conquering complexity in safety - emerson · china national oil 14 apache energy 13 bayer 13...

[File Name or Event]Emerson Confidential27-Jun-01, Slide 1

Conquering Complexity

in Safety

Andy CroslandSIS Business Development

Manager, Europe


A Modern Approach to OffshoreESD and Fire & Gas SystemsA Modern Approach to OffshoreESD and Fire & Gas Systems Modern Safety with DeltaV SIS – what does

this mean? Dealing with specification changes Minimising space and weight requirements

– particularly with legacy SIS replacement Remote monitoring of asset health

– Early warning of problems: fix when convenient, before outage

– Minimise diagnose-repair cycle time


DeltaV SIS – some of our Global usersDeltaV SIS – some of our Global usersPEMEX 51SHELL 48DOW 46BP 43EVONIK 36LONZA 24AIR LIQUIDE 20DSM 17SASOL 17SOLVAY 17PETROBRAS 16CHINA NATIONAL OIL 14APACHE ENERGY 13BAYER 13OCCIDENTAL 13ROSNEFT 13NAM 12AKZO NOBEL 11HUNTSMAN 11INEOS 11TOTAL E&P 11MOMENTIVE 10OMAN GAS COMPANY 10PDO OMAN 10SANTOS 10


ETAP

Newsham

Quad 204Clair Ridge

Solan

Gina Krog

Martin Linge

Andrew

Cleeton

North Cormorant

Forties CharlieForties Echo

Ninian Central/ North/ SouthMurchisonHeather

Thistle

Gryphon

Balmoral

AlwynDunbar

West Sole Alpha

Some Reference ProjectsSome Reference Projects

■ Andrew■ Cleeton■ Newsham■ West Sole Alpha

■ Solan

■ Martin Linge

■ North Cormorant

■ Forties Charlie■ Forties Echo

■ Clair Ridge■ QUAD 204

■ Gina Krog

■ Ninian Central/N/S■ Murchison

■ Heather■ Thistle

■ Gryphon FPSO

■ Balmoral

■ Alwyn■ Dunbar


Safety System ChallengesSafety System Challenges

Emerson Confidential, Slide 7

Traditional Practice – Classic IOTraditional Practice – Classic IO

Cabinet Technician

Multi-cores from field

Terminal blocks

Field Technician

Junction Box


Traditional PracticeTraditional Practice

Cabinet Technician

Junction Box

1914, Switchboard Operator

Field Technician


Terminal blocks


Traditional PracticeTraditional Practice

Cabinet Technician

Junction Box

Field Technician


Terminal blocks

My head hurts !!

1. Design2. Build3. Wire4. Test5. Ship6. Install

Change 1

Change 2

Change 3

Change 4


Since 2005 we’ve offered Configurable I/O with our original DeltaV SIS Logic SolverSince 2005 we’ve offered Configurable I/O with our original DeltaV SIS Logic Solver

Wire any mix of I/O types to logic solver terminals

Configure channel type in

software


Traditionally, marshalling provides:Traditionally, marshalling provides:

Signal Isolation / Knife Edge

Intrinsically Safe Field Devices

High Voltage / Current

Electrical Protection / Fusing

Signal Characterization

Individual Channel Status Indication


What if we could have an “I/O Cloud” connecting to a cloud of Controllers?What if we could have an “I/O Cloud” connecting to a cloud of Controllers?


Since 2009 DeltaV Electronic Marshalling delivers an “I/O Cloud” for DCS controllersSince 2009 DeltaV Electronic Marshalling delivers an “I/O Cloud” for DCS controllers


in 2013 we also releasedDeltaV SIS with Electronic Marshallingin 2013 we also releasedDeltaV SIS with Electronic Marshalling

LS-CHARMs AI 4-20ma HART

DI Namur

DI 24 VDC Dry Contact

DI 24 VDC Isolated

DI 120 VAC Isolated

Thermocouple

RTD

AI 0-10 VDC Isolated

24 VDC Power

DO 24 VDC DTA

DO 24 VDC ETA

DO 24 VDC Redundant DTA

DO 24 VDC Redundant DTA Relay

DO 24 VDC Redundant ETA

DO 24 VDC Redundant ETA Relay

DO 120 VAC Relay

DVC HART DTA

DVC HART Redundant DTA

SZ Controller•Gateway / Firewall

CSLS = CHARMS Smart Logic Solver•SIS Logic

•SIS IO Processing

DeltaV ACN

Local Safety Network

Up to 16 CSLS

per node

Up to 96 IO per CSLS


Electronic marshalling provides:Electronic marshalling provides:

Signal Isolation / Knife Edge

Intrinsically Safe Field Devices

High Voltage / Current

Electrical Protection / Fusing

Signal Characterization

Individual Channel Status Indication


Intrinsically Safe SIS CHARMSIntrinsically Safe SIS CHARMS

IS LS-CHARMS TimelineDI NAMUR Available NOWAI 4-20mA HART Available NOWRTD Available 2015Thermocouple Available 2015Digital Output Future


Relay Terminal BlocksRelay Terminal Blocks


Late Project ChangesLate Project ChangesProblem SolutionSignal Types change Change the CHARM and/or Terminal

Block to match the new signal typeSignal Quantities change Add more CHARMS / more CSLS to

the networkSignal Locations change •All Inputs shared on Local Safety

Network – every CSLS sees every input on its LSN•Outputs can be remotely driven via Secure Parameters•SIL 3 Solution


Late Project Changes – IO typesLate Project Changes – IO typesProblem SolutionSignal Types change Change the CHARM and/or Terminal

Block to match the new signal typeSignal Quantities change Add more CHARMS / more CSLS to

the networkSignal Locations change •All Inputs shared on Local Safety

Network – every CSLS sees every input on its LSN•Outputs can be remotely driven via Secure Parameters•SIL 3 Solution

Digital Input

LS DI NAMUR LS DI 24 VDC (dry contact)

Powered by the system

LS DI 24 VDC IsolatedLS DI 120 VAC IsolatedLS DI 230 VAC Isolated

Powered in the field

LS IS DI NAMUR (also compatible with dry contact)

Intrinsically safe

AnalogInput

LS AI 4-20 mALS AI 4-20 mA HARTLS 24 VDC Power

Powered by the systemPowered in the field2-wire, 3-wire, 4-wire

LS AI 0-10 VDC Isolated(also 0-5, 1-5, etc.)

Powered in the field

LS RTD LS Thermocouple / mV

Multiple types supportedCustom

LS IS 4-20 mA (+ HART)LS IS RTD LS IS Thermocouple / mV

Intrinsically safe


Footprint (space) constraints withlegacy ESD/F&G replacementsFootprint (space) constraints withlegacy ESD/F&G replacements


One solutionOne solution

Upgrade the existing Marshalling to Electronic Marshalling


Another SolutionAnother Solution


++ 288 I/O

384 I/O

Electronic Marshalling makes best use of available spaceElectronic Marshalling makes best use of available space

288 I/O 288 I/O+Front

Front & Back 576 I/O 576 I/O+==

864 I/O

1536 I/O


Another solution …… Electronic Marshalling in the FieldAnother solution …… Electronic Marshalling in the Field

Modular Approach versus CentralisedTraditional -vs- Modular DesignModular Approach versus CentralisedTraditional -vs- Modular Design

all the Inputs

all the Outputs

Inputs

Outputs

Inputs

Outputs

Inputs

Outputs

Inputs

Outputs


Modular Safety Concepts(click for link)Modular Safety Concepts(click for link)


Global SISnet – pass selected data between clustersGlobal SISnet – pass selected data between clusters

DeltaV ACN (non-safety) HMI Layer

LSN

GSN (SIL3)

ESD F&G

Up to 1536 IO per cluster

More ESD / F&G

LSN LSN


System Asset HealthSystem Asset HealthField Devices and wiring are more likely to fail than the

Logic Solver


HART integration into AMS Suite is Easy!HART integration into AMS Suite is Easy!

Dia

gnos

tic d

ata

Emerson ConfidentialSlide 33

Old way of integrating HART with SIS…Old way of integrating HART with SIS…

HART Multiplexer

Logic Solver(Not HART capable)


Partial Stroke Testing – integration with Fisher FIELDVUE DVC6000/6200-SIS

Partial Stroke Testing – integration with Fisher FIELDVUE DVC6000/6200-SIS

DeltaV SIS Elevator PitchEmerson ConfidentialJuly 20, 2009 – Slide 36


www.ModernSafetySystem.com

DeltaV SIS Elevator PitchEmerson ConfidentialJuly 20, 2009 – Slide 37

Business Results AchievedBusiness Results Achieved Thank You! www.Modern

SafetySystem.com

[email protected]

conquering complexity in safety - emerson · china national oil 14 apache energy 13 bayer 13...

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