crocs - with 2010 update

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Marianna Malaspina, Global Supply Chain Management, Prof. D. Klotz, Fall 2008

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How the hole went from the shoe to the bubble... and maybe back.

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Page 1: Crocs - with 2010 update

Marianna Malaspina, Global Supply Chain Management, Prof. D. Klotz, Fall 2008

Page 3: Crocs - with 2010 update

Financial data

2008 (9 mnths 9/30)

2007 (9 mnths 9/30) 2007 2006 2005 2004 2003

Revenue 595,497 622,554 847 354.7 108.6 13.5 1.2

COGS 417,575 250,729 350 154.2 47.8 7.2 0.9

Gross profit 177,922 371,825 497 200.5 60.8 6.3 0.3

Gross Profit Margin 29.9% 59.7% 58.7% 56.5% 56.0% 46.7% 25.0%

SG&A Expenses 271,224 187,958 260 97.2 30.6 7.2 1.4

Restructuring (6,769)

-- -- -- -- -- --

Impairment (45,301) -- -- -- -- -- --

D&A -- -- 8.1 3.3 0.7 1.4

Operating Income 237 95.2 26.9 -1.6 -2.5

Operating Margin 28.0% 26.8% 24.8% -11.9% -208.3%

NI after Taxes (150,374) 129,945 168 64.4 17 (1.5) (1.2)

Net Profit Margin

(8.4%) 20.9% 19.8% 18.2% 15.7%

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Page 4: Crocs - with 2010 update

• Simple and functional product, yet very new and funky.

• Global world strategy

• Supply chain that provided a competitive advantage: 2-3 weeks, in season, product replenishment.

Core strategy

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Page 5: Crocs - with 2010 update

Crocs Supply chain: 1st phase

• Immediate purchase of the Canadian Manufacturer and acquisition of proprietary resin croslite (comfort and odor resistance)

• Canada for 100% of production

Buychemicals

Compounding

In Italy

Molding of Croc shoeBy Foam Design in Canada

BoxingIn various

assortments

Denver Distribr

USA Europe

New pellets with color

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Page 6: Crocs - with 2010 update

Crocs Supply chain: 2nd phase (2005)

• Starting from 2005, large contract manufacturer in China

Buychemicals

Compounding

In Italy

New pellets with color

Molding of shoeChina

Manufacture

Boxing

In various assortm.

Denver Distrib.

USA EuropeMolding of shoe

By Foam Design in Canada

Boxing

In various assortm.

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Page 7: Crocs - with 2010 update

What a difference 5 years make…• 2002: 1 model, 6 colors

• 2007: 250 models, including: Ocean Minded, YOU by Crocs (fashion) Bite footwear models; licensing agreements with Disney, Nickelodeon, Marvel, DC Comics and Warner Bros., and introduced a limited edition line of footwear and Jibbitz charms featuring such popular characters as Cinderella, Ariel, Mickey Mouse, Sponge Bob Square Pants, Dora the Explorer, Spiderman and Batman;

Introduced Crocs at Work line that offers Crocs shoes targeted towards healthcare and food industry professionals;

Developed Crocs Rx line: the Relief, the Cloud and the Silver Cloud. Targeted towards consumers who require specialized footwear that provides relief from certain medical conditions, such as diabetes, plantar pain, heel pain, metatarsalgia, achy feet and post-op conditions; and

Entered into and extended existing collegiate licensing agreements with various colleges and universities, and our sports licensing agreements with, among others, NFL, NHL, MLB, AVP, NASCAR and more recently the Olympics, Gaelic Athletic Association and Australian football league

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Page 8: Crocs - with 2010 update

• Must have enough injection molding machines Purchase molds from 2 suppliers: by 2007 lead time crashed from 3 months to

6 weeks as supplier realized Crocs potential.

• Must have enough molds for desired products. For this purpose, molding machines would be transferred between production

locations: e.g.: if demand increased in the US, might move production to Mexico, closer to customers. Productions for products with relatively dependable forecast would be switched to China.

In general: products for Europe made in Europe, products for Asia made in Asia.

Flexibility and lead time

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Page 9: Crocs - with 2010 update

Geographical Sales

In 2007:

• U.S. sales: 52% of total revenues, (compared to 68% in 2006 and 93% in 2005), 13,000 stores.

• International sales: 48% of total revenue, 19,000 international customer store locations, including 25 Company-operated retail stores in a variety of locations including Canada, Finland, United Kingdom, Singapore, Hong Kong, Japan, China and the Netherlands

• An interesting forecasting aspect: products generally equally sold in each market: test product in the ss season in the southern emisphere and the result would be indicative of how Europe and the US would respond.

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Page 10: Crocs - with 2010 update

Company Owned Stores

• U.S Retail Stores Crocs Kiosks 138 Crocs Retail Stores 4 Crocs Outlet Stores 6 Total 148

• International Retail StoresCrocs Kiosks 36Crocs Retail Stores 25

Total 61

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Page 11: Crocs - with 2010 update

• Initially: small retailers

Advantages:

1. Willing to take more risk2. Willing to work with Crocs on problems such as stock out and shipment delays,

while large retailers charged hefty penalties for an order past cancellation date.3. Important for brand building and presence even after majority of sales went to

large retailers.• By 2007: 75% of sales large retailers

(shoe stores, department stores and sporting goods sales)

Retailing channels

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Page 12: Crocs - with 2010 update

2007

• 18% shipped from Company owned manufacturing facilities (940,000 sf) and third-party manufacturers directly to the customer.

• 82% fulfilled by 20 distribution locations strategically located throughout the world. Crocs owns warehouses in Australia, Brazil, California, Colorado, Canada, Finland, Hawaii, the Netherlands, India, Japan, Mexico, Puerto Rico and Singapore.

and by third-party operated distribution centers located in Canada, Colorado, Dubai, the Netherlands, Hong Kong, Japan, Kansas, Korea, New Zealand, and Taiwan (750,000sf).

• 1.7 million square feet of space : flexibility to meet rapidly changing business requirements and positions Crocs to support the growth of all of their brands (e.g.flip flop sandal explosion in 2006: projected 250K, sold 2.5M).

• Production capacity at 1M above actual monthly plan. This additional 1M can be turned on at a minute notice. Quite impressive.

• In December 2007,agreement with Manhattan Associates to provide warehouse management systems within all Company-operated distribution centers. The implementation of their software is scheduled to be strategically rolled-out in all locations over the next 24 months.

Logistics

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Page 13: Crocs - with 2010 update

The supply net after 2005

NordstromDCs

Florida Mnfctr, 1 high volume prodct + wrhs

Brazil Company owned mnfc+ wrhs

China 3rd p. Mnfctr 55% of Pr.+ compndg+ wrhs

Canada Compounding + Mnfct

Mexico Cmpndg

Colorado wrhs

Dillard’sDCs

Dick’s Sporting Goods

DCs

Vietnam third Party mnfct

19,000 International Retailers

13,000 US retailers

Bosnia and Rumania third party mnfctr

Italy compound + mnfc

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Page 14: Crocs - with 2010 update

Things get complicated

2007

• Expansion into products lines beyond croslite molded shoes. • Crocs acquires Ocean Minded a designer and manufacturer of high quality

leather and EVA based sandals primarily for the beach, adventure and action sports market

» Additional complications in the supply chain and production process

» Higher costs of materials

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Page 15: Crocs - with 2010 update

New planning system

• Adoption of ERP• Launch of inventory module global view of inventory information for the planning system, which was

brought online.

Each country’s generating their requirement plan + global planning activity for each model type: global planning personnel worked with the local staff on the

requirements for each market.

No excess inventory – but this has dramatically changed in 2008 Yes to acquiring excess capacity

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Page 17: Crocs - with 2010 update

New planning system

• Adoption of ERP• Launch of inventory module global view of inventory information for the planning system, which was

brought online.

Each country’s generating their requirement plan + global planning activity for each model type: global planning personnel worked with the local staff on the

requirements for each market.

No excess inventory – but this has dramatically changed in 2008 Yes to acquiring excess capacity

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Page 18: Crocs - with 2010 update

• The importance of a committed strategy

• The Crocs phenomenon has by now crashed as a Wall Street favorite, but we think they have found a very fit logistic model and the product has real value, especially the original one.

• We wonder if part of its recent debacle may not be due to “too much of a

good thing”: how did the company expect to be able to handle an exponential increase in SKUs while maintaining almost real time response for over 33,000 global customers at a low price?

• Maybe a slowdown would have been advisable, consolidating the brand and the Company’s already remarkable organizational skills before taking on additional different products which contributed to distract the Company from its core expertise.

Brief comments

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Page 19: Crocs - with 2010 update

Thank you for listening to

me!Do you have

any question?

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Page 20: Crocs - with 2010 update

• Crocs web site • Crocs 10-K• “Crocs: Revolutionizing an Industry’s Supply Chain Model for Competitive

Advantage”,Stanford Graduate School of Business case, 2007• Rick Munarriz, “Ugly Shoes, Pretty Profits”, The Motley Fool, May 4, 2007• “Crocs Losing Foothold Among Young Consumers”,

http://www.npr.org/templates/story/story.php?storyId=93150100

References:

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Page 21: Crocs - with 2010 update

Year 2008 almost collapsed the company.However, 2009 has seen a strong improvement on the bottom line (a steep

decrease in the final loss) in spite of a terrible global economic environment and decreasing sales. Main reason for improvement were improved gross Margins and reduction of impairments.

The first quarter of 2010 shows a profit of almost 6M against a loss of over 22M for the same period in 2009. The company is opening 300 stores in the USA and seems poised for a stable come back. What we fear is that such a strong decline in SG&A could have an impact on the image: see for example bad store appearance in key retail areas such as Manhattan Upper West Side, where frequently piles of boxes are left in the windows instead of being properly stored.

After reaching rock bottom at barely $1 in Fall 2008, the stock currently trades at about $ 10 and we believe has room for growth.

Summer 2010 Update !

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