contaminant monitoring & analysis services
DESCRIPTION
Service Data Sheet. DCM Direct Contaminant Measurement On-line Natural Gas Laser Particle Testing Client: Global Production Company Facility: USA Gas Plant Problem: Plant inlet filter separator was suspected of allowing contaminant - PowerPoint PPT PresentationTRANSCRIPT
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Contaminant Monitoring & Analysis Services
Service Data SheetDCM Direct Contaminant Measurement On-line Natural Gas Laser Particle Testing
Client: Global Production CompanyFacility: USA Gas Plant
Problem: Plant inlet filter separator was suspected of allowing contaminant carryover into downstream processing equipment.
Scope of Work: SPS was contracted to test the performance of the filter separator and to verify that it needed to be replaced with a new filtration vessel.
Testing Protocol:SPS used the DCM or Direct Contaminant Measurement protocol to periodically sample the fuel gas stream. The DCM testing protocol utilizes a sampling probe, on-line laser particle counter, and gas flow meter to isokinetically sample and measure the contaminant in the gas stream. The DCM laser particle counter samples and measures the contaminant in the gas stream at the pipeline velocity, pressure, and temperature. Thisenergy conserving, isokinetic approach to sampling and measurement insures that the contaminant measured is representative of how it existsat pipeline conditions.
Final Results:SPS engineers DCM tested the gas downstream of the filter separator. The SPS engineers were able to identify that an element bypass problem was likely, due to the particle size distribution measured with the DCM laser particle counter. The filter separator was blown down and opened to find that the element seal caps were damaged and were not properly sealing the elements. New element seal caps were ordered and installed correcting the problem, saving the facility the cost of additional filtration equipment that was not needed.
Example Project Data:
Chart2
1506.7624309392
1434.9613259668
1951.2320441989
3153.1436464088
795.1546961326
1774.3591160221
2963.7071823204
2691.5635359116
2561.0055248619
1609.4585635359
5177.6187845304
11014.6408839779
1695.3314917127
812.8950276243
977.5690607735
Average Particle Counts Versus Micron Size
Report
Perry Equipment Corporation
Direct Measurement Contaminant Analysis
High Pressure Laser Field Test Report
Test Summary No.1
Date:6-Apr-00
Client:Coral EnergyTested By:Tomas Borjon, David Burns
Testing Location:Fandango Gas PlantVessel Type:Horizontal Filter Sep
Vessel Model No:KT-VSWH-20-8Element Type:Jonnel
Input ValuesCalculationsTesting Notes
Vessel Flow Rate: (MMSCFD)45.7Compressibility:0.886Liquid Surface Tension: (dyn/cm)Z Factor Calculation:
Operating Pressure: (PSIG)1081Flow Rate: (acfh)24210Sample Collection Time: (sec.)10
Operating Temperature: (F)96Gas Density: (lbs/ft3)3.486Sample Connection:PipelineA1=0.001946Val 1=0.9966981582F1=0.9844372782
Specific Gravity:0.58X-Sec Area: (ft2)0.349Atm Press.13.78A2=-0.02764Val 2=0.6077173108F2=0.8336615591
Vessel ID: (inches)8Sample Velocity: (ft/hr)69357Sampling Duration 10:52-11:22 (min)30A3=0.136315Val 3=-0.8459672028F3=-0.0224516375
Liquid Density: (lbs/ft3)50Flow Meter Setting: (ml/sec)94.5A4=-0.23849Val 4=1.1161894821F4=0.0198799941
A5=0.105168F5=0.0030039946
Number of Samples:180Sample Sequence:10 SecA6=3.40E+08
Ave. ParticleParticleSampleAverageTotal Accumulated Sample Wt: (lbs/10sec)6.15E-10T (F)T (R)Press.SGZ-Factor
Size (micron)Wt (lbs)AverageSample wtTotal Accumulated Sample Wt: (lbs/sec)6.15E-11965561095.70.580.886420721
0.3002.49E-171506.7600.9960909091
0.3503.96E-171434.960Carryover PPM (wt)0.419810
0.4005.91E-171951.230HP "Z" Calculation Program
0.4508.42E-173153.140Carryover gal/day0.127227
0.5001.15E-16795.159.1823E-14A=1.5743661477
0.5501.54E-161774.360Notes:B=0.824064919
0.6002.00E-162963.7101)Carry-over based on particles between the sizes ofC=3.7033455721
0.6502.54E-162691.5600.3 and 8.0 micronC1=2191.4Ave. Z0.8863286913
0.7003.17E-162561.0102)D=0.4403621849
0.7503.90E-161609.460E=0.969668198
0.8004.73E-165177.620E1=0.64
1.0009.24E-1611014.640Z =0.8862366616
3.0002.49E-141695.330
5.0001.15E-13812.900.0000000001
8.0004.73E-13977.570.0000000005Ave Total Counts40119
Report
Average Particle Counts Versus Micron Size
Chart1
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2129527315598469815715330722918
2842412834001052323913493332358171814346156239
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00000000000000191
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31822107221836389461536245021012110127340097787751281448
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3413178098825312383315
371351571912100615105
100000000001000
300000000003000
0.30 Micron
0.35 Micron
0.40 Micron
0.45 Micron
0.50 Micron
0.55 Micron
0.60 Micron
0.65 Micron
0.70 Micron
0.75 Micron
0.80 Micron
1.00 Micron
3.00 Micron
5.00 Micron
8.00 Micron
Sample Time
Total Counts
Fandando Gas PlantInlet Filter/Sep V-101
CSVData
Sample DateSample TimeTotal CountsDC Light Level0.30 Micron0.35 Micron0.40 Micron0.45 Micron0.50 Micron0.55 Micron0.60 Micron0.65 Micron0.70 Micron0.75 Micron0.80 Micron1.00 Micron3.00 Micron5.00 Micron8.00 Micron
4/6/009:53:0820686.142671001232105512417414617182333410351424
4/6/009:53:1810496.1072129527315598469815715330722918
4/6/009:53:2862256.112842412834001052323913493332358171814346156239
4/6/009:53:3813586.1866778101338276736548188348582035
4/6/009:53:4882536.137531294257391971932572872892047992619756466813
4/6/009:53:5847966.13925523024336894226297281308176612128118179165
4/6/009:54:0848596.156269174232317842193112602691655701525237102125
4/6/009:54:1875516.1885603223474931143084494203972669562237387135160
4/6/009:54:28388525.807134107220478341335111294131987477248412022251299114186
4/6/009:54:38138906.37948447161194022945887381278553618014284829368409
4/6/009:54:4862896.325210200254394911832852992982177551957448283415
4/6/009:54:58229836.347114580010981702440100415351371140091731016795882364429
4/6/009:55:08466416.3641726171321553469946218933003143298919286453133021653750925
4/6/009:55:18606696.4491725187327624437117926524102385037932509836517944269112071580
4/6/009:55:28127846.40547241451980119344568068866742516134066781424596
4/6/009:55:38224726.3837837009621545419857137012341288837299671351126513707
4/6/009:55:48814886.37423322413342956611499331456235135515432831126925531367815391628
4/6/009:55:58933676.68126622550357260701502299851865032510534741232731008582427433314
4/6/009:56:08524876.6471586171722813762979222033593126303719657081177492242763620
4/6/009:56:18354686.7891454124416112642660159523112041200913234383115041563551577
4/6/009:56:28177036.7263159077612412867221111101499861421085679912429592
4/6/009:56:38302566.5989129571369217156412962084179817991147381596681382634660
4/6/009:56:48457186.4711406153619933115831198027892477242615835588159842445877688
4/6/009:56:58233006.56480392211751914507117716681442141188932057036718241192
4/6/009:57:08106686.78435336848879018444664157956738612503460547264345
4/6/009:57:18371966.518121410091310194143710741699158716131060408913380328615311966
4/6/009:57:28634236.506165316722377389693221873260306030872083766322984419018732506
4/6/009:57:38817396.50620032245318252671297289550444671465531281068827859463418342337
4/6/009:57:48949976.49120842440361060531488312253925181518034341224133032598228252933
4/6/009:57:58369106.169104210091321231754511891898169617021224431213284261511611595
4/6/009:58:084556.357101526388233830242283127515
4/6/009:58:18408556.4151426137818052850725164824082180207914295022139652267906767
4/6/009:58:28180416.361656662812137828679211951046109365922815808731268374
4/6/009:58:3890706.376174186272385701763083133152268993468877483918
4/6/009:58:48473166.4271563149020633408933213830862722266417436156157442135774697
4/6/009:58:58633856.586161116582386376888819823369329533522205787522880414118212154
4/6/009:59:08203086.5766656978821392329894125711251011695251370351032415366
4/6/009:59:1899936.4715083164386481242874534323862639813615756356430
4/6/009:59:281012656.53522102489367365961498322959235966589138511361034598584126453245
4/6/009:59:38482806.4397711101720288964114402519238624681752593517983335215391569
4/6/009:59:48299326.4357466529611584332653121912231295812318011297279913471832
4/6/009:59:58454146.457798906148125465369651955203420931367539716797406021482331
4/6/0010:00:08316866.4484572810381685358799141113561480956349112163258812231565
4/6/0010:00:1819746.43593971051652410312512310574257592601635
4/6/0010:00:2825546.4962171221101644411314011393782727941426191
4/6/0010:00:3882996.452332323445670173452668555570382116122251946683
4/6/0010:00:4825246.4318912812217431891201241296528074815565105
4/6/0010:00:582456.418511911124810111152760637
4/6/0010:01:0817326.4112292701152740925567371525991195788
4/6/0010:01:1813106.393143525296295061707051119386603239
4/6/0010:01:28100746.44746742148674216847072065963039613122857380167199
4/6/0010:01:38345276.5281212119515502569661154022642110215113454648107321370578602
4/6/0010:01:48545736.906140814341978333789818402705259026151762638919773379517862263
4/6/0010:01:58193626.56265456277411913056521068931970637223469201179551734
4/6/0010:02:08505236.518142714972035340684819983149301630161914663116854243810541240
4/6/0010:02:18377006.952124311741500259756412552057190318831263444913454227310041081
4/6/0010:02:28507107.04315101622228439291010236238413564335622407153146731740674752
4/6/0010:02:38857206.38320262345368361411597338257335366551635951208026604399117841877
4/6/0010:02:48795196.39319242234325253251345287648384603453430191020627062446019151926
4/6/0010:02:58677106.4031616214031745307135230045011482846652912951418997259511531442
4/6/0010:03:08492706.4114831677226438741061234034933406324520516572145951787734688
4/6/0010:03:1872616.41358297392632151370549521510330109517711526370
4/6/0010:03:28771336.44221182261346757401509341357555362519434151117821575311714151614
4/6/0010:03:38412776.521226128618943194858188928252587265916215689121441920759726
4/6/0010:03:48951286.60121242739416671131745365870166512626740641322928184423719012173
4/6/0010:03:58467066.5741993182628644656938193136073329318219906251119651262486426
4/6/0010:04:08478566.4666942486343894909986205436573091275216034608725952314377
4/6/0010:04:18497607.00982804788392844869832298316327202496155748248719900323295
4/6/0010:04:28168856.742609553765124334778113941253114071922024667585293334
4/6/0010:04:381199326.70624643166503987422337478787178151791151741700136853506923452176
4/6/0010:04:48391607.226158814892001330486120943233288228071699531898561025441562
4/6/0010:04:58702037.32445133797453266461674369957935037459529478965156251376484520
4/6/0010:05:08438787.41413001504220137211040222035373244288419505982116541441624576
4/6/0010:05:18192957.24181076810121872463106014801311119771723905105674215221
4/6/0010:05:28334907.27588911641635278671516622662232622471431445791571200566593
4/6/0010:05:38413267.4191303146220273212902187233062922271417535447116771403608718
4/6/0010:05:481136686.8771102610893810491412318466877476777641239471248725171281410971066
4/6/0010:05:58433877.0551292164022843780120524683694322430071843600911669956215101
4/6/0010:06:08360787.08912911382192632049581964302427212538151149319271831267259
4/6/0010:06:18715446.8652543246735655874175037055916534849342988939518125230512281401
4/6/0010:06:28493436.8031618194527494338121629684629394536712263694311596879320263
4/6/0010:06:38812226.667396633894002614517063814634256825278345010990219132572986987
4/6/0010:06:48907017.10478735513526473731708355762795789534433691081621789317914131435
4/6/0010:06:581120936.41440847406785101392326476386837823730645461387128390415320072153
4/6/0010:07:08316216.452105599113112078516116719991920197812344249103861542672523
4/6/0010:07:18315036.38188911071571263169215552404216620691186419982571240631906
4/6/0010:07:28351746.41510061241180029337771842299726742499167750528964958368386
4/6/0010:07:38403157.0941314131820553434818201932652930291817655373100091529729839
4/6/0010:07:48903506.5242043519396262721728350060715501546334411156525925436821362695
4/6/0010:07:58628646.5841513187028834879122126754656416341012539832317470304514762050
4/6/0010:08:08229906.55287983811861960476107519271665155697531105245945500653
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4/6/0010:08:48212346.4134866708911487326885136712081164722253168011309635752
4/6/0010:08:5879896.3963362473816181584176815445473351071216027591128
4/6/0010:09:08212076.53222921239135919634731262196416801561919254335632348471
4/6/0010:09:18227836.5691537996129421835431337214918801754102229924451348120177
4/6/0010:09:28985736.7425992997455875141996450777126886676343171372727737387517061679
4/6/0010:09:38640066.8891509190829605042131430144934454943922731901317818236811511303
4/6/0010:09:48907426.5234882749398667401721368164575952584537041245326792372317341717
4/6/0010:09:58623296.9519972276324854551347332054344810447428058402155101779770702
4/6/0010:10:08302576.58410091206177728906511887298126242502138841596196524240223
4/6/0010:10:18353466.62312261294186631397482029294827632567158547988587889394513
4/6/0010:10:28668876.3133797213828654756121826944669448441992808893118339285413491786
4/6/0010:10:38308536.31599311091528245457416102570232321901306415880181046455519
4/6/0010:10:48305246.4427669581558251857314362462235922051356419575441202620772
4/6/0010:10:58186076.49861168510001790330110415961415131282724953989665319469
4/6/0010:11:0831246.50817216819827264193292292241133396602491834
4/6/0010:11:1843656.5424820025136482219434378327199571921902259
4/6/0010:11:28711336.8626406310334485107125627534878456844952912898317957260811501509
4/6/0010:11:38440916.777131917032575423512082894445540623704207961738849531167137
4/6/0010:11:48580206.7184318260227924154104822263928378136682319736614352262412911551
4/6/0010:11:581030146.67222752974475679282211474485187625746446241474927540377417872045
4/6/0010:12:08711926.6981744210131665469131530945428510948753005981420253285213821585
4/6/0010:12:18610356.6451398161026114326106121854256392338982547835917964336517281804
4/6/0010:12:28164736.4665804596351055218448915880842523198853611066539964
4/6/0010:12:38606586.466110214272262378681417193559360536322433819119957386619472358
4/6/0010:12:48518296.5351428181727134643123630514712442040762444759112478783255182
4/6/0010:12:58196476.555305057261181253574101410791078646242566921347727870
4/6/0010:13:0877086.554142603695051343235414394253059542439343118139
4/6/0010:13:18417866.5061323137321583415854228535973327320318885849103781119454563
4/6/0010:13:281101377.56825723216519484122229496589178105788149911577829912419918891877
4/6/0010:13:38671786.5931546201934025785145532975640499248043066918517172241212061197
4/6/0010:13:481089286.65524063452530090232383549599589011825249691534426812340215791542
4/6/0010:13:58543716.751239175626844638107126684762425839282448732213430207810031086
4/6/0010:14:08108856.75736847964711302787491174989888554153419031193241
4/6/0010:14:18202886.7576616007631292324578110211081048732255466941298689845
4/6/0010:14:28254676.7111085998132720305401293214519281844114432596163801380530
4/6/0010:14:3877416.716638376448649178397565583519319966173216773131
4/6/0010:14:48422186.83317681728244238669982633416036363447203257778714578204235
4/6/0010:14:59195486.81369282813602229512153325272077169595225252427924455
4/6/0010:15:09538876.867134414802292395997119273748361735362191724415354301315331678
4/6/0010:15:191042516.88623462990500083282243475388078171761346431454327029390718262052
4/6/0010:15:29678747.0112191262439856431179844687167622254433230924613349984401335
4/6/0010:15:39547656.984179919712905485213173012486043643942240373951234416339151053
4/6/0010:15:49181646.926107787511201653432100116171412136275523473980302104127
4/6/0010:15:59248746.959981065159325117241856285823032075118531464081250119110
4/6/0010:16:09475346.9482006171524003919996242140673691339320936287117521412684698
4/6/0010:16:19257746.938782847133723755661361226420761871111234056362779353284
4/6/0010:16:29447756.972146419292676456513083164482241643573211060638229440151117
4/6/0010:16:39668886.9671815211033855736149531625472484848122936912717538225911251068
4/6/0010:16:49785086.95219992389376663951634364865496106564234101083121030263312201256
4/6/0010:16:591255318.52277336885948990326615733105559932907956911772532496472322612363
4/6/0010:17:09300126.98913101204171726988041870295927372440136940966060420162166
4/6/0010:17:191048357.00121832550434775161928399375856936711145871514130734513324132678
4/6/0010:17:29866647.0623242785448479252133492381246980649539221181319874248012211181
4/6/0010:17:39712207.10422472553390065171860442271436196553433049600156961262540446
4/6/0010:17:49170587.094803673924147735987014811388126271923043709517246326
4/6/0010:17:5979797.11137236649279523157985177360835110081349894669
4/6/0010:18:0959067.0945943103244951483815864734072856621008934793
4/6/0010:18:19337837.116103910971598292163815642745248822241461447790091316603603
4/6/0010:18:29458407.153167219112835452612743398511244223681216257918152466206232
4/6/0010:18:39255977.1829291007138623065951462230620651856103233215650820373489
4/6/0010:18:49331037.18911881340202634978882200348528952504153541776254612263239
4/6/0010:18:59284527.2638139131477240470813712414213819771162365668091200669741
4/6/0010:19:09428677.307140616082498421510632829433437873396204956408610723347362
4/6/0010:19:19154087.3046117431030168035611501863156212997291838219016580112
4/6/0010:19:29142777.3025345296931087243589118498793756018933586678339438
4/6/0010:19:39279767.316908835133322855861303242022482061125839547249871342323
4/6/0010:19:49433466.8061718163325634347115229464458370232861938521181911035586580
4/6/0010:19:59511217.29917711937274047411206296247494158382322946797111161399724704
4/6/0010:20:09319197.6449821156181031306701772281025932280145342027267902423469
4/6/0010:20:19143867.16535482725113930868512141066104159820203614518212229
4/6/0010:20:29164877.177894689963154341195517051324121471319643339362168243
4/6/0010:20:39373526.90112421506241039359842452398733642877164243766677880473547
4/6/0010:20:4920308066381412781993468133323251864151891725673580442234312
4/6/0010:20:59191000000000000000191
4/6/0010:21:091050089.91734772123489910152467019081120928475936409172381276621246
4/6/0010:21:191013325.9221599193937477828167717373755370637792639100493151510294679310275
4/6/0010:21:29348377.49931822107221836389461536245021012110127340097787751281448
4/6/0010:21:39360110000000000121111
4/6/0010:21:49242790590621967196366554896579790356721328697195311601751
4/6/0010:21:5920827.9178147106175507613313510272233662933879
4/6/0010:22:092103014996125217448213713013372230507703279
4/6/0010:22:192659707507061091210450669312751084112169825618579213413171978
4/6/0010:22:2925003413178098825312383315
4/6/0010:22:392080371351571912100615105
4/6/0010:22:4920100000000001000
4/6/0010:22:5960300000000003000
Minimum20000000000000000
Average401196.331507143519513153795177429642692256116095178110151695813978
Maximim1255319.90134101089381041013926615733105559932907956911772536853172381276621246
Std Dev310131.6217641354152723966221361236721612053129541609130195212061841
Report
Perry Equipment Corporation
Direct Measurement Contaminant Analysis
High Pressure Laser Field Test Report
Test Summary No.1
Date:6-Apr-00
Client:Coral EnergyTested By:Tomas Borjon, David Burns
Testing Location:Fandango Gas PlantVessel Type:Horizontal Filter Sep
Vessel Model No:KT-VSWH-20-8Element Type:Jonnel
Input ValuesCalculationsTesting Notes
Vessel Flow Rate: (MMSCFD)45.7Compressibility:0.886Liquid Surface Tension: (dyn/cm)Z Factor Calculation:
Operating Pressure: (PSIG)1081Flow Rate: (acfh)24210Sample Collection Time: (sec.)10
Operating Temperature: (F)96Gas Density: (lbs/ft3)3.486Sample Connection:PipelineA1=0.001946Val 1=0.9966981582F1=0.9844372782
Specific Gravity:0.58X-Sec Area: (ft2)0.349Atm Press.13.78A2=-0.02764Val 2=0.6077173108F2=0.8336615591
Vessel ID: (inches)8Sample Velocity: (ft/hr)69357Sampling Duration 10:52-11:22 (min)30A3=0.136315Val 3=-0.8459672028F3=-0.0224516375
Liquid Density: (lbs/ft3)50Flow Meter Setting: (ml/sec)94.5A4=-0.23849Val 4=1.1161894821F4=0.0198799941
A5=0.105168F5=0.0030039946
Number of Samples:180Sample Sequence:10 SecA6=3.40E+08
Ave. ParticleParticleSampleAverageTotal Accumulated Sample Wt: (lbs/10sec)6.15E-10T (F)T (R)Press.SGZ-Factor
Size (micron)Wt (lbs)AverageSample wtTotal Accumulated Sample Wt: (lbs/sec)6.15E-11965561095.70.580.886420721
0.3002.49E-171506.7600.9960909091
0.3503.96E-171434.960Carryover PPM (wt)0.419810
0.4005.91E-171951.230HP "Z" Calculation Program
0.4508.42E-173153.140Carryover gal/day0.127227
0.5001.15E-16795.159.1823E-14A=1.5743661477
0.5501.54E-161774.360Notes:B=0.824064919
0.6002.00E-162963.7101)Carry-over based on particles between the sizes ofC=3.7033455721
0.6502.54E-162691.5600.3 and 8.0 micronC1=2191.4Ave. Z0.8863286913
0.7003.17E-162561.0102)D=0.4403621849
0.7503.90E-161609.460E=0.969668198
0.8004.73E-165177.620E1=0.64
1.0009.24E-1611014.640Z =0.8862366616
3.0002.49E-141695.330
5.0001.15E-13812.900.0000000001
8.0004.73E-13977.570.0000000005Ave Total Counts40119
Report
Average Particle Counts Versus Micron Size
Chart1
671001232105512417414617182333410351424
2129527315598469815715330722918
2842412834001052323913493332358171814346156239
866778101338276736548188348582035
531294257391971932572872892047992619756466813
25523024336894226297281308176612128118179165
269174232317842193112602691655701525237102125
5603223474931143084494203972669562237387135160
134107220478341335111294131987477248412022251299114186
48447161194022945887381278553618014284829368409
210200254394911832852992982177551957448283415
114580010981702440100415351371140091731016795882364429
1726171321553469946218933003143298919286453133021653750925
1725187327624437117926524102385037932509836517944269112071580
47241451980119344568068866742516134066781424596
7837009621545419857137012341288837299671351126513707
23322413342956611499331456235135515432831126925531367815391628
26622550357260701502299851865032510534741232731008582427433314
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20262345368361411597338257335366551635951208026604399117841877
19242234325253251345287648384603453430191020627062446019151926
1616214031745307135230045011482846652912951418997259511531442
14831677226438741061234034933406324520516572145951787734688
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21182261346757401509341357555362519434151117821575311714151614
1226128618943194858188928252587265916215689121441920759726
21242739416671131745365870166512626740641322928184423719012173
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158814892001330486120943233288228071699531898561025441562
45133797453266461674369957935037459529478965156251376484520
13001504220137211040222035373244288419505982116541441624576
81076810121872463106014801311119771723905105674215221
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1303146220273212902187233062922271417535447116771403608718
1102610893810491412318466877476777641239471248725171281410971066
1292164022843780120524683694322430071843600911669956215101
12911382192632049581964302427212538151149319271831267259
2543246735655874175037055916534849342988939518125230512281401
1618194527494338121629684629394536712263694311596879320263
396633894002614517063814634256825278345010990219132572986987
78735513526473731708355762795789534433691081621789317914131435
440847406785101392326476386837823730645461387128390415320072153
105599113112078516116719991920197812344249103861542672523
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10061241180029337771842299726742499167750528964958368386
1314131820553434818201932652930291817655373100091529729839
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0.30 Micron
0.35 Micron
0.40 Micron
0.45 Micron
0.50 Micron
0.55 Micron
0.60 Micron
0.65 Micron
0.70 Micron
0.75 Micron
0.80 Micron
1.00 Micron
3.00 Micron
5.00 Micron
8.00 Micron
Sample Time
Total Counts
Fandando Gas PlantInlet Filter/Sep V-101
CSVData
Sample DateSample TimeTotal CountsDC Light Level0.30 Micron0.35 Micron0.40 Micron0.45 Micron0.50 Micron0.55 Micron0.60 Micron0.65 Micron0.70 Micron0.75 Micron0.80 Micron1.00 Micron3.00 Micron5.00 Micron8.00 Micron
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Minimum20000000000000000
Average401196.331507143519513153795177429642692256116095178110151695813978
Maximim1255319.90134101089381041013926615733105559932907956911772536853172381276621246
Std Dev310131.6217641354152723966221361236721612053129541609130195212061841
-
Contaminant Monitoring & Analysis Services
Service Data SheetDCM Direct Contaminant Measurement On-line Natural Gas Laser Particle Testing
Client: USA Construction CompanyFacility: USA Power Plant
Problem: Fuel gas coalescers allowed lube oil carryover to reach the turbine causing delays, resulting in fines, during reliability testing.
Scope of Work: SPS was contracted to monitor the lube oil content in the fuel gas and to provide consulting services to solve the problem.
Testing Protocol:SPS used the DCM or Direct Contaminant Measurement protocol to periodically sample the fuel gas stream. The DCM testing protocol utilizes a sampling probe, on-line laser particle counter, and gas flow meter to isokinetically sample and measure the contaminant in the gas stream. The DCM laser particle counter samples and measures the contaminant in the gas stream at the pipeline velocity, pressure, and temperature. Thisenergy conserving, isokinetic approach to sampling and measurement insures that the contaminant measured is representative of how it existsat pipeline conditions.
Final Results:After a review of the fuel gas coalescer design, SPS recommended design modifications to enhance the coalescers performance. The modifications were implemented and put into service. The modifications reduced the lube oil carryover so that the reliability tests could proceed. SPS remainedon site for seven weeks, daily monitoring and reporting the lube oil concentration in the fuel gas until the reliability tests were successfully completed, saving the client a reported $140,000.00 per day in startup fines.
Example Project Data:
Chart1
0.02
4.51
1.03
0.23
0.16
1.28
0.68
4.85
1.22
1.93
13.63
9.33
3.29
0.52
0.6
0.56
0.49
4.9
11.62
0.44
8.22
4.42
8.71
1.14
6.45
19.93
11.83
Test Number
PPB (wt)
Direct Contaminant Measurement LaserPPB Data Trend Chart
Sheet1
Test
510.02
524.51
531.03
540.23
550.16
561.28
570.68
584.85
591.22
601.93
6113.63
629.33
633.29
640.52
650.6
660.56
670.49
684.9
6911.62
700.44
718.22
724.42
738.71
741.14
756.45
7619.93
7711.83
Test Avg
51-60 (7/8 - 7/17)1.59
61-70 (7/17 - 7/21)4.54
71-77 (7/21-7/23)8.67
Sheet1
Test Number
PPB (wt)
Direct Contaminant Measurement LaserPPB Data Trend Chart
Sheet2
Test Number Groupings
PPB (wt)
PPB Average Trend Data
Sheet3
-
Contaminant Monitoring & Analysis Services
Service Data SheetIron Sulfide Filtration Optimization Study Client: Production CompanyFacility: USA Gas Plant
Problem: Iron sulfide contaminant was found in an amine system downstream of the plant inlet coalescer.
Scope of Work: SPS was asked to test the performance of the filter coalescer and to recommend changes to optimize the process.
Testing Protocol:SPS used the SCM or Solid Contaminant Measurement protocol to sampleand measure the iron sulfide contaminant in the gas stream. The SCM testing protocol utilizes a sampling probe, filter disk holder, and gas flow meter to isokinetically sample the gas. The solid particles are collected on a pre-weighed filter disk over a period of time and later weighed and measured. SPS also used the CCM or Coalescer Contaminant Measurement protocol to pilot test a different coalescing element. The CCM testing protocol utilizes a slip-stream pilot coalescer and gas flow meter to isokinetically sample and measure contaminant in a pipeline. Final Results:SPS engineers verified that the coaleasing element used was not effective in removing the systems iron sulfide particles. A different element design was installed in the CCM test vessel and tested for effectiveness.The CCM pilot test indicated that the new element design would beeffective on the systems iron sulfide contaminant. A set of the newly designed elements was installed in the coalescer vessel and SCM tested for effectiveness. The new set of elements were found to more efficientlyremove the iron sulfide contaminant. Example Project Data:
Old Coalescer Element ResultsNew Coalescer Element Results
Data Sheet
OPERATING CONDITIONS IN VESSEL
Operating Temperature (Deg F)90
Operating Pressure (PSIG)760
S.G.0.9691Yellow boxes are for data entry.
Gas Flow in Pipeline (MMSCFD)49.7IN VESSEL
Compressability0.54
Actual Flow Rate (ACFS)6.223220088Z Factor Calculation:
Tubing ID (in)0.14
Vessel ID (in)9.54A1=0.001946Val 1=0.4819881766F1=0.9759110766
Gas Velocity in Pipeline (ft/s)12.54A2=-0.02764Val 2=0.7031842267F2=0.8611145302
SCM at Filter disk HolderA3=0.136315Val 3=-1.5716092974F3=-0.0030693554
Probe ID (in)0.14A4=-0.23849Val 4=1.4238146848F4=-0.0177302771
Required N.G. Flow Rate (ACFM)0.0748A5=0.105168F5=-0.0268330997
Density (lb/ft^3)6.8461A6=3.40E+08
SCM at Flow Meter
Pressure (PSIG)0T (F)T (R)Press.SGZ-Factor
Temperature (F)7990550774.70.96910.6382772361
Compressability0.93327688940.7042727273
Natural Gas Flow Rate (ACFM)6.6859114032
Natural Gas Flow Rate (SCFM)6.9113786045
Density (lb/ft^3)0.0766HP "Z" Calculation Program
Factory Calibration (Flow Meter)
Pressure (PSIG)1A=1.1560367789
Temperature (F)60B=0.4385021958
Specific Gravity1C=1.2220754312
Compressability1C1=1549.4Ave. Z0.5390504209
Density (lb/ft^3)0.0816D=0.9679926713
Xp0.9676
Xt0.9822
Xsg1.0158
Xz1.0351
KING Meter Reading (SCFM)6.9157312252E=1.8634138965
E1=1.00
Meter Run Flow Setting (SCFM)6.4502299252Z =0.4398236057
Experimental Parameters
Weight of Disk (Before test) grams0.1041
Weight of Disk (After drying) grams0.1051AT FLOW METER
Mass of contaminant (grams)0.001
Flow Rate (ACFM)6.6859114032Z Factor Calculation:
Time of Experiment (min)30
Mass of Gas (kg)6.9804137941A1=0.001946Val 1=0.0001255065F1=0.9114878802
Concentration (ppm)0.1432579829A2=-0.02764Val 2=0.9933404555F2=0.9138144258
A3=0.136315Val 3=-4.1784189701F3=0.0013631602
A4=-0.23849Val 4=1.0086880046F4=-0.0199991651
A5=0.105168F5=-0.0019794648
A6=3.40E+08
T (F)T (R)Press.SGZ-Factor
7953914.70.96910.8827938654
0.0133636364
HP "Z" Calculation Program
A=1.1329160433
B=0.387801762
C=0.6325823536
C1=29.4Ave. Z0.9332768894
D=0.0354843446
E=1.2569521249
E1=0.06
Z =0.9837599134
FLOW METER CALIBRATION
Z Factor Calculation:
A1=0.001946Val 1=0.0001421953F1=0.9113940718
A2=-0.02764Val 2=0.9928890397F2=1.0125503393
A3=0.136315Val 3=-4.1741678574F3=0.0014528464
A4=-0.23849Val 4=1.0106837347F4=-0.0199990738
A5=0.105168F5=-0.0019927449
A6=3.40E+08
T (F)T (R)Press.SGZ-Factor
6052015.70.970.8811088232
0.0142727273
HP "Z" Calculation Program
A=1.0923291188
B=0.2709583434
C=-0.9589131948
C1=31.4Ave. Z0
D=-0.0250024719
E=1.2471464823
E1=(0.04)
Z =0
Report
Scientific Process Solutions
Solids Contaminant Measurement
Test Report
Test Summary No.4
Date:7-Apr-04
Client:Duke ArtesiaTested By:Tomas Borjon, David Burns, Bill Jones
Testing Location:Downstream of Inlet CoalescerFile Name:SCM040704
Sampling Nozzle:Downstream DPI ConnectionTest Time:4:43 PM
Input ValuesCalculationsTesting Notes
Vessel Flow Rate: (MMSCFD)43.2Compressibility:0.539Test: Taken after installation of new NGGC elements
Operating Pressure: (PSIG)769Flow Rate: (acfh)22404Sample Collection Time: (min)30
Operating Temperature: (F)95Gas Density: (lbs/ft3)6.863Sample Connection:7
Specific Gravity:0.9691X-Sec Area: (ft2)0.499Atm Press.14.7
Vessel ID: (inches)9.56Sample Velocity: (ft/s)13Initial Disk Weight (grams)0.1008
Liquid Density: (lbs/ft3)30Flow Meter Setting: (ACFM)6.450Final Disk Weight (grams)0.1008
0.45 um filter disk after 30 minute test period
Total Accumulated Sample Wt: (grams)0.00
Solids Content (PPM)0.00000
Disk Particle Distribution
Size (um)No of
0.1-0.30
0.4-0.70
0.8-1.00
1-316
3-58
6-87
9-124
13-161
10X picture of filter disk used for particle counting17-202
20-301
30-400
40-500
50-600
Paste Count Data
No.Equivalent circle radius
110.9
223.9
317.4
44.3
52.2
62.2
72.2
82.2
94.3
102.2
1115.2
126.5
138.7
146.5
152.2
162.2
174.3
182.2
192.2
202.2
212.2
226.5
236.5
244.3
254.3
264.3
278.7
284.3
296.5
302.2
312.2
322.2
332.2
344.3
358.7
366.5
372.2
3817.4
396.5
Sheet1
Particle Size (um)#Particle Size (um)#
0.100.1-0.30
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