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New York City Transit Department of Buses Comparison of Clean Diesel Buses to CNG Buses DEER Conference 2003 Newport, RI August 26, 2003

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Page 1: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

New York City TransitDepartment of Buses

Comparison of Clean Diesel Buses to CNG Buses

DEER Conference 2003Newport, RI

August 26, 2003

Page 2: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Outline

• Background• Regulated Emissions• Unregulated Emissions

– Toxicity– Particle Size

• Economic Analysis– Cost Factors– Capital Costs– Operating Cost– NPV of Life Cycle Costs

• Issues For Future

Page 3: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Technologies Compared• “Baseline Diesel”

– Model years 1998 – 2001– Diesel Oxidation catalyst (DOC) installed– “Standard” on-road diesel fuel (typical 350 PPM sulfur)– NOT including EGR or other post 10-02 technologies

• Natural Gas Buses– Model years 1998 – 2001– Mostly CNG; a few LNG– No oxidation catalyst installed

• “Clean Diesel”– Model years 1998 – 2001– Ultra low sulfur Diesel fuel (<30 PPM sulfur)– Diesel Particulate Filter (DPF) installed – NOT including EGR or other post 10-02 technologies

Page 4: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Data Sources

• Emissions– NY Clean Diesel Demonstration Program

– California EC-Diesel Technology Validation Program

– Miscellaneous published sources (WVU, CARB)

• Economic Analysis– NYCT data from operating CNG buses since 1995

and Clean Diesel Buses since 2001

– Published information on CNG costs from LACMTA, GCRTA, and Coast Mountain Bus

Page 5: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Effect of Clean Diesel on Regulated Emissions(CBD Cycle)

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

STD ULSD DPF0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

STD ULSD DPF0

6

12

18

24

30

36

42

STD ULSD DPF0

2

4

6

8

10

12

STD ULSD DPF

PM NOx CO

Mas

s Em

issi

ons (

g/m

ile)

THC

Page 6: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Mas

s Em

issi

on (g

/mile

)

0

0.01

0.02

0.03

0.04

0.05

PM NOx CO

0

3

6

9

12

15

18

21

24

27

THC

0

6

12

18

24

30

36

42

48

0

1

2

3

4

5

6

NMHC

0

3

6

9

12

15

18

21

24

27

DPF CNG CNG+OC DPF CNG CNG+OC DPF CNG CNG+OC DPF CNG CNG+OC DPF CNG CNG+OC

Regulated Emissions of Clean Diesel vs CNG (CBD Cycle)

Page 7: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

0

0.02

0.04

0.06

0.08

0.1

0.12

0.14

0.16

DPF CNG0

10

20

30

40

50

60

70

80

90

100

110

DPF CNG0

0.51

1.52

2.53

3.54

4.55

5.56

6.57

7.58

DPF CNG0

10

20

30

40

50

60

70

80

90

100

110

120

DPF CNG

PM THC

0

8

16

24

32

40

48

56

64

72

DPF CNG

NMHC NOx CO

Mas

s Em

issi

ons (

g/m

ile)

Regulated Emissions of Clean Diesel vs CNG (NYB Cycle)

Page 8: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Unregulated Emissions of Clean Diesel vs CNG

0

15

30

45

60

75

90

105

0

1

2

3

4

5

0

0.2

0.4

0.6

0.8

1

1.2

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8Benzene (mg/mi)

Mas

s Em

issi

ons

Carbonyl (gm/mi) PAH (ug/mi) NO2PAH (ug/mi)

STD ULSD DPF CNG ULSD DPF CNGSTD ULSD DPF CNGSTD ULSD DPF CNG

Data from New York Clean Diesel Demonstration Program, CBD Cycle

Page 9: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

0

0.01

0.01

0.02

0

1

2

3

4

5Benzene (mg/mi)

Mas

s Em

issi

ons

Carbonyl (gm/mi) PAH (gm/mi) NO2PAH (ug/mi)

STD ULSD DPF CNG0

0.2

0.4

0.6

0.8

1

1.2

0

8

16

24

32

40

48

56

64

72

80

STD ULSD DPF CNGSTD ULSD DPF CNGSTD ULSD DPF CNG

Unregulated Emissions of Clean Diesel vs CNGData from California EC Diesel Technology Validation Program, CBD Cycle

Page 10: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

30 60 110 180 270 420 680 1100 1670 2600 4200 6800

Size (nm)

1.00E+03

1.00E+04

1.00E+05

1.00E+06

1.00E+07

1.00E+08

Num

ber C

once

ntra

tion,

dN

/dlo

gDp

(#/c

c)

PM Particle Count by Size

Avg DPF (6019, 6065)

Avg CNG (854, 975) withoutbackfiresCNG (824) with backfires

CNG (824) backfiresremoved

Page 11: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Emissions Summary

NOx

THC

NMHC

CO

Benzene

Carbonyl

PAH

PM mass

PM particle number and

size

NO2PAH

CNG “Better” than Clean Diesel

Clean Diesel “Better” than CNG

CNG & Clean Diesel Equal

Page 12: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

CNG Cost Factors

CapitalBus purchase

- Engines, CNG tanks & piping

Fuel station installation- High pressure compressors

Depot safety modifications- Increased ventilation- Methane detection- remove/mitigate emission

sources

Compared to STANDARD diesel buses, CNG buses cost more for:

OperatingNG fuel (+ $0.11/mile)

- Cost of compression- Lower fuel economy

Bus maintenance (+ $0.20/mile)- Engine, fuel system- Lower reliability

Fuel station maintenance- Heavy duty engines &

compressors

Page 13: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Clean Diesel Cost Factors

Capital

DPF purchase & installation- Including spares for cleaning

Diesel fuel station installation- Included only for “apples to

apples” comparison – noactual investment requiredto switch from standarddiesel to ULSD

Compared to STD diesel buses, Clean Diesel buses cost more for:

OperatingULSD fuel (+ $0.04/mile)

- Mostly based on increasedlogistics cost for non-commercial fuel

Annual Cleaning

Cleaning/replacement of “plugged”units

- Result of engine upset conditions (5-7.5%/year)

Page 14: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Capital Cost Comparison

$1.7 million$31 millionTOTAL

$1.2 million$0.5 million

$5,900NA

DPF (incl spares)Diesel Fuel Station

$6 million$5 million

$20 million

$30,000NANA

Incremental Bus CostCNG Fuel StationDepot Modification

TotalPer BusTotalPer BusCost Element

Clean DieselCNG

Incremental costs compared to “standard” diesel for purchasing 200 buses and outfitting one depot

Page 15: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Operating Cost Comparison

$461,400$2.5 millionTOTAL

$208,000

$92,000$27,400

$134,000

$1,040

NA$137$670

Incremental ULSDDiesel Fuel Station MaintenanceDPF replacementsAnnual DPF Cleaning

$0.6 million

$0.9 million$1.0 million

$2,860

NA$5,200

Incremental CNG FuelCNG Fuel Station MaintenanceIncr Bus Maintenance

TotalPer BusTotalPer BusCost Element

Clean DieselCNG

Incremental annual costs compared to “standard” diesel for operating 200 buses at one depot

Page 16: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

NPV Life-Cycle Analysis• Discount rate 6%• Period of analysis – 30 years• Based on operating 200 buses at one depot location• Investments based on life cycle of equipment:

Year 1 Year 15 Year 30

Facility & FuelStation

Investment

CNG BusPurchase

DPFPurchase

CNG BusPurchase

DPFPurchase

DPFPurchase

DPFPurchase

Page 17: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Life Cycle Cost Comparison

$339,367$2,343,523Annualized NPV of Total Costs

$3,448,862$6,732,158$10,181,020

$33,653,806$36,651,891$70,305,697

NPV of Capital CostsNPV of Operating Costs

NPV of TOTAL COSTS

Clean DieselCNG

Incremental costs compared to “standard” diesel for operating 200 buses at one depot location

Does not include overhaul of CNG and dieselengines at mid-life (assumed equivalent)

Page 18: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Summary

• In comparison to CNG, diesel is inherently more fuel efficient

• While CNG has historically had an inherent emissions advantage, new technologies applied to diesel have dramatically closed the gap

• Even with the new technologies (which have added cost), diesel retains a significant cost advantage over CNG

Page 19: Comparison of Clean Diesel Buses to CNG Buses · Comparison of Clean Diesel Buses to CNG Buses DEER 2003 NPV Life-Cycle Analysis • Discount rate 6% • Period of analysis – 30

Comparison of Clean Diesel Buses to CNG Buses DEER 2003

Issues• Chassis testing shows CNG NOx is much more

variable than diesel NOx – implications for “real world” emissions?

• Effect of catalyst on CNG emissions – more data needed

• EGR and other technologies certified to reduce diesel NOx post Oct 2002 – chassis test data required to judge “real world” effects

• Effect of 2007 EPA NOx regulations – will NG retain any inherent NOx advantage?

- Will diesel retain current cost advantage?

• Measurement of unregulated “toxic” emissions –standards required for collection and analysis