concrete pipe products - strescon · concrete pipe products ... • standard specifications. to our...

146
Concrete Pipe Products Concrete Pipe Division 2013 edition Corporate Office 400 Chesley Drive Saint John, NB E2K 5L6 Phone: 506-632-2600 Fax: 506-632-7689 New Brunswick Plant & Sales 101 Ashburn Lake Road Saint John, NB E2J 5B8 Phone: 506-633-8877 Fax: 506-632-7576 Nova Scotia Plant & Sales 131 Duke Street Bedford, NS B4A 3Z8 Phone: 902-494-7400 Fax: 902-494-7401 Maine Pipe Sales 441 Libby Hill Road Palmyra, ME 04965 Phone: 207-368-5536 Fax: 207-368-5537 Cell: 207-557-9395 website: www.streson.com • email: [email protected] Strescon is a member of the OSCO Construction Group Catalog No.: Date: QUICK LINKS: click on titles above • To Our Valued Customer • Corporate History • Quality Control • Imperial to Metric Conversions CONCRETE PIPE Index MANHOLE Index BOX CULVERT Index STORMCEPTOR Technical Manual CONCRETE PRODUCTS & ACCESSORIES STANDARD HEADWALLS STANDARD SPECIFICATIONS

Upload: dohanh

Post on 06-Jul-2018

231 views

Category:

Documents


4 download

TRANSCRIPT

Concrete Pipe ProductsC o n c r e t e P i p e D i v i s i o n2 01 3 e d i t i o n

Corporate Office400 Chesley DriveSaint John, NB • E2K 5L6Phone: 506-632-2600Fax: 506-632-7689

New Brunswick Plant & Sales101 Ashburn Lake RoadSaint John, NB • E2J 5B8Phone: 506-633-8877Fax: 506-632-7576

Nova Scotia Plant & Sales 131 Duke StreetBedford, NS • B4A 3Z8Phone: 902-494-7400Fax: 902-494-7401

Maine Pipe Sales441 Libby Hill RoadPalmyra, ME • 04965Phone: 207-368-5536Fax: 207-368-5537Cell: 207-557-9395

website: www.streson.com • email: [email protected] Strescon is a member of the OSCO Construction Group

Catalog No.:

Date:

QUICK LINKS:

click on titles above

• To Our Valued Customer

• Corporate History

• Quality Control

• Imperial to Metric Conversions

• ConCrete PiPe Index

• Manhole Index

• Box Culvert Index

• StorMCePtor Technical Manual

• ConCrete ProduCtS & aCCeSSorieS

• Standard headwallS

• Standard SPeCifiCationS

To Our Valued CustomerS t r e s c o n P i p e D i v i s i o n

Introduction 1

To Our Valued Customer:

STRESCON LIMITED is pleased to present our latest catalogue of products offered by our

CONCRETE PIPE DIVISION.

This Catalogue has been assembled to assist you in the design and selection of Concrete Pipe, Manholes and

Accessories (including Box Culverts and other concrete products).

As we continue to upgrade and expand our product lines, Strescon will forward information to be included in

this catalogue.

If you find that our catalogue does not answer your specific needs or you have questions about our products,

please contact our Sales Representative for your area.

STRESCON LIMITED

Return to Main Index

Corporate HistoryS t r e s c o n P i p e D i v i s i o n

Introduction 3

Corporate History

STRESCON LIMITED began operations in 1963 by establishing a precast concrete plant in Saint John, New

Brunswick. Strescon was the first company to introduce a wide range of precast concrete products in the

Atlantic Region. A variety of projects were successfully completed in the company’s initial years using both

structural and architectural precast concrete products. Over time, Strescon has developed a reputation for

quality, reliability and service in the industry.

STRESCON LIMITED added concrete pipe and manholes to its list of products in 1972. It established the

CONCRETE PIPE DIVISION in Saint John, New Brunswick to carry a complete line of finished products ready

for delivery. A new, state-of-the-art pipe plant was opened in 2001 which has greatly expanded production

capabilities, both in sizes and quantities of products available.

STRESCON LIMITED expanded operations to Bedford, Nova Scotia in 1978, opening a modern precast plant to

service the area with a full range of products.

STRESCON LIMITED has grown to become the largest precast prestressed concrete manufacturer in Eastern

Canada, marketing its products throughout the four Canadian Atlantic Provinces and the New England Region

of the United States.

Return to Main Index

Quality ControlS t r e s c o n P i p e D i v i s i o n

Introduction 5

QUALITY CONTROL

Modern manufacturing and jointing techniques have resulted in the production of high quality, durable, and

cost effective concrete products for the conveyance of storm water, industrial waste and sanitary sewage.

STRESCON LIMITED’s Quality Control encompasses the following:

1) Sieve analysis

Absorption tests

Three-edge bearing tests

Hydrostatic, vacuum and air testing

2) Gauging of pallets, header rings and tongue formers.

3) Visual inspection and grading of all products.

4) Gauging of all products to ensure dimensional stability

STANDARDS and SPECIFICATIONS

STRESCON LIMITED’s concrete pipe, manholes, and box culverts are manufactured in accordance with the

following standards and specifications:

1) CANADIAN STANDARDS ASSOCIATION (CSA)

2) AMERICAN STANDARDS FOR TESTING AND MATERIALS (ASTM)

3) AMERICAN ASSOCIATION OF STATE HIGHWAY AND TRANSPORTATION OFFICIALS (AASHTO)

4) AMERICAN RAILWAY ENGINEERING ASSOCIATION (AREA)

5) CANADIAN HIGHWAY BRIDGE DESIGN CODE (CHBDC)

Each section in this binder includes the latest list of standards and specifications which applies to the products

covered in the individual sections.

Return to Main Index

Imperial to Metric ConversionsS t r e s c o n P i p e D i v i s i o n

Introduction 7

IMPERIAL TO METRIC CONVERSIONS

Pipe and Manhole Internal Diameters are manufactured in Imperial sizes and are converted to Metric.

For uniformity of industry standards we use the following conversions as laid out under CAN/CSA-A257.2

IMPERIALINTERNAL DIAMETER

in.

INDUSTRY METRIC STANDARD

mm

DIRECT CONVERSION

mm

12 300 305

15 375 381

18 450 457

21 525 534

24 600 610

30 750 762

36 900 915

42 1050 1067

48 1200 1219

54 1350 1370

60 1500 1524

72 1800 1829

84 2100 2134

96 2400 2438

120 3000 3048

144 3600 3658

Other values (dimensions and weights) not shown above will be direct conversions

from Imperial to Metric.

Return to Main Index

Concrete Pipe IndexS t r e s c o n P i p e D i v i s i o n

INDEX

P1 ......... SINGLE OFFSET JOINT PIPE (Metric)

P2 ......... SINGLE OFFSET JOINT PIPE (Imperial)

P3 ......... CONCRETE PIPE SHIPPING WEIGHTS (Canadian)

P4 ......... CONCRETE PIPE SHIPPING WEIGHTS (State of Maine)

P5 ......... ALTERNATE CONCRETE PIPE LENGTHS

P6 ......... PIPE BENDS

P7 ......... TEE AND WYE CONNECTIONS

P8 ......... HARRIS DITCH INLET

P9 ......... CONCRETE CHANNEL and PERFORATED PIPE

P10 ....... FISH WEIR DETAILS

P11 ....... FLARED END GUIDE

P12 ....... PIPE SUPPORT - SLOPED END

P13 ....... PIPE JOINTING PROCEDURES

P14 ....... PIPE JOINTING PROCEDURES

CONCRETE PIPE SPECIFICATIONS

CSA SPECIFICATIONS CSA A257.0 ......... Methods for Determining Physical Properties of Concrete

Pipe

CSA A257.1 ..........Non-Reinforced Concrete Pipe

CSA A257.2 .........Reinforced Concrete Pipe

CSA A257.3 .........Joints for Concrete Pipe

ASTM SPECIFICATIONS C76 .......................Reinforced Concrete Culvert, Storm Drain and Sewer Pipe

C443 .................... Joints for Circular Concrete Sewer and Culvert Pipe, Using

Rubber Gaskets

C497.....................Testing Concrete Pipe or Tile

C655 .................... Reinforced Concrete D-Load Culvert, Storm Drain and

Sewer Pipe

C822 ...................Definitions of Concrete Pipe and Related Products

C924 .................... Concrete Pipe Sewer Lines By Low-Pressure Air Test

methods

C969 .................... Infiltration and Exfiltration Acceptance Testing of Installed

Precast Concrete Pipe Sewer Lines

Return to Main Index

(click titles for quick links)

Single Offset Joint Pipe (Metric)300 to 3600 Diameter

Pipe P1

METRIC (mm)PIPE DIAMETER A B C-1 C D E F L

300 305 50.80 406.40 490.47 88.90 146.0 387.60 2438

375 381 57.15 495.30 592.07 88.90 146.0 476.48 2438

450 457 63.50 584.20 673.10 88.90 146.0 553.39 2438

525 533 69.85 673.10 752.60 88.90 146.0 631.17 2438

600 610 76.20 762.00 828.80 88.90 143.0 707.37 2438

750 762 88.90 939.80 997.00 88.90 143.0 864.34 2438

900 914 101.60 1117.60 1152.65 88.90 143.0 1016.74 2438

1050 1067 114.30 1295.40 114.30 - 1164.64 2438

1200 1219 127.00 1473.20 114.30 - 1328.73 2438

1350 1370 158.75 1687.50 120.60 - 1484.85 2438

1500 1524 152.40 1828.80 120.60 - 1654.20 2438

1800 1829 177.80 2184.40 127.00 - 1979.63 2438

2100 2134 203.20 2540.00 127.00 - 2310.31 2438

2400 2438 228.60 2895.60 127.00 - 2640.51 2438

3000 3048 279.40 3607 152.00 - 3327.40 2134

3600 3658 330.20 4318.00 152.00 - 3962.40 2438

F C-1A

B

L

C

o20

E

D

2˚ SLOPETYPICAL

300 to 3600 mm Dia.SINGLE OFFSET JOINT

Return to Main IndexReturn to PIPE Index

Single Offset Joint Pipe (Imperial)12 to 144 in. Diameter

PipeP2

F C-1

BA

L

o20

E

D

C

2˚ SLOPETYPICAL

12 to 144 in. Dia.SINGLE OFFSET JOINT

IMPERIAL (inches)PIPE DIAMETER

A B C-1 C D E F L

12 2.00 16.00 19.31 3.5 5.75 15.26 96

15 2.25 19.50 23.31 3.5 5.75 18.75 96

18 2.50 23.00 26.50 3.5 5.75 21.78 96

21 2.75 26.50 29.63 3.5 5.75 24.84 96

24 3.00 30.00 32.63 3.5 5.63 27.84 96

30 3.50 37.00 39.25 3.5 5.63 34.02 96

36 4.00 44.00 45.38 3.5 5.63 40.02 96

42 4.50 51.00 - 4.5 - 45.85 96

48 5.00 58.00 - 4.5 - 52.31 96

54 6.25 66.50 4.75 - 58.46 96

60 6.00 72.00 - 4.75 - 65.12 96

72 7.00 86.00 - 5.00 - 77.93 96

84 8.00 100.00 - 5.00 - 90.95 96

96 9.00 114.00 - 5.00 - 103.95 96

120 11.00 142.00 - 6.00 - 131.00 84

144 13.00 170.00 - 6.00 - 156.00 96

Concrete Pipe Shipping WeightsCanadian Highways allowable truckload weights

Pipe P3

METRIC

PIPE DIAMETERmm

LENGTHmm

MASS IN KILOGRAMS PIECES PER TRUCKLOAD

PER METER PER LENGTH TANDEM TRI-AXLE OFF-LOADER TRI-AXLE

300 2438 156 382 53 82 72

375 2438 216 527 35 59 52

450 2438 279 680 30 46 41

525 2438 342 835 21 37 33

600 2438 424 1034 20 30 26

750 2438 610 1488 14 21 18

900 2438 818 1996 11 15 14

1050 2438 1071 2613 8 12 -

1200 2438 1361 3321 6 9 -

1350 2438 1942 4738 4 6 -

1500 2438 2008 4900 4 6 -

1800 2438 2828 6900 3 4 -

2100 2438 3720 9077 2 3 -

2400 2438 4762 11620 2 2 -

3000 2134 7069 15086 1 2 -

3600 2438 10343 25220 1 1 -

IMPERIAL

PIPE DIAMETERinches

LENGTHinches

MASS IN POUNDS PIECES PER TRUCKLOAD

PER FOOT PER LENGTH TANDEM TRI-AXLE OFF-LOADER TRI-AXLE

12 96 105 840 53 82 72

15 96 145 1160 35 59 52

18 96 188 1500 30 46 41

21 96 230 1840 21 37 33

24 96 285 2280 20 30 26

30 96 410 3280 14 21 18

36 96 550 4400 11 15 14

42 96 720 5760 8 12 -

48 96 915 7320 6 9 -

54 96 1305 10445 4 6 -

60 96 1350 10800 4 6 -

72 96 1900 15200 3 4 -

84 96 2500 20000 2 3 -

96 96 3200 25600 2 2 -

120 84 4750 33250 1 2 -

144 96 6950 55600 1 1 -

Return to Main IndexReturn to PIPE Index

Concrete Pipe Shipping WeightsState of Maine allowable truckload weights

PipeP4

METRIC

PIPE DIAMETERmm

LENGTHmm

MASS IN KILOGRAMS PIECES PER TRUCKLOAD

PER METER PER LENGTH TANDEM TRI-AXLE OFF-LOADER TRI-AXLE

300 2438 156 382 52 72 61

375 2438 216 527 35 52 44

450 2438 279 680 30 40 34

525 2438 342 835 21 33 28

600 2438 424 1034 19 26 22

750 2438 610 1488 13 18 15

900 2438 818 1996 10 13 11

1050 2438 1071 2613 8 10 -

1200 2438 1361 3321 6 8 -

1350 2438 1942 4738 4 5 -

1500 2438 2008 4900 4 5 -

1800 2438 2828 6900 2 4 -

2100 2438 3720 9077 2 3 -

2400 2438 4762 11620 1 2 -

3000 2134 7070 15086 1 1 -

3600 2438 10343 25220 - 1 -

IMPERIAL

PIPE DIAMETERinches

LENGTHinches

MASS IN POUNDS PIECES PER TRUCKLOAD

PER FOOT PER LENGTH TANDEM TRI-AXLE OFF-LOADER TRI-AXLE

12 96 105 840 52 72 61

15 96 145 1160 35 52 44

18 96 188 1500 30 40 34

21 96 230 1840 21 33 28

24 96 285 2280 19 26 22

30 96 410 3280 13 18 15

36 96 550 4400 10 13 11

42 96 720 5760 8 10 -

48 96 915 7320 6 8 -

54 96 1305 10445 4 5 -

60 96 1350 10800 4 5 -

72 96 1900 15200 2 4 -

84 96 2500 20000 2 3 -

96 96 3200 25600 1 2 -

120 84 4750 33250 1 2 -

144 96 6950 55600 - 1 -

Alternate Concrete Pipe LengthsStrescon Pipe Division

Pipe P5

METRIC

PIPE DIAMETER: mm MASS PER METER: kgALTERNATE LENGTHS AVAILABLE (mm)

1219 2438

300 156 8

375 216 8

450 279 8

525 342 8

600 424 8

750 610 4 8

900 818 8

1050 1071 4 8

1200 1361 4 8

1350 1942 8

1500 2008 4 8

1800 2828 4 8

2100 3720 4 8

2400 4762 4 8

3000 7070 4 8

3600 10343 4 8

4 ALTERNATE lengths available 8 STANDARD lengths available

IMPERIAL

PIPE DIAMETER: in. MASS PER FOOT: lbs.ALTERNATE LENGTHS AVAILABLE (in.)

48” 96”

12 105 8

15 145 8

18 188 8

21 230 8

24 285 8

30 410 4 8

36 550 8

42 720 4 8

48 915 4 8

54 1305 8

60 1350 4 8

72 1900 4 8

84 2500 4 8

96 3200 4 8

120 4750 4 8

144 6950 4 8

4 ALTERNATE lengths available 8 STANDARD lengths available

Return to Main IndexReturn to PIPE Index

Concrete Pipe Fittings45° and 90°

PipeP6

90° BEND (IMPERIAL)Inside Dia. (in.)

A(in.)

B(in.)

C(in.)

D(in.)

E(in.)

F(in.)

12 16 16 24 8 24 8

15 23 23 33 13 33 13

18 25 25 36 13 36 13

21 45 48 58 32 62 35

24 45 48 60 30 63 33

30 45 48 64 27 67 30

36 45 49 67 23 71 27

42 45 49 71 20 74 23

48 45 49 71 20 74 23

54 use two 45° bends

60 use two 45° bends

72 use two 45° bends

84 use two 45° bends

96 use two 45° bends

120 use two 45° bends

45° BEND (IMPERIAL)Inside Dia. (in.)

A(in.)

B(in.)

C(in.)

D(in.)

E(in.)

F(in.)

12 13 11 16 9 14 7

15 16 16 20 12 20 12

18 17 17 22 12 22 12

21 45 48 51 40 54 43

24 45 48 51 39 55 42

30 45 48 53 37 56 41

36 45 49 54 36 58 40

42 45 49 56 34 60 38

48 45 49 57 33 61 37

54 45 50 59 32 63 36

60 48 53 63 33 68 38

72 48 53 66 30 71 35

84 48 54 69 27 74 33

96 48 54 72 24 77 30

120 48 54 77 19 83 25

45° BEND

NOTES: Dimensions shown are for reference only and are subject to change.

Special angles are available upon request

90° BEND

NOTES: Dimensions shown are for reference only and are subject to change.

Special angles are available upon request

45° BEND (METRIC)Inside Dia.

(mm)

A(mm)

B(mm)

C(mm)

D(mm)

E(mm)

F(mm)

300 330 279 406 229 356 178

375 406 406 508 305 508 305

450 432 432 559 305 559 305

525 1143 1219 1295 1016 1372 1092

600 1143 1219 1295 991 1397 1067

750 1143 1219 1346 940 1422 1041

900 1143 1245 1372 914 1473 1016

1050 1143 1245 1422 864 1524 965

1200 1143 1245 1448 838 1579 940

1370 1143 1270 1499 813 1600 914

1500 1219 1346 1600 838 1727 965

1800 1219 1346 1676 762 1803 889

2100 1219 1372 1753 686 1880 838

2400 1219 1372 1839 609 1956 762

3000 1219 1372 1956 483 2108 635

90° BEND (METRIC)Inside Dia.

(mm)

A(mm)

B(mm)

C(mm)

D(mm)

E(mm)

F(mm)

300 406 406 609 203 609 203

375 584 584 838 330 838 330

450 635 635 914 330 914 330

525 1143 1219 1473 813 1575 889

600 1143 1219 1524 762 1600 838

750 1143 1219 1626 686 1702 762

900 1143 1245 1702 584 1803 686

1050 1143 1245 1803 508 1880 584

1200 1143 1245 1803 506 1880 584

1370 use two 45° bends

1500 use two 45° bends

1800 use two 45° bends

2100 use two 45° bends

2400 use two 45° bends

3000 use two 45° bends

Tee and Wye ConnectionsConcrete-to-Concrete

Pipe P7

DROP TEE DROP WYE

STANDARD TEE STANDARD WYE

NOTES:Special angle junctions having dimensions other than those shown can be manufactured upon request.

Dimensions shown are Plus or Minus 50mm / 2 in.

90 o

STANDARD LENGTH or AS REQUIRED

90 o

o45

o45

381mm

305m

m

12 in

.

15 in.

381mm

15 in.

10 in

.

254m

m

381mm

15 in.

254m

m

10 in

.

15 in.381mm

15 in

.

381m

m

STANDARD LENGTH or AS REQUIRED

STANDARD LENGTH or AS REQUIREDSTANDARD LENGTH or AS REQUIRED

Other sizes available, see pages P1, P2, and P3.

Return to Main IndexReturn to PIPE Index

Harris Ditch InletStrescon Pipe Division

PipeP8

Perforated and Channel Pipe300 to 3600 mm Diameter

12 to 144 in. Diameter

Pipe P9

Sta

ndar

dpi

pe d

ia.

1/2

stan

dard

pip

edi

a.

60 ˚60˚

Standard pipe lengths

1 3/4"/45mm Dia. Holes Typ.

Standard pipe lengths and diameter.Size and location of perforations as required

CONCRETE CHANNEL PIPE

PERFORATED CONCRETE PIPE

Return to Main IndexReturn to PIPE Index

Fish Weir DetailsStrescon Pipe Division

PipeP10

���������������

�����

���

� �

������

������

�����

�����

������

��

������

���

���

����

��

� �

���

�����

����������������������������

����������������� �­����������������������������������������������

� �

�������������

� �������������������������� �­����������������������������� �������� �������������������

���

����

����������

�� �����

������

������

METRIC

DIA. WALL. G or TWT. SEC.

A B C D E DIA + 1 R-1 R-2 SKIRT

12 2 1 1/2 530 4 24 48 7/8 72 7/8 24 13 10 1/16 9 3 1/2

15 2 1/4 2 740 6 27 46 73 30 16 12 1/2 11 3 1/2

18 2 1/2 2 1/2 990 9 27 46 73 36 19 15 1/2 12 4

21 2 3/4 2 1/4 1,280 9 35 38 73 42 22 16 1/8 13 4

24 3 2 1/2 1,520 9 1/2 43 1/2 30 73 1/2 48 25 16 11/16 14 4 1/2

DIA. WALL. G or TWT. SEC.

A B C D E DIA + 1 R-1 R-2 SKIRT

305 51 38 240 102 610 1241 1851 610 330 256 229 89

381 57 51 335 152 686 1168 1854 762 406 318 279 89

457 64 64 449 229 686 1168 1854 914 483 394 305 102

533 70 57 580 229 889 965 1854 1067 559 410 330 102

610 76 64 689 241 241 762 1867 1219 635 297 356 114

IMPERIAL

Flared EndsStrescon Pipe Division

Pipe P11

Return to Main IndexReturn to PIPE Index

Pipe Support - Sloped End & Footing DetailStrescon Pipe Division

PipeP12

�������������������������

�������������������������

������������������ ������������������������������������������������������������������������� ������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������

������ ����������������������������������������������������������� ����������������������������������������� �������������������������������������������������������������������������������������������������������������������� �����������������������

���������������������������­����������������������������������������������������������������������������������������������������������������������������������������������������������������­���������������������������������������

������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������­�������������������������������������������������������������������������������������������������

�������������������������������������������������������������������������������������������������������������������������������������������­��������������������������������������������������������������������­ �������­����� ��������������������������������������������

�������������

�������������������

����������� �����

��������������­���������������������������������������������������������������������������������������������������������������������

��������������������������������������� ������������������������������������������������������������������������������������������������������

������������������������������������­����������������������������������������������������������������������

������������������������������������������������������������� ���������������������������������������

�����������������

���������������������������������������������

����������������������

Pipe Jointing ProceduresFor Single Offset Gaskets

Pipe P13

Place the gasket asper the manufacturersrecommendations aroundthe spigot end of the pipe.The gasket must be placedtight to the spigot step.

Return to Main IndexReturn to PIPE Index

Pipe Jointing ProceduresFor Single Offset Gaskets

PipeP14

Joints on smaller pipe, up to 24"diameter, usually can be barredhome. Place a block of woodacross the invert of the pipe toprotect the bell. When thesubgrade is not firm enough toallow barring, the use of a come-along may be necessary to pullthe joint home. This methodshould be used for larger pipe.

Granular material should beplaced up to the spring lineover the entire length of thepipe.

Use of a machine to push thepipe home or to push pipedown to grade can putexcessive pressure on pipecausing it to break or crack.

Improper bedding can causethe pipe to be forced out ofalignment when backfilled.

FOLLOW THESE INSTRUCTIONS

TO PREVENT THESE PROBLEMS

A hole must be dug in the sub-base to accommodate the bell.

When coupling pipe, alignspigot of pipe with bell ofpipe previously laid. Pipeshould be aligned so thegasket is in contact with theflared bell surface aroundthe entire circumference.

Failure to dig a bell hole cancause beam breaks or cracksin the barrel of the pipe.

If bell and spigot are not levelor carefully aligned, thegasket will fish mouthcausing a leak or splitting thebell.

BAR JOINT HOME BEDDING ANDBACK FILL

DIG BELL HOLE ALIGN CAREFULLY

SPRING LINE

Manhole IndexS t r e s c o n P i p e D i v i s i o n

INDEX M1 ......... STANDARD STORM MANHOLE ASSEMBLY A1M2 ......... STANDARD SANITARY MANHOLE ASSEMBLY A2M3 ......... CONICAL MANHOLE ASSEMBLY A3M4 ......... CONICAL MANHOLE ASSEMBLY A4M5 .......... REDUCING SLAB ASSEMBLY A6M6 ......... STANDARD TYPE 5 CATCHBASINM7 ......... STANDARD TYPE 6 CATCHBASIN M8 .......... NOVA SCOTIA STANDARD SQUARE CATCHBASIN M9 ......... STANDARD SLUICE BOXM10 ....... VALVE CHAMBER ASSEMBLYM11 ....... STANDARD SEWAGE LIFT STATIONM12 ....... STANDARD INTERNAL DROP SECTIONSM13 ....... STANDARD BASE SECTIONSM14 ....... STANDARD INTERMEDIATE SECTIONSM15 ....... STANDARD ECCENTRIC CONESM16 ....... STANDARD COVERSM17 ........ CATCHBASIN COVERSM18 ........ STANDARD REDUCING SLABSM19 ........ STANDARD GRADE RINGSM20 ....... MANHOLE TEE BASEM21 ........ MANHOLE TEE BASE BENDM22........ MANHOLE BENCHING WITH GASKETSM23........ MAXIMUM PIPE SIZES FOR MANHOLESM24 ........ SINGLE OFFSET JOINT DETAILM25 ........ STANDARD MANHOLE JOINT SEALS

CONCRETE MANHOLE SPECIFICATIONS

CSA SPECIFICATIONSCSA A257.3..... Joints for Circular Concrete Sewer, Manholes and Culvert Pipe Using

Rubber GasketsCSA A257.4 ....Precast Reinforced Concrete Manhole Sections

ASTM SPECIFICATIONSC478 .............. Precast Reinforced Concrete Manhole SectionsC497 .............. Standard Methods of testing Concrete Pipe, Manhole Sections or TileC923 .............. Resilient Connections Between Reinforced Concrete Manhole

Structures and PipesC443 ............. Joints for Circular Concrete Sewer and Culvert PipeUsing Rubber

GasketsC990 ............. Joints for Concrete Pipe, Manholes and Precast Box Sections Using

Preformed Flexible Joint Sealants

Return to Main Index

(click titles for quick links)

Standard Storm Manhole Assembly A11050 to 3600 mm Diameter

42 to 144 in. Diameter

Manholes M1

SU

MP

AS

RE

QU

IRE

D

FLAT BASE

INTERMEDIATE SECTION

COVER (Offset or Center Hole As Required)

GRADE RING

CAST IRON FRAME AND COVER.

See chart page M17

See chart page M18

See chart page M20

See chart page M23

GA

SK

ET

ED

AS

RE

QU

IRE

D

CAST IRON FRAME AND COVER

GRADE RING

See chart page M19

COVER (Offset or Center Hole as Required)

See chart page M16

INTERMEDIATE SECTION

See chart page M14

FLAT BASE

See chart page M13

Return to Main IndexReturn to MANHOLE Index

Standard Sanitary Manhole Assembly A21050 to 3600 mm Diameter42 to 144 in. Diameter

ManholesM2

GRADE RING

INTERMEDIATE SECTION

COVER (Offset or Center Hole As Required)See chart page M20

TYPICAL BENCHED BASE

See chart page M18

See chart page M23

CAST IRON FRAME AND GRATE.

See chart page M17Custom BenchingAvailable on request

FOR LIFTING PURPOSES - 3000mm/120" and 3600mm/144" bases shouldbe benched on site due to excessive weight of the bases.

NOTE:

CAST IRON FRAME AND GRATE

GRADE RING

See chart page M19

COVER (Offset or Center Hole as Required)

See chart page M16

INTERMEDIATE SECTION

See chart page M14

TYPICAL BENCHED BASE

See chart page M13

Custom Benching

Available on request

GRADE RING

INTERMEDIATE SECTION

REDUCING SLAB

COVER (Offset or Center Hole As Required)

FLAT or BENCHED BASE

INTERMEDIATE SECTION

CAST IRON FRAME AND COVER.

See chart page M20

See chart page M23

See chart page M18

See chart page M17

See chart page M18

See chart page M22

Conical Manhole Assembly A31200 Reduced to 750 mm Diameter

48 Reduced to 30 in. Diameter

Manholes M3

1219mm/48 in. laid height

See chart page M17

Available in 305mm/12 in. laid height increments

*

See chart page M23

CAST IRON FRAME AND COVER.

See chart page M18

See chart page M19

See chart page M18

Available in 305mm/12 in. laid height increments

Other section heights not recommended

305mm/12 in. laid height

*

ECCENTRIC CONE - EC2

BENCHED BASE - 1200mm/48 in.

INTERMEDIATE SECTION - 1200mm/48 in.

INTERMEDIATE SECTION - 750mm/30 in.

GRADE RING

COVER (Center Hole As Required)See chart page M20

CAST IRON FRAME AND GRATE

GRADE RING

See chart page M19

COVER (Offset or Center Hole as Required)

See chart page M16

INTERMEDIATE SECTION

See chart page M14

ECCENTRIC CONE - EC2

1219 mm/48 in. laid height

See chart page M15

INTERMEDIATE SECTION - 1200 mm/48 in.

Available in 305 mm/12 in. laid height increments

See chart page M14

FLAT OR BENCHED BASE - 1200 mm/48 in.

Available in 305 mm/12 in. laid height increments

See chart page M13

GRADE RING

INTERMEDIATE SECTION

REDUCING SLAB

COVER (Offset or Center Hole As Required)

FLAT or BENCHED BASE

INTERMEDIATE SECTION

CAST IRON FRAME AND COVER.

See chart page M20

See chart page M23

See chart page M18

See chart page M17

See chart page M18

See chart page M22

Return to Main IndexReturn to MANHOLE Index

Conical Manhole Assembly A41050 reduced to 750 mm Diameter42 to 30 in. Diameter

ManholesM4

1219/48” in. laid height

See chart page M17

Available in 305mm/12 in. laid height incrementsSee chart page M18

305mm/12 in. laid height

See chart page M23

CAST IRON FRAME AND COVER.

See chart page M19

See chart page M18

Available in 305mm/12 in. laid height increments

*

* Other section heights not recommended

ECCENTRIC CONE - EC3

BENCHED BASE - 1050mm/42 in.

INTERMEDIATE SECTION - 1050mm/42 in.

INTERMEDIATE SECTION - 750mm/30 in.

GRADE RING

COVER (Center Hole As Required)See chart page M20

CAST IRON FRAME AND COVER

GRADE RING

See chart page M19

COVER (Center Hole as Required)

See chart page M16

INTERMEDIATE SECTION - 750 mm/30 in.

305 mm/12 in. laid height

See chart page M14

ECCENTRIC CONE - EC3

1219 mm/48 in. laid height

See chart page M15

INTERMEDIATE SECTION - 1050 mm/42 in.

Available in 305 mm/12 in. laid height increments

See chart page M14

FLAT OR BENCHED BASE - 1050 mm/42 in.

Available in 305 mm/12 in. laid height increments

See chart page M13

GRADE RING

INTERMEDIATE SECTION

REDUCING SLAB

COVER (Offset or Center Hole As Required)

FLAT or BENCHED BASE

INTERMEDIATE SECTION

CAST IRON FRAME AND COVER.

See chart page M20

See chart page M23

See chart page M18

See chart page M17

See chart page M18

See chart page M22

Title1050 to 3600 mm Diameter

42 to 144 in. Diameter

Manholes M5

Reducing Slab Assembly A6

GRADE RING

INTERMEDIATE SECTION

REDUCING SLAB

COVER (Offset or Center Hole As Required)

FLAT or BENCHED BASE

INTERMEDIATE SECTION

CAST IRON FRAME AND COVER.

See chart page M20

See chart page M23

See chart page M18

See chart page M17

See chart page M18

See chart page M22

CAST IRON FRAME AND GRATE

GRADE RING

See chart page M19

COVER (Offset or Center Hole as Required)

See chart page M16

INTERMEDIATE SECTION

See chart page M14

REDUCING SLAB

See chart page M18

INTERMEDIATE SECTION

See chart page M14

FLAT or BENCHED BASE

See chart page M13

Return to Main IndexReturn to MANHOLE Index

ManholesM6

Standard Type 5 Catchbasin750 mm Diameter30 in. Diameter

������������������������

������������������������������������������ ��������� ��������

�������� ���������

�������� ���������

���������������

������� ­��������­�����������

���

���

�����

��

�������������������

�­���������������� ­���������������

��������­�

� �������� ���������������������������� ���������

����������

���

�����

��

BASE (Metric/Imperial)

BASE DIAMETER mm/in

FLAT BASE HEIGHT mm/in

MASS/WEIGHT kg/lbs

750/30 1219/48 1173/2586

750/30 1524/60 1360/2976

CAST IRON FRAME AND GRATE

GRADE RING

See chart page M19

COVER (Center Hole as Required)

See chart page M16

INTERMEDIATE SECTION - 750 mm/30 in.

305/12, 1219/48 and 1524 mm/60 in. laid heights

See chart page M14

BASE - 750 mm/30 in.

1219 mm/48 in and 1524 mm/60 in. laid heights

Standard Type 6 Catchbasin1050 to 3600 mm Diameter

42 to 144 in. Diameter

Manholes M7

���

���

���

�����

��

���������

��������������������

�� ������������������������������������������ 

­��������­

���������������������� ���

���������������

���������������

���������������������

���������������­���������

���

�����

��

CAST IRON FRAME AND COVER

GRADE RING

See chart page M19

COVER (Offset or Center Hole/Square as Required)

See chart page M16/M17

INTERMEDIATE SECTION

See chart page M14

FLAT BASE

See chart page M13

Return to Main IndexReturn to MANHOLE Index

Nova Scotia Standard Square Catchbasin600 mm Square24 in. Square

ManholesM8

SQUARE CATCHBASIN (Metric/Imperial)

CATCHBASIN DIAMETER mm/in

CATCHBASIN HEIGHT mm/in

MASS/WEIGHT kg/lbs

600x600/24x24 1727/68 1758/3875

600x600/24x24 1219/48 1281/2825

Title

Manholes M9

Standard Sluice Box750 mm Square

27 in. Square

SLUICE BOX (Metric/Imperial)

SLUICE BOX DIMENSIONS mm/in

FLAT BASE HEIGHT mm/in

MASS/WEIGHT C/W FRAME AND GRATE kg/lbs

450x450/18x18 610/24 552/1215

Return to Main IndexReturn to MANHOLE Index

Valve Chamber Assembly1050 to 3600 mm Diameter42 to 144 in. Diameter

ManholesM10

See chart page M17

See chart page M18

See chart page M20

See chart page M23

CAST IRON FRAME AND COVER.

OPTIONAL CUTOUTS

OPTIONAL

406mm

203m

m

406mm

508m

m

1524

mm

VALVES BY OTHERS

BASE PADS

16 in.

16 in.

8 in

.

20 in

.

60 in

.

BASE

INTERMEDIATE SECTION

COVER

GRADE RING

TOP VIEW OF BASE PADS

Standard Pad Dimensions

NOTES: Optional pad sizes available for larger units

CAST IRON FRAME AND COVER

GRADE RING

See chart page M19

COVER

See chart page M16

INTERMEDIATE SECTION

See chart page M14

BASE SECTION

See chart page M14

Standard Sewage Lift Station1050 to 3600 mm Diameter

42 to 144 in. Diameter

Manholes M11

�������������������������������������� ����������������� ����

����������������������

��������������

�����������������������������������

�������� 

�����������������������­

������

�������������������������� ����

�������� ������ ������ ������������������ �����������������

ACCESS FRAME AND COVER

(optional)

COVER

See chart page M17

INTERMEDIATE SECTION

See chart page M14

FLAT BASE

See chart page M13

Return to Main IndexReturn to MANHOLE Index

Standard Internal Drop Sections1200 and 1500 mm Diameter48 and 60 in. Diameter

ManholesM12

NOTES: Other sizes available on request

Standard Base Sections1050 to 3600 mm Diameter

42 to 144 in. Diameter

Manholes M13

HEIGHTLAID

BASES (metric/imperial)MANHOLE

DIAMETER mm/inBENCHED BASE HEIGHT mm/in

MASS/WEIGHTkg/lbs

FLAT BASE HEIGHT mm/in

MASS/WEIGHTkg/lbs

WALL THICKNESSmm/in

BASE SLAB THICKNESS mm/in

1050/42

457/18 1194/2632 305/12 780/1720

114/4.5 152/6610/24 1361/3000 610/24 1107/2440

915/36 1696/3740 915/36 1433/3160

1219/48 2023/4460 1219/48 1760/3880

1200/48

610/24 1819/4010 305/12 959/2115

127/5 152/6

915/36 2381/5250 610/24 1374/3030

1219/48 2944/6490 915/36 1789/3945

1524/60 3506/7730 1219/48 2204/4860

- - 1524/60 2620/5775

1500/60

610/24 3107/6850 305/12 1662/3665

152/6 203/8

915/36 3974/8760 610/24 2275/5015

1219/48 4581/10100 915/36 2887/6365

1524/60 5443/12000 1219/48 3500/7715

1829/72 5988/13200 1524/60 4112/9065

- - 1829/72 4724/10415

1800/72

1524/60 7330/16160 305/12 2379/5245

178/7 203/8

1829/72 8245/18176 610/24 3241/7145

- - 915/36 4103/9045

- - 1219/48 4965/10945

- - 1524/60 5826/12845

- - 1829/72 6688/14745

2100/84

1219/48 8573/18900 305/12 3189/7030

203/8 203/8

1524/60 9798/21600 610/24 4323/9530

1829/72 12247/27000 915/36 5457/12030

2438/96 13608/30000 1219/48 6591/14530

- 2438/96 11127/24530

2400/96

1219/48 9616/21200 305/12 4128/9100

229/9 203/8

1524/60 10977/24200 610/24 5579/12300

1829/72 12338/27200 915/36 7031/15500

2438/96 15060/33200 1219/48 8482/18700

- - 2438/96 14288/31500

3000/120

- - 305/12 7997/17630

279/11 305/12

- - 610/24 10151/22380

- - 915/36 12305/27130

- - 1219/48 14460/31880

- - 2438/96 23079/50880

3600/144

- - 305/12 11941/26325

330/13 305/12

- - 610/24 15094/33275

- - 915/36 18246/40225

- - 1219/48 21399/47175

- - 2438/96 34009/74975

Return to Main IndexReturn to MANHOLE Index

Standard Intermediate Sections750 to 3600 mm Diameter30 to 144 in. Diameter

ManholesM14

LAIDHEIGHT

INTERMEDIATE SECTIONS (METRIC) mmSECTION

DIAMETER

HEIGHTS MASSkg/m

WALLTHICKNESS305 610 915 1219 1524 1829 2134 2438

750 4 4 4 4 774 114

1050 4 4 4 4 4 4 1071 114

1200 4 4 4 4 4 4 1361 127

1500 4 4 4 4 4 4 4 2008 152

1800 4 4 4 4 4 4 4 4 2828 177

2100 4 4 4 4 4 4 4 4 3720 203

2400 4 4 4 4 4 4 4 4 4762 229

3000 4 4 4 4 4 4 4 4 7070 279

3600 4 4 4 4 4 4 4 4 10343 330

4 Sizes Available

INTERMEDIATE SECTIONS (IMPERIAL) inSECTION

DIAMETER

HEIGHTS MASSlbs/foot

WALLTHICKNESS12 24 36 48 60 72 84 96

30 4 4 4 4 520 4.5

42 4 4 4 4 4 4 720 4.5

48 4 4 4 4 4 4 915 5

60 4 4 4 4 4 4 4 1350 6

72 4 4 4 4 4 4 4 4 1900 7

84 4 4 4 4 4 4 4 4 2500 8

96 4 4 4 4 4 4 4 4 3200 9

120 4 4 4 4 4 4 4 4 4750 11

144 4 4 4 4 4 4 4 4 6950 13

4 Sizes Available

Standard Eccentric Cones

Manholes M15

WALLL

AID

HE

IGH

T

ECCENTRIC CONES (METRIC) mm

CONE TYPE CONE DIAMETER LAID HT. MASS kg. WALL

THICKNESS

EC1 1200 to 750 1219 1542 127

EC2 1050 to 750 1219 1088 114

ECCENTRIC CONES (IMPERIAL) in

CONE TYPE CONE DIAMETER LAID HT. MASS lbs. WALL

THICKNESS

EC1 48 to 30 48 3400 5

EC2 42 to 30 48 2400 4.5

Return to Main IndexReturn to MANHOLE Index

Standard Covers600 to 3600 mm Diameter24 to 144 in. Diameter

ManholesM16

LAIDHEIGHT

600mm/24 in.675mm/27 in.750mm/30 in.

thicknessCover

OPENING DIAMETERAS REQUIRED

CENTERED OPENING

AS REQUIREDOPENING DIAMETER

OFFSET OPENING

TOP VIEW

STANDARD OPENINGS:

Standard access hole patterns as shown above.Other locations for holes available by request.

COVERS (Metric/Imperial)

COVER DIAMETERmm/in

LAID HEIGHTmm/in

COVER THICKNESSmm/in

MASS/WEIGHTkg/lbs

600/24 305/12 216/8.5 143/315

750/30 242/9.5 152/6 209/460

750/30 305/12 216/8.5 264/580

750/30 450/18 368/14.5 281/620

1050/42 305/12 190/7.5 518/1143

1200/48 305/12 190/7.5 704/1552

1500/60 324/12.75 203/8 1302/2870

1800/72 330/13 203/8 1930/4254

2100/84 330/13 203/8 2650/5840

2400/96 330/13 203/8 3502/7720

3000/120 457/18 305/12 7826/17254

3600/144 457/18 305/12 11587/25545

The weights provided are calculated using a 600mm diameter opening.

NOTES: Special sizes upon request

Catch Basin Covers1050 to 1800 mm Diameter

42 to 72 in. Diameter

Manholes M17

NOTES: Special sizes upon request

La

id h

eig

ht

Co

ver

thic

kne

ss

La

id h

eig

ht

Co

ver

thic

kne

ss

La

id h

eig

ht

Co

ver

thic

kne

ss

OPENING600mm/24" SQUARE

CENTERED OPENING

CENTERED OPENING

OFFSET OPENING

TWIN 600mm/24"SQUARE OPENING

TOP VIEW

COVERS (Metric/Imperial)

NUMBER OF OPENINGS

COVER DIAMETERmm/in

LAID HEIGHTmm/in

COVER THICKNESSmm/in

MASS/WEIGHTkg/lbs

2 1050/42 305/12 190/7.5 589/1300

2 1200/48 305/12 190/7.5 616/1358

2 1500/60 324/12.75 203/8 1302/2870

2 1800/72 330/13 203/8 1930/4254

1 1050/42 305/12 190/7.5 454/1000

1 1200/48 305/12 190/7.5 616/1358

1 1500/60 324/12.75 203/8 1302/2870

1 1800/72 330/13 203/8 1930/4254

1 1050/42 572/22.5 457/18 1143/2520

The weights provided are calculated using a 600mm square opening.

Standard access hole patterns as shown above. Other locations for hole available upon request.

Return to Main IndexReturn to MANHOLE Index

Standard Reducing Slabs1050 to 3600 mm Diameter42 to 144 in. Diameter

ManholesM18

SLA

B

WALL

LAID

HE

IGH

T

REDUCING SLABS (Metric/Imperial) mm/in

SLAB DIAMETER LAID HT. MASS/WEIGHT SLAB THICKNESS

Metric Imperial Metric Imperial Metric Imperial Metric Imperial

1050 to 750 42 to 30 305 12.00 454 1000 203 8.0

1200 to 750 48 to 30 305 12.00 616 1358 203 8.0

1500 to 1200 60 to 48 425 16.75 1307 2882 305 12.0

1500 to 1050 60 to 42 425 16.75 1491 3287 305 12.0

1500 to 750 60 to 30 425 16.75 1777 3918 305 12.0

1800 to 1200 72 to 48 432 17.00 2191 4830 305 12.0

1800 to 1050 72 to 42 432 17.00 2375 5235 305 12.0

2100 to 1200 84 to 48 432 17.00 3215 7087 305 12.0

2100 to 1050 84 to 42 432 17.00 3398 7492 305 12.0

2400 to 1800 96 to 72 432 17.00 3433 7569 305 12.0

2400 to 1200 96 to 48 432 17.00 4400 9700 305 12.0

2400 to 1050 96 to 42 432 17.00 4584 10106 305 12.0

3000 to 2400 120 to 96 457 18.00 5420 11950 305 12.0

3000 to 1800 120 to 72 457 18.00 6793 14975 305 12.0

3000 to 1200 120 to 48 457 18.00 7761 17110 305 12.0

3000 to 1050 120 to 42 457 18.00 7942 17510 305 12.0

3600 to 2400 144 to 96 457 18.00 8686 19150 305 12.0

3600 to 1800 144 to 72 457 18.00 10058 22175 305 12.0

3600 to 1200 144 to 48 457 18.00 11027 24310 305 12.0

3600 to 1050 144 to 42 457 18.00 11208 24710 305 12.0

Standard Grade Rings600 to 750 mm Diameter and 610 x 610 mm Square

24 to 30 in. Diameter and 24 x 24 in. Square

Manholes M19

750mm/30 in.

600mm/24 in.

675mm/27 in.

B

A

B

A

610 x 610 / 24" x 24"

STANDARD OPENINGS

STANDARD OPENING

TOP VIEW

ROUND GRADE RINGS

SQUARE GRADE RINGS

GRADE RINGS (Metric) mmGRADE RING

DIA./SIZEOUTSIDE

DIAMETERLAID HT.

AWALL THK.

BMASS

kg

600

838 50 114 23

838 76 114 35

838 102 114 45

838 152 114 70

838 228 114 105

838 305 114 140

675

* 915 76 114 57

* 915 152 114 113

* 915 229 114 170

* 915 305 114 227

991 152 152 154

750

991 76 114 64

991 102 114 85

991 152 114 127

991 229 114 192

991 305 114 254

610 x 610

* 838 x 838 152 114 113

* 838 x 838 229 114 170

* 838 x 838 305 114 227

* Nova Scotia only

GRADE RINGS (Imperial) in.GRADE RING

DIA./SIZEOUTSIDE

DIAMETERLAID HT.

AWALL THK.

BMASS

lbs.

24

33 2 4.5 50

33 3 4.5 75

33 4 4.5 100

33 6 4.5 150

33 9 4.5 230

33 12 4.5 300

27

* 36 3 4.5 125

* 36 6 4.5 250

* 36 9 4.5 375

* 36 12 4.5 500

39 6 6 340

30

39 3 4.5 140

39 4 4.5 185

39 6 4.5 280

39 9 4.5 422

39 12 4.5 560

24 x 24

* 33 x 33 6 4.5 250

* 33 x 33 9 4.5 375

* 33 x 33 12 4.5 500

* Nova Scotia only

Return to Main IndexReturn to MANHOLE Index

MANHOLE TEE BASE750 to 3600 mm Diameter30 to 144 in. Diameter

ManholesM20

�����������������

������������ �����

����

����

������������

�������������������������������� ��������

�������

����

����������� ���� ���­­� � ����������������

�������

������

�����������������

�����

��������

��������������

�����  �­������������­�­��� �

NOTE: See manhole assembly chart page M24

MANHOLE TEE BASE BEND750 to 2400 mm Diameter

30 to 96 in. Diameter

Manholes M21

�����

���������������������� ������������������

�����������

��������

������

��� �������������

���������������������������� �­���������������

��������

��

��������

��� �������������

������������������������­

NOTE: See manhole assembly chart page M24

Return to Main IndexReturn to MANHOLE Index

Manhole Benching with GasketsStandard configurations - Available from stock

ManholesM22

��������

�������������������

��������������

��������

� ��

���

�����

�����������������������������������

����������

��������

������

��������

����� 

BENCHING (Metric/Imperial)

MANHOLE DIAMETERmm/in

T-JUNCTION PVCmm/in

90° BEND PVCmm/in

180° DEAD END PVCmm/in

LAID HEIGHTmm/in

1050/42

203/8 203/8 203/8 610/24

254/10 254/10 254/10 610/24

- 305/12 305/12 610/24

1200/48

203/8 203/8 203/8 610/24

254/10 254/10 254/10 610/24

- 305/12 305/12 610/24

PVC/DUCTILE IRON (DI) PIPEMANHOLEDIAMETER

MAX. PIPE SIZE C/WIN-WALL GASKET

MIN. ANGLEBETWEEN PIPE

MAX. ROUGH CUT ACCESS

MIN. ANGLEBETWEEN PIPE

MIN. BASEHEIGHT

1050/42&

1200/48&

1500/60

457/18533/21610/24

8090100

521/20.5610/24686/24

8090100

900/361200/481200/48

ECONO GASKET

102/4152/6203/8254/10305/12

356/14 (DI)381/15

35455055606570

152/6216/8.5267/10.5318/12.5368/14.5432/17

445/17.5

35455055606570

600/24600/24600/24600/24600/24600/24750/30

Maximum Pipe Sizes for Manholes1050 to 3600 mm Diameter

42 to 144 in. Diameter

Manholes M23

IN

OUT

150mm

6" min.150

mm

6" m

in.

MIN. ANGLE

BETWEEN PIPE

BASE or SECTION

150

mm

6" m

in.

150

mm

6" m

in.

CONCRETE PIPEMANHOLEDIAMETER

MAX. PIPE SIZE C/WIN-WALL GASKET

MIN. ANGLEBETWEEN PIPE

MAX. ROUGH CUT ACCESS

MIN. ANGLEBETWEEN PIPE

MIN. BASEHEIGHT

1050/42

533/21457/18381/15305/12

105908070

724/28.5635/25

546/21.5457/18

100857565

1200/48900/36750/30750/30

1200/48610/24533/21

10090

813/32724/28.5

9585

1200/481200/48

1500/60915/36762/30610/24

1159580

1168/46991/39813/32

1109075

1800/721500/601200/48

1800/721067/42915/36762/30

1059075

1346/531168/46991/39

1008570

1800/721500/601500/60

2100/841219/481067/42915/36

1009075

1524/601346/531168/46

958570

2100/841800/721800/72

2400/961524/60 (SO)

1219/481067/42

1109075

1880/741524/601346/53

1058570

2400/962100/841800/72

3000/1201829/72 (SO)1524/60 (SO)

1219/48

1058570

2235/881880/741524/60

1008065

2400/962400/962100/84

3600/1441829/72 (SO)1524/60 (SO)

1219/48

857055

2235/881880/741524/60

806550

2400/962400/962100/84

NOTE: (SO) DESIGNATES SPECIAL ORDER UNITS

Return to Main IndexReturn to MANHOLE Index

Single Offset Joint Detail600/24 and 750 mm/30 in. Diameter

ManholesM24

�������������������������

������������������������

��������������������

��������������������

�����

��������

����������������� ����

CAST IRON FRAME AND COVER

GRADE RING

COVER

INTERMEDIATE SECTION

ECCENTRIC CONESEC1 & EC2

INTERMEDIATE SECTION

SEE JOINT SEALS PAGE M25 & P13

Standard Manhole Joint SealsManholes, sewage lift stations, catchbasins and valve chambers

Manholes M25

NOTES: 1) The BELL and SPIGOT must be cleaned prior to

assembling each unit (see page P13).

2) The SINGLE OFFSET GASKET must be placed as per manufacturer’s recommendations around the spigot end of the pipe. The gasket must be placed tight to the spigot step. (See page P13)

3) Each unit must be placed squarely on top of the other to prevent the gasket from unseating itself and damaging the unit.

Return to Main IndexReturn to MANHOLE Index

Box Culvert IndexS t r e s c o n P i p e D i v i s i o n

INDEX B1 ........................ BOX CULVERTS: Advantages

B2 ........................ METRIC BOX CULVERTS

B3 ........................ IMPERIAL BOX CULVERTS

B4........................ BOX CULVERT SPECIALS

B5 ........................ BEVELED END SECTION

B6 ........................ BEVELED AND FLARED END SECTIONS

B7 ........................ HEAD WALLS AND CUT OFF WALLS

B8 ........................ BOX CULVERT JOINTS

B9 ........................ FISH WEIR DETAILS

CONCRETE BOX CULVERT SPECIFICATIONS

CSA SPECIFICATIONSCSA-A23.1 .........Concrete Materials and Methods of Concrete Construction

CSA-A23.2 ........Methods of Test for Concrete

CSA-A23.3 ........Code for the Design of ConcreteStructures

CSA-A23.4 ........Precast Concrete - Materials and Construction

ASTM SPECIFICATIONSC789 .................... Precast Reinforced Concrete Box Sections forCulverts,

Storm Drains and Sewers

C850 .................. Precast Reinforced Concrete Box Sections for Culverts,

Storm Drains and Sewers With Less Than 2 Feet (0.6m) of

Cover Subjected to Highway Loadings

C877 ................... External Sealing Bands for Non-Circular Concrete Sewer,

Storm Drains and Culvert Pipe

AREA SPECIFICATIONS

CHBDC SPECIFICATIONS

AASHTO SPECIFICATIONS

Return to Main Index

(click titles for quick link)

Box CulvertsAdvantages of Using Box Culverts

Box Culverts

FAST EASY INSTALLATIONQuick to install... a typical precast installation can be made in less than a day. This keeps the project comple-

tion time at a minimum and the job costs in line. This ends unnecessarily long road closings, traffic disrup-

tions and reroutings.

PRODUCT VERSATILITYPrecast box units are custom made to fit your needs in a wide variety of sizes to meet specialized project

requirements. Custom box units such as radius, transition, bent, skewed and angled end units are available.

MULTIPLE BOX SPANSCan be achieved by installing two or more rows of box units parallel to each other.

NO COVER REQUIREDFlat top surface can accommodate placing the road directly on the structure (zero cover). This feature elimi-

nates or minimizes backfill requirements. Normal backfill procedures are acceptable. No additional lateral

restraint from the backfill is required.

QUALITY CONTROLPlant fabrication of box units under carefully controlled conditions assures a consistent high quality product.

As a result you receive a factory-inspected product, ready to install immediately upon arrival at the jobsite.

Your installation moves ahead of schedule with no sacrifice in quality or strength due to adverse weather

conditions.

OTHER APPLICATIONSVersatile box units can be used as utility and pedestrian tunnels. They can also be installed on their end for

use as small enclosures or storage tanks with precast or cast-in-place concrete bottoms.

BOX CULVERTS B1

Return to Main IndexReturn to BOX CULVERT Index

Box CulvertsMetric

BOX CULVERTS B2

E

E A

B

D

C

C

L

METRIC (mm)STANDARDSPAN x RISE

mm

Amm

Bmm

Cmm

Dmm

Emm

Lmm

WATERWAYsquare m

MASSkg/m

UNITMASS

kg

1800 x 900 1829 915 203 203 254 2438 1.486 3444 8398

1800 x 1200 1829 1219 203 203 254 2438 2.044 3747 9134

2400 x 1200 2438 1219 203 203 254 2438 2.787 4352 10609

2400 x 1500 2438 1524 203 203 254 2438 3.530 4654 11347

2400 x 1800 2438 1829 203 203 254 2438 4.274 4957 12086

2400 x 2400 2438 2438 203 203 254 2438 5.760 5562 13560

3000 x 1200 3048 1219 254 254 254 2438 3.530 6250 15238

3000 x 1500 3048 1524 254 254 254 2438 4.459 6629 16162

3000 x 1800 3048 1829 254 254 254 2134 5.388 7008 14956

3000 x 2400 3048 2438 254 254 254 2134 7.246 7765 16571

3000 x 3000 3048 3048 254 254 254 2134 9.104 8523 18189

3600 x 1200 3658 1219 305 254 254 1829 4.274 8048 14719

3600 x 1500 3658 1524 305 254 254 1829 5.388 8427 15413

3600 x 1800 3658 1829 305 254 254 1829 6.503 8806 16106

3600 x 2400 3658 2438 305 254 254 1829 8.733 9563 17490

3600 x 3000 3658 3048 305 254 254 1829 10.962 10321 18877

3600 x 3600 3658 3658 305 254 254 1829 13.192 11079 20264

NOTE: Custom sizes available upon request

Return to Main IndexReturn to BOX CULVERT Index

Box CulvertsImperial

BOX CULVERTSB3

E

E A

B

D

C

C

L

IMPERIAL (feet)STANDARDSPAN x RISE

feet

Afeet

Bfeet

Cinches

Dinches

Einches

Lfeet

WATERWAYsquare feet

MASStons/ft

UNITMASStons

6 x 3 6 3 8 8 10 8 15.996 1.16 9.3

6 x 4 6 4 8 8 10 8 22.002 1.26 10.1

8 x 4 8 4 8 8 10 8 30.000 1.46 11.7

8 x 5 8 5 8 8 10 8 37.998 1.56 12.5

8 x 6 8 6 8 8 10 8 46.006 1.66 13.3

8 x 8 8 8 8 8 10 8 62.002 1.88 15.0

10 x 4 10 4 10 10 10 8 37.998 2.10 16.8

10 x 5 10 5 10 10 10 8 47.998 2.23 17.8

10 x 6 10 6 10 10 10 7 57.998 2.36 16.5

10 x 8 10 8 10 10 10 7 77.998 2.61 18.3

10 x 10 10 10 10 10 10 7 97.998 2.87 20.1

12 x 4 12 4 12 10 10 6 46.006 2.70 16.2

12 x 5 12 5 12 10 10 6 57.998 2.83 17.0

12 x 6 12 6 12 10 10 6 70.000 2.97 17.8

12 x 8 12 8 12 10 10 6 94.004 3.22 19.3

12 x 10 12 10 12 10 10 6 117.998 3.47 20.8

12 x 12 12 12 12 10 10 6 142.002 3.72 22.3

NOTE: Custom sizes available upon request

Box Culvert SpecialsStrescon Pipe Division

BOX CULVERTS B4

BENT

RADIUS BOX

REDUCERS AND INCREASERS

MANHOLE TEES

PLUGS AND CAPS

TEE AND WYE JUNCTIONS

BEVELLED END SECTIONS

SKEWED END SECTIONS

Return to Main IndexReturn to BOX CULVERT Index

Bevelled End SectionsNote: Bevelled units are custom items and are manufactured as required

BOX CULVERTSB5

2002

BEVEL ANGLE ASREQUIRED (tomatch slope offinished grade)

PRECAST CUT-OFF WALL VARIES DUE

PRECAST HEADWALL VARIES DUE

TO EXISTING SITE CONDITIONS AND

TO EXISTING SITE CONDITIONS ANDSIZE OF BOX USED (Date of

SIZE OF BOX USED SEE PAGE B8

construction cast in headwalloptional) SEE PAGE B8

SEE PAGE B8

FOR CONNECTIONS OF HEADWALLAND CUT OFF WALL

DETAIL SEE PAGE B8FOR SHIPLAP JOINT

Bevelled and Flared End SectionsNote: Bevelled units are custom items and are manufactured as required

BOX CULVERTS B6

FLARE ANGLEAS REQUIRED

PRECAST CUT-OFF WALL VARIES DUE

PRECAST HEADWALL VARIES DUE

TO EXISTING SITE CONDITIONS AND

TO EXISTING SITE CONDITIONS ANDSIZE OF BOX USED (Date of

SIZE OF BOX USED SEE PAGE B8

construction cast-in headwalloptional) SEE PAGE B8

BEVEL ANGLE ASREQUIRED (tomatch slope offinished grade)

SEE PAGE B8AND CUT OFF WALLFOR CONNECTION OF HEADWALL

DETAIL SEE PAGE B8FOR SHIPLAP JOINT

2002

Return to Main IndexReturn to BOX CULVERT Index

Headwall and Cut Off WallStrescon Pipe Division

BOX CULVERTSB7

NOTE:

PRECAST CUT-OFF WALL VARIES DUE

PRECAST HEADWALL VARIES DUE

TO EXISTING SITE CONDITIONS AND

TO EXISTING SITE CONDITIONS AND

TYPICAL BOX CULVERT

SIZE OF BOX USED (Date of

SIZE OF BOX USED SEE PAGE B8

construction cast-in headwalloptional) SEE PAGE B8

SEE PAGE B8AND CUT OFF WALLFOR CONNECTION OF HEADWALL

End unit can be supplied as a typical unit or square end unit if required.

2002

Box Culvert DetailsStrescon Pipe Division

BOX CULVERTS B8

19mm (0.75in.)CHAMFER

TOP OF BOX

VA

RIE

S

VARIES

KEYWAY AS

BOTTOMBOTH SIDES

CULVERT

OF BOX

NON-SHRINK,NON-METALLIC

GROUT AS

WALLCUT-OFF

REQUIRED

CULVERT

FACTORY-CAST

REQUIRED

AND INSERT DOWELSSITE-DRILLED HOLES

HOLE AS REQUIRED

Box to box connections may be required in special applications.

AS REQUIRED

NOTE:

HEADWALL

CUT-OFF WALLCONNECTION DETAIL

CONNECTION DETAIL

E EC

A

VARIES

DC

VA

RIE

SB

INSIDE FACE OF BOX

600mm (24 in.) WIDE FILTER FABRICADHERED WITH FOUNDATION COATINGBY OTHERS

25mm (1 in.)

THICKNESSOF SLABSOR WALLS

BUTYL SEALANT

SHIPLAP JOINT DETAIL

VA

RIE

SV

AR

IES

VARIES

VARIES VARIES

Note: Box to box connections may be required in special applications

SHIP LAP JOINT (Metric and Imperial)

Amm/in

Bmm/in

Cmm/in

Dmm/in

Emm/in

92/3.63 106/4.06 102/4 13/0.50 19/0.75

Return to Main IndexReturn to BOX CULVERT Index

Fish Weir DetailsStrescon Pipe Division

BOX CULVERTSB9

25mm (1 in.) CHAMFERBOTH SIDES

R 102mm (4 in.)

BOX CULVERT

BOX CULVERT

BOX CULVERT

VARIES

12

38m

m

KEYWAY

VA

RIE

S

VARIESVARIESVARIES

VA

RIE

S

VA

RIE

S

VA

RIE

S

VARIES

VARIES

38mm (1.5 in.)

KEYWAY

The location and size of fish weirs as required by local authorities having jurisdiction.

(1.5

in.)

FLOW

FLO

W

SECTION

FRONT VIEW

TOP VIEW

NOTE:

Return to Main Index

(click titles for quick link)

• Stormceptor® Design Notes• Stormceptor® Design Worksheet• Stormceptor® Quotation & Order Form• Stormceptor® TABLE OF CONTENTS

Return to Main Index

www.imbriumsystems.com

Design Worksheet

PROJECT INFORMATION Date: Total Drainage Area: hectares

Project Number: Impervious %

Project Name: Upstream Quantity Control (A2): YES NO

City/Town: Is the unit submerged (C4): YES NO

Development Type: Describe Land Cover:

Province: Describe Land Use:

A. DESIGN FOR TOTAL SUSPENDED SOLIDS REMOVAL

Units are sized for TSS removal. All units are designed for spills capture for hydrocarbon with a specific gravity of 0.86. A1. Identify Water Quality Objective: Desired Water Quality Objective: % Annual TSS

Removal A2. If upstream quantity control exists, identify stage storage and discharge information: Elevation

(m) Storage (ha-m)

Discharge (m3/s)

Permanent Water Level

5 year

10 year

25 year

100 year

A3. Select Particle Size Distribution:

□ Fine Distribution □ Coarse Distribution Particle Size

um Distribution

% Particle Size

um Distribution

% 20 20 150 60 60 20 400 20

150 20 2000 20 400 20

2000 20

□ User Defined Particle Size Distribution Identify particle size distribution

(please contact your local Stormceptor representative) Particle Size

um Distribution

% Specific Gravity

A4. Enter all parameters from items A1 to A3 into PCSWMM for Stormceptor to select the model that meets the water quality objective.

SUMMARY OF STORMCEPTOR REQUIREMENTS FOR TSS REMOVAL

Stormceptor Model:

Annual TSS Removed: %

Annual Runoff Captured: %

B. STORMCEPTOR SITING CONSIDERATIONS B1. Difference Between Inlet and Outlet Invert Elevations:

Number of Inlet Pipes

Inlet Unit STC 300

In-line STC 750 to STC 6000

Series STC 10000 to STC 14000

One 75 mm 25 mm 75 mm

>1 75 mm 75 mm N/A B2. Other considerations: Minimum Distance From Top of Grade to Invert Elevation

1.2 m

Bends: The inlet and in-line Stormceptor units can accommodate turns to a maximum of 90 degrees

Multiple Inlet Pipe: Yes for Inlet and In-Line Stormceptor Units. Please contact your local affiliate for more details

Inlet Covers Only the STC 300 can accommodate a catch basin frame and cover.

B3. Standard maximum inlet and outlet pipe diameters:

Inlet/Outlet Configuration

Inlet Unit STC 300

In-line STC 750 to STC 6000

Series STC 10000 to STC 14000

Straight Through 600 mm 1050 mm 2400 mm

Bend 450 mm 825 mm 1050 mm Please contact your local Stormceptor representative for larger pipe diameters. B4. Submerged conditions: A unit is submerged when the standing water elevation at the proposed location of the Stormceptor unit is greater than the outlet invert elevation during zero flow conditions. In these cases, please contact your local Stormceptor representative for further assistance.

STORMCEPTOR® QUOTATION AND ORDER FORM

Quotation No: Date: Project Information: Contractor Information Project Number: Contact Name: Project Name: Company: Closing Date: Phone No: Jobsite Address: Fax No: Municipality: E-mail: Consultant Information: Owner Information (Required for Maintenance): Contact Name: Contact Name: Company: Company: Phone No: Phone No: Fax No: Fax No: E-mail: E-mail: Land Use (Check one): □ Commercial □ Gas Station □ Government □ Industrial □ Military □ Street □ Residential □ Transportation □ Other

STORMCEPTOR INFORMATION Structure No.: Top of Grate Elev.: Outlet Invert Elev.: Outlet Pipe Material: Inlet invert Elev.: Inlet Pipe Material:

STORMCEPTOR MODEL REQUIRED (circle model number)

INLET SYSTEM IN-LINE SYSTEM SERIES SYSTEM

STC 300 STC 750 STC 2000 STC 5000

STC 1000 STC 3000 STC 6000

STC 1500 STC 4000

STC 9000 STC 14000

STC 11000

Show Orientation of Inlet Pipe

Show Orientation of Inlet Pipe

Show Orientation of Outlet Pipe on Downstream Unit

Please complete the attached form and fax to (416) 960-5637 or your local manufacturer www.imbriumsystems.com

Outlet Pipe

Outlet Pipe

Inlet Pipe

Downstream Unit Upstream Unit

Return to Main Index

Technical Manual

i

Table of Content 1. About Stormceptor .......................................................................................................... 1

1.1. Distribution Network ............................................................................................................... 1 1.2. Patent Information .................................................................................................................. 2 1.3. Contact Imbrium Systems ...................................................................................................... 2

2. Stormceptor Design Overview........................................................................................ 2 2.1. Design Philosophy ................................................................................................... 2 2.2. Benefits .................................................................................................................... 3 2.3. Environmental Benefit .............................................................................................. 3

3. Key Operation Features .................................................................................................. 4 3.1. Scour Prevention...................................................................................................... 4 3.2. Operational Hydraulic Loading Rate ........................................................................ 4 3.3. Double Wall Containment ........................................................................................ 5

4. Stormceptor Product Line............................................................................................... 5 4.1. Stormceptor Models ............................................................................................................... 5 4.2. Inline Stormceptor .................................................................................................................. 5 4.3. Inlet Stormceptor .................................................................................................................... 6 4.4. Series Stormceptor................................................................................................................. 7

5. Sizing the Stormceptor System...................................................................................... 8 5.1. PCSWMM for Stormceptor................................................................................................... 10 5.2. Sediment Loading Characteristics ....................................................................................... 10

6. Spill Controls.................................................................................................................. 11 6.1. Oil Level Alarm ..................................................................................................................... 11 6.2. Increased Volume Storage Capacity.................................................................................... 12

7. Stormceptor Options ..................................................................................................... 12 7.1. Installation Depth / Minimum Cover ..................................................................................... 12 7.2. Maximum Inlet and Outlet Pipe Diameters........................................................................... 12 7.3. Bends ................................................................................................................................... 13 7.4. Multiple Inlet Pipes ............................................................................................................... 14 7.5. Inlet/Outlet Pipe Invert Elevations ........................................................................................ 14 7.6. Shallow Stormceptor ............................................................................................................ 15 7.7. Customized Live Load.......................................................................................................... 15 7.8. Pre-treatment ....................................................................................................................... 15 7.9. Head loss.............................................................................................................................. 15 7.10. Submerged........................................................................................................................... 15

8. Comparing Technologies.............................................................................................. 16 8.1. Particle Size Distribution (PSD)............................................................................................ 16 8.2. Scour Prevention.................................................................................................................. 17 8.3. Hydraulics............................................................................................................................. 17 8.4. Hydrology ............................................................................................................................. 17

9. Testing ............................................................................................................................ 18 10. Installation ...................................................................................................................... 18

10.1. Excavation............................................................................................................................ 18 10.2. Backfilling ............................................................................................................................. 19

11. Stormceptor Construction Sequence .......................................................................... 19 12. Maintenance ................................................................................................................... 19

12.1. Health and Safety................................................................................................................. 19 12.2. Maintenance Procedures ..................................................................................................... 19 12.3. Submerged Stormceptor ...................................................................................................... 21 12.4. Hydrocarbon Spills ............................................................................................................... 21 12.5. Disposal................................................................................................................................ 21 12.6. Oil Sheens............................................................................................................................ 21

(click titles for quick link)

Return to Main Index

Stormceptor® DRAWINGSStormceptor® STANDARD SPECIFICATIONS

Technical Manual

1

1. About Stormceptor The Stormceptor® (Standard Treatment Cell) was developed by Imbrium™ Systems to address the growing need to remove and isolate pollution from the storm drain system before it enters the environment. The Stormceptor STC targets hydrocarbons and total suspended solids (TSS) in stormwater runoff. It improves water quality by removing contaminants through the gravitational settling of fine sediments and floatation of hydrocarbons while preventing the re-suspension or scour of previously captured pollutants. The development of the Stormceptor STC revolutionized stormwater treatment, and created an entirely new category of environmental technology. Protecting thousands of waterways around the world, the Stormceptor System has set the standard for effective stormwater treatment.

1.1. Distribution Network Imbrium Systems has partnered with a global network of affiliates who manufacture and distribute the Stormceptor System. Canada

Ontario Hanson Pipe & Precast Ltd 888-888-3222 www.hansonpipeandprecast.com

Québec Lécuyer et Fils Ltée (800) 561-0970 www.lecuyerbeton.com

New Brunswick / Prince Edward Island Strescon Limited (506) 633-8877

www.strescon.com

Newfoundland / Nova Scotia Strescon Limited (902) 494-7400

www.strescon.com

Western Canada Lafarge Canada Inc. (888) 422-4022 www.lafargepipe.com

British Columbia Langley Concrete Group (604) 533-1656 www.langleyconcretegroup.com

Return to Main IndexReturn to STORMCEPTOR® table of contents

Technical Manual

2

1.2. Patent Information The Stormceptor technology is protected by the following patents:

• Australia Patent No. 693,164 • 707,133 • 729,096 • 779401 • Austrian Patent No. 289647 • Canadian Patent No 2,009,208 •2,137,942 • 2,175,277 • 2,180,305 • 2,180,383 •

2,206,338 • 2,327,768 (Pending) • China Patent No 1168439 • Denmark DK 711879 • German DE 69534021 • Indonesian Patent No 16688 • Japan Patent No 9-11476 (Pending) • Korea 10-2000-0026101 (Pending) • Malaysia Patent No PI9701737 (Pending) • New Zealand Patent No 314646 • United States Patent No 4,985,148 • 5,498,331 • 5,725,760 • 5,753,115 • 5,849,181 •

6,068,765 • 6,371,690 • Stormceptor OSR Patent Pending • Stormceptor LCS Patent Pending

1.3. Contact Imbrium Systems Contact us today if you require more information on other products: Imbrium Systems Inc. 2 St. Clair Ave. West Suite 2100 Toronto, On M4V 1L5 T 800 565 4801 [email protected] www.imbriumsystems.com

2. Stormceptor Design Overview

2.1. Design Philosophy The patented Stormceptor System has been designed focus on the environmental objective of providing long-term pollution control. The unique and innovative Stormceptor design allows for continuous positive treatment of runoff during all rainfall events, while ensuring that all captured pollutants are retained within the system, even during intense storm events. An integral part of the Stormceptor design is PCSWMM for Stormceptor - sizing software developed in conjunction with Computational Hydraulics Inc. (CHI) and internationally acclaimed expert, Dr. Bill James. Using local historical rainfall data and continuous simulation modeling, this software allows a Stormceptor unit to be designed for each individual site and the corresponding water quality objectives.

Technical Manual

3

By using PCSWMM for Stormceptor, the Stormceptor System can be designed to remove a wide range of particles (typically from 20 to 2,000 microns), and can also be customized to remove a specific particle size distribution (PSD). The specified PSD should accurately reflect what is in the stormwater runoff to ensure the device is achieving the desired water quality objective. Since stormwater runoff contains small particles (less than 75 microns), it is important to design a treatment system to remove smaller particles in addition to coarse particles.

2.2. Benefits The Stormceptor System removes free oil and suspended solids from stormwater, preventing spills and non-point source pollution from entering downstream lakes and rivers. The key benefits, capabilities and applications of the Stormceptor System are as follows: • Provides continuous positive treatment during all rainfall events • Can be designed to remove over 80% of the annual sediment load • Removes a wide range of particles • Can be designed to remove a specific particle size distribution (PSD) • Captures free oil from stormwater • Prevents scouring or re-suspension of trapped pollutants • Pre-treatment to reduce maintenance costs for downstream treatment measures (ponds,

swales, detention basins, filters) • Groundwater recharge protection • Spills capture and mitigation • Simple to design and specify • Designed to your local watershed conditions • Small footprint to allow for easy retrofit installations • Easy to maintain (vacuum truck) • Multiple inlets can connect to a single unit • Suitable as a bend structure • Pre-engineered for traffic loading (minimum CHBDC) • Minimal elevation drop between inlet and outlet pipes • Small head loss • Additional protection provided by an 18” (457 mm) fiberglass skirt below the top of the

insert, for the containment of hydrocarbons in the event of a spill.

2.3. Environmental Benefit Freshwater resources are vital to the health and welfare of their surrounding communities. There is increasing public awareness, government regulations and corporate commitment to reducing the pollution entering our waterways. A major source of this pollution originates from stormwater runoff from urban areas. Rainfall runoff carries oils, sediment and other contaminants from roads and parking lots discharging directly into our streams, lakes and coastal waterways. The Stormceptor System is designed to isolate contaminants from getting into the natural environment. The Stormceptor technology provides protection for the environment from spills that occur at service stations and vehicle accident sites, while also removing contaminated sediment in runoff that washes from roads and parking lots.

Return to Main IndexReturn to STORMCEPTOR® table of contents

Technical Manual

4

3. Key Operation Features

3.1. Scour Prevention A key feature of the Stormceptor System is its patented scour prevention technology. This innovation ensures pollutants are captured and retained during all rainfall events, even extreme storms. The Stormceptor System provides continuous positive treatment for all rainfall events, including intense storms. Stormceptor slows incoming runoff, controlling and reducing velocities in the lower chamber to create a non-turbulent environment that promotes free oils and floatable debris to rise and sediment to settle. The patented scour prevention technology, the fiberglass insert, regulates flows into the lower chamber through a combination of a weir and orifice while diverting high energy flows away through the upper chamber to prevent scouring. Laboratory testing demonstrated no scouring when tested up to 125% of the unit’s operating rate, with the unit loaded to 100% sediment capacity (NJDEP, 2005). Second, the depth of the lower chamber ensures the sediment storage zone is adequately separated from the path of flow in the lower chamber to prevent scouring.

3.2. Operational Hydraulic Loading Rate Designers and regulators need to evaluate the treatment capacity and performance of manufactured stormwater treatment systems. A commonly used parameter is the “operational hydraulic loading rate” which originated as a design methodology for wastewater treatment devices. Operational hydraulic loading rate may be calculated by dividing the flow rate into a device by its settling area. This represents the critical settling velocity that is the prime determinant to quantify the influent particle size and density captured by the device. PCSWMM for Stormceptor uses a similar parameter that is calculated by dividing the hydraulic detention time in the device by the fall distance of the sediment.

SHSC A

QHv ==θ

Where: SCv = critical settling velocity, ft/s (m/s) H = tank depth, ft (m) Hθ = hydraulic detention time, ft/s (m/s) Q = volumetric flow rate, ft3/s (m3/s)

SA = surface area, ft2 (m2) (Tchobanoglous, G. and Schroeder, E.D. 1987. Water Quality. Addison Wesley.) Unlike designing typical wastewater devices, stormwater systems are designed for highly variable flow rates including intense peak flows. PCSWMM for Stormceptor incorporates all of the flows into its calculations, ensuring that the operational hydraulic loading rate is considered not only for one flow rate, but for all flows including extreme events.

Technical Manual

5

3.3. Double Wall Containment The Stormceptor System was conceived as a pollution identifier to assist with identifying illicit discharges. The fiberglass insert has a continuous skirt that lines the concrete barrel wall for a depth of 18 inches (406 mm) that provides double wall containment for hydrocarbons storage. This protective barrier ensures that toxic floatables do not migrate through the concrete wall and the surrounding soils.

4. Stormceptor Product Line

4.1. Stormceptor Models A summary of Stormceptor models and capacities are listed in Table 1.

Table 1. Canadian Stormceptor Models

Stormceptor Model

Total Storage Volume

Imp. Gal (L)

Hydrocarbon Storage Capacity

Imp. Gal (L)

Maximum Sediment Capacity

Imp. Gal (L)

STC 300i 470 (1 775) 66 (300) 319 (1 450) STC 750 895 (4 070) 46 (915) 660 (3 000) STC 1000 1,070 (4 871) 46 (915) 836 (3 800) STC 1500 1,600 (7 270) 46 (915) 1,365 (6 205) STC 2000 2,420 (6 205) 636 (2 890) 1,300 (7 700) STC 3000 3,355 (15 270) 636 (2 890) 1,694 (11 965) STC 4000 4,450 (20 255) 739 (3 360) 3,627 (16 490) STC 5000 5,435 (24 710) 739 (3 360) 4,606 (20 940) STC 6000 6,883 (31 285) 864 (3 930) 5,927 (26 945) STC 9000 9,758 (44 355) 2,322 (10 555) 7,255 (32 980)

STC 10000 10,734 (48 791) 2,322 (10 555) 8,230 (37 415) STC 14000 14,610 (66 410) 2,574 (11 700) 11,854 (53 890)

NOTE: Storage volumes may vary slightly from region to region. For detailed information, contact your local Stormceptor representative.

4.2. Inline Stormceptor The Inline Stormceptor, Figure 1, is the standard design for most stormwater treatment applications. The patented Stormceptor design allows the Inline unit to maintain continuous positive treatment of total suspended solids (TSS) year-round, regardless of flow rate. The Inline Stormceptor is composed of a precast concrete tank with a fiberglass insert situated at the invert of the storm sewer pipe, creating an upper chamber above the insert and a lower chamber below the insert.

Return to Main IndexReturn to STORMCEPTOR® table of contents

Technical Manual

6

Figure 1. Inline Stormceptor Operation As water flows into the Stormceptor unit, it is slowed and directed to the lower chamber by a weir and drop tee. The stormwater enters the lower chamber, a non-turbulent environment, allowing free oils to rise and sediment to settle. The oil is captured underneath the fiberglass insert and shielded from exposure to the concrete walls by a fiberglass skirt. After the pollutants separate, treated water continues up a riser pipe, and exits the lower chamber on the downstream side of the weir before leaving the unit. During high flow events, the Stormceptor System’s patented scour prevention technology ensures continuous pollutant removal and prevents re-suspension of previously captured pollutants.

4.3. Inlet Stormceptor The Inlet Stormceptor System, Figure 2, was designed to provide protection for parking lots, loading bays, gas stations and other spill-prone areas. The Inlet Stormceptor is designed to remove sediment from stormwater introduced through a grated inlet, a storm sewer pipe, or both.

Technical Manual

7

Figure 2. Inlet Stormceptor

The Inlet Stormceptor design operates in the same manner as the Inline unit, providing continuous positive treatment, and ensuring that captured material is not re-suspended.

4.4. Series Stormceptor Designed to treat larger drainage areas, the Series Stormceptor System, Figure 3, consists of two adjacent Stormceptor models that function in parallel. This design eliminates the need for additional structures and piping to reduce installation costs.

Return to Main IndexReturn to STORMCEPTOR® table of contents

Technical Manual

8

Figure 3. Series System The Series Stormceptor design operates in the same manner as the Inline unit, providing continuous positive treatment, and ensuring that captured material is not re-suspended.

5. Sizing the Stormceptor System The Stormceptor System is a versatile product that can be used for many different aspects of water quality improvement. While addressing these needs, there are conditions that the designer needs to be aware of in order to size the Stormceptor model to meet the demands of each individual site in an efficient and cost-effective manner. PCSWMM for Stormceptor is the support tool used for identifying the appropriate Stormceptor model. In order to size a unit, it is recommended the user follow the seven design steps in the program. The steps are as follows: STEP 1 – Project Details The first step prior to sizing the Stormceptor System is to clearly identify the water quality objective for the development. It is recommended that a level of annual sediment (TSS) removal be identified and defined by a particle size distribution.

Technical Manual

9

STEP 2 – Site Details Identify the site development by the drainage area and the level of imperviousness. It is recommended that imperviousness be calculated based on the actual area of imperviousness based on paved surfaces, sidewalks and rooftops. STEP 3 – Upstream Attenuation The Stormceptor System is designed as a water quality device and is sometimes used in conjunction with onsite water quantity control devices such as ponds or underground detention systems. When possible, a greater benefit is typically achieved when installing a Stormceptor unit upstream of a detention facility. By placing the Stormceptor unit upstream of a detention structure, a benefit of less maintenance of the detention facility is realized. STEP 4 – Particle Size Distribution It is critical that the PSD be defined as part of the water quality objective. PSD is critical for the design of treatment system for a unit process of gravity settling and governs the size of a treatment system. A range of particle sizes has been provided and it is recommended that clays and silt-sized particles be considered in addition to sand and gravel-sized particles. Options and sample PSDs are provided in PCSWMM for Stormceptor. The default particle size distribution is the Fine Distribution, Table 2, option.

Table 2. Fine Distribution

Particle Size Distribution Specific Gravity

20 20% 1.3 60 20% 1.8

150 20% 2.2 400 20% 2.65

2000 20% 2.65 If the objective is the long-term removal of 80% of the total suspended solids on a given site, the PSD should be representative of the expected sediment on the site. For example, a system designed to remove 80% of coarse particles (greater than 75 microns) would provide relatively poor removal efficiency of finer particles that may be naturally prevalent in runoff from the site. Since the small particle fraction contributes a disproportionately large amount of the total available particle surface area for pollutant adsorption, a system designed primarily for coarse particle capture will compromise water quality objectives. STEP 5 – Rainfall Records Local historical rainfall has been acquired from the U.S. National Oceanic and Atmospheric Administration, Environment Canada and regulatory agencies across North America. The rainfall data provided with PCSMM for Stormceptor provides an accurate estimation of small storm hydrology by modeling actual historical storm events including duration, intensities and peaks.

Return to Main IndexReturn to STORMCEPTOR® table of contents

Technical Manual

10

STEP 6 – Summary At this point, the program may be executed to predict the level of TSS removal from the site. Once the simulation has completed, a table shall be generated identifying the TSS removal of each Stormceptor unit. STEP 7 – Sizing Summary Performance estimates of all Stormceptor units for the given site parameters will be displayed in a tabular format. The unit that meets the water quality objective, identified in Step 1, will be highlighted.

5.1. PCSWMM for Stormceptor The Stormceptor System has been developed in conjunction with PCSWMM for Stormceptor as a technological solution to achieve water quality goals. Together, these two innovations model, simulate, predict and calculate the water quality objectives desired by a design engineer for TSS removal. PCSWMM for Stormceptor is a proprietary sizing program which uses site specific inputs to a computer model to simulate sediment accumulation, hydrology and long-term total suspended solids removal. The model has been calibrated to field monitoring results from Stormceptor units that have been monitored in North America. The sizing methodology can be described by three processes:

1. Determination of real time hydrology 2. Buildup and wash off of TSS from impervious land areas 3. TSS transport through the Stormceptor (settling and discharge) The use of a

calibrated model is the preferred method for sizing stormwater quality structures for the following reasons: a. The hydrology of the local area is properly and accurately incorporated in the

sizing (distribution of flows, flow rate ranges and peaks, back-to-back storms, inter-event times)

b. The distribution of TSS with the hydrology is properly and accurately considered in the sizing

c. Particle size distribution is properly considered in the sizing d. The sizing can be optimized for TSS removal e. The cost benefit of alternate TSS removal criteria can be easily assessed f. The program assesses the performance of all Stormceptor models. Sizing may be

selected based on a specific water quality outcome or based on the Maximum Extent Practicable

For more information regarding PCSWMM for Stormceptor, contact your local Stormceptor representative, or visit www.imbriumsystems.com to download a free copy of the program.

5.2. Sediment Loading Characteristics The way in which sediment is transferred to stormwater can have a considerable effect on which type of system is implemented. On typical impervious surfaces (e.g. parking lots) sediment will build over time and wash off with the next rainfall. When rainfall patterns are

Technical Manual

11

examined, a short intense storm will have a higher concentration of sediment than a long slow drizzle. Together with rainfall data representing the site’s typical rainfall patterns, sediment loading characteristics play a part in the correct sizing of a stormwater quality device. Typical Sites

For standard site design of the Stormceptor System, PCSWMM for Stormceptor is utilized to accurately assess the unit’s performance. As an integral part of the product’s design, the program can be used to meet local requirements for total suspended solid removal. Typical installations of manufactured stormwater treatment devices would occur on areas such as paved parking lots or paved roads. These are considered “stable” surfaces which have non –erodible surfaces. Unstable Sites

While standard sites consist of stable concrete or asphalt surfaces, sites such as gravel parking lots, or maintenance yards with stockpiles of sediment would be classified as “unstable”. These types of sites do not exhibit first flush characteristics, are highly erodible and exhibit atypical sediment loading characteristics and must therefore be sized more carefully. Contact your local Stormceptor representative for assistance in selecting proper unit size for such unstable sites.

6. Spill Controls When considering the removal of total petroleum hydrocarbons (TPH) from a storm sewer system there are two functions of the system: oil removal, and spill capture. 'Oil Removal' describes the capture of the minute volumes of free oil mobilized from impervious surfaces. In this instance relatively low concentrations, volumes and flow rates are considered. While the Stormceptor unit will still provide an appreciable oil removal function during higher flow events and/or with higher TPH concentrations, desired effluent limits may be exceeded under these conditions. 'Spill Capture' describes a manner of TPH removal more appropriate to recovery of a relatively high volume of a single phase deleterious liquid that is introduced to the storm sewer system over a relatively short duration. The two design criteria involved when considering this manner of introduction are overall volume and the specific gravity of the material. A standard Stormceptor unit will be able to capture and retain a maximum spill volume and a minimum specific gravity. For spill characteristics that fall outside these limits, unit modifications are required. Contact your local Stormceptor Representative for more information. One of the key features of the Stormceptor technology is its ability to capture and retain spills. While the standard Stormceptor System provides excellent protection for spill control, there are additional options to enhance spill protection if desired.

6.1. Oil Level Alarm The oil level alarm is an electronic monitoring system designed to trigger a visual and audible alarm when a pre-set level of oil is reached within the lower chamber. As a standard, the oil

Return to Main IndexReturn to STORMCEPTOR® table of contents

Technical Manual

12

level alarm is designed to trigger at approximately 85% of the unit’s available depth level for oil capture. The feature acts as a safeguard against spills caused by exceeding the oil storage capacity of the separator and eliminates the need for manual oil level inspection. The oil level alarm installed on the Stormceptor insert is illustrated in Figure 4.

Figure 4. Oil level alarm

6.2. Increased Volume Storage Capacity The Stormceptor unit may be modified to store a greater spill volume than is typically available. Under such a scenario, instead of installing a larger than required unit, modifications can be made to the recommended Stormceptor model to accommodate larger volumes. Contact your local Stormceptor representative for additional information and assistance for modifications.

7. Stormceptor Options The Stormceptor System allows flexibility to incorporate to existing and new storm drainage infrastructure. The following section identifies considerations that should be reviewed when installing the system into a drainage network. For conditions that fall outside of the recommendations in this section, please contact your local Stormceptor representative for further guidance.

7.1. Installation Depth / Minimum Cover The minimum distance from the top of grade to the crown of the inlet pipe is 24 inches (600 mm). For situations that have a lower minimum distance, contact your local Stormceptor representative.

7.2. Maximum Inlet and Outlet Pipe Diameters Maximum inlet and outlet pipe diameters are illustrated in Figure 5. Contact your local Stormceptor representative for larger pipe diameters.

Technical Manual

13

Figure 5. Maximum pipe diameters for straight through and bend applications. *The bend should only be incorporated into the second structure (downstream structure) of the Series Stormceptor System

7.3. Bends The Stormceptor System can be used to change horizontal alignment in the storm drain network up to a maximum of 90 degrees. Figure 6 illustrates the typical bend situations for the Stormceptor System. Bends should only be applied to the second structure (downstream structure) of the Series Stormceptor System.

Return to Main IndexReturn to STORMCEPTOR® table of contents

Technical Manual

14

Figure 6. Maximum bend angles.

7.4. Multiple Inlet Pipes The Inlet and Inline Stormceptor System can accommodate two or more inlet pipes. The maximum number of inlet pipes that can be accommodated into a Stormceptor unit is a function of the number, alignment and diameter of the pipes and its effects on the structural integrity of the precast concrete. When multiple inlet pipes are used for new developments, each inlet pipe shall have an invert elevation 3 inches (75 mm) higher than the outlet pipe invert elevation.

7.5. Inlet/Outlet Pipe Invert Elevations Recommended inlet and outlet pipe invert differences are listed in Table 3.

Table 3. Recommended drops between inlet and outlet pipe inverts.

Number of Inlet Pipes Inlet System Inline System Series System

1 3 inches (75 mm) 1 inch (25 mm) 3 inches (75 mm) >1 3 inches (75 mm) 3 inches (75 mm) Not Applicable

Technical Manual

15

7.6. Shallow Stormceptor In cases where there may be restrictions to the depth of burial of storm sewer systems. In this situation, for selected Stormceptor models, the lower chamber components may be increased in diameter to reduce the overall depth of excavation required.

7.7. Customized Live Load The Stormceptor system is typically designed for local highway truck loading (HS-20 in the US and CHBDC in Canada). In instances of other loads, the Stormceptor System may be customized structurally for a pre-specified live load. Contact your local Stormceptor representative for customized loading conditions.

7.8. Pre-treatment The Stormceptor System may be sized to remove sediment and for spills control in conjunction with other stormwater BMPs to meet the water quality objective. For pretreatment applications, the Stormceptor System should be the first unit in a treatment train. The benefits of pre-treatment include the extension of the operational life (extension of maintenance frequency) of large stormwater management facilities, prevention of spills and lower total life-cycle maintenance cost.

7.9. Head loss The head loss through the Stormceptor System is similar to a 60 degree bend at a maintenance hole. The K value for calculating minor losses is approximately 1.3 (minor loss = k*1.3v2/2g). However, when a Submerged modification is applied to a Stormceptor unit, the corresponding K value is 4.

7.10. Submerged The Submerged modification, Figure 7, allows the Stormceptor System to operate in submerged or partially submerged storm sewers. This configuration can be installed on all models of the Stormceptor System by modifying the fiberglass insert. A customized weir height and a secondary drop tee are added. Submerged instances are defined as standing water in the storm drain system during zero flow conditions. In these instances, the following information is necessary for the proper design and application of submerged modifications:

• Stormceptor top of grade elevation • Stormceptor outlet pipe invert elevation • Standing water elevation

Return to Main IndexReturn to STORMCEPTOR® table of contents

Technical Manual

16

Figure 7. Submerged Stormceptor

8. Comparing Technologies Designers have many choices available to achieve water quality goals in the treatment of stormwater runoff. Since many alternatives are available for use in stormwater quality treatment it is important to consider how to make an appropriate comparison between “approved alternatives”. The following is a guide to assist with the accurate comparison of differing technologies and performance claims.

8.1. Particle Size Distribution (PSD) The most sensitive parameter to the design of a stormwater quality device is the selection of the design particle size. While it is recommended that the actual particle size distribution (PSD) for sites be measured prior to sizing, alternative values for particle size should be selected to represent what is likely to occur naturally on the site. A reasonable estimate of a particle size distribution likely to be found on parking lots or other impervious surfaces should consist of a wide range of particles such as 20 microns to 2,000 microns (Ontario MOE, 1994). There is no absolute right particle size distribution or specific gravity and the user is cautioned to review the site location, characteristics, material handling practices and regulatory requirements when selecting a particle size distribution. When comparing technologies, designs using different PSDs will result in incomparable TSS removal

Technical Manual

17

efficiencies. The PSD of the TSS removed needs to be standard between two products to allow for an accurate comparison.

8.2. Scour Prevention In order to accurately predict the performance of a manufactured treatment device, there must be confidence that it will perform under all conditions. Since rainfall patterns cannot be predicted, stormwater quality devices placed in storm sewer systems must be able to withstand extreme events, and ensure that all pollutants previously captured are retained in the system. In order to have confidence in a system’s performance under extreme conditions, independent validation of scour prevention is essential when examining different technologies. Lack of independent verification of scour prevention should make a designer wary of accepting any product’s performance claims.

8.3. Hydraulics Full scale laboratory testing has been used to confirm the hydraulics of the Stormceptor

System. Results of lab testing have been used to physically design the Stormceptor System and the sewer pipes entering and leaving the unit. Key benefits of Stormceptor are:

• Low head loss (typical k value of 1.3) • Minimal inlet/outlet invert elevation drop across the structure • Use as a bend structure • Accommodates multiple inlets

The adaptability of the treatment device to the storm sewer design infrastructure can affect the overall performance and cost of the site.

8.4. Hydrology Stormwater quality treatment technologies need to perform under varying climatic conditions. These can vary from long low intensity rainfall to short duration, high intensity storms. Since a treatment device is expected to perform under all these conditions, it makes sense that any system’s design should accommodate those conditions as well. Long-term continuous simulation evaluates the performance of a technology under the varying conditions expected in the climate of the subject site. Single, peak event design does not provide this information and is not equivalent to long-term simulation. Designers should request long-term simulation performance to ensure the technology can meet the long-term water quality objective.

Return to Main IndexReturn to STORMCEPTOR® table of contents

Technical Manual

18

9. Testing The Stormceptor System has been the most widely monitored stormwater treatment technology in the world. Performance verification and monitoring programs are completed to the strictest standards and integrity. Since its introduction in 1990, numerous independent field tests and studies detailing the effectiveness of the Stormceptor System have been completed.

• Coventry University, UK – 97% removal of oil, 83% removal of sand and 73% removal of peat

• National Water Research Institute, Canada, - scaled testing for the development of the Stormceptor System identifying both TSS removal and scour prevention.

• New Jersey TARP Program – full scale testing of an STC 750/900 demonstrating 75% TSS removal of particles from 1 to 1000 microns. Scour testing completed demonstrated that the system does not scour. The New Jersey Department of Environmental Protection laboratory testing protocol was followed.

• City of Indianapolis – full scale testing of an STC 750/900 demonstrating over 80% TSS removal of particles from 50 microns to 300 microns at 130% of the unit’s operating rate. Scour testing completed demonstrated that the system does not scour.

• Westwood Massachusetts (1997), demonstrated >80% TSS removal • Como Park (1997), demonstrated 76% TSS removal • Ontario MOE SWAMP Program – 57% removal of 1 to 25 micron particles • Laval Quebec – 50% removal of 1 to 25 micron particles

10. Installation The installation of the concrete Stormceptor should conform in general to state highway, provincial or local specifications for the installation of maintenance holes. Selected sections of a general specification that are applicable are summarized in the following sections.

10.1. Excavation Excavation for the installation of the Stormceptor should conform to state highway, provincial or local specifications. Topsoil removed during the excavation for the Stormceptor should be stockpiled in designated areas and should not be mixed with subsoil or other materials. Topsoil stockpiles and the general site preparation for the installation of the Stormceptor should conform to state highway, provincial or local specifications. The Stormceptor should not be installed on frozen ground. Excavation should extend a minimum of 12 inches (300mm) from the precast concrete surfaces plus an allowance for shoring and bracing where required. If the bottom of the excavation provides an unsuitable foundation additional excavation may be required. In areas with a high water table, continuous dewatering may be required to ensure that the excavation is stable and free of water.

Technical Manual

19

10.2. Backfilling Backfill material should conform to state highway, provincial or local specifications. Backfill material should be placed in uniform layers not exceeding 12 inches (300mm) in depth and compacted to state highway, provincial or local specifications.

11. Stormceptor Construction Sequence The concrete Stormceptor is installed in sections in the following sequence:

1. Aggregate base 2. Base slab 3. Lower chamber sections 4. Upper chamber section with fiberglass insert 5. Connect inlet and outlet pipes 6. Assembly of fiberglass insert components (drop tee, riser pipe, oil cleanout port

and orifice plate 7. Remainder of upper chamber 8. Frame and access cover

The precast base should be placed level at the specified grade. The entire base should be in contact with the underlying compacted granular material. Subsequent sections, complete with joint seals, should be installed in accordance with the precast concrete manufacturer’s recommendations. Adjustment of the Stormceptor can be performed by lifting the upper sections free of the excavated area, re-leveling the base and re-installing the sections. Damaged sections and gaskets should be repaired or replaced as necessary. Once the Stormceptor has been constructed, any lift holes must be plugged with mortar.

12. Maintenance

12.1. Health and Safety The Stormceptor System has been designed considering safety first. It is recommended that confined space entry protocols be followed if entry to the unit is required. In addition, the fiberglass insert has the following health and safety features:

• Designed to withstand the weight of personnel • A safety grate is located over the 24 inch (600 mm) riser pipe opening • Ladder rungs are provided for entry into the unit, if required

12.2. Maintenance Procedures Maintenance of the Stormceptor system is performed using vacuum trucks. No entry into the unit is required for maintenance (in most cases). The vacuum service industry is a well-established sector of the service industry that cleans underground tanks, sewers and catch basins. Costs to clean a Stormceptor will vary based on the size of unit and transportation distances. The need for maintenance can be determined easily by inspecting the unit from the surface. The depth of oil in the unit can be determined by inserting a dipstick in the oil inspection/cleanout port.

Return to Main IndexReturn to STORMCEPTOR® table of contents

Technical Manual

20

Similarly, the depth of sediment can be measured from the surface without entry into the Stormceptor via a dipstick tube equipped with a ball valve. This tube would be inserted through the riser pipe. Maintenance should be performed once the sediment depth exceeds the guideline values provided in the table 4.

Table 4. Sediment Depths indicating required servicing.

Sediment Depths Indicating Required Servicing *

Model (CAN) Sediment Depth inches (mm)

300i 9 (225) 750 9 (230)

1000 11 (275) 1500 16 (400) 2000 14 (350) 3000 19 (475) 4000 16 (400) 5000 20 (500) 6000 17 (425) 9000 16 (400) 10000 20 (500) 14000 17 (425)

* based on 15% of the Stormceptor unit’s total storage Although annual servicing is recommended, the frequency of maintenance may need to be increased or reduced based on local conditions (i.e. if the unit is filling up with sediment more quickly than projected, maintenance may be required semi-annually; conversely once the site has stabilized maintenance may only be required every two or three years). Oil is removed through the oil inspection/cleanout port and sediment is removed through the riser pipe. Alternatively oil could be removed from the 24 inches (600 mm) opening if water is removed from the lower chamber to lower the oil level below the drop pipes. The following procedures should be taken when cleaning out Stormceptor:

1. Check for oil through the oil cleanout port 2. Remove any oil separately using a small portable pump 3. Decant the water from the unit to the sanitary sewer, if permitted by the local

regulating authority, or into a separate containment tank 4. Remove the sludge from the bottom of the unit using the vacuum truck 5. Re-fill Stormceptor with water where required by the local jurisdiction

Technical Manual

21

12.3. Submerged Stormceptor Careful attention should be paid to maintenance of the Submerged Stormceptor System. In cases where the storm drain system is submerged, there is a requirement to plug both the inlet and outlet pipes to economically clean out the unit.

12.4. Hydrocarbon Spills The Stormceptor is often installed in areas where the potential for spills is great. The Stormceptor System should be cleaned immediately after a spill occurs by a licensed liquid waste hauler.

12.5. Disposal Requirements for the disposal of material from the Stormceptor System are similar to that of any other stormwater Best Management Practice (BMP) where permitted. Disposal options for the sediment may range from disposal in a sanitary trunk sewer upstream of a sewage treatment plant, to disposal in a sanitary landfill site. Petroleum waste products collected in the Stormceptor (free oil/chemical/fuel spills) should be removed by a licensed waste management company.

12.6. Oil Sheens With a steady influx of water with high concentrations of oil, a sheen may be noticeable at the Stormceptor outlet. This may occur because a rainbow or sheen can be seen at very small oil concentrations (<10 ppm). Stormceptor will remove over 98% of all free oil spills from storm sewer systems for dry weather or frequently occurring runoff events. The appearance of a sheen at the outlet with high influent oil concentrations does not mean the unit is not working to this level of removal. In addition, if the influent oil is emulsified the Stormceptor will not be able to remove it. The Stormceptor is designed for free oil removal and not emulsified conditions.

Return to Main IndexReturn to STORMCEPTOR® table of contents

Appendix 1 Stormceptor Drawings

Return to Main IndexReturn to STORMCEPTOR® table of contents

Return to Main IndexReturn to STORMCEPTOR® table of contents

Return to Main IndexReturn to STORMCEPTOR® table of contents

Return to Main IndexReturn to STORMCEPTOR® table of contents

Return to Main IndexReturn to STORMCEPTOR® table of contents

Return to Main IndexReturn to STORMCEPTOR® table of contents

Return to Main IndexReturn to STORMCEPTOR® table of contents

Standard SpecificationsStormwater Treatment Chamber

STORM 45

PART 1 – GENERAL

1.1 Work Included .1 This section specifies requirements for constructing underground stormwa-

ter treatment chambers. Work includes supply and installation of concrete

bases, precast sections, and fiberglass inserts.

1.2 Reference Standards ASTM

ASTM D638 Test Method for Tensile Properties of Plastics

ASTM D695 Test Method for Compressive Properties of Rigid Plastics

ASTM D790 Test Method for Indentation Hardness of Rigid Plastics

ASTM D2563 Standard Practice for Classification of Visual Defects in Rein-

forced Plastics

ASTM D2584 Test Method for Ignition Loss of Cured Reinforced Plastics

Ontario Provincial Standards

OPSS 1350 Material Specification for Concrete - Materials and Production

OPSD 401.01 Maintenance Hole Frame and Closed Cover

OPSD 405.010 Safety Steps

OPSD 701.030 1200 mm Diameter Precast Concrete Maintenance Hole Com-

ponents

OPSD 701.050 1800 mm Diameter Precast Concrete Maintenance Hole Com-

ponents

OPSD 701.060 2400 mm Diameter Precast Concrete Maintenance Hole Com-

ponents

OPSD 701.070 3000 mm Diameter Precast Concrete Maintenance Hole Com-

ponents

OPSD 701.080 3600 mm Diameter Precast Concrete Maintenance Hole Com-

ponents

Canadian Standards Association

CAN/CSA-A257.4-M92 Joints for Circular Concrete Sewer and Culvert Pipe,

Manhole Sections, and Fittings Using Rubber Gaskets

CAN/CSA-A257.4-M92 Precast Reinforced Circular Concrete Manhole Sec-

tions, Catch Basins, and Fittings

Ontario Plant Prequalification

Plant Prequalification Program Prequalification Requirements for Precast

Concrete Drainage Products

Return to Main IndexReturn to STORMCEPTOR® table of contents

Standard SpecificationsStormceptor

STORM46

Ontario Ministry of Transportation

Ministry of Transportation Ontario Highway Bridge Design Code, 3rd Edition

Ontario Ministry of Environment

Ministry of Environment: Stormwater Management Planning and Design Manual,

March 2003

1.3 Shop Drawings .1 Shop drawings shall be submitted for approval prior to manufacture.

1.4 Handling and Storage .1 Prevent damage to materials during storage and handling

PART 2 – PRODUCTS

2.1 General .1 The separator shall be circular and constructed from pre-cast concrete cir-

cular sections.

.2 The concrete separator shall include a fiberglass insert bolted and sealed

watertight inside the concrete chamber. The fiberglass insert must provide a

lining for oil storage as a secondary containment system.

.3 The separator shall be able to be used as a bend structure in the stormwater

system.

.4 The separator shall be capable of accepting multiple inlet pipes

.5 All precast concrete components shall be manufactured by a plant which

maintains membership in the American Concrete Pipe Association or the

Ontario Concrete Pipe Association

2.2 Precast Bases .1 Precast bases shall be manufactured to the appropriate ASTM or CSA designa-

tion.

2.3 Gaskets .1 Units are to be sealed appropriately as recommended by the manufacturer

2.4 Frame and Cover .1 The unit is to have 1 (one) access point for inspection and maintenance

.2 Frame and cover shall be clearly marked indicating the location of the separa-

tor.

2.5 Concrete .1 All concrete used for the separator system shall conform to the appropriate

ASTM or CSA, specifications.

PART 3 – PERFORMANCE

Standard SpecificationsStormceptor

STORM 47

3.1 General .1 The oil/sediment separator shall remove oil and sediment from stormwater

during frequent wet weather events

3.2 Runoff Volume .1 The separator shall treat a minimum of 80 percent of the annual runoff vol-

ume for MOE Enhanced water quality objectives.

3.3 Total Suspended Solids .1 The separator shall be capable of removing 80 percent of the total suspend-

ed sediment load for MOE Enhanced water quality objectives.

.2 The separator shall be capable of removing 70 percent of the total suspend-

ed sediment load for MOE Normal water quality objectives.

3.4 Free Oil .1 The separator must be capable of removing 95 percent of the floatable free

oil without the addition of sorbent material

.2 The first 16 inches (405 mm) of oil storage shall be lined with fiberglass or

a secondary containment screen to prevent migration through the pores in

the concrete.

3.5 Particle Size .1 The separator must be capable of trapping silt and clay size particles in addi-

tion to larger particles in the following minimum gradation:

20 micron .........20%

60 micron .........20%

150 micron .......20%

400 micron ......20%

2000 micron ....20%

3.6 By-pass .1 The separator shall be equipped with a bypass that regulates the flow rate

into the treatment chamber and conveys high flow directly to the outlet such

that scour and re-suspension of material previously collected in the separa-

tor does not occur

.2 The by-pass area shall be physically separated to prevent mixing

3.7 Design Verification .1 The separator must have independent verification of design such as NJTARP

and/or ETV Canada. University studies alone will not be acceptable.

3.8 Maintenance .1 The unit shall be designed so inspection and maintenance costs are minimal.

As a general guideline the unit should require inspection bi-annually with a

projected maintenance schedule of annual cleaning. The unit shall be so

designed so maintenance personnel are not required to enter the unit (so as

to minimize confined space issues) and heavy equipment is not required (so

as to keep disturbance on the site to a minimum)

Return to Main IndexReturn to STORMCEPTOR® table of contents

Standard SpecificationsStormceptor

STORM48

PART 4 – EXECUTION

4.1 Concrete Installation .1 The installation of the concrete components should conform in general

to state highway, provincial or local specifications for the construction of

maintenance holes. Selected sections of a general specification that are ap-

plicable are summarized in the following sections.

4.2 Excavation .1 Excavation for the installation of the separator should conform to state high-

way, provincial or local specifications.

.2 The separator should not be installed on frozen ground. Excavation should

extend a minimum of 300mm (12”) from the precast concrete surfaces plus

an allowance for shoring and bracing where required. If the bottom of the

excavation provides an unsuitable foundation additional excavation may be

required.

.3 In areas with a high water table, continuous dewatering should be provided

to ensure the excavation is stable and free of water.

4.3 Backfilling .1 Backfill material should conform to state highway, provincial or local speci-

fications. Backfill material should be placed in uniform layers not exceeding

300mm (12”) in depth and compacted to state highway, provincial or local

specifications.

4.4 Stormceptor Construction Sequence

.1 The concrete Stormceptor is installed in sections in the following sequence:

1. aggregate base

2. base slab

3. treatment chamber section(s)

4. transition slab (if required)

5. by-pass section

6. connect inlet and outlet pipes

7. riser section and/or transition slab (if required)

8. maintenance riser section(s) (if required)

9. frame and access cover

.2 The precast base should be placed level at the specified grade. The entire

base should be in contact with the underlying compacted granular material.

Subsequent sections, complete with joint seals, should be installed in accor-

dance with the precast concrete manufacturer’s recommendations.

.3 Adjustment of the Stormceptor® can be performed by lifting the upper sec-

tions free of the excavated area, re-leveling the base, and re-installing the

sections. Damaged sections and gaskets should be repaired or replaced as

Standard SpecificationsStormceptor

STORM 49

necessary. Once the Stormceptor has been constructed, any lift holes must

be plugged with mortar.

4.5 Drop Pipe and Riser Pipe

.1 Once the by-pass section has been attached to the lower treatment cham-

ber, the inlet down pipe, and outlet riser pipe must be attached. Pipe instal-

lation instructions and required materials are provided with the insert.

4.6 Inlet and Outlet Pipes .1 Inlet and outlet pipes should be securely set into the by-pass chamber using

grout or approved pipe seals so that the structure is watertight.

4.7 Frame and Cover Installation

.1 Precast concrete adjustment units should be installed to set the frame and

cover at the required elevation. The adjustment units should be laid in a full

bed of mortar with successive units being joined using sealant recommend-

ed by the manufacturer. Frames for the cover should be set in a full bed of

mortar at the elevation specified.

4.8 Site Inspector .1 Manufacturer shall inspect the installation and provide a detailed report to

the owner identifying the final status of installation to include deficiencies

for remediation, if they exist.

Return to Main IndexReturn to STORMCEPTOR® table of contents

Concrete Products & AccessoriesS t r e s c o n P i p e D i v i s i o n

INDEX

MEDIAN BARRIERS & PARKING CURBS PA1 ........ F barrier

PA2 ....... LP18-barrier & LP18 barrier end

PA3 ....... M6 barrier & M6 barrier end

PA4 ....... M12 barrier & M12 barrier end

PA5 ........ PC-1 & PC-2 Parking Curbs

PA6 ........ Harbour Bridge MB-1 Median Barrier

PA7 ......... Harbour Bridge MB-2 Median Barrier

STORAGE

PA9 ........ Standard Detention Field

ReCon® RETAINING WALL SYSTEMSPA11 ....... Description & Advantages

PA12 ...... Block Types

PA13 ...... Typical Wall Cross Sections

Return to Main Index

(click titles for quick link)

Median Barriers & Parking CurbsF-barrier

Concrete Products & Accessories PA1

F-barrier

NOTES: 1) WEIGHT = 3560 LBS / 1618 KG2) MEETS NSDOT & PW TEMPORARY WORKPLACE TRAFFIC

CONTROL MANUAL REQUIREMENTS3) MEETS NCHRP-350 TEST LEVEL III REQUIREMENTS

Return to Main IndexReturn to CONCRETE PRODUCTS & ACCESSORIES index

Median Barriers & Parking CurbsLP18 & LP18 End

Concrete Products & AccessoriesPA2

LP18

LP18 end

NOTE: WEIGHT = 1800 LBS / 818 KG

NOTE: WEIGHT = 1687 LBS / 765 KG

Median Barriers & Parking CurbsM6 barrier & M6 end

Concrete Products & Accessories PA3

M6 barrier

M6 end

NOTE: WEIGHT = 2750 LBS / 1250 KG

NOTE: WEIGHT = 1500 LBS / 681 KG

Return to Main IndexReturn to CONCRETE PRODUCTS & ACCESSORIES index

Median Barriers & Parking CurbsM12 barrier & M12 end

Concrete Products & AccessoriesPA4

M12 barrier

M12 end

NOTE: WEIGHT = 3802 LBS / 1725 KG

NOTE: WEIGHT = 2550 LBS / 1155 KG

Title

Concrete Products & Accessories PA5

Median Barriers & Parking CurbsPC-1 & PC-2 Parking Curbs

PC-1 Parking Curb

PC-2 Parking Curb

NOTE: WEIGHT = 490 LBS / 222 KG

NOTE: WEIGHT = 255 LBS / 116 KG

Return to Main IndexReturn to CONCRETE PRODUCTS & ACCESSORIES index

Median Barriers & Parking CurbsHarbour Bridge MB-1 Median Barrier

Concrete Products & AccessoriesPA6

NOTE: WEIGHT = 3795 LBS / 1721 KG

Median Barriers & Parking CurbsHarbour Bridge MB-2 Median Barrier

Concrete Products & Accessories PA7

NOTE: WEIGHT = 3795 LBS / 1721 KG

Return to Main IndexReturn to CONCRETE PRODUCTS & ACCESSORIES index

Standard Detention Field

Concrete Products & Accessories PA9

MANHOLE/PIPE TANK VOLUMESCAPACITY

DIA (mm) DIA (in) DIA (ft) ft3/ft m3/m GALLONS/FT (imp)

GALLONS/FT (US) LITRES/m

762 30 2.5 4.91 0.456 30.5 36.7 456.0

914 36 3.0 7.07 0.656 44.1 52.9 656.0

1067 42 3.5 9.62 0.894 59.8 71.9 894.0

1219 48 4 12.57 1.167 78.2 94.0 1167.0

1372 54 4.5 15.90 1.478 99.1 118.9 1478.0

1524 60 5 19.64 1.824 122.1 146.8 1824.0

1829 72 6 28.27 2.627 175.9 211.5 2627.0

2134 84 7 38.49 3.577 239.4 287.9 3577.0

2438 96 8 50.27 4.668 312.6 375.9 4668.0

3048 120 10 78.54 7.297 488.5 587.5 7297.0

3658 144 12 113.1 10.51 703.5 846.0 10510.0

NOTE: underground storage made from standard concrete products . Please contact Strescon Pipe Division for consultation

Return to Main IndexReturn to CONCRETE PRODUCTS & ACCESSORIES index

ReCon® Retaining Wall SystemsDescription & Advantages

Concrete Products & Accessories PA11

What are ReCon® Retaining Walls?

ReCon® Retaining Wall Systems manufactured and supplied by Strescon Limited, is an industry leader for

aesthetically and structurally superior retaining wall solutions. Their massive size along with unique tongue

and groove design allows taller gravity walls and taller geogrid reinforced walls to be designed. Manufactured

with durable wet cast concrete resistant to the elements, the walls can be quickly constructed due to the

blocks size without requiring large or specialized equipment.

Blocks come in multiple depths to optimize design efficiency and the natural stone finish is aesthetically

pleasing on a scale suited for backyards to commercial developments to the largest of transportation / in-

frastructure projects. Double sided fence blocks, capstones, steps, curves and 90 degree corners can all be

accomplished using the ReCon system to suit the needs of any site.

Features & Benefits

• Large Size and Mass

• Tall Gravity Walls: Unique tongue-and-groove lock-and-placement design, combined with massive size and weight, permits wall heights up to 17 ft. 4 in. (5.28 m) without reinforcing geogrid.

Significantly taller ReCon Walls can be built by incorporating geogrid, setback on teirs.

• Durability: Made of wet-cast, air-entrained concrete. The durability required in environments prone to the challenges of freeze/thaw cycle, road salts or brackish water.

• Faster Installation: Walls can be constructed quickly using equipment generally available to contractors (skid steers or backhoes), maximizing productivity and minimizing manual labour. No mortar, no pins.

• Engineered and Tested: A ReCon Wall can be professionally engineered and designed (using shear and geogrid connection data unique to ReCon) for wall performance that is generally unavailable for natural stone walls.

• Customized Design and Aesthetics: The natural stone finish has several different textures, which pre-vents repetition in the overall wall pattern.

Block comes in mulitple depths, to optimize design efficiency by providing the mass when required or eliminating it when not required to save material and freight cost.

Tapered block design allows both inside and outside 90-degree corners and curves.

Caps or special top units that allow greenscape within four inches of the finished wall’s face are avaiable for top-of-wall finishing options.

Return to Main IndexReturn to CONCRETE PRODUCTS & ACCESSORIES index

ReCon® Retaining Wall SystemsBlock Types

Concrete Products & AccessoriesPA12

ReCon® Retaining Wall SystemsTypical Wall Cross Sections

Concrete Products & Accessories PA13

Typical Geo-Grid Wall Cross Section

Typical Gravity Wall Cross Section

Return to Main IndexReturn to CONCRETE PRODUCTS & ACCESSORIES index

Standard HeadwallsS t r e s c o n P i p e D i v i s i o n

INDEX

GRATES H1 .......... Standard Hinged or Fixed Headwall Grates

DIEPPE-STYLE HEADWALLS H2 ......... Dieppe Style Headwall - for concrete pipe 12”-24”

H3 ......... Dieppe Style Headwall - for concrete pipe 30”-36”

H4 ......... Dieppe Style Headwall - for concrete pipe up to 48”

STOCK HEADWALLS H5 ......... Standard Headwall - for concrete pipe 12”-24”

H6 ......... Standard Headwall - for concrete pipe 30”-36”

H7 ......... Standard Headwall - for concrete pipe 42”-60”

Return to Main Index

(click titles for quick links)

GratesStandard Hinged or Fixed Headwall Grates

Standard Headwalls H1

Return to Main IndexReturn to STANDARD HEADWALLS index

Dieppe-Style HeadwallsDieppe Style Headwall: for concrete pipe 12” to 24”

Standard HeadwallsH2

Dieppe-Style HeadwallsDieppe Style Headwall: for concrete pipe 30” to 36”

Standard Headwalls H3

Return to Main IndexReturn to STANDARD HEADWALLS index

Dieppe Style HeadwallsDieppe Style Headwall: for concrete pipe up to 48”

Standard HeadwallsH4

Stock HeadwallsStandard Headwall: for concrete pipe 12”-24”

Standard Headwalls H5

Return to Main IndexReturn to STANDARD HEADWALLS index

Stock HeadwallsStandard Headwall: for concrete pipe 30”-36”

Standard HeadwallsH6

Standard HeadwallsStandard Headwall: for concrete pipe 42”-60”

Standard Headwalls H7

Return to Main IndexReturn to STANDARD HEADWALLS index

Standard SpecificationsSanitary, Storm Sewers and Culverts

PDS 1

PART 1 - GENERAL

1.1 Work Included .1 This section specifies requirements for constructing Sanitary, Storm Sew-ers and Culverts. Work includes supply and installation of pipe, fittings and service connections.

1.3 Reference Standards .1 ASTM C14M .................... Concrete Sewer, Storm Drain and Culvert pipe .2 ASTM C76M .................... Reinforced Concrete, Storm Drain and Sewer pipe .3 ASTM D1056 ................... Flexible Cellular Materials - Sponge or Expanded Rubber .4 CAN3-G401M................. Corrugated Steel Pipe Products .5 CAN/CSA-A257.3-M...... Joints for Circular Concrete Sewer, Manholes and

Pipe Using Rubber Gasket. .6 CAN/CSA-A257.4-M ..... Precast Reinforced Concrete Manhole Sections .7 CAN/CSA-B182.1 ........... Plastic Drain and Sewer Pipe and Pipe Fittings .8 CAN/CSA-B182.2-M ..... PVC Sewer Pipe and Fittings (PSM Type) .9 CAN/CSA-B182.4-M ..... Profile PVC Sewer Pipe and Fittings

1.4 Certificates .1 manufacturer’s test data and certification that products and materials meet requirements of this Section in accordance with Section 01001 for items listed in Supplementary Specifications.

1.5 Handling and Storage .1 Handle and store pipe and fittings in such a manner as to avoid shock and damage. Do not use chains or cables passed through pipe bore.

.2 Store gaskets in cool location, out of direct sunlight and away from petro-leum products.

PART 2 - PRODUCTS

2.1 General .1 Diameter, material, strength class and dimensional ratio of pipe and fittings: as indicated.

2.2 Concrete pipe .1 Pipe and Fittings: Reinforced: ASTM C76M or CAN/CSA A257.2 .2 Joints: Bell and spigot with flexible Superseal gaskets to CAN/CSA A257.3M or

approved equal.

2.3 Plastic Pipe & Fittings .1 Type PSM Polyvinyl Chloride: .1 For diameter 150mm and under: CAN/CSA B182.1 .2 For diameter 200mm and over: CAN/CSA B182. .2 Profile PVC sewer pipe and fittings: CAN/CSA B182.4 .3 Joints: bell and spigot with lock-in rubber gasket.

2.4 Corrugated Steel Pipe .1 Pipe and Couplers: CAN3-G401-M galvanized. .1 Gaskets: ASTM D1056

2.5 Marker Stakes .1 Timber: 40mm x 90mm

2.6 Grout .1 Non-shrink: to Section 03300

PART 3 - EXECUTION

3.1 Preparation .1 Carefully inspect product for defects before unloading and remove defective products from site.

.2 Ensure that pipe and fittings are clean before installation.

Return to Main Index

Standard SpecificationsSanitary, Storm Sewers and Culverts

PDS2

3.2 Trenching, Bedding .1 Do trenching, bedding and backfilling to Section 02200 or manufacturer’s and Backfilling recommendations. The standard installation model for the design and instal-

lation of concrete pipe, as adopted by the Canadian Highway Bridge Design code, CSA S6-00, OCPA, ASTM and ACPA, is an accepted practice.

3.3 Pipe Installation .1 Lay and joint pipe and fittings as specified herein and according to manufac-turer’s published instructions.

.2 Lay pipe and fittings on prepared bed, true to line and grade indicated within following tolerances:

Horizontal Alignment: the lesser of 13mm or one half the rise per pipe length. .3 Commence laying at outlet and proceed upstream with bell ends facing upgrade. .4 Prevent entry of bedding material, water or other foreign matter into pipe.

Use temporary watertight bulkheads when pipe laying is not in progress. .5 Install gaskets in accordance with manufacturer’s published instructions.

During cold weather, store gaskets in heated area to assure flexibility. .6 Align pipe carefully before joining. Do not use excessive force to join pipe sections. .7 Support pipes as required to assure concentricity until joint is properly completed. .8 Keep pipe joints free from mud, silt, gravel or other foreign material. .9 Avoid displacing gasket or contaminating with dirt, petroleum products or

other foreign material. Remove, clean, reinstall and lubricate (if required) gaskets so disturbed.

.10 Complete each joint before laying next length of pipe. .11 Where deflection at joints is permitted, defect only after the joint is completed.

Do not exceed maximum joint deflection recommended by pipe manufacturer. .12 At structures - provide flexible joint not more than 300mm from outside face

of structure. .13 For corrugated steel pipe - match corrugations or indentation of coupler band

with pipe sections before tightening. Tap coupler firmly while tightening to take up slack and ensure snug fit. Ensure all bolts are inserted and tightened.

.14 Cut pipe as required for fittings or closure pieces, square to centerline and as recommended by manufacturer.

.15 Make watertight connections to manholes and catchbasins. Use non-shrink grout when suitable gaskets are not available.

3.4 Inspection .1 Engineer may require inspection of installed sewers by television camera, photographic camera or by other visual method.

.2 Provide television camera inspection when required by project document.

3.7 Deflection Testing .1 Measure deflection by pulling deflection gauge through each pipe from manhole-to-manhole. .2 Provide deflection gauges to measure a 5% and 7 1/2% deflection. Gauges to

be a “Go-No-Go” device similar to Standard Detail 02517-D2 of the Municipal Services Specification

.3 Within thirty days after installation, pull a deflection gauge measuring 5% de-flection through the installed section of pipeline. If this test fails, proceed with 7 1/2% deflection test. If 7 1/2% deflection fails, locate defect and repair. Retest.

.4 Thirty days prior to completion of Period of Maintenance, pull a deflection gauge measuring 7 1/2% deflection through the installed section of pipeline.

Standard SpecificationsPrecast Manholes, Catchbasins and Structures

PDS 3

PART 1 - GENERAL

1.1 Work Included .1 This section specifies requirements for constructing precast concrete man-holes, catchbasins and structures. Work includes supply and installation of concrete bases, precast sections, metal castings and testings.

1.3 Reference Standards .1 ASTM A48 ........................ Gray Iron Castings .2 ASTM C478M .................. Precast Reinforced Concrete Manhole Sections .3 CAN/CSA-A257.3-M...... Joints for Circular Concrete Sewer, Manholes and

Pipe using Rubber Gaskets .4 CAN/CSA-A257.4-M ..... Precast Reinforced Concrete Manhole Sections .5 CAN/ULC S701 ............... Thermal Installation, Polystyrene Boards and Pipe

Covering.

1.4 Shop Drawings .1 Submit shop drawings in accordance with Section 01001 for items listed in Supplementary Specifications.

1.5 Handling and Storage .1 Prevent damage to materials during storage and handling. .2 Store gaskets in cool location, out of direct sunlight and away from petro-

leum products.

PART 2 - PRODUCTS

2.1 General .1 Diameter and type: as indicated.

2.2 Precast Bases & sect. .1 Precast Concrete Bases and Sections: ASTM C478 or CSA A257.4.

2.3 Gaskets .1 Superseal or O-Rings: to manufacturer’s standard. .2 Bituminous Compound: precast manufacturer’s recommended compound.

2.4 Metal Castings .1 Frames, covers and gratings: ASTM A48, gray cast iron, factory coated.

2.5 Waterproofing .1 Waterproofing: type specified in Supplementary Specifications

2.6 Insulation .1 Rigid Insulation: CAN/ULC S701, Type 4, polystyrene.

2.7 Concrete .1 Cast-in-place base: to Section 03300, min. 30Mpa at 28 days, air entrained, 80mm slump water/cement ratio: 0.50 maximum.

.2 Grade Adjustment: cast-in-place to Section 03300, minimum 35Mpa at 28 days, air entrained, 25mm slump. Water/cement ratio: 0.45 maximum.

2.8 Non-Shrink Grout .1 Pre-mixed, dry pack or pourable type containing non-metallic aggregate, plasti-cizing agents and cement, minimum compressive strength of 45Mpa at 28 days.

2.9 Ladders / Steps .1 Ladders: ASTM C478, Galvanized Steel or Aluminum. .2 Steps: ASTM C478, PVC, Aluminum or Fiberglass.

PART 3 - EXECUTION

3.1 Preparation .1 Carefully inspect product for defects before unloading and remove defective products from site.

.2 Ensure that pipe and fittings are clean before installation.

3.2 Excavation & Backfill .1 Do excavating and backfilling to Section 02200 or manufacturer’s recommendations

3.3 Installation .1 Construct units as indicated. .2 Complete units as pipe laying progresses. .3 Cast or set base on 150mm thick pipe bedding or material as indicated in the

Project Documents, compacted to 95% Standard Proctor Density. Top of base to be level.

Return to Main Index

Standard SpecificationsPrecast Manholes, Catchbasins and Structures

PDS4

.4 Place stubs at elevations and in positions indicated. Provide flexible pipe joints within 300mm of outside face of precast structure where there is no in-wall gasket for pipe sizes up to and including 750mm diameter.

.5 Form manhole bases to provide smooth u-shaped channels with depth equal to diameter of pipes or as indicated. Curve channels smoothly and slope uniformly from inlet to outlet. Benching to drain towards channel, 4% maxi-mum slope.

.6 Install gaskets in accordance with manufacturer’s published instructions. .7 Install precast sections plumb and true with opening centered over upstream

pipe. .8 Make all joints water tight in sanitary sewer manholes and value chambers. .9 Install ladder if required by Project Documents. .10 Set frame and cover or grating to elevation and slope indicated. Use cast-in-

place concrete for adjustment and secure frame in place with cement grout. .11 Clean debris and foreign material from unit. Remove fins and sharp projec-

tions. Prevent debris from entering system.

3.4 Testing .1 Test sanitary sewer manholes and structures. .2 Provide labour, equipment and materials required to perform testing. .3 Backfill prior to testing. .4 Notify Engineer 24 hours in advance of test. Do test in presence of Engineer. .5 Water testing: perform test as follows: .1 Plug all inlet and outlet pipes with watertight plugs. .2 Fill with water to top of precast sections. .3 Allow time for initial absorption. .4 Measure and record volume of water required to maintain level for 1 hour. .5 Leakage not to exceed 5.0 litres per hour per 1000mm diameter per

1000mm of height above ground water. .6 Locate and repair defects if test fails. Retest .7 Repair visible leaks regardless of test results. .6 Vacuum testing: perform test as follows: .1 Plug all inlet and outlet pipes with air tight plugs .2 Place and seal vacuum tester head on the manhole frame. .3 Draw vacuum of 250mm Hg on the manhole and measure the time for

the vacuum to drop to 225mm Hg. .4 Time to be not less than 45, 50, 65 and 80 seconds for manhole diameters

of 1050mm, 1200mm, 1500mm and 1800mm respectively. .5 For manholes deeper than 6 meters, increase test times by 2 seconds per

300mm of additional manhole depth. .6 Locate and repair defects if test fails. Retest. .7 Repair visible leaks regardless of test results.

Return to Main Index