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EW DWES
CORRESPONDENCE TABLE FOR DIESEL ENGINES
Engine families
Engine types
CORRESPONDENCE TABLE FOR PETROL ENGINES
7 10 12 9 12
C5
C8
C5
C8
Enginefamilies
Enginetypes
VERY IMPORTANT
As the booklet is constantly re-edited, this one only covers vehicles for thisparticular model year.
It is therefore necessary to order a new booklet each year and RETAIN THEOLD ONES.
AJ4 J4 A
6FZ RFJ 3FZRFN XFWXFU
1.8i 16V 2.0i 16V 2.2i 16V HPi
X
3.0i 24V
X
X X
XXX
10
TED4
1,6 16V HDi9HZ
TED4
2,0 16VHDi
BTED4 TED ATED4
DV
6
RHM RHT RHW RHL 4HX 4HW
X X
RHR
J4
XX
X X X
2,2 16VHDi
COUV-Angl-C5C8-2005.qxd 9/01/06 18:18 Page 1
PRIVATE CARSCITRON C5 - CITRON C8
PR
IVA
TE
CA
RS
CAR 000.020Volume 3
2005AC/DTAV/PRME/MMCB/MMECMthodes Mcaniques
The intellectual property rights relating to the technical information contained in this document belongexclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without priorwritten authorisation from the manufacturer is forbidden.
The technical information contained in this document is intended for the exclusive use of the trained personnelof the motor vehicle repair trade. In some instances, this information could concern the security and safety ofthe vehicle. The information is to be used by the professional vehicle repairers for whom it is intended and theyalone would assume full responsibility to the exclusion of that of the manufacturer.The technical information appearing in this brochure is subject to updating as the characteristics of eachmodel in the range evolve. Motor vehicle repairers are invited to contact the CITRON network periodically forfurther information and to obtain any possible updates.
22000055
COUV-Angl-C5C8-2005.qxd 9/01/06 18:18 Page 2
PRESENTATION
THIS HANDBOOK summarises the specifications, adjustments, checks and special features of CITRON private vehicles, not including UTILITYvehicles for which there exists a separate handbook.
The handbook is divided into groups representing the main functions:
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES -HYDRAULICS - AIR CONDITIONING.
In each section, the vehicles are dealt with in the following order: C5 - C8 and all models where applicable.
The information given in this handbook is based on vehicles marketed in EUROPE.
Angl. T3-Index-2005. 4/02/05 14:09 Page I
IMPORTANT
If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into accountwhen preparing future publications. For example:
- INSUFFICIENT INFORMATION.- SUPERFLUOUS INFORMATION.- NEED FOR MORE DETAILS.
Please send your comments and suggestions to:
CITROEN U.K. Ltd.221, Bath Road,SLOUGH,SL1 4BA. U.K.
Angl. T3-Index-2005. 4/02/05 14:09 Page II
CONTENTSGENERAL
C5 1 - 2
C8 3 - 4
C5 6 - 7
C8 8
Lubricants 9 - 31
ENGINE
Specifications 32 - 33
Compression ratios 34
Tightening torques: engines all types 35 - 87
Cylinder head tightening: all types 88 - 91
Auxiliary drive belt 93
Checking and setting the valve timing 109
Checking the oil pressure 188 - 189
Valve clearances 190
INJECTION
Checking the low pressure fuelsupply circuit: C5 (DW10BTED4) 190
Checking the low pressure fuelsupply circuit : C5 (DW12TED)
192 - 193
Vehicleidentification
Capacities
Checking the turbo pressure:194
C5 (DV6TED4)
Checking the turbo pressure: 195C5 (DW10BTED4)
Checking the turbo pressure: 196 - 197C5 (DW12TED)
Checking the air supply circuit: 198C5 (DV6TED4)
Checking the air supply circuit: 199 - 200C5 (DW10BTED4)
Checking the air supply circuit: 201 - 202C5 (DW12TED)
Checking the exhaust gas recycling 203circuit: (DV6TED4)
Checking the exhaust gas recycling 204 - 205circuit: (DW12TED)
IGNITION
Sparking plugs 206
CLUTCH - GEARBOX - TRANSMISSION
Speedometer 207
Clutch specifications: C5 208
Clutch specifications: C8 209
Manual/automatic gearbox: 201 - 211
all types
Tightening torques: clutch 212 - 214
Hydraulic clutch control 215 - 216
Tightening torques217 - 223
manual gearbox: all typesChecks and adjustments:
224 - 232manual gearbox all types
Recommendations/precautions: 233 - 235
AL4 automatic gearbox
Tightening torques: AL4 236 - 238
AL4 gearbox controls 239 - 240
AL4 gearbox controls 241
Recommendations/precautions: 242
4 HP 20 automatic gearbox
Tightening torques:4HP 20 gearbox 243 - 244
4HP 20 gearbox controls 245
Angl. T3-Index-2005. 4/02/05 14:09 Page III
Draining, filling, bleeding297 - 299
the braking circuit : C8
HYDRAULICSSafety requirements: Hydractive 300 - 3013 hydraulic suspension
Specification / identification: 302 - 306suspension spheres
Hydraulic specifications 307 - 310
Depressurising the hydraulic 311 - 313suspension circuit
Draining and filling the hydraulic 314 - 320suspension and steering circuit
Checking/adjusting vehicle height 321AIR CONDITIONINGR134.a: quantities 322Pollen filter 324 - 325Filtering and drying cartridge 326 - 331Compressor lubricant 332 - 333
Checking the efficiency of the circuit 334 - 343
Air conditioning circuit: C5 344 - 348Air conditioning circuit: C8 349 - 351
CLUTCH - GEARBOX - TRANSMISSION4 HP 20 Shift lock: C5 246
Checks and adjustments: 2474 HP 20: C5
4 HP 20 Shift lock: C8 248
Checks and adjustments: 2494 HP 20: C8
Recommendations/precautions: 250AM6 gearbox: C5
Tightening torques: AM6 gearbox 251 - 252
AM6 gearbox controls 253
AM6 Shift lock: C5 254
Driveshafts 255
AXLES - SUSPENSION - STEERING
Axle geometry: C5 all types 256 - 257except CARLSSON
Axle geometry: C5 CARLSSON 258 - 259
Checking/adjusting vehicle height:C5
260 - 264
Tightening torques: front axle: C5 265 - 266
Tightening torques: rear axle: C5 267 - 268
Tightening torques:power steering: C5
269 - 271
Axle geometry: C8 272 - 276
Adjusting the rolling axles: C8 277
Tightening torques: front axle: C8 278 - 279
Tightening torques: rear axle: C8 280
Tightening torques:power steering: C8
281
BRAKESBrake specifications: C5 282 - 284
Brake tightening torques: C5 285 - 286
Checking/adjustingvacuum pump: C5
287
Adjusting the handbrake: C5 288 - 289
Draining, filling, bleeding 290 - 292the braking circuit: C5
Brake specifications: C8 293
Brake tightening torques: C8 294Adjusting the handbrake: C8 295 - 296
CONTENTS
Angl. T3-Index-2005. 4/02/05 14:09 Page IV
1
GE
NE
RA
LG
EN
ER
AL
IDENTIFICATION OF VEHICLES
E1APO8RD
A - Chassis stamp (cold stamp on bodywork).
B - Manufacturer's data plate(under the rear bench seat).
C - A-S/RP No. and RP paint code(label on front pillar close to driver's door).
D - Inflation pressures and tyre references(label on front pillar close to driver's door).
E - Serial no. on bodywork.
F - Gearbox reference - Factory serial no.
G - Engine legislation type - Factory serial no.
C5
Angl. T3 page001-31-2005 4/02/05 14:15 Page 1
GE
NE
RA
L
2
C5 IDENTIFICATION OF VEHICLESType approval
Manual 5-speed gearbox A B C P V 5 8 1Manual 4-speed gearbox E F R W 6 9 2Manual 6-speed gearbox ts G H S X 3Automatic 6-speed gearbox D J N UAxle and/or gearbox gears K L T Y 7 0 4Other possible combinations MNo gearbox Z
Structure
Depollution levels
DCRFNC/IF
Version (4)
Family (1)
Body shape (2)
Engine (3)
D Family (1)C Bodywork (2)
RFN Engine (3)C Version (4)/IF Variant (5)
D C5
C 5-door saloonE Estate
6FZ EW7J4 1.8i 16VRFJ EW10A 2.0i 16VXFU ES9A 3.0i 24S9HZ DV6TED4 1.6i 16 HDiRHL DW10BTED4 2.0i 16V HDiRHR4HX DW12TED4 2.2 16V HDi
L3L4 Euro IV
USOther
K AlcoholW3 83/87 K L3/L4 Euro IV
Variants (5)Entreprise convertible TIntegral alternator-starter (ADIN) ADWithout FAP SFFiscal incentives IFPiloted manual gearbox PDowngraded depollution DLPG dual fuel GLSTT2 (stop and start) S
Angl. T3 page001-31-2005 4/02/05 14:15 Page 2
3
GE
NE
RA
LG
EN
ER
AL
IDENTIFICATION OF VEHICLES
E1AP0A2D
A - Chassis stamp(cold stamp on bodywork).
B - Manufacturer's data plate(under RH centre pillar).
C - A-S / RP No. and RP paint code(label on front pillar).
D - Inflation pressures and tyre references(label on front pillar).
E - Gearbox reference - Factory serial no.
F - Engine legislation type - Factory serial no.
C8
Angl. T3 page001-31-2005 4/02/05 14:15 Page 3
4
GE
NE
RA
L
C8 IDENTIFICATION OF VEHICLESType approval
Manual 5-speed gearbox A B C P V 5 8 1Manual 4-speed gearbox E F R W 6 9 2Manual 6-speed gearbox ts G H S X 3Automatic 6-speed gearbox D J N UAxle and/or gearbox gears K L T Y 7 0 4Other possible combinations MNo gearbox Z
Structure
Depollution levels
EAXFWF/IF
Version (4)
Family (1)
Body shape (2)
Engine (3)
E Fam
Recommended