CORRESPONDENCE TABLE FOR PETROL ... - ?· CORRESPONDENCE TABLE FOR DIESEL ENGINES Engine families Engine…

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  • EW DWES

    CORRESPONDENCE TABLE FOR DIESEL ENGINES

    Engine families

    Engine types

    CORRESPONDENCE TABLE FOR PETROL ENGINES

    7 10 12 9 12

    C5

    C8

    C5

    C8

    Enginefamilies

    Enginetypes

    VERY IMPORTANT

    As the booklet is constantly re-edited, this one only covers vehicles for thisparticular model year.

    It is therefore necessary to order a new booklet each year and RETAIN THEOLD ONES.

    AJ4 J4 A

    6FZ RFJ 3FZRFN XFWXFU

    1.8i 16V 2.0i 16V 2.2i 16V HPi

    X

    3.0i 24V

    X

    X X

    XXX

    10

    TED4

    1,6 16V HDi9HZ

    TED4

    2,0 16VHDi

    BTED4 TED ATED4

    DV

    6

    RHM RHT RHW RHL 4HX 4HW

    X X

    RHR

    J4

    XX

    X X X

    2,2 16VHDi

    COUV-Angl-C5C8-2005.qxd 9/01/06 18:18 Page 1

  • PRIVATE CARSCITRON C5 - CITRON C8

    PR

    IVA

    TE

    CA

    RS

    CAR 000.020Volume 3

    2005AC/DTAV/PRME/MMCB/MMECMthodes Mcaniques

    The intellectual property rights relating to the technical information contained in this document belongexclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without priorwritten authorisation from the manufacturer is forbidden.

    The technical information contained in this document is intended for the exclusive use of the trained personnelof the motor vehicle repair trade. In some instances, this information could concern the security and safety ofthe vehicle. The information is to be used by the professional vehicle repairers for whom it is intended and theyalone would assume full responsibility to the exclusion of that of the manufacturer.The technical information appearing in this brochure is subject to updating as the characteristics of eachmodel in the range evolve. Motor vehicle repairers are invited to contact the CITRON network periodically forfurther information and to obtain any possible updates.

    22000055

    COUV-Angl-C5C8-2005.qxd 9/01/06 18:18 Page 2

  • PRESENTATION

    THIS HANDBOOK summarises the specifications, adjustments, checks and special features of CITRON private vehicles, not including UTILITYvehicles for which there exists a separate handbook.

    The handbook is divided into groups representing the main functions:

    GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES -HYDRAULICS - AIR CONDITIONING.

    In each section, the vehicles are dealt with in the following order: C5 - C8 and all models where applicable.

    The information given in this handbook is based on vehicles marketed in EUROPE.

    Angl. T3-Index-2005. 4/02/05 14:09 Page I

  • IMPORTANT

    If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into accountwhen preparing future publications. For example:

    - INSUFFICIENT INFORMATION.- SUPERFLUOUS INFORMATION.- NEED FOR MORE DETAILS.

    Please send your comments and suggestions to:

    CITROEN U.K. Ltd.221, Bath Road,SLOUGH,SL1 4BA. U.K.

    Angl. T3-Index-2005. 4/02/05 14:09 Page II

  • CONTENTSGENERAL

    C5 1 - 2

    C8 3 - 4

    C5 6 - 7

    C8 8

    Lubricants 9 - 31

    ENGINE

    Specifications 32 - 33

    Compression ratios 34

    Tightening torques: engines all types 35 - 87

    Cylinder head tightening: all types 88 - 91

    Auxiliary drive belt 93

    Checking and setting the valve timing 109

    Checking the oil pressure 188 - 189

    Valve clearances 190

    INJECTION

    Checking the low pressure fuelsupply circuit: C5 (DW10BTED4) 190

    Checking the low pressure fuelsupply circuit : C5 (DW12TED)

    192 - 193

    Vehicleidentification

    Capacities

    Checking the turbo pressure:194

    C5 (DV6TED4)

    Checking the turbo pressure: 195C5 (DW10BTED4)

    Checking the turbo pressure: 196 - 197C5 (DW12TED)

    Checking the air supply circuit: 198C5 (DV6TED4)

    Checking the air supply circuit: 199 - 200C5 (DW10BTED4)

    Checking the air supply circuit: 201 - 202C5 (DW12TED)

    Checking the exhaust gas recycling 203circuit: (DV6TED4)

    Checking the exhaust gas recycling 204 - 205circuit: (DW12TED)

    IGNITION

    Sparking plugs 206

    CLUTCH - GEARBOX - TRANSMISSION

    Speedometer 207

    Clutch specifications: C5 208

    Clutch specifications: C8 209

    Manual/automatic gearbox: 201 - 211

    all types

    Tightening torques: clutch 212 - 214

    Hydraulic clutch control 215 - 216

    Tightening torques217 - 223

    manual gearbox: all typesChecks and adjustments:

    224 - 232manual gearbox all types

    Recommendations/precautions: 233 - 235

    AL4 automatic gearbox

    Tightening torques: AL4 236 - 238

    AL4 gearbox controls 239 - 240

    AL4 gearbox controls 241

    Recommendations/precautions: 242

    4 HP 20 automatic gearbox

    Tightening torques:4HP 20 gearbox 243 - 244

    4HP 20 gearbox controls 245

    Angl. T3-Index-2005. 4/02/05 14:09 Page III

  • Draining, filling, bleeding297 - 299

    the braking circuit : C8

    HYDRAULICSSafety requirements: Hydractive 300 - 3013 hydraulic suspension

    Specification / identification: 302 - 306suspension spheres

    Hydraulic specifications 307 - 310

    Depressurising the hydraulic 311 - 313suspension circuit

    Draining and filling the hydraulic 314 - 320suspension and steering circuit

    Checking/adjusting vehicle height 321AIR CONDITIONINGR134.a: quantities 322Pollen filter 324 - 325Filtering and drying cartridge 326 - 331Compressor lubricant 332 - 333

    Checking the efficiency of the circuit 334 - 343

    Air conditioning circuit: C5 344 - 348Air conditioning circuit: C8 349 - 351

    CLUTCH - GEARBOX - TRANSMISSION4 HP 20 Shift lock: C5 246

    Checks and adjustments: 2474 HP 20: C5

    4 HP 20 Shift lock: C8 248

    Checks and adjustments: 2494 HP 20: C8

    Recommendations/precautions: 250AM6 gearbox: C5

    Tightening torques: AM6 gearbox 251 - 252

    AM6 gearbox controls 253

    AM6 Shift lock: C5 254

    Driveshafts 255

    AXLES - SUSPENSION - STEERING

    Axle geometry: C5 all types 256 - 257except CARLSSON

    Axle geometry: C5 CARLSSON 258 - 259

    Checking/adjusting vehicle height:C5

    260 - 264

    Tightening torques: front axle: C5 265 - 266

    Tightening torques: rear axle: C5 267 - 268

    Tightening torques:power steering: C5

    269 - 271

    Axle geometry: C8 272 - 276

    Adjusting the rolling axles: C8 277

    Tightening torques: front axle: C8 278 - 279

    Tightening torques: rear axle: C8 280

    Tightening torques:power steering: C8

    281

    BRAKESBrake specifications: C5 282 - 284

    Brake tightening torques: C5 285 - 286

    Checking/adjustingvacuum pump: C5

    287

    Adjusting the handbrake: C5 288 - 289

    Draining, filling, bleeding 290 - 292the braking circuit: C5

    Brake specifications: C8 293

    Brake tightening torques: C8 294Adjusting the handbrake: C8 295 - 296

    CONTENTS

    Angl. T3-Index-2005. 4/02/05 14:09 Page IV

  • 1

    GE

    NE

    RA

    LG

    EN

    ER

    AL

    IDENTIFICATION OF VEHICLES

    E1APO8RD

    A - Chassis stamp (cold stamp on bodywork).

    B - Manufacturer's data plate(under the rear bench seat).

    C - A-S/RP No. and RP paint code(label on front pillar close to driver's door).

    D - Inflation pressures and tyre references(label on front pillar close to driver's door).

    E - Serial no. on bodywork.

    F - Gearbox reference - Factory serial no.

    G - Engine legislation type - Factory serial no.

    C5

    Angl. T3 page001-31-2005 4/02/05 14:15 Page 1

  • GE

    NE

    RA

    L

    2

    C5 IDENTIFICATION OF VEHICLESType approval

    Manual 5-speed gearbox A B C P V 5 8 1Manual 4-speed gearbox E F R W 6 9 2Manual 6-speed gearbox ts G H S X 3Automatic 6-speed gearbox D J N UAxle and/or gearbox gears K L T Y 7 0 4Other possible combinations MNo gearbox Z

    Structure

    Depollution levels

    DCRFNC/IF

    Version (4)

    Family (1)

    Body shape (2)

    Engine (3)

    D Family (1)C Bodywork (2)

    RFN Engine (3)C Version (4)/IF Variant (5)

    D C5

    C 5-door saloonE Estate

    6FZ EW7J4 1.8i 16VRFJ EW10A 2.0i 16VXFU ES9A 3.0i 24S9HZ DV6TED4 1.6i 16 HDiRHL DW10BTED4 2.0i 16V HDiRHR4HX DW12TED4 2.2 16V HDi

    L3L4 Euro IV

    USOther

    K AlcoholW3 83/87 K L3/L4 Euro IV

    Variants (5)Entreprise convertible TIntegral alternator-starter (ADIN) ADWithout FAP SFFiscal incentives IFPiloted manual gearbox PDowngraded depollution DLPG dual fuel GLSTT2 (stop and start) S

    Angl. T3 page001-31-2005 4/02/05 14:15 Page 2

  • 3

    GE

    NE

    RA

    LG

    EN

    ER

    AL

    IDENTIFICATION OF VEHICLES

    E1AP0A2D

    A - Chassis stamp(cold stamp on bodywork).

    B - Manufacturer's data plate(under RH centre pillar).

    C - A-S / RP No. and RP paint code(label on front pillar).

    D - Inflation pressures and tyre references(label on front pillar).

    E - Gearbox reference - Factory serial no.

    F - Engine legislation type - Factory serial no.

    C8

    Angl. T3 page001-31-2005 4/02/05 14:15 Page 3

  • 4

    GE

    NE

    RA

    L

    C8 IDENTIFICATION OF VEHICLESType approval

    Manual 5-speed gearbox A B C P V 5 8 1Manual 4-speed gearbox E F R W 6 9 2Manual 6-speed gearbox ts G H S X 3Automatic 6-speed gearbox D J N UAxle and/or gearbox gears K L T Y 7 0 4Other possible combinations MNo gearbox Z

    Structure

    Depollution levels

    EAXFWF/IF

    Version (4)

    Family (1)

    Body shape (2)

    Engine (3)

    E Fam