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Contractor EHS Performance Data January, 2014

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Page 1: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

Contractor EHS Performance DataJanuary, 2014

Page 2: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

Site Contractors w/o Gulfstream 0.24Freeport Site w/o Gulfstream 0.18Site Contractors with Gulfstream 0.28

2013 OSHAsDow 4Contractor 14Gulfstream 5

2013 OSHA Rates

Contractor 11.6 MM hours (new record!)w/Gulfstream 13.5 MM hours

2013 Man hrs.

Page 3: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

19 Injuries (Including Gulfstream)

9 Slips/trips/ falls7 Line of fire • 5 Hand injuries• 2 Other body part

2 Chemical exposures1 Ergo injury

2013 Recordable Injury Summary

Page 4: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

2013 Site Performance Against Goals

2013 Goal 2013 Actual % vs goal

I/I Rate 0.18 0.18 100%

Severity Rate 0.58 0.35 140%

Count 19 19 100%

LOPC 46 37 120%

PSIs 2 1 150%

Agency Reportable 18 18 100%

DOW RESTRICTED

Page 5: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

2013 Site Performance Against Dow Global Rates

Dow Global Texas Operations % Better / (Worse)

I/I Rate 0.20 0.18 10%

Severity Rate 0.75 0.35 53%

DOW RESTRICTED

Page 6: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

Against 2011 Baseline for “One Site; One Team; Zero Injuries” Journey

2011 2013 % Better / (worse)

I/I Rate 0.45 0.18 60%

Severity Rate 1.74 0.35 80%

I/I Count 42 19 55%

DAWC Count 13 1 92%

LOPCs 56 37 34%

PSIs 4 1 75%

Agency Reportable 15 18 (20%)

DOW RESTRICTED

Page 7: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

0.32

0.09

0.63

0.28

0.21

0.28

0.38

0.00

0.170.14

0.46

0.360.38

0.16

0.66

0.32

0.00

0.23

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

2008 2009 2010 2011 2012 2013 YTD

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

Contractor OSHA Recordable Rates

Includes Gulfstream

Page 8: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

10.8

15.3

11.9

9.2

9.79.3 8.8

8.1

5.6

10.79.6

10.7

14.8

7.0

11.2

8.6

7.48.4

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

Contractor Incident Rates(Includes all Incidents except for Near Misses)

Page 9: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

544 Incidents in 2013 vs 554 Incidents in 2012

118

110

79 7872 70

13

4 2

Incident ClassificationsDoes not include Near Misses

Page 10: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

0

2

4

6

8

10

12

14

16

18

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

2013 2013 2013 2013 2013 2013 2013 2013 2013 2013 2013 2013

54

75

1011

23

67

8

2

9

6

68

4

7

8

3

84

5

4

Spill

MVA

0

5

10

15

20

25

30

35

40

45

50

Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec

2013 2013 2013 2013 2013 2013 2013 2013 2013 2013 2013 2013

12 10

2

15 13

4

35

7

14

2 2 2

78

6

1615

9

9

10

8

118

3

4 7

7

14

4

11

4

5

7

8

07

20

1

1

3

2

1

1

2

0

00

0 0

0

0

0

0

0

0

1

2

01

0 0

0

0

0

0

1

0

1

0

0

0

DAWC

RWC

RMTC

First Aid

Personal

Precautionary

Page 11: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

4239

353535

3325

2019

1818

171212

99

8777

655

444

0 5 10 15 20 25 30 35 40 45

JVIMiken

Infinity Constr SvcsSecuritas

TICBrand

Brazos M&EHydrochem

ICSEAI

HBS National CorporationUnited Rentals

Total SafetyUEIBTT

VeoliaRailserve

Doyle & WachtstetterMaximMcGill

Sprint PipelineSGS Petroleum Services Corporation

ZachryBowen Engineering

ThermonTri-Con

Company Incident Numbers(Includes all Incidents except for Near Misses)

Page 12: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

83

52

38 38

31

2118 17 16 15 14

8 8 6 5 5 5 5 5 5 4 2 2

0

10

20

30

40

50

60

70

80

90

YTD Incident Safety FactorsHow are you keeping your folks focused on the task?

•Effective tailgates•Field observations•Interventions•Detailed JEPs and STACs

Are your folks following what they have written on their STACs and JEPs?

Page 13: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

157

44

33

22222

111111111111

0 2 4 6 8 10 12 14 16

SecuritasTIC

BTTMiken

HydrochemInfinity Constr Svcs

Brazos M&EDingee Plumbing

JVIUEI

VernorBrand

EAIEvergreen Tank

ICSMaximMcGill

NDICSafway

Sprint PipelineSTS

Tri-ConUnited Rentals

Company MVA Numbers

Page 14: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream
Page 15: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

5.2 5.1

4.4 4.6

7.2 6.96.5

7.4

9.18.6

6.0

4.9

7.88.2

6.6

5.3

7.4

3.2

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

Near Miss Rates

210

70 68 66 65

5039 38 37

29 26 25 25 24 210

50

100

150

200

250Near Miss Safety Factors

•autopilot•inattention•behavior

Page 16: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

88

999

1011111111

1216

17192020

22232323

2425

2627

2930

313333

4141

Knight Facilities ManagementTIC

Specialty Tank ServicesBrazos M&E

TEAMJ&L Painting, Inc.

HydrochemMcGill

JVIDriver Pipeline

MikenRailserve

CH2M HillSGS Petroleum Services Corporation

NorrellThermon

Frontier IndustrialUnited Rentals

Cust-o-FabUnited Rentals

Sprint SafetyCD Collins Electric

ThermonVeolia

MaximUniversal Plant Serv

CD Collins ElectricUniversal Plant Serv

VeoliaEAI

MaximCompanies with 8+ Near Miss Rate

Great Job!

Page 17: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

Observation Participation

Page 18: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

6.16%

7.89%7.63%

6.48% 6.42%

5.03%5.40% 5.25%

6.25%

5.25%

7.04%

5.42%5.84%

0.00%

1.00%

2.00%

3.00%

4.00%

5.00%

6.00%

7.00%

8.00%

9.00%

Unsafe Rates from MEC ObservationsRolling 12 Months

641

516494

418

342 339 333

257

206

164 162 159 152 149 148134 133 131 123

7559

3913 9 7 2

0

100

200

300

400

500

600

700

December SOIC Unsafe % = 06.5%

Unsafe

115

126

153

180

228

255

268

328

1007

1123

Barricade Tags

Inspections

Safety Rule G, Machinery and Tools

M-64 Barricades and Guards Standard

Safety Rule A, Responsibility for Safety

Housekeeping

Safe Work Permit

JEP Policy (Documentation)

PPE Requirements

STAC

Unacceptable MEC Observation CategoriesRolling 12 months

Common observations between contractors and MEC… STAC,

PPE, housekeeping

Page 19: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

88

100

81

104

131

54

64

84

111

89

45

38

PPE Unacceptables By Month Over 1000 unacceptable

PPE observations

Page 20: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

157

1110

43

56

52

23

21

12

11

1

1

1

11

1

11

34

12

76

1

1

5

1

22

1

1

11

111

1

1

1

3422

11

211

4

3

1

131

1

2

11

1

1

1

JVIMiken

ICSBrazos M&E

BrandInfinity Constr Svcs

TICMaxim

UEIPioneer Well Services

IGIInfinity Maint Svcs

VeoliaMeasurementation …

SafwayA Plus ModularDriver Pipeline

EnduroEAI

Specialty Tank ServicesCat-Spec, Ltd

Pala InterstateDingee Plumbing

Car-Ber Testing SvcsChem Fabrication

Clean Harbors …Carbon Steel Inspection

McGillTredebe Industrial Services

Emerson Process Mgt -…Railserve

CMISparkling Clear Ind.

VernorTestronics

Doyle & WachtstetterTNT Crane & Rigging

Frontier Industrial Corp.Tri-Con

Coastal SprayPSI

HydrochemPiling

Mistras

PPE Unacceptables October - December

October

November

December

Did your PPE Performance improve from last month?

Companies in red had unacceptable PPE

observations in December.

Page 21: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

28.75

23.33

23.02

17.16

16.99

16.59

15.61

14.71

14.29

13.87

13.29

13.22

12.59

10.95

10.41

10.23

8.58

8.53

8.49

7.21

6.69

5.79

3.31

0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00

Zachry

Kelly Services

Brazos M&E

UEI

JVI

TIC

Bowen Engineering

McGill

STS

Infinity Constr Svcs

ICS

Hydrochem

Vernor

Wolfenson

Driver Pipeline

Doyle & Wachtstetter

Brand

Miken

Specialty Tank Services

Veolia

EAI

Sprint Pipeline

Standard Constructor

MEC Observations Severity Rates: Large CompaniesRolling 12 months

MEC Observations Severity Rates: Large CompaniesRolling 12 months

Page 22: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

52.05

38.46

35.92

34.48

17.13

16.77

16.07

15.95

13.40

13.33

12.50

10.49

9.64

7.56

7.14

6.33

0.00 20.00 40.00 60.00 80.00 100.00

Coastal Spray

TEAM

Union Tank

RPM

AmeriTrac

Tri-Con

Marquis Construction Services

Enduro

Webb Murray

Pipelogic Services

CMI

Norrell

Skyline

Brevard

SPX

Mustang Engineering

IGI

MEC Observations Severity Rates: Medium Companies Rolling 12 months

Page 23: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

26.6725.70

23.0823.06

21.7421.4121.24

19.5919.26

17.6517.36

16.3913.53

11.1111.1110.90

10.008.628.43

8.016.766.60

5.074.60

4.00

0.00 5.00 10.00 15.00 20.00 25.00 30.00

Measurementation (Division of Yokogawa)Mobley

Foster Fence LtdTNT Crane & Rigging

Carbon Steel InspectionMaxim

Baker HughesD-Electric

PilingCust-o-Fab

Sonic SurveysPSI

Koch SpecialtyJ&L Painting, Inc.

CD Collins ElectricSafway

Weatherford InternationalDacon

Clean Harbors Catalyst TechnologiesPioneer Well ServicesThermal Polymer Sys

Tracer ConstructionThermon

Chem FabricationSouthwest Refractory

MEC Observations Severity Rates: Small CompaniesRolling 12 months

Page 24: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

Hand Data

Page 25: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

0.9

0.7

0.8

0.40.5 0.5

0.4

0.2

0.7

0.6 0.7

0.2

0.4 0.6

0.60.6

0.0

0.7

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

Hand Injury Rates

3

19

0

3

25

0

5

20

45

20

4

0

5

10

15

20

25

30

OSHA First Aid Precautionary

2011

2012

2013

2013 Annualized

Hand Injury Classifications

1 Hand injury in

Dec.

Page 26: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

3

2

2

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

0 0.5 1 1.5 2 2.5 3 3.5

Brazos M&E

HBS National Corporation

Hydrochem

ICS

Infinity Constr Svcs

Railserve

TIC

Brand

CMI

Doyle & Wachtstetter

JVI

McGill

Miken

Sprint Pipeline

Total Safety

Tracer Construction

UEI

Webb Murray

Zachry

Company Hand Injury #s

Page 27: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

Repeaters

Page 28: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

2.3

2.1

1.3

1.0

1.81.6

1.7

1.3

1.1

1.8

1.0

2.3

1.31.9 2.3

1.6

0.6

1.8

0.0

0.5

1.0

1.5

2.0

2.5

Repeater Rates

2

11

43

1918

3

13

11

3

13

11

0

2

4

6

8

10

12

14

16

18

20

OSHA First Aid Precautionary

2011

2012

2013

2013 Annualized

Repeater Classification

Page 29: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

13

9

7

5

5

4

3

3

2

2

2

2

2

1

1

0 2 4 6 8 10 12 14

Securitas

Miken

EAI

Brazos M&E

Hydrochem

JVI

HBS National Corporation

UEI

Brand

Infinity Constr Svcs

Thermon

TIC

Wolfenson

BTT

VeoliaIncludes all Incidents except for Near Misses

Company Repeater #s

Page 30: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

At-Risk Employee Data

Page 31: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

4.8

3.6

4.2

2.7

3.52.9 2.7

3.4

1.8

4.4

3.23.7 3.6

2.7 3.5

1.21.4

1.8

0.0

1.0

2.0

3.0

4.0

5.0

6.0

Includes all Incidents except for Near Misses

At-Risk Employee Incident Rates

2

49

27

6

48

55

6

32

45

6

32

45

0

10

20

30

40

50

60

OSHA First Aid Precautionary

2011

2012

2013

2013 Annualized

At-Risk Employee Incident Classifications

Page 32: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

2016

1515

121110

99

75

44

44

333

222

111111111111111

0 5 10 15 20 25

ZachryMiken

HBS National CorporationJVI

Total SafetySecuritas

HydrochemBrand

TICEAI

KellyBrazos M&E

Infinity Constr SvcsTracer Construction

UEICMI

Doyle & WachtstetterRailserve

Bowen EngineeringSprint Pipeline

ThermonClean Harbors Catalyst Technologies

ICSIGI

Infinity Maint SvcsKnight Facilities Management

Koch SpecialtyMaximNorrellSafway

SGS Petroleum Services CorporationSPX

TEAMTQ Logistics

Tri-ConVeolia

Company At-Risk Employee NumbersIncludes all Incidents except for Near Misses

Page 33: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

Thanks for a solid year!!

Let’s have an outstanding year in 2014•Review the trends•Identify opportunities for your companies•Set goals to improve

Page 34: Contractor EHS Performance Data January, 2014. Site Contractors w/o Gulfstream 0.24 Freeport Site w/o Gulfstream 0.18 Site Contractors with Gulfstream

REMINDERS JANUARY EMPHASIS & STAC INSERT The STAC card Special Emphasis for January is to write in the special emphasis section of the card: “ I will work safe today and not injure myself or my co-workers!”

NEXT SAFETY CONTACT MEETING 2/13/14