construction details 7. -...

7.

7.1.1

Construction details

Trapezoidal Roof Panels

All technical information is subject to alterations. Errors and omissions excepted.

Module Module

PVC sealing tape (factory applied) or Butyl

sealing tape (site applied)

Side lap stitching screw (P03)

(at 500 mm)

Wall purlin

Vapour sealing putty – when

required (site applied)

Self-adhesive sealant tape PE 20 × 5 mm to be continuously applied

between liner and steel support only at ridge/eaves/end lap locations where

the internal junction requires sealing (P17)

Module Module

PVC sealing tape (factory applied)

or Butyl sealing tape (site applied)

Roof purlin

Anti-condensation tape (factory applied)

Vapour sealing tape ∅ 6 mm – when required (site applied)

Side lap stitching screw (P03)

(at 500 mm)

Self-adhesive sealant tape PE 20 × 5 mm to be

continuously applied between liner and steel

support only at ridge / eaves / end lap locations

where the internal junction requires sealing (P17)

Panel Side Lap (FF)

Panel Side Lap (RW)

7.

7.1.2




102

K

12

P

07

P

12

P

04

P

103a

K

04

P

12

P

07

P

14

P

101

K

14

P

03

P

12

P

102

K

03

P

αα

a

at 333 mm at 333 mmSite applied

insulation

Back putty Back putty

Outer sheet

turned up

P

50

a a

50

21

P

17

P

18

P

04

P

03

P 6 fasteners per end lap

Panel End Lap

Ridge

Note:

P Cut back dimensions:

– for roof slope > 10% – 200 mm (supplied / delivered to site with cut backs)

– for roof slope ≤ 10% – 250 mm (supplied / delivered to site with cut backs)

Maximum cut backs available on panels from Kingspan is 250 mm.

a according to structural / static requirements

Note:


P12 for roof slope ≤ 10% – 4 pcs / m

> 10% – 2 pcs / m

7.

7.1.3




08

P

08

P

17

P

04

P

132

K

14

P

131

K

02

P

08

P

17

P

Site applied insulation

at 300 mm

at 300 mm at 300 mm

Gable

a

α

129

K

08

P

02

P

03

P

04

P

07

P

102

K

12

P

07

P

14

P

Outer sheet turned up

Site applied

insulation Back putty

at 300 mm

at 333 mm

Mono Ridge

Note:



> 10% – 2 pcs / m

7.

7.1.4




130

K

08

P

04

P

17

P

02

P D

L

03

P

14

P

08

P

137

K

132

K

105

K

at 300 mm

Site applied

insulation

at 500 mm at 300 mm

α104

K

08

P

14

P

02

P

130

K

08

P

115

K

12

P

07

P

03

P

12

P

102

K

04

P

07

P a

D

L (2

50 m

m)

at 300 mm

at 300 mm

at 333 mm


Back putty

Outer sheet

turned up

Side Wall Parapet

Parapet in Slope – Single

Note:



> 10% – 2 pcs / m

7.

7.1.5




04

P

130

K

08

P

04

P

07

P

14

P

167

K

04

P

04

P

08

P

04

P

04

P

14

P

133

K

08

P

132

K

a

b b

D

D X d

at 300 mm

at 300 mm

Trapezoidal sheet

Profiled sealing filler type “A”


04

P

20

P

03

L

08

P

21

P

135

K

130

K

21

P

08

P

02

P

50

a

L

D

max

. 200

Overflow

at 150 mm

at 300 mm

Parapet in Slope – Double

Eaves Parapet Gutter – Prefabricated

Note:

a according to structural / static

requirements

L, X specify dimension to defi ne

fl ashing K105 and K130

Note:

The prefabricated gutter is recommend to be supported every 2,000 mm.

7.

7.1.6




α

04

P

08

P

20

P

123

K

08

P

07

Z

33

P

130

K

08

P

02

P

50

a

D

at 333 mm

at 150 mm

at 300 mm

min

. 120 m

m Overflow

Trough grate

Adhered membrane

liner

Site applied rigid

urethane board

Galvanised gutter

support

Eaves Parapet Gutter – Membrane Lined

Note:


L specify dimension to defi ne fl ashing K135

P33, Z07, K123 when required

7.

7.1.7




04

P

130

K

17

P

08

P

04

P

21

P

02

L

17

P

08

P

12

P

08

P

13

P

20

P

04

P

D X D

50

50

a

αat 333 mm

at 333 mm

at 150 mm

Back putty

Site applied rigid urethane board

Overflow

Eaves Gutter Parapet – Prefabricated

Note:


X specify dimension to defi ne fl ashing K130

The prefabricated gutter is recommended to be supported every 2,000 mm.

7.

7.1.8




08

P

110

K

16

P

107

K

136

K

10

P

14

P

04

P

01b

Z

07

P

193

K

02

P

07

P

109

K

30

α

d

a

at 333 mm

at 666

or 1,000 mmSite applied insulation

min. 190 mm

at 666

or 1,000 mm

08

P

08

P

127

K

03

P

13

P

08

P

03

P

04

P

07

P

14

P

07

P

109

K

126

K

108

K

08

P

02

P

α

a

d

20 35 25

at 333 or 666 or

1,000 mm

Back putty

80 (cut back)

at 333 or 666 or

1,000 mm


at 333 mm

at 300 mm

at 333 mm

600 mm

External Gutter

External Gutter

Note:


To order eaves gutters systems and accessory

components please contact Kingspan technical

Services Department.

7.

7.1.9




04

P

20

P

01

L

20

P

04

P

αα

a

50 50

a

530

Overflow

Valley Gutter

Note:

a, b according to structural / static requirements

The prefabricated gutter is recommended to support by 2,000 mm.

To order eaves gutters systems and accessory components please contact Kingspan technical Services

Department.

7.

7.1.10




12

R

06

P

04

P

17

P

06

P

08

P

20

P

04

P

14

2

K

04

L

20

P

04

P

20

P

08

P

D

D

A

A

D

a

50

α

β

06

P

15

4

K

08

P

21

P

08

P

14

P

a a

at 1

50

mm

at 1

50

mm

Ove

rflow

at 1

50

mm

at 1

50

mm

Sec

tion

A –

A

Site

app

lied

insu

latio

n

Site

app

lied

insu

latio

n

Curved Eaves with Gutter – Roof to Wall

No

te:

a accord

ing t

o s

tructu

ral /

sta

tic r

eq

uirem

ents

The p

refa

bricate

d g

utt

er

is r

ecom

mend

ed

to

sup

port

by

2,0

00 m

m.

7.

7.1.11




10

07

P

16

P

08

P

132

K

133

K

D

D

14

P

07

P

169

K

04

P

at 300 mm


16

P

08

P

172

K

14

P

07

P

04

P

04

P

13

P

12

P

07

P

03

P

139

K

102

K

d

50

D

a

α

at 333 mm

at 150 mm


Back putty

Back putty


Roof to Wall Junction

Roof to Wall Junction in Slope

Note:



> 10% – 2 pcs / m

7.

7.1.12




31

P

120

K

31

P

141

K

03

P

106

K

14

P

08

P

132

K

31

P

14

P

07

P

04

P

at 200 mm

at 200 mm

at 200 mm

at 500 mm

at 300 mm


Butyrub building cement

04

P

102

K

114

K

03

P

07

P

12

P

31

P

120

K

31

P

07

P

14

P

31

P

104

K

α

a

at 200 mm

at 200 mmat 333 mm

at 200 mm

Butyrub building cement



Back putty

Roof to Brickwork Junction

Roof to Brickwork Junction in Slope

Note:

a according to structural / static requirementss


> 10% – 2 pcs / m

7.

7.1.13




14

P

07

P

122

K

07

P

14

P

14

P

08

P

08

P

132

K

04

P

121

K

04

P

132

K

14

P

50

35

P

at 300 mm at 300 mm

Site applied insulation PE pipe

50

EPDM sealant supplied and installed

Cover collar

For extractor flue exhaust high temperature

gases/pollutants a suitable fire rated/non-combustible

barrier gasket should be installed by specialist contractor

Sealing designed/supplied and

installed by specialist contractor

diameter varies

Expansion Joint

Roof Penetration Extractor Flue

7.

7.1.14




27–

30 m

m

50–

60 m

m

∅ d

23

P

PE pipe

Roof Pipe Extractor Flue

Note:

Complete installation contents:

– passage piping packing

– sealing material

– necessary quantity of fasteners

Piping sleeves for better additional sealing of passages can be ordered according to diameter of piping.

See to the section of the Accessories or contact Kingspan Technical Service Department for range of piping

sleeves.

7.

7.1.15




α

102

K

03

P

07

P

12

P

04

P

17

P

08

P

111

K

a

at 300 mm

at 333 mm

Back putty

Roof/skylight Support curb




132

K

111

K

08

P

14

P

04

P

17

P

03

P

08

P

at 300 mm

at 300 mm

at 500 mm

Roof/skylight Support curb



Ridge – Roof / Skylight

Ridge Roof / Skylight Downslope (RW)

Note:



> 10% – 2 pcs / m

7.

7.1.16




50

300

50

50

250

500

50

d

60

820

aa

21 P

03 P

04 P

18 P

07 P

24

7

K

18 P

17 P

18 P

07 P

04 P

03 P

21 P

21 P

slop

e α

1,0

00

min

. 100

6 p

cs p

er p

anel

6 p

cs

per

pane

l

01 A

Al u

psta

nd

No

te:

a accord

ing t

o s

tructu

ral /

sta

tic r

eq

uirem

ents

Dome Type Roof / Skylight

7.

7.1.17




50

d1

7 P

a

a

04 P

12 P

08 P

20

3

K

21

7

K

03 P

13 P

17 P04 P

21 P 20 P

Site

app

lied

flash

ingS

ite a

pplie

d

insu

latio

n

Out

er s

heet

turn

ed u

p

Bac

k pu

tty

slop

e α

slop

e β

at 3

33

mm

at 3

33

mm

No

te:

d, D

sp

ecify

dim

ensio

ns t

o d

efi n

e fl a

shin

gs K

20

3 a

nd

K2

17

P12

fo

r ro

of slo

pe ≤

10

% –

2 p

cs /

m

> 1

0%

– 1

pcs /

m

a acco

rdin

g t

o s

tructu

ral /

sta

tic r

eq

uirem

ents

Change of Roofslope

7.

7.2.18



Flat Roof Panels

Fixing solution (X-DEK)

Preliminary hole, filled with PUR canister foam

after installation of fastener

Waterproof membrane adhered

or mechanically fixed by others

Site applied butyl sealant

Direct fastener at each rib –

diameter min 5.5 + washer 19 mm

Steel support

Top finish PVC membrane

– FACTORY APPLIED

fully bonded

to the IPN insulation core

Site welded membrane (hot air weld) with adjacent panel after fastener installation

Preliminary hole, filled

with PUR canister foam


PVC membrane

side-lap


Direct fastener at each rib – diameter min 5.5

+ washer 19 mm or Self Coring Helical fastener (SFS)

Steel support

90–100 mm






Direct fastener at each rib –

diameter min 5.5 + washer 19 mm

Steel support


or mechanically fixed by others Spreader plate


Through fasteners at each rib –

diameter min 5.5

Steel support

KS1000 XD – option 1 KS1000 XD – option 2

KS1000 XD TR20 / TR27 KS1000 XD PVC

7.

7.2.19



Flat Roof Panels

04

P


gap > 10 mm





Back putty

Trapezoidal XD profile filler

03

P

21

P

site applied – max at 500 mm centres if the fire performance is required

– max at 1,000 mm centres if the fire performance not required

Waterproof membrane adhered or mechanically fixed by others

04

P


gap > 10 mm

Cut-back

size 50–650 mm





Butt joint (X-DEK)

Side lap Stitching detail (X-DEK)

Panel End Lap (X-DEK)

7.

7.2.20



Flat Roof Panels

04

P

04

P

04

P

16

P

16

P

08

P

08

P

401a

K

404

K




or mechanically fixed by othersSite applied insulation

04

P

404

K


after installation of fastenerSite applied insulation



Ridge (X-DEK)

Valley (X-DEK)

7.

7.2.21



Flat Roof Panels

at 500 mm

at 300 mm

2× at 500 mm

08

P

183

K

07

P

08w

P

28

P

04

P



Hot air weld

150 <

L <

400 m

m




Back putty

Membrane coated metal flashing

for hot air welding


gap min. 10 mm

Gable Wall Parapet (X-DEK)

7.

7.2.22



Flat Roof Panels

at 500 mm

at 300 mm

chessboard pattern

2× at 500 mm

08

P

183

K

07

P

08w

P

106

K

at 300 mm07

P

04

P

14

P



Hot air weld

150 <

L <

400 m

m




for hot air welding


Gable Wall Parapet (X-DEK)

7.

7.2.23



Flat Roof Panels

Gal

vani

sed

gutt

er s

uppo

rt

Site

app

lied

rigid

pol

yure

than

e bo

ard

alte

rnat

ivel

y K

ings

pan

insu

late

d gu

tter

Site

app

lied

insu

latio

n

Mem

bran

e co

ated

met

al fl

ashi

ng

for

hot

air

wel

ding

Hot

air

wel

d

13

0

K

Ove

rflow

at 3

00

mm

08 P

at 3

00

mm

28 P 04 P

at 3

00

mm

07 P

at 3

00

mm

07 P

at 1

50

mm

08 P

02 P

Pre

limin

ary

hole

, fille

d w

ith P

UR

can

iste

r fo

am

afte

r in

stal

latio

n of

fas

tene

r

Wat

erpr

oof

mem

bran

e ad

here

d

or m

echa

nica

lly fi

xed

by o

ther

s

Eaves Gutter Parapet (X-DEK)

7.

7.2.24



Flat Roof Panels

at 300 mm07

P



Site applied rigid insulation fully adhered 150–

450 m

m



Hot air weld

2× at 500 mm

08

P

02

P

at 500 mm 183

K


for hot air welding


04

P

Eaves Gutter Parapet (X-DEK)

130

K

at 300 mm

08

P

at 300 mm08

P

02

P

at 300 mm

07

P

Membrane

coated

metal

150–

450 m

m

Membrane coated metal flashing for hot air welding

Hot air weld

Site applied rigid insulation fully adhered

Membrane outlet fixed to roof panel





at 300 mm28

P

04

P


Eaves Gutter Parapet (with outlet) (X-DEK)

7.

7.2.25



Flat Roof Panels

407

K





Steel cover flashing

cut to the XD bottom deck shape

Individually designed flashing steel thickness min. 1.1 mm


Back putty

03

P

04

P

04

P

at 500 mm08

P

at 300 mm

chessboard pattern

08

P

402

K

> 8

0 m

m

External Gutter (X-DEK)

Valley Gutter (X-DEK)

28

P

Preliminary hole,

filled with PUR canister foam

after installation of fastenerSite applied insulationRoof outlet Hot air weld



04

P

28

P

04

P

7.

7.2.26



Flat Roof Panels

31

P

at 200 mm

31

P

at 200 mm

31

P

at 200 mm

155

K

groove filled with sealant406

K

04

P at 200 mm

112

K




for hot air welding

Hot air weld Waterproof membrane adhered


min

. 300 m

m

Roof to Brickwork Junction (X-DEK)

31

P

at 200 mm

155

K

04

P

406

K



Hot air weld Waterproof membrane adhered


min

. 300 m

m

Membrane coated metal


gap min. 10 mm

31

P

at 200 mm

groove filled with sealant

Roof to Brickwork Junction in Slope (X-DEK)

7.

7.2.27



Flat Roof Panels

Hot air weld PE elastic pipe





Expansive filler04

P

04

P

Expansion Joint (X-DEK)

Note:

This joint allows up to 30 mm expansion.

at 300 mm 28

P

at 300 mm 28

P

106

K

04

P




for hot air welding

Site applied rigid polyurethane board


Rooflight upstand by others



Hot air weld

Gun grade sealant-high temperature rated

min

. 150 m

m

Roof / Skylight – Pyramid / Dome Type – Ridge (X-DEK)

7.

7.2.28



Flat Roof Panels

Gun grade sealant

04

P

at 300 mm

28

P

at 300 mm

28

P



Preliminary hole, filled with PUR canister foam after installation of fastener



Hot air weld

Smoke Vent (X-DEK)

7.

7.2.29



Flat Roof Panels

Module Module

Membrane side lap cover strip hot air welded

The drilling hole to fill by the drill core or site applied

insulant after fastening of panel

Roof framework / purlin

Butyl sealing tape or PVC sealing tape

when required (site applied)Fastener – (P04)Variant A – over the support

Variant B – between the supports

Fastener – (P03) (at 300 mm)

Anti-condensation

tape (site applied)

Panel Side Lap (TOP-DEK)

Fastener – (P04) Membrane side lap cover strip hot air welded The drilling hole to fill by the drill core or

site applied insulant after fastening of panel

Intermediate Fixing (TOP-DEK)

7.

7.2.30



Flat Roof Panels

a a

04

P

18

P Site applied insulant or P18

The drilling hole to fill by the drill core or site

applied insulant after fastening of panel Membrane cover strip hot air welded

a

50

04

P

18

P Site applied insulant or P18

The drilling hole to fill by the drill core or

site applied insulant after fastening of panel Membrane cover strip hot air welded

Panel End Lap (TOP-DEK)

Panel End Lap (TOP-DEK)

Note:


7.

7.2.31



Flat Roof Panels

a

04

P

07

P

12

P

12

P

07

P

04

P

101

K

Membrane cover strip hot air

welded min. 200 mm wideSite applied insulation Back putty

07

P

06

Z

04

P

112

K

14

P

07

P

02

P

30 at 300 mm

min. 200 mmFlexible sealing bead Membrane overlap hot air welded



Purlin system

Ridge (TOP-DEK)

Gable (TOP-DEK)

Note:


7.

7.2.32



Flat Roof Panels

08

P

183

K

07

P

28

P

04

P

14

P

07

P

02

P

at 500 mm

at 300 mm

at 300 mm

min. 100 mm

L (m

in. 1

50 m

m)

Membrane coated metalMembrane cover strip

hot air welded

Adhered type membrane


hot air welded


Roof purlin

Gable Wall Parapet (TOP-DEK)

7.

7.2.33



Flat Roof Panels

a

07

P

08

P

183

K

07

P

04

P

02

P

28

P

Membrane

coated metal

Membrane

coated metal

Continous hot air

weld to membrane

coated metal

at 500 mm

at 300 mm

Membrane outlet fixed

to roof panel


Steel support

Membrane overlap

hot air welded

Membrane fully

adhered

Site applied rigid

insulation fully adhered

Membrane overlap

hot air welded

Membrane overlap

hot air welded

Membrane fully

adhered

a

04

P

28

P

07

P

07

P

08

P

130

K

08

P

02

P

at 300 mm at 300 mm

at 300 mm

at 150 mm

at 300 mm

Overflow

Membrane overlap

hot air welded

Site applied insulation Membrane flashing fully adhered Site applied rigid urethane board Galvanised gutter support


Eaves Gutter Parapet (TOP-DEK)

Eaves Gutter Parapet (with outlet) (TOP-DEK)

Note:

a according to

structural / static

requirements

Note:


7.

7.2.34



Flat Roof Panels

a

40

90

12

P

04

P

28

P

249

K

08

P

08

P

17

P

02

Z

02

P

136

K

02

P

min. 100 mm

min. 200 mm

Membrane hot

air welded

Membrane metal

flashing


at 300 mm

at 300 mm

Back putty

External Gutter (TOP-DEK)

Note:

a according to structural / static

requirements

a 04

P

12

P

28

P

04

P

12

P

28

P

Membrane overlap hot

air welded


air welded

at 300 mm at 300 mm

Back putty

min. 100 mm

Back putty

Internal flashing

Valley Gutter (TOP-DEK)

Note:


7.

7.2.35



Flat Roof Panels

a

31

P

105

K

31

P

28

P

31

P

07

P

112

K

04

P

Butyrub building

cement

Membrane coated

metal

Membrane fully adhered


air welded

Continous hot air

weld to membrane

coated metal

Site applied

insulation

at 200 mm

at 200 mm

min

. 300 m

m

min. 100 mm

at 300 mm

Roof to Brickwork Junction (TOP-DEK)

Note:


31

P

105

K

31

P

28

P

04

P

112

K

14

P

31

P

Butyrub building

cement


Membrane overlap

hot air welded

Membrane coated

metal

Continous hot air

weld to membrane

coated metal

Site applied

insulation

at 200 mm

at 300 mm

at 200 mm

min. 100 mm

min

. 300 m

m

Roof to Brickwork Junction in Slope (TOP-DEK)

7.

7.2.36



Flat Roof Panels

28

P

07

P

121

K

07

P

35

P

Membrane coated metal to be

fastened to trapezoidal sheet

Membrane overlap

hot air welded

Membrane overlap

hot air welded Site applied insulationat 300 mm PE pipe

Expansion Joint (TOP-DEK)

7.

7.2.37



Flat Roof Panels

Cowl

Silicone sealant Silicone sealant

Sleeve

Membrane overlap

hot air welded

Cover collar

Double insulated

jacket exhaust pipe


air welded

Site applied insulation Diameter

min

. 150 m

m

Roof Penetration Extractor Flue (TOP-DEK)

7.

7.2.38



Flat Roof Panels

28

P

28

P

28

P

04

P

Neutral silicone sealant


Site applied rigid urethane

board

Roof / skylight support


Continuous hot air weld to

membrane coated metal

Membrane overlap hot air

welded

Membrane overlap

hot air welded


min. 100 mm

at 300 mm

at 300 mm

at 300 mm

min

. 150 m

m

a

28

P

28

P

28

P

04

P m

in. 150 m

m

min. 100 mm



Site applied rigid urethane

board

Roof / skylight support

Continous hot air weld to



Membrane overlap

hot air welded

Membrane overlap

hot air welded


at 300 mm

at 300 mm

at 300 mm

Roof / Skylight – Pyramid / Dome Type – Ridge (TOP-DEK)

Roof / Skylight – Pyramid / Dome Type – Downslope (TOP-DEK)

Note:


7.

7.2.39



Flat Roof Panels

a

04

P

28

P

04

P

28

P






Membrane overlap

hot air welded





Membrane overlap

hot air welded

at 300 mm at 300 mm

Smoke Vent (TOP-DEK)

Note:


7.

7.3.40



Rooftile

325

0–65

α

03

P

12b

P

12b

P

103c

K

03

P

04

P

14

P

101

K

14

P

04

P


at 400 mm at 400 mmBack puttyBack putty

03

P

Sealing tape (factory applied) Vapour proof sealant (bitumen c. d. 6 mm)

Weather sealing tape

at 325 mm

Panel Side Lap

Ridge

7.

7.3.41



Rooftile

196–325

α

03

P

12b

P

103c

K

03

P

12b

P

04

P

04

P

14

P

14

P

101

K


at 400 mm at 400 mmBack puttyBack putty

325

66–195 (*)

α

25

P

25

P

12b

P

103d

K

04

P

04

P

14

P

14

P

101

K


at 400 mm Only to 100 mm (*) Back putty

Only over 100 mm (*)

at 400 mmOnly to 100 mm (*)

Only over 100 mm (*)

Ridge

Ridge

7.

7.3.42



Rooftile

14

P

07

P

131

K

106

K

236

K

08

P

25

P

14

P

08

P

12z

P

04

P

07

P

at 325 mm Back puttyat 325 mm

at 333 mm


04

P

12z

P

08

P

14

P

25

P

236

K

131

K

at 325 mm Back puttyat 325 mm

Facing timber


Gable

Gable

7.

7.3.43



Rooftile

40

03 P

03 P

04 P

13 P

08 P

08 P

10

9

K14 P 07 P07 P

02 P

10

8

K

23

2

K

24

0

K

α

420

160

at 3

00

mm

at 3

00

mm

at 3

00

mm

at 3

00

mm

at 4

00

(60

0 o

r 8

00

) mm

Site

app

lied

insu

latio

n

Bac

k pu

tty

External Gutter

7.

7.3.44



Rooftile

23

2

K

04 P

α

160

420

24

0

K

13 P

03 P

03 P

08 P

Site

app

lied

insu

latio

n

Faci

ng t

imbe

r

at 4

00

(60

0 o

r 8

00

) mm

Bac

k pu

tty

at 3

00

mm

External Gutter

7.

7.4.45



Roofl ights

Kingspan Polycarb RooflightPVC painted steel strip (factory fitted)

KS1000 RW insulated roof panel

Kingspan Polycarb Rooflight

Site applied spacer

30 min

4 No. main fixings

with storm washers

4 No. main fixings

with storm washers

4 No. main fixings with storm washer

in each crown location, per rooflight, per purlin

Direction of lay

Site applied spacer

Side laps stitched at max. 300 mm c/cs with “Mega-stitcher” screws (typ 6.3 mm dia × 25 mm long) with 19 mm dia washers

PVC painted steel strip (factory fitted)

End lap stitchers only inserted

where rooflight end laps

over KS1000 RW panel

6 × 5 mm butyl rubber sealant applied in continuous unbroken length at side lap to weather side of stitching screw

Side lap stitched at 300 mm centres

with 6.3 mm × 25 mm stitching

screws with 19 mm washers

6 × 5 mm butyl rubber sealant

on weather side

Side lap stitched at 300 mm centres

with 6.3 mm × 25 mm stitching

screws with 19 mm washers

6 × 5 mm butyl rubber sealant

on weather side

PVC painted steel strip

(factory fitted)

Side Lap (KS1000 PC)Primary and Side Lap Fasteners

Kingspan Polycarb Roofl ight to Panel Panel to Kingspan Polycarb Roofl ight

End Lap (KS1000 PC)Tail Stitcher Locations

7.

7.4.46



Roofl ights

3 runs of 6 × 5 mm butyl rubber sealant

applied in continuous unbroken lengths at end lap

KS1000 RW insulated roof panel

End laps crown stitched 2 times

with “Mega-stitcher” screws

(typ 6.3 mm dia × 25 mm long)

with 19 mm dia washers




Additional run of 6 × 5 mm butyl rubber sealant

Site applied spacer

150 mm end lap

50 mm

30 min 30 min

50 mm


applied in continuous unbroken lengths at end lap KS1000 RW insulated roof panel








Nominal 15 mm

Minimum 10 mm

Site applied spacer

150 mm end lap

50 mm

30 min 30 min

50 mm

End Lap (KS1000 PC)Kingspan Polycarb Roofl ight to KS1000 RW

KS1000 RW to Kingspan Polycarb Roofl ight

7.

7.4.47



Roofl ights

Nominal 15 mm

Minimum 10 mm

150 mm end lap

50 mm

50 mm


applied in continuous unbroken lengths at end lap





Additional run of 6 × 5 mm butyl rubber sealant

30 min 30 min

Site applied spacer





Position of 4 No. main fixings with 19 mm dia.

and storm washers to crowns


30 min

Site applied spacer

End Lap (KS1000 PC)Kingspan Polycarb Roofl ight to Kingspan Polycarb Roofl ight

Intermediate Purlin Fasteners (KS1000 PC)

7.

7.4.48



Roofl ights

27

P

34

P

242

K

21

P

01

P

d p= 1

6 (2

5; 32)

d

Sealing tape 12×6 mm (part of panel RW/HTL)

Roof purlin

Spacing profile

(part of delivery RW/HTL)

PE shaped filler into panel

(part of panel RW/HTL)

Sealing tape 40×5 mm


at 500 mm

2 pcs

for spacing profile

For every

corrugation

03p

P

34

P

243

K

21

P

01

Pd p=

16 (2

5; 32)

d



Roof purlin

Spacing profile






at 500 mm

2 pcs

for spacing profile

For every

corrugation

Side Lap (KS1000 RW/HTL)RW/HTL–RW

Side Lap (KS1000 RW/HTL)RW–RW/HTL

7.

7.4.49



Roofl ights

34

P

233

K

21

P

01

P

27

P

d p= 2

5 (1

6; 32)

d

2 pcs

for spacing profile

For every corrugation at 500 mm

Roof purlin

Spacing profile

(part of delivery FF/HTL)


(part of panel FF/HTL)





34

P

233

K

21

P

01

P

03p

P

d p= 1

6 (2

5; 32)

d

2 pcs

for spacing profile

For every corrugationat 500 mm

Roof purlin

Spacing profile

(part of delivery FF/HTL)







Side Lap (KS1000 FF/HTL)FF/HTL–FF

Side Lap (KS1000 FF/HTL)FF–FF/HTL

7.

7.4.50



Roofl ights

50

P=250

50

aa

d

03p

P

21

P

17

P

01

P

18

P

6 fasteners per end lap

For every corrugationPE shaped filler into panel


Spacing profile


slope α

50

P=250

50

aa

d

27

P

21

P

17

P

01

P

18

P

slope α


spacing profile




Panel End Lap – Upslope (KS1000 RW/HTL)

Note:


Note:


Panel End Lap – Down slope (KS1000 RW/HTL)

7.

7.4.51



Roofl ights

P=250

5050

27

P

21

P

18

P

01

P

aa


For every corrugation



Spacing profile


slope α

Note:


Panel End Lap – Intermediate (KS1000 RW/HTL)

01

P

b

For every corrugation



Spacing profile


slope α

Note:

b according to structural / static requirements

Intermediate Fixing (KS1000 RW/HTL)

construction details 7. -...

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