contaminant monitoring & analysis services

6
Contaminant Monitoring & Analysis Services Service Data Sheet DCM Direct Contaminant Measurement On-line Natural Gas Laser Particle Testing Client: Global Production Company Facility: USA Gas Plant Problem: Plant inlet filter separator was suspected of allowing contaminant carryover into downstream processing equipment. Scope of Work: SPS was contracted to test the performance of the filter separator and to verify that it needed to be replaced with a new filtration vessel. Testing Protocol: SPS used the DCM or Direct Contaminant Measurement protocol to periodically sample the fuel gas stream. The DCM testing protocol utilizes a sampling probe, on-line laser particle counter, and gas flow meter to isokinetically sample and measure the contaminant in the gas stream. The DCM laser particle counter samples and measures the contaminant in the gas stream at the pipeline velocity, pressure, and temperature. This energy conserving, isokinetic approach to sampling and measurement insures that the contaminant measured is representative of how it exists at pipeline conditions. Final Results: SPS engineers DCM tested the gas downstream of the filter separator. The SPS engineers were able to identify that an element bypass problem was likely, due to the particle size distribution measured with the DCM laser particle counter. The filter separator was blown down and opened to find that the element seal caps were damaged and were not properly sealing the elements. New element seal caps were ordered and installed correcting the problem, saving the facility the cost of additional filtration equipment that was not needed. Example Project Data: A verage Particle C ounts Versus M icron Size 0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 1.000 3.000 5.000 8.000 CarryoverP P M (w t) 0.419810 C arryovergal/day 0.127227

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Service Data Sheet. DCM Direct Contaminant Measurement On-line Natural Gas Laser Particle Testing Client: Global Production Company Facility: USA Gas Plant Problem: Plant inlet filter separator was suspected of allowing contaminant - PowerPoint PPT Presentation

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  • Contaminant Monitoring & Analysis Services

    Service Data SheetDCM Direct Contaminant Measurement On-line Natural Gas Laser Particle Testing

    Client: Global Production CompanyFacility: USA Gas Plant

    Problem: Plant inlet filter separator was suspected of allowing contaminant carryover into downstream processing equipment.

    Scope of Work: SPS was contracted to test the performance of the filter separator and to verify that it needed to be replaced with a new filtration vessel.

    Testing Protocol:SPS used the DCM or Direct Contaminant Measurement protocol to periodically sample the fuel gas stream. The DCM testing protocol utilizes a sampling probe, on-line laser particle counter, and gas flow meter to isokinetically sample and measure the contaminant in the gas stream. The DCM laser particle counter samples and measures the contaminant in the gas stream at the pipeline velocity, pressure, and temperature. Thisenergy conserving, isokinetic approach to sampling and measurement insures that the contaminant measured is representative of how it existsat pipeline conditions.

    Final Results:SPS engineers DCM tested the gas downstream of the filter separator. The SPS engineers were able to identify that an element bypass problem was likely, due to the particle size distribution measured with the DCM laser particle counter. The filter separator was blown down and opened to find that the element seal caps were damaged and were not properly sealing the elements. New element seal caps were ordered and installed correcting the problem, saving the facility the cost of additional filtration equipment that was not needed.

    Example Project Data:

    Chart2

    1506.7624309392

    1434.9613259668

    1951.2320441989

    3153.1436464088

    795.1546961326

    1774.3591160221

    2963.7071823204

    2691.5635359116

    2561.0055248619

    1609.4585635359

    5177.6187845304

    11014.6408839779

    1695.3314917127

    812.8950276243

    977.5690607735

    Average Particle Counts Versus Micron Size

    Report

    Perry Equipment Corporation

    Direct Measurement Contaminant Analysis

    High Pressure Laser Field Test Report

    Test Summary No.1

    Date:6-Apr-00

    Client:Coral EnergyTested By:Tomas Borjon, David Burns

    Testing Location:Fandango Gas PlantVessel Type:Horizontal Filter Sep

    Vessel Model No:KT-VSWH-20-8Element Type:Jonnel

    Input ValuesCalculationsTesting Notes

    Vessel Flow Rate: (MMSCFD)45.7Compressibility:0.886Liquid Surface Tension: (dyn/cm)Z Factor Calculation:

    Operating Pressure: (PSIG)1081Flow Rate: (acfh)24210Sample Collection Time: (sec.)10

    Operating Temperature: (F)96Gas Density: (lbs/ft3)3.486Sample Connection:PipelineA1=0.001946Val 1=0.9966981582F1=0.9844372782

    Specific Gravity:0.58X-Sec Area: (ft2)0.349Atm Press.13.78A2=-0.02764Val 2=0.6077173108F2=0.8336615591

    Vessel ID: (inches)8Sample Velocity: (ft/hr)69357Sampling Duration 10:52-11:22 (min)30A3=0.136315Val 3=-0.8459672028F3=-0.0224516375

    Liquid Density: (lbs/ft3)50Flow Meter Setting: (ml/sec)94.5A4=-0.23849Val 4=1.1161894821F4=0.0198799941

    A5=0.105168F5=0.0030039946

    Number of Samples:180Sample Sequence:10 SecA6=3.40E+08

    Ave. ParticleParticleSampleAverageTotal Accumulated Sample Wt: (lbs/10sec)6.15E-10T (F)T (R)Press.SGZ-Factor

    Size (micron)Wt (lbs)AverageSample wtTotal Accumulated Sample Wt: (lbs/sec)6.15E-11965561095.70.580.886420721

    0.3002.49E-171506.7600.9960909091

    0.3503.96E-171434.960Carryover PPM (wt)0.419810

    0.4005.91E-171951.230HP "Z" Calculation Program

    0.4508.42E-173153.140Carryover gal/day0.127227

    0.5001.15E-16795.159.1823E-14A=1.5743661477

    0.5501.54E-161774.360Notes:B=0.824064919

    0.6002.00E-162963.7101)Carry-over based on particles between the sizes ofC=3.7033455721

    0.6502.54E-162691.5600.3 and 8.0 micronC1=2191.4Ave. Z0.8863286913

    0.7003.17E-162561.0102)D=0.4403621849

    0.7503.90E-161609.460E=0.969668198

    0.8004.73E-165177.620E1=0.64

    1.0009.24E-1611014.640Z =0.8862366616

    3.0002.49E-141695.330

    5.0001.15E-13812.900.0000000001

    8.0004.73E-13977.570.0000000005Ave Total Counts40119

    Report

    Average Particle Counts Versus Micron Size

    Chart1

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    0.30 Micron

    0.35 Micron

    0.40 Micron

    0.45 Micron

    0.50 Micron

    0.55 Micron

    0.60 Micron

    0.65 Micron

    0.70 Micron

    0.75 Micron

    0.80 Micron

    1.00 Micron

    3.00 Micron

    5.00 Micron

    8.00 Micron

    Sample Time

    Total Counts

    Fandando Gas PlantInlet Filter/Sep V-101

    CSVData

    Sample DateSample TimeTotal CountsDC Light Level0.30 Micron0.35 Micron0.40 Micron0.45 Micron0.50 Micron0.55 Micron0.60 Micron0.65 Micron0.70 Micron0.75 Micron0.80 Micron1.00 Micron3.00 Micron5.00 Micron8.00 Micron

    4/6/009:53:0820686.142671001232105512417414617182333410351424

    4/6/009:53:1810496.1072129527315598469815715330722918

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    4/6/009:54:0848596.156269174232317842193112602691655701525237102125

    4/6/009:54:1875516.1885603223474931143084494203972669562237387135160

    4/6/009:54:28388525.807134107220478341335111294131987477248412022251299114186

    4/6/009:54:38138906.37948447161194022945887381278553618014284829368409

    4/6/009:54:4862896.325210200254394911832852992982177551957448283415

    4/6/009:54:58229836.347114580010981702440100415351371140091731016795882364429

    4/6/009:55:08466416.3641726171321553469946218933003143298919286453133021653750925

    4/6/009:55:18606696.4491725187327624437117926524102385037932509836517944269112071580

    4/6/009:55:28127846.40547241451980119344568068866742516134066781424596

    4/6/009:55:38224726.3837837009621545419857137012341288837299671351126513707

    4/6/009:55:48814886.37423322413342956611499331456235135515432831126925531367815391628

    4/6/009:55:58933676.68126622550357260701502299851865032510534741232731008582427433314

    4/6/009:56:08524876.6471586171722813762979222033593126303719657081177492242763620

    4/6/009:56:18354686.7891454124416112642660159523112041200913234383115041563551577

    4/6/009:56:28177036.7263159077612412867221111101499861421085679912429592

    4/6/009:56:38302566.5989129571369217156412962084179817991147381596681382634660

    4/6/009:56:48457186.4711406153619933115831198027892477242615835588159842445877688

    4/6/009:56:58233006.56480392211751914507117716681442141188932057036718241192

    4/6/009:57:08106686.78435336848879018444664157956738612503460547264345

    4/6/009:57:18371966.518121410091310194143710741699158716131060408913380328615311966

    4/6/009:57:28634236.506165316722377389693221873260306030872083766322984419018732506

    4/6/009:57:38817396.50620032245318252671297289550444671465531281068827859463418342337

    4/6/009:57:48949976.49120842440361060531488312253925181518034341224133032598228252933

    4/6/009:57:58369106.169104210091321231754511891898169617021224431213284261511611595

    4/6/009:58:084556.357101526388233830242283127515

    4/6/009:58:18408556.4151426137818052850725164824082180207914295022139652267906767

    4/6/009:58:28180416.361656662812137828679211951046109365922815808731268374

    4/6/009:58:3890706.376174186272385701763083133152268993468877483918

    4/6/009:58:48473166.4271563149020633408933213830862722266417436156157442135774697

    4/6/009:58:58633856.586161116582386376888819823369329533522205787522880414118212154

    4/6/009:59:08203086.5766656978821392329894125711251011695251370351032415366

    4/6/009:59:1899936.4715083164386481242874534323862639813615756356430

    4/6/009:59:281012656.53522102489367365961498322959235966589138511361034598584126453245

    4/6/009:59:38482806.4397711101720288964114402519238624681752593517983335215391569

    4/6/009:59:48299326.4357466529611584332653121912231295812318011297279913471832

    4/6/009:59:58454146.457798906148125465369651955203420931367539716797406021482331

    4/6/0010:00:08316866.4484572810381685358799141113561480956349112163258812231565

    4/6/0010:00:1819746.43593971051652410312512310574257592601635

    4/6/0010:00:2825546.4962171221101644411314011393782727941426191

    4/6/0010:00:3882996.452332323445670173452668555570382116122251946683

    4/6/0010:00:4825246.4318912812217431891201241296528074815565105

    4/6/0010:00:582456.418511911124810111152760637

    4/6/0010:01:0817326.4112292701152740925567371525991195788

    4/6/0010:01:1813106.393143525296295061707051119386603239

    4/6/0010:01:28100746.44746742148674216847072065963039613122857380167199

    4/6/0010:01:38345276.5281212119515502569661154022642110215113454648107321370578602

    4/6/0010:01:48545736.906140814341978333789818402705259026151762638919773379517862263

    4/6/0010:01:58193626.56265456277411913056521068931970637223469201179551734

    4/6/0010:02:08505236.518142714972035340684819983149301630161914663116854243810541240

    4/6/0010:02:18377006.952124311741500259756412552057190318831263444913454227310041081

    4/6/0010:02:28507107.04315101622228439291010236238413564335622407153146731740674752

    4/6/0010:02:38857206.38320262345368361411597338257335366551635951208026604399117841877

    4/6/0010:02:48795196.39319242234325253251345287648384603453430191020627062446019151926

    4/6/0010:02:58677106.4031616214031745307135230045011482846652912951418997259511531442

    4/6/0010:03:08492706.4114831677226438741061234034933406324520516572145951787734688

    4/6/0010:03:1872616.41358297392632151370549521510330109517711526370

    4/6/0010:03:28771336.44221182261346757401509341357555362519434151117821575311714151614

    4/6/0010:03:38412776.521226128618943194858188928252587265916215689121441920759726

    4/6/0010:03:48951286.60121242739416671131745365870166512626740641322928184423719012173

    4/6/0010:03:58467066.5741993182628644656938193136073329318219906251119651262486426

    4/6/0010:04:08478566.4666942486343894909986205436573091275216034608725952314377

    4/6/0010:04:18497607.00982804788392844869832298316327202496155748248719900323295

    4/6/0010:04:28168856.742609553765124334778113941253114071922024667585293334

    4/6/0010:04:381199326.70624643166503987422337478787178151791151741700136853506923452176

    4/6/0010:04:48391607.226158814892001330486120943233288228071699531898561025441562

    4/6/0010:04:58702037.32445133797453266461674369957935037459529478965156251376484520

    4/6/0010:05:08438787.41413001504220137211040222035373244288419505982116541441624576

    4/6/0010:05:18192957.24181076810121872463106014801311119771723905105674215221

    4/6/0010:05:28334907.27588911641635278671516622662232622471431445791571200566593

    4/6/0010:05:38413267.4191303146220273212902187233062922271417535447116771403608718

    4/6/0010:05:481136686.8771102610893810491412318466877476777641239471248725171281410971066

    4/6/0010:05:58433877.0551292164022843780120524683694322430071843600911669956215101

    4/6/0010:06:08360787.08912911382192632049581964302427212538151149319271831267259

    4/6/0010:06:18715446.8652543246735655874175037055916534849342988939518125230512281401

    4/6/0010:06:28493436.8031618194527494338121629684629394536712263694311596879320263

    4/6/0010:06:38812226.667396633894002614517063814634256825278345010990219132572986987

    4/6/0010:06:48907017.10478735513526473731708355762795789534433691081621789317914131435

    4/6/0010:06:581120936.41440847406785101392326476386837823730645461387128390415320072153

    4/6/0010:07:08316216.452105599113112078516116719991920197812344249103861542672523

    4/6/0010:07:18315036.38188911071571263169215552404216620691186419982571240631906

    4/6/0010:07:28351746.41510061241180029337771842299726742499167750528964958368386

    4/6/0010:07:38403157.0941314131820553434818201932652930291817655373100091529729839

    4/6/0010:07:48903506.5242043519396262721728350060715501546334411156525925436821362695

    4/6/0010:07:58628646.5841513187028834879122126754656416341012539832317470304514762050

    4/6/0010:08:08229906.55287983811861960476107519271665155697531105245945500653

    4/6/0010:08:18461716.5931286160723843958944232637323380314419736133116131795913983

    4/6/0010:08:2868786.723391298355528139337627522478320847160420391138

    4/6/0010:08:38588109.067636434974067539894816873488299727121690562914505267013721786

    4/6/0010:08:48212346.4134866708911487326885136712081164722253168011309635752

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    4/6/0010:09:08212076.53222921239135919634731262196416801561919254335632348471

    4/6/0010:09:18227836.5691537996129421835431337214918801754102229924451348120177

    4/6/0010:09:28985736.7425992997455875141996450777126886676343171372727737387517061679

    4/6/0010:09:38640066.8891509190829605042131430144934454943922731901317818236811511303

    4/6/0010:09:48907426.5234882749398667401721368164575952584537041245326792372317341717

    4/6/0010:09:58623296.9519972276324854551347332054344810447428058402155101779770702

    4/6/0010:10:08302576.58410091206177728906511887298126242502138841596196524240223

    4/6/0010:10:18353466.62312261294186631397482029294827632567158547988587889394513

    4/6/0010:10:28668876.3133797213828654756121826944669448441992808893118339285413491786

    4/6/0010:10:38308536.31599311091528245457416102570232321901306415880181046455519

    4/6/0010:10:48305246.4427669581558251857314362462235922051356419575441202620772

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    4/6/0010:11:0831246.50817216819827264193292292241133396602491834

    4/6/0010:11:1843656.5424820025136482219434378327199571921902259

    4/6/0010:11:28711336.8626406310334485107125627534878456844952912898317957260811501509

    4/6/0010:11:38440916.777131917032575423512082894445540623704207961738849531167137

    4/6/0010:11:48580206.7184318260227924154104822263928378136682319736614352262412911551

    4/6/0010:11:581030146.67222752974475679282211474485187625746446241474927540377417872045

    4/6/0010:12:08711926.6981744210131665469131530945428510948753005981420253285213821585

    4/6/0010:12:18610356.6451398161026114326106121854256392338982547835917964336517281804

    4/6/0010:12:28164736.4665804596351055218448915880842523198853611066539964

    4/6/0010:12:38606586.466110214272262378681417193559360536322433819119957386619472358

    4/6/0010:12:48518296.5351428181727134643123630514712442040762444759112478783255182

    4/6/0010:12:58196476.555305057261181253574101410791078646242566921347727870

    4/6/0010:13:0877086.554142603695051343235414394253059542439343118139

    4/6/0010:13:18417866.5061323137321583415854228535973327320318885849103781119454563

    4/6/0010:13:281101377.56825723216519484122229496589178105788149911577829912419918891877

    4/6/0010:13:38671786.5931546201934025785145532975640499248043066918517172241212061197

    4/6/0010:13:481089286.65524063452530090232383549599589011825249691534426812340215791542

    4/6/0010:13:58543716.751239175626844638107126684762425839282448732213430207810031086

    4/6/0010:14:08108856.75736847964711302787491174989888554153419031193241

    4/6/0010:14:18202886.7576616007631292324578110211081048732255466941298689845

    4/6/0010:14:28254676.7111085998132720305401293214519281844114432596163801380530

    4/6/0010:14:3877416.716638376448649178397565583519319966173216773131

    4/6/0010:14:48422186.83317681728244238669982633416036363447203257778714578204235

    4/6/0010:14:59195486.81369282813602229512153325272077169595225252427924455

    4/6/0010:15:09538876.867134414802292395997119273748361735362191724415354301315331678

    4/6/0010:15:191042516.88623462990500083282243475388078171761346431454327029390718262052

    4/6/0010:15:29678747.0112191262439856431179844687167622254433230924613349984401335

    4/6/0010:15:39547656.984179919712905485213173012486043643942240373951234416339151053

    4/6/0010:15:49181646.926107787511201653432100116171412136275523473980302104127

    4/6/0010:15:59248746.959981065159325117241856285823032075118531464081250119110

    4/6/0010:16:09475346.9482006171524003919996242140673691339320936287117521412684698

    4/6/0010:16:19257746.938782847133723755661361226420761871111234056362779353284

    4/6/0010:16:29447756.972146419292676456513083164482241643573211060638229440151117

    4/6/0010:16:39668886.9671815211033855736149531625472484848122936912717538225911251068

    4/6/0010:16:49785086.95219992389376663951634364865496106564234101083121030263312201256

    4/6/0010:16:591255318.52277336885948990326615733105559932907956911772532496472322612363

    4/6/0010:17:09300126.98913101204171726988041870295927372440136940966060420162166

    4/6/0010:17:191048357.00121832550434775161928399375856936711145871514130734513324132678

    4/6/0010:17:29866647.0623242785448479252133492381246980649539221181319874248012211181

    4/6/0010:17:39712207.10422472553390065171860442271436196553433049600156961262540446

    4/6/0010:17:49170587.094803673924147735987014811388126271923043709517246326

    4/6/0010:17:5979797.11137236649279523157985177360835110081349894669

    4/6/0010:18:0959067.0945943103244951483815864734072856621008934793

    4/6/0010:18:19337837.116103910971598292163815642745248822241461447790091316603603

    4/6/0010:18:29458407.153167219112835452612743398511244223681216257918152466206232

    4/6/0010:18:39255977.1829291007138623065951462230620651856103233215650820373489

    4/6/0010:18:49331037.18911881340202634978882200348528952504153541776254612263239

    4/6/0010:18:59284527.2638139131477240470813712414213819771162365668091200669741

    4/6/0010:19:09428677.307140616082498421510632829433437873396204956408610723347362

    4/6/0010:19:19154087.3046117431030168035611501863156212997291838219016580112

    4/6/0010:19:29142777.3025345296931087243589118498793756018933586678339438

    4/6/0010:19:39279767.316908835133322855861303242022482061125839547249871342323

    4/6/0010:19:49433466.8061718163325634347115229464458370232861938521181911035586580

    4/6/0010:19:59511217.29917711937274047411206296247494158382322946797111161399724704

    4/6/0010:20:09319197.6449821156181031306701772281025932280145342027267902423469

    4/6/0010:20:19143867.16535482725113930868512141066104159820203614518212229

    4/6/0010:20:29164877.177894689963154341195517051324121471319643339362168243

    4/6/0010:20:39373526.90112421506241039359842452398733642877164243766677880473547

    4/6/0010:20:4920308066381412781993468133323251864151891725673580442234312

    4/6/0010:20:59191000000000000000191

    4/6/0010:21:091050089.91734772123489910152467019081120928475936409172381276621246

    4/6/0010:21:191013325.9221599193937477828167717373755370637792639100493151510294679310275

    4/6/0010:21:29348377.49931822107221836389461536245021012110127340097787751281448

    4/6/0010:21:39360110000000000121111

    4/6/0010:21:49242790590621967196366554896579790356721328697195311601751

    4/6/0010:21:5920827.9178147106175507613313510272233662933879

    4/6/0010:22:092103014996125217448213713013372230507703279

    4/6/0010:22:192659707507061091210450669312751084112169825618579213413171978

    4/6/0010:22:2925003413178098825312383315

    4/6/0010:22:392080371351571912100615105

    4/6/0010:22:4920100000000001000

    4/6/0010:22:5960300000000003000

    Minimum20000000000000000

    Average401196.331507143519513153795177429642692256116095178110151695813978

    Maximim1255319.90134101089381041013926615733105559932907956911772536853172381276621246

    Std Dev310131.6217641354152723966221361236721612053129541609130195212061841

    Report

    Perry Equipment Corporation

    Direct Measurement Contaminant Analysis

    High Pressure Laser Field Test Report

    Test Summary No.1

    Date:6-Apr-00

    Client:Coral EnergyTested By:Tomas Borjon, David Burns

    Testing Location:Fandango Gas PlantVessel Type:Horizontal Filter Sep

    Vessel Model No:KT-VSWH-20-8Element Type:Jonnel

    Input ValuesCalculationsTesting Notes

    Vessel Flow Rate: (MMSCFD)45.7Compressibility:0.886Liquid Surface Tension: (dyn/cm)Z Factor Calculation:

    Operating Pressure: (PSIG)1081Flow Rate: (acfh)24210Sample Collection Time: (sec.)10

    Operating Temperature: (F)96Gas Density: (lbs/ft3)3.486Sample Connection:PipelineA1=0.001946Val 1=0.9966981582F1=0.9844372782

    Specific Gravity:0.58X-Sec Area: (ft2)0.349Atm Press.13.78A2=-0.02764Val 2=0.6077173108F2=0.8336615591

    Vessel ID: (inches)8Sample Velocity: (ft/hr)69357Sampling Duration 10:52-11:22 (min)30A3=0.136315Val 3=-0.8459672028F3=-0.0224516375

    Liquid Density: (lbs/ft3)50Flow Meter Setting: (ml/sec)94.5A4=-0.23849Val 4=1.1161894821F4=0.0198799941

    A5=0.105168F5=0.0030039946

    Number of Samples:180Sample Sequence:10 SecA6=3.40E+08

    Ave. ParticleParticleSampleAverageTotal Accumulated Sample Wt: (lbs/10sec)6.15E-10T (F)T (R)Press.SGZ-Factor

    Size (micron)Wt (lbs)AverageSample wtTotal Accumulated Sample Wt: (lbs/sec)6.15E-11965561095.70.580.886420721

    0.3002.49E-171506.7600.9960909091

    0.3503.96E-171434.960Carryover PPM (wt)0.419810

    0.4005.91E-171951.230HP "Z" Calculation Program

    0.4508.42E-173153.140Carryover gal/day0.127227

    0.5001.15E-16795.159.1823E-14A=1.5743661477

    0.5501.54E-161774.360Notes:B=0.824064919

    0.6002.00E-162963.7101)Carry-over based on particles between the sizes ofC=3.7033455721

    0.6502.54E-162691.5600.3 and 8.0 micronC1=2191.4Ave. Z0.8863286913

    0.7003.17E-162561.0102)D=0.4403621849

    0.7503.90E-161609.460E=0.969668198

    0.8004.73E-165177.620E1=0.64

    1.0009.24E-1611014.640Z =0.8862366616

    3.0002.49E-141695.330

    5.0001.15E-13812.900.0000000001

    8.0004.73E-13977.570.0000000005Ave Total Counts40119

    Report

    Average Particle Counts Versus Micron Size

    Chart1

    671001232105512417414617182333410351424

    2129527315598469815715330722918

    2842412834001052323913493332358171814346156239

    866778101338276736548188348582035

    531294257391971932572872892047992619756466813

    25523024336894226297281308176612128118179165

    269174232317842193112602691655701525237102125

    5603223474931143084494203972669562237387135160

    134107220478341335111294131987477248412022251299114186

    48447161194022945887381278553618014284829368409

    210200254394911832852992982177551957448283415

    114580010981702440100415351371140091731016795882364429

    1726171321553469946218933003143298919286453133021653750925

    1725187327624437117926524102385037932509836517944269112071580

    47241451980119344568068866742516134066781424596

    7837009621545419857137012341288837299671351126513707

    23322413342956611499331456235135515432831126925531367815391628

    26622550357260701502299851865032510534741232731008582427433314

    1586171722813762979222033593126303719657081177492242763620

    1454124416112642660159523112041200913234383115041563551577

    63159077612412867221111101499861421085679912429592

    9129571369217156412962084179817991147381596681382634660

    1406153619933115831198027892477242615835588159842445877688

    80392211751914507117716681442141188932057036718241192

    35336848879018444664157956738612503460547264345

    121410091310194143710741699158716131060408913380328615311966

    165316722377389693221873260306030872083766322984419018732506

    20032245318252671297289550444671465531281068827859463418342337

    20842440361060531488312253925181518034341224133032598228252933

    104210091321231754511891898169617021224431213284261511611595

    101526388233830242283127515

    1426137818052850725164824082180207914295022139652267906767

    656662812137828679211951046109365922815808731268374

    174186272385701763083133152268993468877483918

    1563149020633408933213830862722266417436156157442135774697

    161116582386376888819823369329533522205787522880414118212154

    6656978821392329894125711251011695251370351032415366

    5083164386481242874534323862639813615756356430

    22102489367365961498322959235966589138511361034598584126453245

    97711101720288964114402519238624681752593517983335215391569

    7466529611584332653121912231295812318011297279913471832

    798906148125465369651955203420931367539716797406021482331

    84572810381685358799141113561480956349112163258812231565

    93971051652410312512310574257592601635

    2171221101644411314011393782727941426191

    332323445670173452668555570382116122251946683

    18912812217431891201241296528074815565105

    511911124810111152760637

    12292701152740925567371525991195788

    143525296295061707051119386603239

    46742148674216847072065963039613122857380167199

    1212119515502569661154022642110215113454648107321370578602

    140814341978333789818402705259026151762638919773379517862263

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    100000000001000

    300000000003000

    0.30 Micron

    0.35 Micron

    0.40 Micron

    0.45 Micron

    0.50 Micron

    0.55 Micron

    0.60 Micron

    0.65 Micron

    0.70 Micron

    0.75 Micron

    0.80 Micron

    1.00 Micron

    3.00 Micron

    5.00 Micron

    8.00 Micron

    Sample Time

    Total Counts

    Fandando Gas PlantInlet Filter/Sep V-101

    CSVData

    Sample DateSample TimeTotal CountsDC Light Level0.30 Micron0.35 Micron0.40 Micron0.45 Micron0.50 Micron0.55 Micron0.60 Micron0.65 Micron0.70 Micron0.75 Micron0.80 Micron1.00 Micron3.00 Micron5.00 Micron8.00 Micron

    4/6/009:53:0820686.142671001232105512417414617182333410351424

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    4/6/009:58:084556.357101526388233830242283127515

    4/6/009:58:18408556.4151426137818052850725164824082180207914295022139652267906767

    4/6/009:58:28180416.361656662812137828679211951046109365922815808731268374

    4/6/009:58:3890706.376174186272385701763083133152268993468877483918

    4/6/009:58:48473166.4271563149020633408933213830862722266417436156157442135774697

    4/6/009:58:58633856.586161116582386376888819823369329533522205787522880414118212154

    4/6/009:59:08203086.5766656978821392329894125711251011695251370351032415366

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    4/6/009:59:281012656.53522102489367365961498322959235966589138511361034598584126453245

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    4/6/0010:00:582456.418511911124810111152760637

    4/6/0010:01:0817326.4112292701152740925567371525991195788

    4/6/0010:01:1813106.393143525296295061707051119386603239

    4/6/0010:01:28100746.44746742148674216847072065963039613122857380167199

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    4/6/0010:02:48795196.39319242234325253251345287648384603453430191020627062446019151926

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    4/6/0010:03:1872616.41358297392632151370549521510330109517711526370

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    4/6/0010:03:38412776.521226128618943194858188928252587265916215689121441920759726

    4/6/0010:03:48951286.60121242739416671131745365870166512626740641322928184423719012173

    4/6/0010:03:58467066.5741993182628644656938193136073329318219906251119651262486426

    4/6/0010:04:08478566.4666942486343894909986205436573091275216034608725952314377

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    4/6/0010:04:381199326.70624643166503987422337478787178151791151741700136853506923452176

    4/6/0010:04:48391607.226158814892001330486120943233288228071699531898561025441562

    4/6/0010:04:58702037.32445133797453266461674369957935037459529478965156251376484520

    4/6/0010:05:08438787.41413001504220137211040222035373244288419505982116541441624576

    4/6/0010:05:18192957.24181076810121872463106014801311119771723905105674215221

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    4/6/0010:05:481136686.8771102610893810491412318466877476777641239471248725171281410971066

    4/6/0010:05:58433877.0551292164022843780120524683694322430071843600911669956215101

    4/6/0010:06:08360787.08912911382192632049581964302427212538151149319271831267259

    4/6/0010:06:18715446.8652543246735655874175037055916534849342988939518125230512281401

    4/6/0010:06:28493436.8031618194527494338121629684629394536712263694311596879320263

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    4/6/0010:06:48907017.10478735513526473731708355762795789534433691081621789317914131435

    4/6/0010:06:581120936.41440847406785101392326476386837823730645461387128390415320072153

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    4/6/0010:07:48903506.5242043519396262721728350060715501546334411156525925436821362695

    4/6/0010:07:58628646.5841513187028834879122126754656416341012539832317470304514762050

    4/6/0010:08:08229906.55287983811861960476107519271665155697531105245945500653

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    4/6/0010:08:2868786.723391298355528139337627522478320847160420391138

    4/6/0010:08:38588109.067636434974067539894816873488299727121690562914505267013721786

    4/6/0010:08:48212346.4134866708911487326885136712081164722253168011309635752

    4/6/0010:08:5879896.3963362473816181584176815445473351071216027591128

    4/6/0010:09:08212076.53222921239135919634731262196416801561919254335632348471

    4/6/0010:09:18227836.5691537996129421835431337214918801754102229924451348120177

    4/6/0010:09:28985736.7425992997455875141996450777126886676343171372727737387517061679

    4/6/0010:09:38640066.8891509190829605042131430144934454943922731901317818236811511303

    4/6/0010:09:48907426.5234882749398667401721368164575952584537041245326792372317341717

    4/6/0010:09:58623296.9519972276324854551347332054344810447428058402155101779770702

    4/6/0010:10:08302576.58410091206177728906511887298126242502138841596196524240223

    4/6/0010:10:18353466.62312261294186631397482029294827632567158547988587889394513

    4/6/0010:10:28668876.3133797213828654756121826944669448441992808893118339285413491786

    4/6/0010:10:38308536.31599311091528245457416102570232321901306415880181046455519

    4/6/0010:10:48305246.4427669581558251857314362462235922051356419575441202620772

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    4/6/0010:11:0831246.50817216819827264193292292241133396602491834

    4/6/0010:11:1843656.5424820025136482219434378327199571921902259

    4/6/0010:11:28711336.8626406310334485107125627534878456844952912898317957260811501509

    4/6/0010:11:38440916.777131917032575423512082894445540623704207961738849531167137

    4/6/0010:11:48580206.7184318260227924154104822263928378136682319736614352262412911551

    4/6/0010:11:581030146.67222752974475679282211474485187625746446241474927540377417872045

    4/6/0010:12:08711926.6981744210131665469131530945428510948753005981420253285213821585

    4/6/0010:12:18610356.6451398161026114326106121854256392338982547835917964336517281804

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    4/6/0010:22:192659707507061091210450669312751084112169825618579213413171978

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    4/6/0010:22:392080371351571912100615105

    4/6/0010:22:4920100000000001000

    4/6/0010:22:5960300000000003000

    Minimum20000000000000000

    Average401196.331507143519513153795177429642692256116095178110151695813978

    Maximim1255319.90134101089381041013926615733105559932907956911772536853172381276621246

    Std Dev310131.6217641354152723966221361236721612053129541609130195212061841

  • Contaminant Monitoring & Analysis Services

    Service Data SheetDCM Direct Contaminant Measurement On-line Natural Gas Laser Particle Testing

    Client: USA Construction CompanyFacility: USA Power Plant

    Problem: Fuel gas coalescers allowed lube oil carryover to reach the turbine causing delays, resulting in fines, during reliability testing.

    Scope of Work: SPS was contracted to monitor the lube oil content in the fuel gas and to provide consulting services to solve the problem.

    Testing Protocol:SPS used the DCM or Direct Contaminant Measurement protocol to periodically sample the fuel gas stream. The DCM testing protocol utilizes a sampling probe, on-line laser particle counter, and gas flow meter to isokinetically sample and measure the contaminant in the gas stream. The DCM laser particle counter samples and measures the contaminant in the gas stream at the pipeline velocity, pressure, and temperature. Thisenergy conserving, isokinetic approach to sampling and measurement insures that the contaminant measured is representative of how it existsat pipeline conditions.

    Final Results:After a review of the fuel gas coalescer design, SPS recommended design modifications to enhance the coalescers performance. The modifications were implemented and put into service. The modifications reduced the lube oil carryover so that the reliability tests could proceed. SPS remainedon site for seven weeks, daily monitoring and reporting the lube oil concentration in the fuel gas until the reliability tests were successfully completed, saving the client a reported $140,000.00 per day in startup fines.

    Example Project Data:

    Chart1

    0.02

    4.51

    1.03

    0.23

    0.16

    1.28

    0.68

    4.85

    1.22

    1.93

    13.63

    9.33

    3.29

    0.52

    0.6

    0.56

    0.49

    4.9

    11.62

    0.44

    8.22

    4.42

    8.71

    1.14

    6.45

    19.93

    11.83

    Test Number

    PPB (wt)

    Direct Contaminant Measurement LaserPPB Data Trend Chart

    Sheet1

    Test

    510.02

    524.51

    531.03

    540.23

    550.16

    561.28

    570.68

    584.85

    591.22

    601.93

    6113.63

    629.33

    633.29

    640.52

    650.6

    660.56

    670.49

    684.9

    6911.62

    700.44

    718.22

    724.42

    738.71

    741.14

    756.45

    7619.93

    7711.83

    Test Avg

    51-60 (7/8 - 7/17)1.59

    61-70 (7/17 - 7/21)4.54

    71-77 (7/21-7/23)8.67

    Sheet1

    Test Number

    PPB (wt)

    Direct Contaminant Measurement LaserPPB Data Trend Chart

    Sheet2

    Test Number Groupings

    PPB (wt)

    PPB Average Trend Data

    Sheet3

  • Contaminant Monitoring & Analysis Services

    Service Data SheetIron Sulfide Filtration Optimization Study Client: Production CompanyFacility: USA Gas Plant

    Problem: Iron sulfide contaminant was found in an amine system downstream of the plant inlet coalescer.

    Scope of Work: SPS was asked to test the performance of the filter coalescer and to recommend changes to optimize the process.

    Testing Protocol:SPS used the SCM or Solid Contaminant Measurement protocol to sampleand measure the iron sulfide contaminant in the gas stream. The SCM testing protocol utilizes a sampling probe, filter disk holder, and gas flow meter to isokinetically sample the gas. The solid particles are collected on a pre-weighed filter disk over a period of time and later weighed and measured. SPS also used the CCM or Coalescer Contaminant Measurement protocol to pilot test a different coalescing element. The CCM testing protocol utilizes a slip-stream pilot coalescer and gas flow meter to isokinetically sample and measure contaminant in a pipeline. Final Results:SPS engineers verified that the coaleasing element used was not effective in removing the systems iron sulfide particles. A different element design was installed in the CCM test vessel and tested for effectiveness.The CCM pilot test indicated that the new element design would beeffective on the systems iron sulfide contaminant. A set of the newly designed elements was installed in the coalescer vessel and SCM tested for effectiveness. The new set of elements were found to more efficientlyremove the iron sulfide contaminant. Example Project Data:

    Old Coalescer Element ResultsNew Coalescer Element Results

    Data Sheet

    OPERATING CONDITIONS IN VESSEL

    Operating Temperature (Deg F)90

    Operating Pressure (PSIG)760

    S.G.0.9691Yellow boxes are for data entry.

    Gas Flow in Pipeline (MMSCFD)49.7IN VESSEL

    Compressability0.54

    Actual Flow Rate (ACFS)6.223220088Z Factor Calculation:

    Tubing ID (in)0.14

    Vessel ID (in)9.54A1=0.001946Val 1=0.4819881766F1=0.9759110766

    Gas Velocity in Pipeline (ft/s)12.54A2=-0.02764Val 2=0.7031842267F2=0.8611145302

    SCM at Filter disk HolderA3=0.136315Val 3=-1.5716092974F3=-0.0030693554

    Probe ID (in)0.14A4=-0.23849Val 4=1.4238146848F4=-0.0177302771

    Required N.G. Flow Rate (ACFM)0.0748A5=0.105168F5=-0.0268330997

    Density (lb/ft^3)6.8461A6=3.40E+08

    SCM at Flow Meter

    Pressure (PSIG)0T (F)T (R)Press.SGZ-Factor

    Temperature (F)7990550774.70.96910.6382772361

    Compressability0.93327688940.7042727273

    Natural Gas Flow Rate (ACFM)6.6859114032

    Natural Gas Flow Rate (SCFM)6.9113786045

    Density (lb/ft^3)0.0766HP "Z" Calculation Program

    Factory Calibration (Flow Meter)

    Pressure (PSIG)1A=1.1560367789

    Temperature (F)60B=0.4385021958

    Specific Gravity1C=1.2220754312

    Compressability1C1=1549.4Ave. Z0.5390504209

    Density (lb/ft^3)0.0816D=0.9679926713

    Xp0.9676

    Xt0.9822

    Xsg1.0158

    Xz1.0351

    KING Meter Reading (SCFM)6.9157312252E=1.8634138965

    E1=1.00

    Meter Run Flow Setting (SCFM)6.4502299252Z =0.4398236057

    Experimental Parameters

    Weight of Disk (Before test) grams0.1041

    Weight of Disk (After drying) grams0.1051AT FLOW METER

    Mass of contaminant (grams)0.001

    Flow Rate (ACFM)6.6859114032Z Factor Calculation:

    Time of Experiment (min)30

    Mass of Gas (kg)6.9804137941A1=0.001946Val 1=0.0001255065F1=0.9114878802

    Concentration (ppm)0.1432579829A2=-0.02764Val 2=0.9933404555F2=0.9138144258

    A3=0.136315Val 3=-4.1784189701F3=0.0013631602

    A4=-0.23849Val 4=1.0086880046F4=-0.0199991651

    A5=0.105168F5=-0.0019794648

    A6=3.40E+08

    T (F)T (R)Press.SGZ-Factor

    7953914.70.96910.8827938654

    0.0133636364

    HP "Z" Calculation Program

    A=1.1329160433

    B=0.387801762

    C=0.6325823536

    C1=29.4Ave. Z0.9332768894

    D=0.0354843446

    E=1.2569521249

    E1=0.06

    Z =0.9837599134

    FLOW METER CALIBRATION

    Z Factor Calculation:

    A1=0.001946Val 1=0.0001421953F1=0.9113940718

    A2=-0.02764Val 2=0.9928890397F2=1.0125503393

    A3=0.136315Val 3=-4.1741678574F3=0.0014528464

    A4=-0.23849Val 4=1.0106837347F4=-0.0199990738

    A5=0.105168F5=-0.0019927449

    A6=3.40E+08

    T (F)T (R)Press.SGZ-Factor

    6052015.70.970.8811088232

    0.0142727273

    HP "Z" Calculation Program

    A=1.0923291188

    B=0.2709583434

    C=-0.9589131948

    C1=31.4Ave. Z0

    D=-0.0250024719

    E=1.2471464823

    E1=(0.04)

    Z =0

    Report

    Scientific Process Solutions

    Solids Contaminant Measurement

    Test Report

    Test Summary No.4

    Date:7-Apr-04

    Client:Duke ArtesiaTested By:Tomas Borjon, David Burns, Bill Jones

    Testing Location:Downstream of Inlet CoalescerFile Name:SCM040704

    Sampling Nozzle:Downstream DPI ConnectionTest Time:4:43 PM

    Input ValuesCalculationsTesting Notes

    Vessel Flow Rate: (MMSCFD)43.2Compressibility:0.539Test: Taken after installation of new NGGC elements

    Operating Pressure: (PSIG)769Flow Rate: (acfh)22404Sample Collection Time: (min)30

    Operating Temperature: (F)95Gas Density: (lbs/ft3)6.863Sample Connection:7

    Specific Gravity:0.9691X-Sec Area: (ft2)0.499Atm Press.14.7

    Vessel ID: (inches)9.56Sample Velocity: (ft/s)13Initial Disk Weight (grams)0.1008

    Liquid Density: (lbs/ft3)30Flow Meter Setting: (ACFM)6.450Final Disk Weight (grams)0.1008

    0.45 um filter disk after 30 minute test period

    Total Accumulated Sample Wt: (grams)0.00

    Solids Content (PPM)0.00000

    Disk Particle Distribution

    Size (um)No of

    0.1-0.30

    0.4-0.70

    0.8-1.00

    1-316

    3-58

    6-87

    9-124

    13-161

    10X picture of filter disk used for particle counting17-202

    20-301

    30-400

    40-500

    50-600

    Paste Count Data

    No.Equivalent circle radius

    110.9

    223.9

    317.4

    44.3

    52.2

    62.2

    72.2

    82.2

    94.3

    102.2

    1115.2

    126.5

    138.7

    146.5

    152.2

    162.2

    174.3

    182.2

    192.2

    202.2

    212.2

    226.5

    236.5

    244.3

    254.3

    264.3

    278.7

    284.3

    296.5

    302.2

    312.2

    322.2

    332.2

    344.3

    358.7

    366.5

    372.2

    3817.4

    396.5

    Sheet1

    Particle Size (um)#Particle Size (um)#

    0.100.1-0.30

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