cs4000 service and maintenance manual.pdf

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    Fire Alarm SystemSalwico CS4000

    Service & Maintenance manual

    Consilium

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    The contents of this document are subject to revision without notice due to continued progress inmethodology, design and manufacturing. Consilium assumes no legal responsibility for any erroror damage resulting from the usage of this document.

    Edition 5, 081 E, April2008.Document no. S-4-010.968Part no: 465002

    2005-2008, Consilium Fire & Gas AB

    Consilium Marine AB

    P.O. Box 8763SE-402 76 GTEBORGSWEDENTel: +46-31-710 77 00, Fax: +46-31-710 78 00E-mail: [email protected]: www.consilium.se

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    Service & Maintenance manual Chapter1: CS4000 block diagramSalwico CS4000

    Contents

    Chapter 1: CS4000 block diagram ......................................................................................... 2

    Chapter 2: Testing.................................................................................................................... 3

    TEST A FIRE-DETECTING ZONE................................................................................................. 3Heat detectors .................................................................................................................... 3

    Smoke detectors.................................................................................................................. 4

    Flame detectors..................................................................................................................4

    TEST FAULT CONDITIONS ........................................................................................................ 4

    Removed detector fault....................................................................................................... 4

    Fuse fault............................................................................................................................ 4

    Battery fault........................................................................................................................ 5

    Earth fault .......................................................................................................................... 5

    Loop cable break................................................................................................................5

    Power supply...................................................................................................................... 5

    RESET TEST MODE ................................................................................................................... 6

    TEST THE CONTROL UNIT DISPLAY...........................................................................................6

    Chapter 3: Cleaning of fire detectors ..................................................................................... 7

    SMOKE DETECTORS .................................................................................................................7

    HEAT DETECTORS.................................................................................................................... 7

    FLAME DETECTORS..................................................................................................................7

    Chapter 4: Replacing/Adding/Deleting fire detectors........................................................... 8

    REPLACING FIRE DETECTORS................................................................................................... 8

    Instruction .......................................................................................................................... 8

    ID address on DIP switches............................................................................................... 8

    HOT PLUG&PLAY (ADDING/DELETING LOOP UNITS)................................................................ 9

    Change configuration file from the fault list ...................................................................... 9

    Change configuration file from the service menu............................................................ 11

    Chapter 5: Replacing battery................................................................................................ 13

    INSTRUCTION......................................................................................................................... 13

    Chapter 6: Software ............................................................................................................... 14

    CONFIGURATION PROGRAM ................................................................................................... 14

    TO UPLOAD A CONFIGURATION FILE FROM CS4000............................................................... 14

    Upload configuration file to a PC.................................................................................... 14

    Upload configuration file to Salwico Memory StickTM

    .................................................... 14

    TO DOWNLOAD A CONFIGURATION FILE TO CS4000..............................................................15

    Download configuration file from a PC........................................................................... 15

    Download configuration file from the Salwico Memory StickTM

    ..................................... 16

    UPDATE THE BASE BOARD SOFTWARE ................................................................................... 17

    Update the software version in the base board................................................................ 17

    Possible errors during update of base board...................................................................18

    Chapter 7: Service menu in CS4000 (access level 4)........................................................... 19

    1SYSTEM DETAILS................................................................................................................202SYSTEM BOARDS ................................................................................................................21

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    Service & Maintenance manual Chapter1: CS4000 block diagramSalwico CS4000

    1

    3DISPLAY UNITS .................................................................................................................. 25

    4ZONES ................................................................................................................................ 26

    5LOOPS................................................................................................................................. 28

    6RELOAD CONFIGURATION .................................................................................................. 32

    7LOAD CONFIG FROM MEMORY STICK................................................................................. 33

    8UPLOAD CONFIG TO MEMORY STICK.................................................................................. 349SAVE CHANGES TO CONFIGURATION................................................................................... 35

    10UPLOAD SYSLOG TO MEMORY STICK............................................................................... 36

    Appendix A: Fault codes & Fuses.........................................................................................37

    FAULT LIST............................................................................................................................ 37

    FUSES ....................................................................................................................................41

    Fuse list ............................................................................................................................ 41

    Fuse locations on base board, BB.................................................................................... 41

    Fuse locations on rectifier board, RB. ............................................................................. 41

    Appendix B: Connections for loop units .............................................................................. 42

    Appendix C: System modules................................................................................................ 45

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    Service & Maintenance manual Chapter1: CS4000 block diagramSalwico CS4000

    2

    Chapter 1: CS4000 block diagram

    7PQRS

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    DISC.

    FAULT

    FIRE

    Reset

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    2

    Zone/Unit

    AlarmDelay

    AlarmTransfer

    Power

    AlarmDevice

    Test

    Disc.

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    0

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    Service & Maintenance manual Chapter1: CS4000 block diagramSalwico CS4000

    3

    Chapter 2: Testing

    Consilium recommends that the fire alarm system is tested at least

    once a year to assure correct function.

    The CS4000 has a special test mode, which makes the testing easier.

    Characteristics for a zone in test mode:

    It will not activate any external alarm devices or controls incase of a fire (this function can be turned off).

    The alarm level is lowered to give quick response to test gas.

    Detectors and manual call points in the zone will blink.

    Each tested detector and manual call point will indicateactivation with a red LED.

    The units in alarm are automatically reset when the heat orsmoke concentration is under the alarm level or if the manual

    call point is reset.

    Fire alarms from zones not in test mode will be handled normally by

    the system.

    Note: The tested zone will automatically return to normal operation

    after two hours.

    Test a fire-detecting zone

    Put the zone into test mode:Menu/ 3 Disconnections/ 1 New

    disconn./ 5 Test Mode. Enter the zone number and confirm with OKbutton

    The indications DISC., TEST and ZONE/UNIT will be lit to confirm

    the test mode.

    It is now safe to test each detector, manual call point etc in this fire

    zone during two hours. Use suitable testing equipment, available

    from Consilium.

    All alarms will be listed under:Menu/ 7 History/ 1 Fire History List

    Heat detectors

    Heat detectors are preferably tested with heat detector tester VDT-1,part. no. 9300, available from Consilium.

    Apply heat to the sensing element until alarm is indicated bya red indication.

    Important:

    If other test equipments are used, for example cigarette lighter or

    heating gun, make sure not to over-heat the detector by holding the

    heat-source to close to the detector. This will damage the detectors,

    for example causing the plastic to melt.

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    Service & Maintenance manual Chapter1: CS4000 block diagramSalwico CS4000

    4

    Smoke detectors

    Smoke detectors are preferably tested with test gas equipment Solo

    330, available from Consilium.

    Spray test gas on to the detector during 0.5 second. Wait 10seconds until new gas is sprayed during 1 second. Repeat this

    procedure until the detector indicates alarm with a red

    indication.

    If other test methods are used, make sure not to damage the detector.

    Flame detectors

    Flame detectors may be tested with an ordinary cigarette lighter.

    Turn up the flame to a height of approximately 5 cm. Hold itin front of the detector at a distance of about 2-5 meters.

    Move the lighter slowly during the test to obtain a flickering

    flame until alarm is indicated with a red indication.

    Test Fault conditions

    The fire alarm central continuously monitors the

    system components and will report any fault

    condition on the control panel with both optical and

    audible indication.

    It is possible to test fault indications by following the

    below procedures:Please note that a fault condition is only possible to

    reset when the cause is remedied.

    Removed detector fault

    1. Remove a detector.2. Verify that the fault is indicated on the control

    unit (this may take up to 1 minute).

    3. Reinsert the detector4. Reset the fault condition on the control panel.

    Fuse faultNote: Before a fuse is removed, make sure which functions

    that will be affected by the removal.

    1. Remove a fuse.2. Verify that the fault is indicated on the control

    unit (this may take up to 1 minute).

    3. Reinsert the fuse.4. Reset the fault condition on the control panel.

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    Service & Maintenance manual Chapter1: CS4000 block diagramSalwico CS4000

    5

    Battery fault

    1. Remove a battery fuse.2. Verify that the fault is indicated on the control

    unit (this may take up to 1 minute).

    3. Reinsert the fuse.4. Reset the fault condition on the control panel.

    Earth fault

    1. Connect one of the loop cables to earth via a2,7kOhm resistor.

    2. Verify that the fault is indicated on the controlunit (this may take up to 1 minute).

    3. Remove the earth connection.4. Reset the fault condition on the control panel.

    Loop cable break

    1. Open up the loop cable.2. Verify that the fault is indicated on the control

    unit (this may take up to 1 minute).

    3. If the detector loop is double fed: Verify thateach of the two branches can detect fire alarms

    by testing a detector on each branch.

    4. Close the loop cable.5. Reset the fault condition on the control panel.

    Power supply

    Test the back up power supply (emergency 230VAC

    or batteries).

    1. Removing the mains power supply.2. Verify that the fault is indicated on the control

    unit (this may take up to 1 minute), and that

    the system remains operational.

    3. If there is an emergency power supply inaddition to the batteries, remove this also. The

    system should now operate on the batteries

    only.

    4. Connect all disconnected power supplies.5. Reset the fault condition(s) on the control

    panel.

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    Service & Maintenance manual Chapter1: CS4000 block diagramSalwico CS4000

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    Reset test mode

    After testing it is important to return the tested zone into normal

    condition again. Make sure that there are no detectors or manual call

    points still in alarm before leaving test mode.

    The zones in test mode are listed in the disconnection list, found

    under:Menu/3 Disconnections /2 Disconnection list.

    Choose the zone in the disconnection list and then press RESET.

    Test the control unit display

    It is possible to test the alphanumerical display, all indications on the

    control panel and the local buzzer with the function Test display,

    found under:Menu/ 5 Settings/ 4 Test display.

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    Service & Maintenance manual Chapter3: Cleaning of fire detectorsSalwico CS4000

    7

    Chapter 3: Cleaning of fi re detectors

    The CS4000 fire alarm system continuously monitors the

    detectors and will give early warnings if they are polluted ormalfunctioning in other ways. The methods for cleaning

    detectors depends of the type of detector, see below.

    If the cleaning is initiated by a dirty sensor fault in the

    control panel, then try to reset this fault after cleaning. If this

    does not succeed, replace the detector.

    Smoke detectors

    Clean the detector with a vacuum cleaner or by blowing

    high-pressure instrument air on it.The detector house is cleaned with a damp cloth.

    Note: The high-pressure air must be of instrument type

    (clean, not containing oil etc.)

    Heat detectors

    The sensor part does normally not need to be cleaned.

    The detector house is cleaned with a damp cloth.

    Flame detectors

    Clean the protective glass over the sensor by a grease solventsuch as soap or alcohol.

    The detector house is cleaned with a damp cloth.

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    Service & Maintenance manual Chapter4: Replacing/Adding/Deleting fire detectorsSalwico CS4000

    8

    Chapter 4: Replacing/Adding/Deleting fire detectors

    Replacing f ire detectors

    Instruction

    1.Disconnect the faulty detector and remove it from thebase plate.

    Note: Some bases have a lock mechanism on the side.

    This lock shall either be pulled or pressed (depends on

    base model).

    2.Check the ID settings on the address switch for the faultydetector. See section ID address on DIP switches for

    explanation of the ID address.

    3.Set the corresponding ID on the address switch for thenew detector.4.Seal the address switch on the detectors with the attached

    label after the address has been set.

    5.Connect and mount the new detector.6.Check and reset any fault codes generated by the

    replaced faulty detector.

    7.Perform a function test of the detector according to thechapter Testing.

    ID address on DIP switches

    All addressable loop units must be given an address between1-254 to be operational. The loop units located on the same

    physical loop must all have unique addresses. The address is

    set either by a 8 pole DIP switch located on each addressable

    unit, or (for units without physical address switch) with the

    address programming tool EV-AD. (See separate instruction)

    The DIP switch values follow the binary system.

    1 2 3 4 5 6 7 8

    O

    N

    1 2 4 8 16 32 64 128

    The value of the address is set according to the switches set

    to ON position. For example:

    1 2 3 4 5 6 7 8

    O

    N

    =47

    The switches numbered 1,2,3,4 and 6 are set to ON position.

    The values for these switches are 1+2+4+8+32=47.

    Important:Seal the address switch on the detectors with theattached label after the address has been set.

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    Service & Maintenance manual Chapter4: Replacing/Adding/Deleting fire detectorsSalwico CS4000

    9

    Hot Plug&Play (adding/deleting loop units)

    The CS4000 system is equipped with a Hot Plug&Play

    function enabling the user to add or delete detectors during

    normal operation without the need to change the

    configuration file with a PC and restarting the system.The configuration file may be updated during normal

    operation from service menu 6:5 or direct from the fault list,

    menu 1.1.

    This function is very useful, especially during installation. If

    the CS4000 central detects additional or missing loop units,

    they are simply added to/deleted from the configuration file

    during normal operation.

    Note: The changes to the configuration file is updated in the

    RAM memory, but will not saved permanently until it has

    been saved under:Menu/ 6 Service menu/ 9 Save changes toconfiguration. If the configuration file is not changed

    permanently, any changes done will be lost if the system is

    re-started.

    Change configuration file from the fault lis t

    Adding a loop unit from the fault list

    If the CS4000 detects additional or missing loop units

    compared to the configuration file, they are added to the fault

    list.

    1. Open the fault list:Menu/ 1 Fault alarms/ 1 Fault list2. Select the detector to add from the list (fault no. 3 is

    selected in the below example).

    Loop Units generating fault no 152 (present not

    configured) can be added to the systems

    configuration.

    FAULT ALARM 4(5)

    ________________________________________

    3 LOOP 603 SMOKE HEAT 2 PRESENT NOT

    CONFIGURED, FAULT(152) .

    Unit not found .

    4 ZONE 111 UNKNOWN LOOP DEVICE 3 NO

    ANSWER, FAULT(128)

    txt

    5 LOOP ANALOGUE 601 CABLE BREAK

    POSITIVE, FAULT(141)

    Loop 1 on LB3 6

    ________________________________________

    0=Add Loop Unit to configuration

    OK=Details, 1=Print item, 2=Print all3. Press 0=Add Loop Unit to configuration

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    Service & Maintenance manual Chapter4: Replacing/Adding/Deleting fire detectorsSalwico CS4000

    10

    4. Enter the data required for the new loop unit in dialogbox Add loop unit.

    Central, Board, Loop and Zone must exist in the

    Systems Configuration to be valid.

    Physical Unit Address may NOT exist on the physical

    loop already.Logical Zone number may NOT exist on the chosen

    Zone.

    T1 and T2 are supplementary Text 1 and 2, and are

    entered as on a Mobile Telephone.

    ADD LOOP UNIT

    ________________________________________

    Physical Central addr.: 1 (valid) .

    Physical Board address: 6 (valid)

    Physical Loop address : 2 (valid)

    Physical Unit address : 0 (invalid)

    Logical Zone number : 0 (invalid)

    Logical Unit address : 0 (invalid)

    Type: 202 (invalid)

    T1:

    T2:

    ________________________________________

    Enter value with numeric keyboard.

    UP/DOWN=New field,OK=Add Unit,'

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    Service & Maintenance manual Chapter4: Replacing/Adding/Deleting fire detectorsSalwico CS4000

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    Change configuration file from the servicemenu

    Adding a loop unit from the service menu

    1. Open the service menu:Menu/ 6 Service menu/ 5Loops

    2. Select an analogue loop from the loop list (loop no. 2is selected in the below example). Press 3=Add Unit.

    LOOP 2(19)________________________________________

    1 LOOP ANALOGUE 601Loop 1 on LB3 624 Loop Units Expected

    2 LOOP ANALOGUE 602 .Loop 2 on LB3 6 .

    11 loop Units Expected .

    3 LOOP ANALOGUE 603Loop 3 on LB3 60 Loop Units Expected

    ________________________________________

    OK=Details, 0=Disconnect, 1=Print List2=Loops Units,3=Add Unit,4=Scan loop

    3. Enter the data required for the new loop unit in dialogboxAdd loop unit.

    Central, Board, Loop and Zone must exist in theSystems Configuration to be valid.

    Physical Unit Address may NOT exist on the physical

    loop already.

    Logical Zone number may NOT exist on the chosen

    Zone.

    T1 and T2 are supplementary Text 1 and 2, and are

    entered in the same way as on a Mobile Telephone

    with the alpha-numerical keyboard.ADD LOOP UNIT________________________________________

    Physical Central addr.: 1 (valid) .Physical Board address: 6 (valid)Physical Loop address : 2 (valid)

    Physical Unit address : 0 (invalid)Logical Zone number : 0 (invalid)Logical Unit address : 0 (invalid)Type: 202 (invalid)T1:

    T2:________________________________________Enter value with numeric keyboard.UP/DOWN=New field,OK=Add Unit,'

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    Service & Maintenance manual Chapter4: Replacing/Adding/Deleting fire detectorsSalwico CS4000

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    Deleting a loop unit from the service menu

    1. Open the service menu:Menu/ 6 Service menu/ 5Loops.

    2. Select an analogue loop from the loop list (loop no. 2is selected in the below example). Press 2=Loop

    Units.

    LOOP 2(19)

    ________________________________________1 LOOP ANALOGUE 601

    Loop 1 on LB3 624 Loop Units Expected

    2 LOOP ANALOGUE 602 .

    Loop 2 on LB3 6 .

    11 loop Units Expected .

    3 LOOP ANALOGUE 603Loop 3 on LB3 60 Loop Units Expected

    ________________________________________OK=Details, 0=Disconnect, 1=Print List2=Loops Units,3=Add Unit,4=Scan loop

    3. Select a loop unit to delete from the listLoop units.Press 3=Erase Loop Unit

    LOOP UNITS 1(11)

    _________________________________1 LOOP 602 MCP 1 (A/B)2 LOOP 602 SCI 2 (A/B)3 LOOP 602 MCP 3 (A/B)4 LOOP 602 SCI 4 (A/B)

    5 LOOP 602 MCP 5 (A/B) .6 LOOP 602 MCP 7 (A/B)7 LOOP 602 SCI 8 (A/B)8 LOOP 602 MCP 9 (A/B)9 LOOP 602 SCI 10 (A/B)10 LOOP 602 MCP 11 (A/B)

    11 LOOP 602 SMOKE 201 (A/B)________________________________________

    OK=Details, 0=Disconnect, 1=Print List2=Set In Fire, 3=Erase Loop Unit

    4. The configuration file is now updated in the RAMmemory.

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    Service & Maintenance manual Chapter5: Replacing batterySalwico CS4000

    13

    Chapter 5: Replacing battery

    When replacing the batteries, make sure to use batteries with

    the same specification as the original.

    Instruction

    1. Remove both battery fuses at the rectifier board.See Appendix Afor fuse locations.

    2. Remove the battery cables from the battery.3. Exchange the battery.4. Verify the correct polarity and connect the battery

    cables to the new battery.

    5. Verify that the voltage is approx. 24VDC at thebattery terminals on the rectifier board.

    6. Reinsert the battery fuses.7. Reset the battery fault at the control unit.

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    Service & Maintenance manual Chapter6: SoftwareSalwico CS4000

    14

    Chapter 6: Software

    Configuration program

    The CS4000 central is delivered pre-programmed with a

    standard configuration file. See the separate manual

    CS4000 Configuration program manualfor information on

    how to create and update a configuration file.

    To upload a configuration f ile from CS4000

    When you want to view or make changes in an existing

    configuration file you can get it from the CS4000 central.

    The configuration file can be uploaded in two ways:

    Direct to PC via USB cable To Salwico Memory StickTM

    (the system must be equipped with an USB

    Expansion Board)

    Upload configuration fi le to a PC

    1. Connect a PC via an USB cable to the USBport on the Base Board (not the USB

    Expansion Board, if present).

    2. The CS4000 will now present itself as anextra drive in your PC. Open the extra

    drive.

    3. You will find a file with the file extension.c4d, which is the configuration file used by

    the CS4000 system.

    Example of file name: SG12345.C4D

    4. Copy the .c4d file to your local disc beforeworking with it.

    Upload configuration file to Salwico Memory

    StickTM

    1. Connect the Salwico Memory StickTMto one of theUSB ports on the USB expansion board (piggyback

    board located on the BaseBoard).

    2. ChooseMenu/ 6 Service/ 8 upload config to MemoryStick

    3. Choose the current .c4d configuration file from thelist and press OK.

    4. The system will now upload the configuration file.5. When the upload is complete, disconnect the Salwico

    Memory StickTMand copy the configuration file to a

    PC.

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    Service & Maintenance manual Chapter6: SoftwareSalwico CS4000

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    To download a configuration file to CS4000

    When the configuration file is finished it is time to download

    it to the CS4000 system. The configuration file must have the

    file extension .c4d.

    If only supplementary texts has been updated in the .c4dfile it is possible download them separately, see below

    instructions.

    The configuration file can be downloaded in two ways:

    Direct from PC via USB cable

    From Salwico Memory StickTM(the system must be equipped with an USB

    Expansion Board)

    Note:Make sure to work with the latest .c4d file when making

    changes. The latest .c4d file may be uploaded from the

    CS4000 system, see instruction above.

    In Base Board software versions before 1.0.18 the definition

    file must be named current.c4d

    Download configuration fi le from a PC

    1. Connect a PC via an USB cable to the USB port onthe Base Board (not the USB Expansion Board, if

    present).

    2. The CS4000 will now be displayed as an extradrive in your PC. Open the extra drive.

    3. Change the file extension on the current configurationfile to .old and save it as a back-up file.

    4. Copy the new configuration file with the fileextension .c4d from the PC to the extra drive.

    5. When the file copy is completed, remove the USBcable from the Base Board.

    6. Use the CS4000 control panel to update the systemwith the new configuration file by choosing:

    -Menu/ 6 Service menu/ 6 Reload Configuration/

    1 Load entire configurationor

    -Menu/ 6 Service menu/ 6 Reload Configuration/

    2 Load supplementary texts only

    7. If 1 Load entire configurationis selected above, theBase Board will re-start and load the new

    configuration file.

    If 2 Load supplementary texts onlyare selected, the

    system will use the new texts without having to re-

    start. Any other changes made to the .c4d file will

    be ignored, but will come into effect the next time thesystem is re-started.

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    Service & Maintenance manual Chapter6: SoftwareSalwico CS4000

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    Download configuration file from the Salwico

    Memory StickTM

    1. Connect the Salwico Memory StickTMto one of theUSB ports on the USB expansion board (piggyback

    board located on the Base Board).

    2. ChooseMenu/ 6 Service/ 7 load config from MemoryStick

    3. A list of the available .c4d files on the SalwicoMemory StickTMwill be presented. Choose the

    appropriate .c4d configuration file from the list and

    press OK.

    4. The new configuration file is downloaded to theCS4000.

    The old configuration file is automatically renamedby the system and saved on the Salwico Memory

    StickTM.

    5. Disconnect the Salwico Memory StickTM6. Use the CS4000 control panel to update the system

    with the new configuration file by choosing:

    -Menu/ 6 Service menu/ 6 Reload Configuration/

    1 Load entire configurationor

    -Menu/ 6 Service menu/ 6 Reload Configuration/

    2 Load supplementary texts only

    7. If 1 Load entire configurationis selected above, theBase Board will re-start and load the new

    configuration file.

    If 2 Load supplementary texts onlyis selected, the

    system will use the new texts without having to re-

    start. Any other changes made to the .c4d file will

    be ignored, but will come into effect the next time the

    system is re-started.

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    Service & Maintenance manual Chapter6: SoftwareSalwico CS4000

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    Update the base board software

    There are two flash memories in the base board:

    flash1containing bootloader and the software for the

    base board (flash1.img). flash2containing the definition file (current.c4d)

    Update the software version in the base board

    Follow the below instructions to update the software version

    in the base board by using an USB cable.

    1. Please note how the DIP switch on the base board(see figure below) is set, since this setting shall be

    restored after the update of the software.

    2. Set the base board in bootloader mode by setting

    the DIP switch address to 0 (all switches in OFFposition).

    3. Reboot the base board with the reset button.LED1 will indicate that the base board is in

    bootloader mode by flashing light.

    4. Connect the PC to the base board via an USB cable.The base board will appear in Windows Explorer as

    an extra USB drive.

    5. Copy the new software file named flash1.img fromthe PC to the USB drive (drag & drop).

    6. Close the extra USB drive in Windows Explorer. Thebase board will now start to download the new fileinto flash1. LED2 will indicate this by flashing light.

    The download process is finished when LED2 turns

    into steady light.

    7. Restore the original address on the DIP switch.8. Reset the base board with the reset button. The base

    board will now re-start, using the new updated

    software.

    Description of the LEDs during update of software:

    Flashing LED on LED offLed1,

    Yellow

    Bootloader

    mode

    Led2,

    Yellow

    Writing to flash Writing to flash

    completed

    Writing to flash has not started

    Led3, Red Checksum error Checksum OK

    Led1Led2Led3

    DIP switch

    Reset buttonCP

    Illustration base board

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    Possible errors dur ing update of base board

    Error

    LED1 do not flash after reboot when the DIP switch on the

    base board is set to 0.

    Cause

    The base board is defect.

    Error

    LED2 is on before flash1.img has been downloaded.

    Cause

    Under certain circumstances (i.e. remove and reattach USB

    cable during bootloader operation) may cause the bootloader

    routine to malfunction.

    Re-boot the base board and retry the operation.

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    Service & Maintenance manual Chapter7: Service menu in CS4000 (access level 4)Salwico CS4000

    19

    Chapter 7: Service menu in CS4000 (access level 4)

    TheService menu is used for configuration of the system in thecommissioning phase, as well as for troubleshooting and small

    updates when the system is in operation. The menu has functions for

    downloading and uploading information from/to the Salwico

    Memory Stick.

    The service menu screen displays a list of the 10 service menu

    alternatives, described on the following pages. The alternatives are

    reached by pressing the corresponding number on the numerical

    keypad, or by selecting the desired alternative with the arrow

    buttons and pressing the OK button.

    Service menu screen

    SERVICE 12 361 System Details >

    2 System Boards >

    3 Display Units >

    4 Zones >

    5 Loops >

    6 Reload Configuration >

    7 Load config from Memory Stick >

    8 Upload config from Memory Stick >

    9 Save changes to configuration >

    10 Upload syslog to Memory Stick > _______________________________________________

    Select a menu with 0-9 (or arrows + OK)

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    1 System Details

    The System Details screen gives basic information about the

    system.

    System details screen

    The first four lines display basic data about the installation.

    The data originates from the configuration file (Options

    module):

    SG/SOA Number

    Name of shipyard + number of build

    IMO Number

    Ship name

    The remaining information also concerns the configuration

    Created: The time the configuration was createdCreated by: The person who created the configuration

    Build: Number of times that the configuration file has been

    changed

    File Name: Name of the configuration file

    Program: The definition program version used to create the

    file

    - Press 1to print the system details

    - Press 2to see the software and hardware versions of the

    system boards.

    SYSTEM DETAILS 12 36

    CS4000ConsiliumSalwicoM/S HolidayCONFIGURATION

    Created : 2006-08-29 14:34:41Created by : BARBuild : 53File Name : test37.c4d

    Program : CS4000CONF.EXE.1.1.0.13

    _______________________________________________

    1=Print, 2=Program Versions

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    2 System Boards

    The System Boards screen lists the boards in the system.

    System boards screen

    CENTRALx:xis the number of the central where the boardis placed

    BOARDXBx:XBis the board type (BB = Base Board, RB

    = Rectifier Board, etc.) andxis the address of the board

    (BOARD OK / BOOTING / CONFIG NOT FOUND):

    Board status

    - Press OKto monitor details about the selected board

    - Press 0to disconnect the selected board; all I/O on the

    board will be disconnected and fault associated with the

    board will disappear from the fault list

    - Press 1to print the board list- Press 2to monitor and manipulate the inputs of the selected

    board

    - Press 3to monitor and manipulate the outputs of the

    selected board

    - Press 4to monitor the loops of the selected board

    (if the board is a loop board)

    BOARD 1(2) 12 36

    1 CENTRAL 1 BOARD BB 1 (BOARD OK)XX XXXXXXXXXXXXXXXXXXXXXXXXXXXX

    2 CENTRAL 1 BOARD RB 4 (BOARD OK)

    3 CENTRAL 1 BOARD LB3 11 (BOARD OK)

    __________________________________________OK=Details, 0=Disconnect, 1=Print List2=Inputs, 3=Outputs, 4=Loops

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    Details about system board (press OK at System Boards

    screen)

    System board, details

    HW: Hardware version

    SW: Software version

    Timestamp Config: Time and date of configuration

    No of loops: Number of loops on the board

    No of inputs/outputs: Number of inputs and outputs on the

    board

    Communication errors: Number of reported

    communication errors in the last 65 535 tries

    - Press OKto return to the board list

    - Press 1to print the details

    BOARD 1(2) 12 36

    1 CENTRAL 1 BOARD BB 1

    HW: BASE BOARD VER. 1.0SW: BBP ver. 1.0.37Timestamp Config: 2006-08-29 14:34:42

    No of loops: 0No of inputs/outputs: 6/11Communication errors: 0/65535

    _______________________________________________

    OK=List view, 1=Print details

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    Inputs of system board (press 2 at System Boards screen)

    System board input

    BOARDx:xis the board address where the input is placed.

    INPUTx:xis the input number

    SET / CLEAR:Indicates if the input is active (SET) or

    inactive (CLEAR)

    - Press 0to disconnect the selected input; inputs must be

    disconnected before simulation of inputs can be done

    - Press 1to print the input list

    - Press 2to simulate activation of the selected input

    - Press 3to simulate inactivation of the selected input

    INPUT 1(6) 12 36

    1 BOARD 1 INPUT 1 CLEAR l XX XXXXXXXXXXXXXXXXXXXXXXXXXXXX

    2 BOARD 1 INPUT 2 SET

    3 BOARD 1 INPUT 3 CLEAR

    _______________________________________________

    0=Disconnect, 1=Print List

    2=Set Input, 3=Clear Input

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    Outputs of system board (press 3 at System Boards screen)

    System board output

    BOARDx:xis the address of the board that the output

    belongs to

    OUTPUT GRPx/XOUTPUTx:Xis the Output category

    (OUTPUT GRP = General output,Xcould be FIRE, FAULT,

    DOOR etc.) andxis the output number

    SET / CLEAR:Indicates if the output is active (SET) or

    inactive (CLEAR)

    - Press 0to disconnect the selected output; outputs must be

    disconnected before simulation of outputs can be done

    - Press 1to print the output list

    - Press 2to simulate activation of the selected output

    - Press 3to simulate inactivation of the selected output

    OUTPUT 1(6) 12 36

    1 BOARD 1 OUTPUT GRP 1 CLEAR XXXXXXXXXXXXXXXXXXXXXXXXXX XXXk

    2 BOARD 1 OUTPUT GRP 2 CLEAR

    3 BOARD 1 FIRE OUTPUT 3 CLEAR

    _______________________________________________

    0=Disconnect, 1=Print List2=Set Output, 3=Clear Output

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    3 Display Units

    The Display Units screen lists the panel boards.

    Panel boards screen

    CENTRALx:xis central number where the board is placed

    BOARD PBx:xis the address of the panel board

    - Press OKto monitor details about the selected panel board

    - Press 0to disconnect the selected panel board; all I/O on

    the board will be disconnected and fault associated with the

    board will disappear from the fault list

    - Press 1to print the panel board list

    - Press 2to monitor and manipulate the inputs of the selected

    panel board (similar to Inputs of System Board screen)

    - Press 3to monitor and manipulate the outputs of the

    selected panel board (similar to Outputs of System Board

    screen)

    Details about panel board (press OK at Display Units screen)

    Panel boards, details

    Greeting text: Text that appears when the system is started;

    Ship name and SG/SOA Number originating from the

    Options module in the configuration file

    Function: Currently not used

    - Press OK to return to the panel board list- Press 1 to print the details

    DISPLAY UNIT 1(6) 12 36

    1 CENTRAL 1 BOARD PB 3xxxx xxxxxxxxxxXXXXXXXXXXXXXXXXXXXXXXllkXXXXXl

    2 CENTRAL 1 BOARD PB 5

    3 CENTRAL 1 BOARD PB 7

    _______________________________________________

    OK=Details, 0=Disconnect, 1=Print List2=Inputs, 3=Outputs

    DISPLAY UNIT 1(6) 12 36

    1 CENTRAL 1 BOARD PB 3

    Greeting text:M/S HolidayCS4000

    Function:NOT_USED

    _______________________________________________

    OK=List view, 1=Print details

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    4 Zones

    The Zones screen lists the zones in the system.

    Zones screen

    ZONEx:xis the zone numberXXX (first row): Any text describing the zone, entered in the

    Zone module in the configuration program as Text 1

    XXX (second row): Any text describing the zone, entered in

    the Zone module in the configuration program as Text 2

    - Press OKto monitor details about the selected zone

    - Press 1to print the zone list

    - Press 2to monitor and manipulate the loop units in the

    selected zone

    Details about zones (press OK at Zones screen)

    Zones, details

    Units defined: Number of loop units in the zone

    Units located on Loop: The logical loop/loops where the loop

    units are placed

    - Press OK to return to the zone list

    - Press 1 to print the details

    ZONE 1(40) 12 36

    1 ZONE 1xxxx xxxxxxxxxXMFZ 1XXXXXXX XXXXHHXXXXXXmlXDeck 1XXXXXXX XXXXHHXXXXXXml

    2 ZONE 2MFZ 2Deck 1

    3 ZONE 3MFZ 1Deck 2

    _______________________________________________

    OK=Details, 1=Print List, 2=Loop Units

    ZONE 1(40) 12 36

    1 ZONE 1

    Units defined: 2

    Units located on Loop: 1

    _______________________________________________

    OK=List view, 1=Print details

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    Loop units of Zones (press 2 at Zones screen)

    Zones, loop units

    LOOP x: x is the logical loop number

    SMOKE / MCP / SCI x: Detector type (MCP = Manual call

    point, SCI = Short Circuit Interruption) and logical address x

    - Press OK to monitor details about the selected loop unit

    - Press 0 to disconnect the selected loop unit

    - Press 1 to print the loop unit list

    - Press 2 to simulate a fire alarm in the system

    - Press 3 to remove the loop unit from the configuration

    - Press 4 to change the supplementary text of the loop, which

    is shown in the display in case of an alarm (also visible in the

    Details list, reached via the OK button)

    LOOP UNITS 1(10) 12.36________________________________________1 LOOP 2 SMOKE 12 LOOP 2 SMOKE 3

    3 LOOP 2 SCI 44 LOOP 2 SMOKE 55 LOOP 2 MCP 76 LOOP 2 SMOKE 87 LOOP 2 SMOKE 98 LOOP 2 SMOKE 109 LOOP 2 MCP 1110 LOOP 2 SMOKE 201_______________________________________OK=Details, 0=Disconnect, 1=Print List2=Set In Fire, 3=Erase, 4=Change text

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    5 Loops

    The Loops screen lists the loops in the system.

    Loops screen

    LOOP ANALOGUEx:xis the logical loop numberXXX (first row): Any text describing the loop, entered in the

    Loop board in the configuration program as Text 1

    XXX (second row): Any text describing the loop, entered in

    the Loop board in the configuration program as Text 2

    - Press OKto monitor details about the selected loop

    - Press 0to disconnect the logical loop; the loop will be

    disconnect galvanically

    - Press 1to print the loop list

    - Press 2to monitor and manipulate the logical loop

    - Press 3to add a logical loop

    - Press 4to scan for new or changed loop units, for example

    detectors

    LOOP 1(35) 12 36

    1 LOOP ANALOGUE 1 f xxxxxxxxXXDeck 3XXXXXXXXXXXXXXXXXXXXXXl

    Starboard sideTypisk text XXXXXXXXXXmk

    2 LOOP ANALOGUE 2Deck 3Starboard side

    _______________________________________________

    OK=Details, 0=Disconnect, 1=Print List2=Loo s Units 3=Add Unit 4=Scanloo

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    Details about loops (press OK at Loops screen)

    Loops, details

    System Address (crd.subCrd): Address of the loop; crd =

    Board address, subCrd = number of physical loop

    Loop Units (found/expected): Number of found/expected

    loops

    Communication errors: Number of reported communication

    errors in the last 1 000 tries

    Current consumption: Current consumption of the loop

    Fire Alarms: Number of active fire alarms at the moment

    Fault Alarms: Number of active fault alarms at the moment

    Disconnections: Number of disconnections at the moment

    - Press OK to return to the loop list

    - Press 1 to print the details

    LOOP 1(35) 12 36

    LOOP ANALOGUE 2

    System Address (crd.subCrd): 11.1Loop Units (found/expected): 17/17

    Communication errors: 625/1000Current consumption: 17 mAFire Alarms : 0Fault Alarms : 1Disconnections : 0_______________________________________

    OK=List view, 1=Print details

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    Loop units (press 2 at Loops screen)

    Loop units

    LOOP x: x is the logical loop number

    SMOKE HEAT x: Detector type and logical address x

    (A/B): The unit answers on side A (primary) and side B

    (secondary); when looking for a short circuit or a cable break

    this information is useful for locating the break or short

    circuit

    - Press OK to monitor details about the selected loop unit

    - Press 0 to disconnect the selected loop unit

    - Press 1 to print the loop unit list

    - Press 2 to simulate a fire alarm in the system

    - Press 3 to remove the loop unit from the configuration

    LOOP UNITS 1(17)________________________________________1 LOOP 1 SMOKE HEAT 1 (A/B)2 LOOP 1 SMOKE HEAT 2 (A/B)3 LOOP 1 SMOKE HEAT 3 (A/B)

    4 LOOP 1 SMOKE HEAT 4 (A/B)5 LOOP 1 SMOKE HEAT 5 (A/B)6 LOOP 1 SMOKE HEAT 6 (A/B)7 LOOP 1 SMOKE HEAT 7 (A/B)8 LOOP 1 SMOKE HEAT 8 (A/B)9 LOOP 1 SMOKE HEAT 9 (A/B)10 LOOP 1 SMOKE HEAT 10 (A/B)11 LOOP 1 SMOKE HEAT 11 (A/B)________________________________________OK=Details, 0=Disconnect, 1=Print List2=Set In Fire, 3=Erase

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    Add loop units (press 3 at Loops screen)

    Add loop units

    - Press UP/DOWN navigate among the rows- Use the numerical keypad to give the selected loop unit an

    address

    - Press OK to add the selected loop unit with the specified

    address, note that all the entered information must be valid

    before a loop unit can be added

    - Press < to return to the Loops screen

    Scan loop (press 4 at Loops screen)

    Add loop units

    - Press OK perform the scanning

    - Press < to regret

    ADD LOOP UNIT________________________________________Physical Central addr.: 1 (valid)Physical Board address: 6 (valid)

    Physical Loop address : 1 (valid)Physical Unit address : 0 (invalid)NNNNNNNNLogical Zone number : 0 (invalid)Logical Unit address : 0 (invalid)Type: 4 (ALL_LOOP_DEVICES)T1:T2:

    ________________________________________Enter value with numeric keyboard.

    UP/DOWN=New field, OK=Add Unit,'

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    6 Reload Configuration

    The screen is used when a new updated configuration file or

    supplementary text file has been downloaded to the CS4000

    system.

    Reload configuration screen

    - Press 1to reload the entire configuration. The system will

    re-start and then use the new configuration file.

    - Press 2to update the supplementary text files (no re-start

    needed). Before updating the texts, a new configuration file

    should be downloaded (see Service menu 7Load config from

    Memory Stick). The file should be identical with the previous

    configuration file, except for the texts.

    RELOAD CONFIGURATION 12 36

    1 Load entire configuration2 Load Supplementary Texts only

    _______________________________________Select a menu with 1-2 (or arrows + OK)

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    7 Load config f rom Memory Stick

    The screen is used to download a new configuration file from

    the Salwico Memory Stick.

    Load config from Memory Stick screen

    - Press OKto download the selected file

    - Press

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    8 Upload config to Memory Stick

    The screen is used copy the existing CS4000 configuration

    file to the Salwico Memory Stick.

    Upload config to Memory Stick screen

    - Press OKto upload the configuration

    - Press

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    9 Save changes to configuration

    The screen is used to save all changes made to the system

    configuration from the control panel. Note that the changes

    are not permanently saved in the configuration file until thiscommand is performed. A backup of the old configuration

    file should be saved on a Memory Stick (menu 6.8) before

    saving changes to the configuration.

    Save changes to configuration screen

    - Press OKto save the changes

    - Press

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    10 Upload syslog to Memory Stick

    The screen is used to upload a system log with service

    information to the Salwico Memory Stick. This service log

    can then be sent to Consilium for further technical assistance.

    Upload syslog to Memory Stick screen

    - Press OKto upload the system log

    - Press

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    Service & Maintenance manual AppendixA: Fault codes & FusesSalwico CS4000

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    Appendix A: Fault codes & Fuses

    Fault lis t

    Listed below are all fault codes, their causes and how anoperator with some knowledge of the system can solve the

    problem.

    Fault code Cause Remedy

    Wrong type of loop

    unitExchange to the correct loop unit

    Two loop units have

    the same addressCheck the units

    Hardware fault Exchange the unit

    A fuse is blown (a

    secondary fault

    appears)

    Exchange the fuse128

    NO ANSWER

    Lost communication. Thesystem has recognized a

    unit but lost contact with it

    due to some interference.Cable break in a

    detector or system loop

    (a secondary fault

    appears)

    Mend the cable

    The detector has a

    faulty sensor element.Exchange unit

    129 SENSOR FAULTThe smoke detector is

    exposed to wind

    Take care of wind problem

    Try to clean the detector with a

    vacuum cleaner or by blowing high-

    pressure air on it. If this does not

    help, exchange the detector.130 DIRTY SENSOR

    The detector has a dirty

    sensor element

    Ion smoke detector: Exchange the

    detector

    Fewer loop units found

    than configured

    Check the specification and re-

    define the system

    Loop units not

    correctly installedConnect the unit correctly

    131 TOO FEW FOUND

    Missing answer from a

    unit

    Check address (possible doubleaddress). Otherwise exchange the

    unit.

    132 TOO MANY FOUNDMore loop units found

    than configured

    Check the specification and re-

    define the system

    133 IN1 CABLE BREAKThere is a cable break

    on input 1Mend the cable break

    134 IN2 CABLE BREAKThere is a cable break

    on input 2Mend the cable break

    135 EXT 24V FAILExternal 24V power

    source missing.The local power supply is defect.

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    136 FEEDBACK FAULTExternal load is

    missing.

    Check the cable and the external

    load.

    137 POSITION FAULT

    A supervised unit (for

    example a door or

    damper) is in the wrongposition.

    Check for obstructions.

    138 LOOP CABLE SHORTA short circuit in the

    detector loop cable.Locate the short circuit and fix it.

    139 LOOP CABLE A SHORTShort circuit on the A-

    side of a detector loop.Locate the short circuit and fix it.

    140 LOOP CABLE B SHORTShort circuit on the B-

    side of a detector loopLocate the short circuit and fix it.

    141CABLE BREAK

    POSITIVE

    A cable break on the

    positive conductor has

    been detected.

    Locate the cable break and mend it.

    142CABLE BREAK

    NEGATIVE

    A cable break on the

    negative conductor has

    been detected.

    Locate the cable break and mend it.

    Two units have the

    same address.Check the loop unit addresses

    Loop unit faulty. Exchange the unit.143

    COMMUNICATION

    ERROR

    The communication with

    a unit is deficient. Interference Locate interference and deal with it.

    144WRONG TYPE OF

    UNIT

    The type of unit

    specified is different

    from the type found or

    configured.

    Check the specification and change

    definition or the unit.

    Unit faulty Exchange the unit

    145

    UNKNOWN TYPE OF

    UNIT

    The type of unit specified

    is unknown to the system.

    Wrong type of detector

    has been installed

    Install the correct type and restart

    the loop.

    146 TIMER STUCKThe timer has been

    activated too long.Check the unit.

    148 DOUBLE ADDRESSTwo units sharing the

    same addressChange one of the addresses.

    149 CABLE SHORT Short circuit on cable. Locate the short circuit and fix it.

    150 VALVE CLOSED The valve is closed. Open the valve

    151CONFIGURED NOT

    PRESENT

    Unit is configured but

    not present.

    Add the unit or change the system

    configuration.

    152PRESENT NOT

    CONFIGURED

    Unit is present but not

    configured.

    Remove the unit or change the

    system configuration.

    153HIGH CURRENT ON

    LOOP

    There is high current in

    the loop cable.

    Check if there is to many units

    connected to the loop. Compare

    with the loop limitations.

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    154 LOOP POWER LOSSThe loop voltage is

    missing.Exchange the loop board.

    155EARTH FAULT

    POSITIVE

    Too low impedance on

    positive conductor.Locate the earth fault and fix it.

    156EARTH FAULT

    NEGATIVEToo low impedance onnegative conductor.

    Locate the earth fault and fix it.

    157 FUSE FAULT A fuse is defective. Replace the fuse.

    158BATTERY FUSE

    FAULT

    A battery fuse has

    blown or a cable break.Replace fuse or mend the cable.

    159 CABLE BREAKA cable break has been

    detected.Mend the cable.

    160 CABLE OVERLOADToo high current on an

    output.Check external loads.

    161 POWER FAULTThe main power supply

    is lost.

    Check the main power supply.

    162EMERGENCY POWER

    FAULT

    Emergency power is

    lost.Check the emergency power supply.

    163 BATTERY FAULTA bad battery is

    detected.

    Charge the battery. If the fault

    remains then replace the battery.

    164 CHARGING LOSS

    The battery charger is

    unable to charge the

    battery.

    Replace the battery charger.

    165 EXTERNAL FAULTExternal equipment has

    indicated fault.Check the external equipment.

    166

    EARTH DETECTION

    FAULT

    Unable to detect earth

    fault. Replace the earth fault circuit.

    167 CHECKSUM EEPIncorrect EPROM

    checksum.Contact our service department.

    168 RESTARTEDSomething has

    restarted.

    If it happens repeatedly, contact our

    service department.

    169 TOO LONG BOOTExceeded the maximal

    allowed boot time.

    If it happens repeatedly, contact our

    service department.

    170EXTERNAL LOAD ON

    LINE

    There is a too high

    external load on a

    conventional zone.

    Locate the load and deal with it.

    171 EXTERNAL SOURCEON LINE

    Feeding voltage

    detected on a

    conventional zone.

    Locate the source and remove it.

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    172LOW POWER SUPPLY

    IN1

    Low voltage on the

    primary 24VDC power

    supply to the internal

    PCBS.

    Check the power supply.

    173LOW POWER SUPPLY

    IN2

    Low voltage on thesecondary 24VDC

    power supply to the

    internal PCBS.

    Check the power supply.

    174LOW POWER SUPPLY

    LOCAL

    Too low voltage on the

    3.3V/5V feeding to the

    internal circuit boards.

    Contact our service department.

    175 LOW POWER SUPPLY

    Too low incoming

    24VDC supply to the

    internal circuit boards.

    Check the power supply

    The configuration fileis corrupt. Check the configuration file and re-configure the system.

    176 SYSTEM CONF FAULT An error has occurred

    during downloading of

    the configuration file.

    Re-configure the system. If the fault

    remains, contact our service dept.

    177 LOW PRESSUREExternal equipment

    indicates low pressure.

    Check the pressure on the

    supervised unit.

    178 ACTUATOR 1Missing feedback from

    actuator 1

    Check cables to actuator 1. If the

    cables are OK, change the actuator.

    179 ACTUATOR 2Missing feedback from

    actuator 2.

    Check cables to actuator 2. If the

    cables are OK, change the actuator.

    180 MAINS POWER The main power supplyis lost

    Check the main power supply

    181 INTERNAL FAULT Internal system fault Contact our service department

    209WRONG TYPE OF

    UNIT DEFINED

    The type of unit found

    is different from the

    type configured.

    Change the unit or the system

    configuration.

    210Error in cause&effect

    definitions

    Fault detected in the

    configuration.Check the configuration.

    255 ILLEGAL Internal system error. Contact our service department.

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    Fuses

    If a fuse is defective in the system a fault will be displayed at

    the control units. Locate and replace the fuse with the

    information below.

    Fuse list

    Location Fuse Fuse rating

    Base board F1: Alarm bell output 1AT

    Base board F2: Alarm bell output 1AT

    Base board F3: Alarm bell output 1AT

    Base board F4: Alarm bell output 1AT

    Rectifier board F3: To transformer 3.15AF

    Rectifier board F4: To transformer 3.15AF

    Rectifier board F5: To external 230VAC 3.15AF

    Rectifier board F6: To external 230VAC 3.15AFRectifier board F8: Battery 4 AF

    Rectifier board F9: Battery 4 AF

    Rectifier board F10: From transformer 6 AF

    Rectifier board F11: From transformer 6 AF

    Fuse type: 5 x 20 mm

    Fuse locations on base board, BB.

    Fuse locations on rectifier board, RB.

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    Appendix B: Connections for loop units

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    Consilium Marine

    Connection of loop units 1/2

    Detectors Manual call points

    NS-AOS NS-ACPNS-AIS NS-ACP IP55NS-AH/AIS NS-ACPWPNS-AOHSNS-AH/CSNS-AIHSNS-AUV

    Short circuit isolator Timer

    NS-SCI NS-TIMAC

    +1

    -2+3-4

    Loop IN

    Loop OUT

    Address units

    Addressable IS units

    NS-AOS-ISNS-AOHS-IS

    ACP-IS

    5 (+)

    7 (+)8 (-)

    6 (-)

    2

    1

    Loop OUT

    Loop IN

    NS-AIN1/ID2

    2 (-)3 (+)4 (-)

    1 (+)

    2

    1 11 (+)12 (-) 2

    1

    2 (-)1 (+)

    NS-ISOLATOR

    Safe area Hazardous area, IS units

    + 11 +2 2

    IS unit

    + +ELR-33

    1

    2

    Last IS unit

    1 (+)2 (-)

    3 (+)4 (-)

    Loop IN

    Loop OUT

    6 (-)

    8 (-)7 (+)

    5 (+) +12 2

    1

    2

    1

    2

    1ELR-33

    NS-AIN1/ID3

    Detector Last detector

    Conventional detectors

    + ++

    Loop OUT

    Loop IN

    3 (+)

    6 (-)

    8 (-)7 (+)

    5 (+)4 (-)

    NS-AIN2/ID7

    1 (+)2 (-)

    ELR-4.7

    ELR-4.7

    Sprinkler station

    Flow switch (no flow position)

    Sprinkler valve (open position)

    Loop OUT

    Loop IN

    3 (+)

    6 (-)

    8 (-)7 (+)

    5 (+)4 (-)

    NS-AIN2/ID8

    1 (+)2 (-)

    ELR-4.7 Input

    Hazardous areaSafe area

    NS-AOS-IS

    1(+)2(-)

    21(+)22(-)

    24(-)23(+)

    Loop in

    Loop out

    NS-ISOLATOR-A

    1(+)2(-)

    To next IS unit

    (max 20)

    Call point circuits

    Black (-) Red (+)

    ACP-ISNS-AOHS-IS

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    Consilium Marine

    Connection of loop units 2/2

    Address units

    AE-2AE-2K

    AE-2K/IAE-2E

    ID Switch

    Detectors Manual call points

    RDJ-2, RDJ-2T LKA01LKA05RDO-2TDT-2HA100-HA110OA100-140IA100-140

    WITH BASES:UB-1, UB-2SPB-ADAPT

    Loop units

    KS-2, KS-2KVE-1, VE-2LK-2, LK-2KSID-38SID-38TTDT-2KUR-2KUR-2KNVL-2, VL-2K

    Black

    Loop in

    Red

    Call point circuits

    Loop out+

    -

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    Service & Maintenance manual AppendixC: System modulesSalwico CS4000

    45

    Appendix C: System modules

    The system modules are building blocks in the fire alarm

    system. The system can be designed according to customers

    needs. All functions in the modules, including the control

    unit, are performed by circuit boards. By combining these

    modules, a system can be built which performs the function

    desired by the customer. The circuit boards available are:

    Panel Board, PB

    Base Board, BB

    Rectifier Board, RB Loop Board, LB3

    Zone Board, ZB

    Output Board, OB

    Ethernet Board

    USB expansion Board

    MUX Board, MB

    See following pages for detailed information about each

    circuit board.

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    CS4000 System boards

    PB, Panel Board

    Part no. 462002

    System: Salwico CS4000 fire alarm

    Description

    The printed circuit board Panel Board, PB, is a system

    module in the Salwico CS4000 fire alarm system.

    The Panel Board together with the alphanumericaldisplay, keyboard, terminal board and a cabinet forms thecontrol/repeater panel in the CS4000 system.

    The Panel Board is equipped with some basic in- andoutputs and a RS232 serial interface.

    For more information about how to connect the differentCS4000 system boards together, please refer to CS4000

    Service & Maintenance manual.

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 EPage 1 of 3

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

    DIP switch

    The 8-pole DIP switch has two functions:1. Switch 1-7

    Set the address for the Panel Board (1-127).2. Switch 8

    Set if the Power LED shall be affected by thedimmer function or not (from vers. 4).

    Switch 8 on = Power LED affected by dimmerSwitch 8 off = Power LED fully lit.

    Data

    Nominal voltage 27 VDCWorking voltage 19-30 VDCWorking current 65-85 mA

    (excl. buzzer output)Temperature range 0C to +55CWeight panel board ~150 g

    Weight display ~200 gWeight terminal board ~60 g

    Dimensions PB 180x120x27Dimensions display 145x104x15Dimensions terminal board 127x45x30Art. No. terminal board 057860

    Art. No. keyboard, control 461001Art. No. keyboard, repeater 461004

    Example address switch setting:

    1 2 3 4 5 6 7 8

    O

    N

    1 2 4 8 16 32 64 D im mer funct io n on

    Board adress no.

    1+4+64=69

    Block diagram

    PB, Panel Board

    Alphanumerical display

    External system channel B out :

    To next Panel Board (if any)

    External system channel A out:

    To next Panel Board (if any)

    External system channel A in:

    From Base Board

    External system channel B in:From Base Board

    Terminal board

    0SystemFault

    H om e D is c.

    Test

    AlarmDevice

    Power

    AlarmTransfer

    AlarmDelay

    Zone/Unit

    2

    Warning

    OK

    Pre-Alarm

    Menu

    Reset

    FIREF AULT DISC.

    NextMute

    OK

    ABC3

    DEF' '1

    5JKL 6MNOGHI4

    8TUV

    9WXYZPQRS

    7

    F1

    F2

    F3

    Keyboard

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    CS4000 System boards

    PB, Panel Board

    Component layout

    Jumpers

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 EPage 2 of 3

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

    JP1

    Run. Fitted during normal operation.

    Move to JP4 during programming of PB.

    JP2-3

    RS485 termination port 1, normally open

    (mounted on last board on external system channel)JP4

    Prog. Fitted during programming of PB.

    Move back to JP1 after programming.

    JP5-6

    RS485 termination port 2, normally open(mounted on last board on the external systemchannel).

    LEDs

    D1 Power RS232D9 Local powerD20 RS485 Ch.1 RXD21 RS485 Ch.1 TXD22 RS485 Ch.2 RX

    D25 RS485 Ch.2 TXD26 RS232 TXD27 RS232 RX

    Connectors

    J1 To keyboard.J2 To terminal board.J3 Buzzer.J4 To display.J5 To terminal board.

    J7 Backlight display.J8 To keyboard.J9 Door switch.J10 RS232 (printer).J11 External system channel A.J12 External system channel B.

    J13 Contact for download of software to PB.(fitted on version R1D and later)

    Potentiometer

    R139 Adjust contrast on display

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    CS4000 System boards

    PB, Panel Board

    Terminals

    Terminal board layout

    Terminal data

    DESCRIPTION TERMINAL NO. FUNCTION DATA

    1 Power +

    2 Power -

    24VDC, 65-85mA total on A+Bchannel, (excl. buzzer output)

    3 Communication, a

    External system channel A,IN

    4 Communication, bRS485

    5 Power +

    6 Power -

    24VDC, 65-85mA total on A+Bchannel, (excl. buzzer output)

    7 Communication, a

    External system channel B,IN

    8 Communication, bRS485

    11 Power +

    12 Power -

    24VDC, 50mA total on A+B

    channel13 Communication, a

    External system channel A,OUT

    14 Communication, bRS485

    15 Power +

    16 Power -

    24VDC, 50mA total on A+Bchannel

    17 Communication, a

    External system channel B,OUT

    18 Communication, bRS485

    19 +External buzzer out

    20 -24VDC, max 100mA

    21 TX out

    22 RX in

    23 RTS out

    24 CTS in

    Interface output, RS232

    25 GND

    RS232, isolated

    Internal FA signal 26 Input Active low

    31 +Output 1

    32 -

    33 +Output 2

    34 -

    35 +Output 3

    36 -

    24VDC, max 80mA

    37 +Input 1

    38 IN

    39 +Input 2

    40 IN

    Not isolated. Active whenshorted.

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462002 PB panel board 06 2 EPage 3 of 3

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

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    CS4000 System boards

    BB, Base Board

    Part no. 462001

    System: Salwico CS4000 fire alarm

    Description

    The printed circuit board BB, Base Board is a systemmodule in the Salwico CS4000 fire alarm system.

    The Base Board is the motherboard in the system,

    containing all the basic in- and outputs and controlling thesystem communication.

    For more information about how to connect the different

    CS4000 system boards together, please refer to CS4000Service & Maintenance manual.

    Data

    Nominal voltage 27 VDCWorking voltage 19-30 VDC

    Working current 110 mACable terminals 2.5 mm2

    Temperature range 0C to +55CWeight ~380 g

    Dimensions (bxhxd) 248x127x37

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 EPage 1 of 4

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

    Address switch

    The 8-pole DIP switch is used to set the central and baseboard address.Switch 1-4 is dedicated for the board address, and switch5-8 to the central address.The address number can be set from 1 to 15.

    Example:

    Block diagram

    24 VDC from RB

    Basic inputs Basic outputs

    Base Board, BB

    Panel Boards

    Loop/Zone Boards

    USBEthernet

    Relay boards

    1 2 3 4 5 6 7 8

    O

    N

    1 2 4 8 1 2 4 8

    Board no. Central no.

    5 4

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    CS4000 System boards

    BB, Base Board

    Component layout

    Jumpers

    JP1-4

    If fitted, relay 4-7 follows the GA input.

    JP5

    Internal function.Should always be mounted towards reset button

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 EPage 2 of 4

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

    JP6-7

    RS485 termination port 1, should normally be open(mounted away from terminal P12)

    JP8-9RS485 termination port 2, should normally be open(mounted away from terminal P12)

    JP 10-11

    RS485 termination port 3, should normally be open

    (mounted away from terminal P12)

    JP12-13

    RS485 termination port 4, should normally be open(mounted away from terminal P12)

    JP14

    0 or 24VDC on terminal 27-28.

    For more info, see Terminals.

    ConnectorsP1 Internal system channel and rectifier board, RBP5 Background debug monitor, BDM

    P6 Ethernet expansionP7 USB expansionP9 USB DeviceP10 External buzzerP13 To relay board, OBP14 To panel board, channel A

    P15 To panel board, channel BP16 Back up power

    LEDs

    D4 Relay 4D5 Relay 1

    D9 Relay 5D10 Relay 2D14 Relay 6D15 Relay 3D17 Relay 7D21 Fire indication

    D19 Input 4 activeD22 Input 3 activeD23 Input 2 activeD24 Fault indicationD25 Input 1 activeD27 fault base board

    D31 Relay 8, Bell output 1D36 Relay 9, Bell output 2

    D44 TX port 1D45 RX port 1D48 TX port 2D49 RX port 2

    D52 Power OK port 2

    D53 RX port 3D54 TX port 3D57 TX port 4D58 RX port 4D72 Power to base board

    Fuses

    F1 Alarm bell outputF2 Alarm bell outputF3 Alarm bell outputF4 Alarm bell output

    All fuses are 5x20mm, 1AT.

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    CS4000 System boards

    BB, Base Board

    Terminals

    Terminal layout

    Terminal data

    DESCRIPTION TERMINAL FUNCTION DATA

    1 Power +

    2 Power -24VDC, max 350mA

    3 Communication, a

    External system channel AControl & repeater panel

    4 Communication, bRS485

    5 Power +

    6 Power -24VDC, max 350mA

    7 Communication, a

    External system channel BControl & repeater panel

    8 Communication, bRS485

    9 TX

    10 RX

    11 RTS

    12 CTS

    13 GND

    RS232, isolated.

    14 A

    15 B

    16 GND17 A

    Interface output(RS232 or RS485)

    18 B

    RS485, isolated

    19 +Input 1

    20

    21 +Input 2

    22

    23 +Input 3

    24

    25 +Input 4

    26

    Not isolated. Activated when terminals areshorted.For example GA auto input.

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 EPage 3 of 4

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

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    CS4000 System boards

    BB, Base Board

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462001 base board 08 1 EPage 4 of 4

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

    27 +

    Programmable DC out

    28 -

    27VDC, max 500mA (max 900mA on version R2C orlater).JP14 mounted away from terminals= inactive 0V, active

    24VDC.JP14 mounted towards terminals= inactive 24VDC,active 0V

    29 +24VDC out

    30 -

    31 +24VDC out

    32 -

    27VDC, max 500mAVmin=18.5VDCVmax=27.5VDC

    33 +Alarm transfer

    34 -Must be terminated with end of line resistor 10k

    35 NC

    36 CProgrammable output 1

    37 NO

    38 NC39 CProgrammable output 2

    40 NO

    41 NC

    42 CProgrammable output 3

    43 NO

    44 NC

    45 C

    Programmable output 4(follows GA if jumper JP1 ismounted) 46 NO

    47 NC

    48 C

    Programmable output 5(follows GA if jumper JP2 ismounted) 49 NO

    50 NC51 C

    Programmable output 6(follows GA if jumper JP3 ismounted) 52 NO

    27VDC, max 1A

    53 +Bell output 1

    54 -

    55 +Bell output 2

    56 -

    24VDC, max 800mAVmin=19.5VDCVmax=27.5VDCEnd of line resistor 33k

    57 +Input GA morse

    58

    Not isolated.Active when shorted

    59 +PA mute

    60

    Not isolatedActive when shorted

    Internal FA signal output61 Open

    collector

    Active low

    62 NC

    63 C

    Programmable output 7(follows GA if jumper JP4 ismounted) 64 NO

    27VDC, max 1A

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    CS4000 System boards

    RB, Rectifier Board

    Part no. 462005e1

    System: Salwico CS4000 fire alarm

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462005e1 RB rectifier board 08 1 EPage 1 of 3

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

    Description

    The printed circuit board RB, Rectifier Board, is a

    system module in the Salwico CS4000 fire alarmsystem.

    The Rectifier Board together with the transformerforms the power supply unit for the CS4000 central,including battery-charging function for the internal

    batteries.

    There are three types of transformers available:100VAC, 115/230VAC and 115/230VAC with anauto-reset thermal switch. For older revisions (R1A-D)an obsolete 115/230VAC transformer were used.

    For more information about how to connect thedifferent CS4000 system boards together, please refer

    to the CS4000 Service & Maintenance manual.

    Address switch

    The 8-pole DIP switch is used to set the address for RB

    Rectifier Board. Each board in a system has its ownunique address.The address no. can be set from 1 to 255.

    Data

    Input voltage 100, 115 or 230 VAC

    Output voltage 28 VDCWorking current 70 mAMax output 28 VDC, 3 ACable terminals P1-P2 4 mm2

    Cable terminals P5-P7 2.5 mm2

    Temperature range +5C to +55C

    Weight RB ~475 g

    Dimensions RB 175x100x72 mmWeight transformer ~1850 gDimensions transformer 95, height 45 mmPart no. transformer:

    -Rev. R1A, B, C, D: -53052 (115/230VAC)-Later revisions: -53053 (115/230VAC)

    -53054 (115/230VAC withheat fuse)

    -53055 (100VAC)Charge capacity 0.25A (battery size 2.3-10Ah)

    For more data, see under Terminals.

    Example address switch setting:

    Block diagram

    1 2 3 4 5 6 7 8

    O

    N

    1 2 4 8 16 32 64 128

    Board adress no.

    1+ 4+ 64= 69

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    CS4000 System boards

    RB, Rectifier Board

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462005e1 RB rectifier board 08 1 EPage 2 of 3

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

    Component & Terminal layout

    Jumpers

    JP1

    Programming mode. Fitted during programming of RB.Move to JP4 when programming is completed.

    JP2-JP3

    Not used

    JP4

    Run mode, fitted during normal operation. Move to JP1during programming of RB.

    JP5

    Battery charge boost. Fit jumper to increase battery

    charge current from 0.25A to 1A. Note: Max outputcurrent (P3+P4) will then be decreased to max 2.25A.

    Connectors

    P1 Power in- and output.P2 To transformerP3 Internal system channel A to LB3/ZB.P4 Internal system channel A to Base Boards + separate

    power to bell outputs on Base Board.

    P5 From transformer.P6 Programmable relay output 1.P7 Programmable relay output 2.

    P8 BatteriesP9 Contact for download of software to RB.P12 Internal system channel B

    Change over funct ion

    The rectifier board has an in-built change over functionbetween the two 110/115/230VAC inputs (main andemergency). If there is only one 115/230VAC power

    supply available, it shall always be connected toemergency.

    Note: The rectifier board will not start up if100/115/230VAC is connected to mains unless

    the batteries are connected first.

    LEDs

    D7 Relay 1. Green.D10 System fault. Yellow.D11 Relay 2. Green.D23 TX data port 1. Green.D24 RX data port 1. Green.

    D27 TX data port 2. Green.D28 RX data port 2. Green.D31 Power to board OK. Green.D33 Battery fault. Yellow.D34 Forced battery charge. Green.

    D35 Battery circuit OK. Green.D36 Indicates battery test. Yellow.

    Fuses

    F3-F4 3.15AT To transformerF5-F6 3.15AT To external mainsF8-F9 4 AF BatteryF10-F11 6.3AF From transformer

    Fuse type: 5x20 mm

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    CS4000 System boards

    RB, Rectifier Board

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462005e1 RB rectifier board 08 1 EPage 3 of 3

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

    Terminals Transformer connection

    Terminal layout

    Terminal data

    DESCRIPTION TERMINAL NO. FUNCTION DATA

    1 ~From transformer

    2 ~

    32 VACImin=0.1A, Imax=5A

    3 aInternal system channel A

    4 b

    RS485

    11 C

    12 NC

    Programmable output 1

    14 NO

    21 C

    22 NC

    Programmable output 2

    24 NO

    Max 230 VAC, 5A

    101 ~Power in, main

    102 ~

    100 / 115 / 230 VAC +10%/-15%,50-60 Hz

    103 ~Power in, emergency

    104 ~

    100 / 115 / 230 VAC +10%/-15%,50-60 Hz

    105 ~Power out

    106 ~

    Output 100 / 115 /230 VDCImax=1A

    107 ~

    108

    To transformer

    109 ~

    Output 100 / 115 / 230 VDCImin=0.1A Imax=1.0A

    P8 +BatteryP8 -

    24 VDC.Max charging current to battery is0.25 / 1A*

    P3 +Power to LB3/ZB (c.i.e)

    P3 -

    P4 +Power to base board(c.i.e) P4 -

    Vmin=18.5VDCVmax=28VDCVripple=200mV RMSImax=3A / 2.25A*. Total P3+P4

    Notes

    If only one 100/115/220VAC power supply is provided, it shall be connected to Power in, emergency.

    When replacing the batteries, make sure to use batteries with the same specification as the original.

    *If battery charger boost (jumper 5) is fitted.

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    CS4000 System boards

    LB3, Loop Board

    Part no. 462003

    System: Salwico CS4000 fire alarm

    Description

    The printed circuit board LB3, Loop Board is a system

    module in the Salwico CS4000 fire alarm system.

    The Loop Board is a connection board for 3 analogueaddressable detector loops. Each analogue addressableloop can have up to 254 loop units.

    For more information about how to connect the differentCS4000 system boards together, please refer to the

    CS4000 Service & Maintenance manual.

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462003 LB3 loop board 06 2 EPage 1 of 2

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

    Address switch

    The 8-pole DIP switch is used to set the address for LB3Loop Board. Each board in a system has its own uniqueaddress. The address no. can be set from 1 to 255.

    Data

    Nominal voltage 27 VDC

    Working voltage 19-30 VDCWorking current 340 mACable terminals 2.5 mm

    2

    Temperature range 0C to +55C

    Weight ~300 gDimensions (bxhxd) 247x127x25

    Example address switch setting:

    1 2 3 4 5 6 7 8

    O

    N

    1 2 4 8 16 32 64 128Board adress no.

    1+4+64=69

    Block diagram

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    CS4000 System boards

    LB3, Loop Board

    Component layout

    Jumpers

    JP1Run mode. Fitted during normal operation.Move to JP2 during programming.

    JP2Programming mode. Fitted during programming.

    Move to JP1 after programming is completed.

    JP3Not used

    Connectors

    P1 Internal system channel A, incl. power supply fromRB, rectifier board.

    P2 Contact for download of software to LB3P3 Connection of detector loop 1

    P4 Connection of detector loop 2P5 Connection of detector loop 3P6 Internal system channel B. Only used if redundancy

    of the internal system channel is required.

    LEDs

    D1 Indication for processor, Green.D2 System fault. Yellow.D16 Fire indication, loop 1. Red.D17 Fault indication, loop 1. Yellow.D18 Communication, loop 1. Green.

    D27 Fire indication, loop 2. Red.D28 Fault indication, loop 2. Yellow.D29 Communication, loop 2. Green.D38 Fire indication, loop 3. Red.D39 Fault indication, loop 3. Yellow.D40 Communication, loop 3. Green.

    Terminals

    DESCRIPTION CONNECTOR TERMINAL NO. FUNCTION DATA

    P3 11 +Fire loop 1 A side

    P3 12 -P3 13 +Fire loop 1 B side

    P3 14 -

    P4 21 +Fire loop 2 A side

    P4 22 -

    P4 23 +Fire loop 2 B side

    P4 24 -

    P5 31 +Fire loop 3 A side

    P5 32 -

    P5 33 +Fire loop 3 B side

    P5 34 -

    28VDC,

    max 300mA/loop

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462003 LB3 loop board 06 2 EPage 2 of 2

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

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    CS4000 System boards

    ZB, Zone Board

    Part no. 462006

    System: Salwico CS4000 fire alarm

    Description

    The printed circuit board ZB, Zone Board, is a system

    module in the Salwico CS4000 fire alarm system.

    The Zone Board is a connection board for16 conventional detector zones or 16 digital inputs*.

    Each conventional zone can accommodate up toapproximately 50 detectors, depending on the totalpower consumption on the zone.

    For more information about how to connect the

    different CS4000 system boards together, please referto the CS4000 Service & Maintenance manual.

    Specifications may be subject to change for improvement without prior notice Data sheet no: 462006 ZB zone board 06 4 EPage 1 of 3

    ConsiliumConsilium Marine ABP.O. Box 8763, SE-402 76 GteborgPhone +46 31 7107700 Fax +46 31 7107800www.consilium.se

    Address switch

    The 8-pole DIP switch is used to set the address forZB Zone Board. Each board in a system has its ownunique address.

    The address no. can be set from 1 to 255.

    Data

    Nominal voltage 27 VDC

    Working voltage 19-30 VDCWorking current 140 mAMax current/zone