_1.pdf · SPC drain wire Shield 1 Aluminum/Polyester (Foil Down) 0.120” 5.8 dB/5m

Gigabit Series

CABLE CROSS SECTIONS

Gigabit-10HP™ Gigabit-Plus™ Gigabit-Flexx™

Gigabit-STP™ Gigabit-S2Q™

Gigabit- 10HP™

Gigabit-Plus™

Gigabit-Flexx™Gigabit-STP™

Gigabit-S2Q™

24 AWG 24 AWG 26 AWG 24 AWG 26 AWG 26 AWG 24 AWG 26 AWG

Part Number* MX10G-24HPMX10G-

24MX10G-

26MX10G- 24FLX

MX10G- 26FLX

NF26-6BSTP-100NF24- 2Q100

NF26- 2Q100

Impedance (ohms) 100 100 100 100 100

DC Resistance(100 ft)

2.76 ohms 2.76 ohms 4.38 ohms 2.76 ohms 4.38 ohms 4.38 ohms 2.76 ohms 4.38 ohms

Velocity of Propagation 70% 70% 70% 77% 80%

Attenuation

100 MHz (dB/100 m)

22.0 24.0 29.0 26.4 31.6 38.0 26.2 30.5

250 MHz(dB/100 m)

32.0 40.0 48.0 - - 62.0 - -

500 MHz(dB/100 m)

48.0 - - - - 90.6 - -

Weight: lbs/1000 ft(Kg/1000 m)

55(82)

50(74)

35(52)

35(52)

28(42)

50(74)

58(86)

45(68)

Size: in.(mm)

0.290(7.36)

0.270(6.86)

0.220 (5.59)

0.245(6.22)

0.195(4.95)

0.300(7.62)

0.305(7.75)

0.265(6.73)

Min. Bend Radius: in.(mm)

0.50(12.70)

2.00(50.80)

1.75(44.45)

1.00(25.40)

0.75(19.05)

3.00(76.20)

3.05(77.50)

2.65(67.30)

Operating Temperature -55 to 150°C -55 to 150°C -55 to 200°C -55 to 150°C -55 to 150°C

Other

RoHS Compliant RoHS Compliant RoHS Compliant RoHS CompliantMeets FAR 25.853 and

Boeing/Airbus Smoke and Toxicity

Meets FAR 25.853 and Boeing/Airbus Smoke and

Toxicity

Meets FAR 25.853 and Boeing/Airbus Smoke and

Toxicity

Meets FAR 25.853 and Boeing/Airbus Smoke and

Toxicity

Meets FAR 25.853 and Boeing/Airbus Smoke and

Toxicity

*Highlighted part numbers above are designed for use with CarlisleIT's Octax® connector. Reference Ultra High-Speed Interconnect Solutions brochure.

This specification describes a RoHS-compliant, 26 AWG, 100-ohm, four-pair, shielded and jacketed Ethernet cable designed for use in aerospace applications. The budget length for CAT 7 insertion loss performance is 50 meters. CONDUCTOR

Material: Silver-coated Copper Alloy Size: AWG 26 Construction: 19 x 38 INSULATION Material: Fluoropolymer

PAIR CABLE

Two(2) of the above insulated conductors are cabled together. PAIR SHIELD #1 Material: Alum/Polyester Tape (Alum Up) PAIR SHIELD #2 Material: Tin-coated Round Copper Braid Coverage(min): 85% OVERALL CABLE

Four(4) of the above shielded pairs and PTFE fillers are cabled together.

OVERALL JACKET Material: FEP OD(nom): .285” OD(max): .300”

COLOR Pair #1: White-Blue Pair #2: White-Orange Pair #3: White-Green Pair #4: White-Brown Jacket: Blue

IDENTIFICATION Material: Polyimide Marker Tape Legend: CARLISLEIT NF26-GBSTP-100 92607

All of the statements, illustrations, technical information and recommendations contained herein are based on tests & other information Carlisle Interconnect Technologies believes to be reliable, but the accuracy or the completeness thereof or the suitability of the product described herein for a particular application or use is not guaranteed & this disclaimer is made in lieu of all warranties either expressed or implied.

CARLISLE INTERCONNECT TECHNOLOGIES CONFIDENTIAL

This document, containing proprietary information, is strictly confidential and is not to be disclosed by any person without written consent.

CARLISLE INTERCONNECT TECHNOLOGIES ST. AUGUSTINE, FL

Drawn by: Rachel Cole

Date: 6/5/15

Approved by: Lira Stewart

Date: 6/5/15

Initial Release: 6/5/15

Description:

Four Pair, 100Ω, CAT 7 Ethernet Cable

Part Number:

NF26-GBSTP-100

Cage Code

92607 IR 6/5/15 Initial Release

CABLE CHARACTERISTICS Impedance: 100 ohms ± 10% Capacitance(nom): 13 pF/ft Velocity of Propagation(nom): 77%Weight(nom): 50 lbs/1,000 ft

Attenuation(dB/100m)

NEXTdB/100m

Return Loss(dB)

max min min

4 7.5 78.0 23.010 11.8 78.0 25.016 14.8 78.0 25.020 16.6 78.0 25.0

31.25 20.8 78.0 23.662.5 29.8 75.5 21.5100 38.0 72.4 20.1200 55.0 67.9 18.0250 62.0 66.4 17.3300 68.4 65.2 17.3400 80.0 63.4 17.3500 90.6 61.9 17.3600 100.2 60.7 17.3

Frequency(MHz)

Page 3: Data Cables - Carlisle Interconnect Technologiesdev.carlisleit.com/CITSite/media/CITMedia/DataCables_1.pdf · SPC drain wire Shield 1 Aluminum/Polyester (Foil Down) 0.120” 5.8 dB/5m

NETflight®

CABLE CROSS SECTIONS

100 Base-T – Twisted Pair

100 Base-T – Shielded Quad

100 Base-T – Single Twisted Pair

NQ

100 Base-T – Twisted Pair

100 Base-T – Shielded Quad

100 Base-T – Single Twisted Pair

22 AWG 24 AWG 22 AWG 24 AWG 26 AWG 22 AWG 24 AWG 26 AWG

Part Number NF22P100 NF24P100 NF22Q100 NF24Q100 NF26Q100 NF22T100 NF24T100 NF26T100

Impedance (ohms) 100 100 100

Velocity of Propagation 80% 80% 80%

Attenuation at 100 MHz (dB/100 ft)

5.6 6.0 6.4 8.0 9.3 5.8 6.6 8.5

Weight: lbs/1000 ft(Kg/1000 m)

43 (64)

35(51)

35(51)

25(37)

18(39)

26(38)

18(26)

15(22)

Size: in.(mm)

0.195 x 0.290(4.95 x 7.37)

0.175 x 0.270(4.45 x 6.86)

0.190(4.83)

0.163(4.14)

0.137(3.45)

0.180(4.57)

0.145(3.68)

0.132(3.35)

Bend Radius: in.(mm)

1.95 (49.5)

1.75(44.5)

1.90(48.3)

1.63(41.4)

1.37(34.5)

1.80(45.7)

1.45(36.8)

1.32(33.5)

Operating Temperature -55 to 150°C -55 to 150°C -55 to 150°C

OtherMeets FAR 25.853 and

Boeing/Airbus Smoke and ToxicityMeets FAR 25.853 and

Boeing/Airbus Smoke and ToxicityMeets FAR 25.853 and

Boeing/Airbus Smoke and Toxicity

Page 4: Data Cables - Carlisle Interconnect Technologiesdev.carlisleit.com/CITSite/media/CITMedia/DataCables_1.pdf · SPC drain wire Shield 1 Aluminum/Polyester (Foil Down) 0.120” 5.8 dB/5m

Carlisle Interconnect Technologies / 100 Tensolite Drive, St. Augustine, FL 32092 Toll Free - 800.458.9960 / Fax - 904.824.6706 / www.CarlisleIT.com

© Carlisle Interconnect Technologies, 2015. All trademarks, service marks and trade names are property of their respective holding companies. All Rights Reserved.

Rev. 102416-POD

Maxflite™

HDMI (1.3) DVI

USB 2.0IEEE 1394 Firewire USB 3.0

HDMI(1.3)

DVI CAN BusIEEE 1394 Firewire

USB 2.0 26/22 AWG

USB 3.0 24/26/22

AWG + Drain

Part Number 1586-305 24463/05099X-8(LD) CAN24TST120 24483/03063LX-6(LD) NF26/22USB(A) USB3.0/24(AM)

Impedance (ohms) 100 100 120 110 90 90

Velocity of Propagation 70% 75% 79% 79% 70% 70%

Attenuation (dB/100 ft)

15 at 300 MHz

N/A

1 at 1 MHz 11 at 200 MHzAttenuation: dB/5m Attenuation: dB/3m

2.0 at 100 MHz 2.43 at .625 GHz

36 at 1.6 GHz 2 at 6 MHz 17 at 400 MHz3.2 at 200 MHz 3.6 at 1.25 GHz

5.8 at 400 MHz 5.1 at 2.5 GHz

59 at 4.1 GHz 2.7 at 10 MHz 24 at 800 MHzN/A 8.4 at 5.0 GHz

N/A 11.4 at 7.5 GHz

Cable Weight: lbs/1000 ft(Kg/1000 m)

72(107.0)

105(156.0)

14(20.0)

78(116.0)

15(23.0)

60(89.4)

Cable Diameter: in.(mm)

0.315(8.00)

0.40(10.16)

0.142(3.61)

0.34(8.64)

0.133(3.40)

0.27(6.80)

Min. Bend Radius: in.(mm)

1.89(48.0)

4.0(102.0)

1.42(36.0)

3.40(86.0)

1.3(33.0)

2.7(68.6)

Operating Temperature -55 to 150°C -55 to 150°C -55 to 150°C -55 to 150°C -55 to 150°C -55 to 150°C

OtherMeets FAR 25.853 and

Boeing/Airbus Smoke and Toxicity

Meets FAR 25.853 and Boeing/Airbus

Smoke and Toxicity

Meets FAR 25.853 and Boeing/Airbus

Smoke and Toxicity

Meets FAR 25.853 and Boeing/Airbus

Smoke and Toxicity

Meets FAR 25.853 and Boeing/Airbus

Smoke and Toxicity

Meets FAR 25.853 and Boeing/Airbus

Smoke and Toxicity

CAN Bus

CABLE CROSS SECTIONS

Preliminary

12814

John Dunn

2/10/2016

2/10/2016

2/10/2016

NOGALES SONORA, MEXICO

Cage Code

Date:

Date:

Drawn By:

Part Number:

Approved By:

USB 3.0/24(AM)

Initial Release:

Description:

Israel Girón Palacios

CARLISLE INTERCONNECT TECHNOLOGIES

USB 3.0/24P1 2/10/12 Preliminary 1

All of the statements, illustrations, technical information and recommendations contained herein are based on tests & other information Carlisle Interconnect Technologies believes to be reliable, but the accuracy or the completeness thereof or the suitability of the product described herein for a particular application or use is not guaranteed & this disclaimer is made in lieu of all warranties either expressed or implied.

CARLISLE INTERCONNECT TECHNOLOGIES CONFIDENTIAL

This document, containing proprietary information, is strictly confidential and is not to be disclosed by any person without written consent.

Construction Details Diameter

[Nom] 22 AWG Ground Singles Conductor 22 AWG 19x34 SPC 0.0295” Insulation Insulation similar to AS22759/91 0.042” 24 AWG Shielded USB 3.0 Conductor 24 AWG 19x36 SPC 0.0235” Insulation Fluoropolymer 0.058”

Pair Two insulated conductors twisted together with a 26 AWG SPC drain wire

Shield 1 Aluminum/Polyester (Foil Down) 0.120” 26 AWG Unshielded USB 2.0 Conductor 26 AWG 19x38 SPC 0.0188” Insulation Fluoropolymer 0.040”

Pair Two insulated conductors twisted together

0.080”

Final Assembly

Cable

Two 22 AWG Ground Singles, two 24 AWG shielded pairs and one 26 AWG unshielded data pair and one filler

Shield 38 AWG TPC Braid 85% min. coverage

Jacket FEP 0.270”

Identification Colors

22 AWG Single #1 Red 22 AWG Single #2 Black 24 AWG Shielded Data Pair #1 Violet & Orange 24 AWG Shielded Data Pair #2 Blue & Yellow 26 AWG Data Pair White & Green Outer Jacket Light Green

Properties Temperature Rating 150°C Weight 60.0 lb. / 100 ft. Nom. USB 2.0 USB 3.0

Impedance 90 Ohms ± 9 Ohms 90 Ohms ± 7 Ohms

Attenuation

MHz dB / 3m (dB / 100 ft.)

100 2.0 (10.5) +10% Max.

200 3.2 (16.0) +10% Max.

400 5.8 (22.0) +10% Max.

GHz dB / m

0.625 0.81

1.25 1.2

2.5 1.7

5.0 2.8

7.5 3.8

Intra Pair SKEW 20 ps/m. 15 ps/m. Velocity of Propagation 24 ns / 3 m. Max. 24 ns / 5 m. Max.

Notes 1. Materials used are RoHS compliant. 2. Cable is compliant with FAR 25 appendix F flammability requirements. 3. Max Length to support USB 3.0 is 3 meters.

Rachel Cole 7/28/08

Lira Stewart 7/28/08

26/22 - USB 2.0 Cable

NF26/22USB 92607

This specification describes a USB 2.0 cable for use in aerospace applications. This cable is constructed to meet the flammability requirements of FAR25.853.

COMPONENT #1

Conductor: 26 AWG, 19 strand, Silver-coated Copper AlloyDC Resistance(max): 46.1 ohms/1000ftInsulation: Extruded PTFEOD(nom): .039”OD(max): .040”Color: White, Green

Differential Impedance: 90 ± 15 ohmsCapacitance(nom): 15 pF/ftTime Delay(max): 26 ns/5m Attenuation(max): 2.0 dB/5m @ 100 MHz

3.2 dB/5m @ 200 MHz5.8 dB/5m @ 400 MHz

COMPONENT #2

Conductor: 22 AWG, 19 strand, Silver-coated CopperDC Resistance(max): 15.6 ohms/1000ftInsulation: PTFEOD(nom): .039”OD(max): .040”Color: Red, Black

Voltage Rating: 100 Vrms

FINISHED CABLE

Two (2) ends of Component #1 and two (2) ends of Component #2 are cabled around a PTFE filler.

SHIELD

Material: 38 AWG Tin-coated Copper BraidCoverage(min): 85%

JACKET

Material: Extruded FEPColor: BlackOD(nom): .133”OD(max): .145”

D 3/31/08 Added max values for attenuation, OD and weight

CABLE CHARACTERISTICS

Temperature Range: -65°C to 150°CJacket Spark Voltage(min): 1.5 kV rmsDielectric Withstand(min): 1.0 kV rmsWeight(nom): 19 lbs/1,000 ftWeight(max): 21 lbs/1,000 ft

IDENTIFICATION

Material: PolyimideLegend: MA-WI0021-001 0FF57 TENSOLITE NF26/22USB 92607

F 7/28/08 Defined filler material

C 2/13/08 Changed calculated attenuation values

Date

Approved By: Date

Description:

Cage CodePart Number:

Drawn by:

CARLISLE INTERCONNECT TECHNOLOGIES

ST. AUGUSTINE, FL

E 4/29/08 Redrawn for quad lay up

All of the statements, illustrations, technical information & recommendations contained herein are based on tests & other information Carlisle Interconnect Technologies believes to be reliable, but the accuracy or the completeness thereof or the suitability of the product described herein for a particular application or use is not guaranteed & this disclaimer is made in lieu of all warranties either expressed or implied.

This document, containing proprietary information, is strictly confidential and is not to be disclosed by any person without written consent.

CARLISE INTERCONNECT TECHNOLOGIES CONFIDENTIAL