company profile: prodes innovations profile_design.pdf• 3d equipment modeling plant design...

ProDes Innovations M: +91-8690444556 S-9, Memnagar Complex, M: +91-9099019096 Memnagar. Ahmedabad-52 Email: [email protected]

Company Profile: ProDes Innovations is a Detailed Design & Engineering Firm founded in year 2011.

Along with detailed engineering services, ProDes also has specialization in Dewatering System ( Bag type dewatering), Screen for waste water (Mechanical & Rotatory Fine screen ) Sludge Dryer, Piping, FEA(Finite Element Analysis), Structural Analysis, & Project Execution Services for Small & Medium size Construction Site, Petrochemical, Refinery, Heavy Chemicals, Dye & Dye - Intermediate Plants & Power Plants.

Over the years, the company has expanded and currently offers the total range of Detailed Engineering & Drawings Services in Piping, Mech. & Civil Fields, Drawing conversion to CAD, Project Management Services in Piping, Mechanical & Civil fields. Our company under takes projects with engineering capacity of various disciplines.

In a span of more than 7 years, our company has completed more than 50 projects in the field of Detail Engineering and Design with numbers of reputed Consultants & Clients.

We also have tie-ups with technology partners and associates. We have facilities for Computer Aided Designing and Drafting assisted with specialized CAD software packages, Piping Isometric and BOM for piping in shortest time. We provide services for the following field: • Consulting & Supervision Services for Piping project and Pipe Routing. • Screens for waste water. • Dewatering System. • Sludge Dryer (Paddle type). • Detail Engineering {Piping, Mechanical & Civil} • Project Management • Drawing Conversion to CAD.

We have executed projects which huge scale and our capacity keeps on enhancing with the expertise that our staff possesses and new skills, training which we impart from time to time. We Go Extra Mile in assisting our Clients to meet their Dead Lines. We would be kind enough, if you could give us an opportunity to prove our capabilities, Hope for a long terms association with your organization. Best Regards, Nirmal Panchal (C.E.O & Chief Designer)


We will be able to provide top quality Engineering services to suit your requirement. Our technocrats have excellent engineering project and field experience and provide best assistance to engineering solution.

MECHANICAL ENGINEERING

Mechanical

• Stationary Equipment • Pre - Bid Engineering and Estimation • Preparation of technical bid for Projects • Preparation of Mechanical Data sheets • Preparation of Engineering Specifications and

Engineering Standards • Design and Specification for Pressure

vessels, Heat exchangers, Columns, Storage Tanks, Flare stacks, Fired heaters & Coolers

• Preparation of n e c e s s a r y E ng i n ee r i ng Documents fo r getting s t a t u to r y clearances

• Hot tap & split tee calculations • As Built Documentation

Rotating Equipment

• Preparation of Mechanical Data Sheets • Preparation of Engineering Specifications

and Standards • Optimum selection and Design of Turbo Machinery • Material handling systems • As Built Documentation.


A. Mechanical Screen • Horizontal & Vertical Screen design. • Screen Design calculation as per design standards • Rotary Fine Screen • Drum Screen • Preparation shop fabrication drawings • Mechanical Screen design (As per client requirement) • Used for Industrial/Municipal waste water treatment plants such as paper mill, Pharmaceutical, food industry, textile industry, tanneries, chemical industry.

B. Sludge Bags

• Fabrication of bag dewatering system along with its design • Low Operation and Maintenance costs. • No spillage of sludge - Clean surrounding • Reusable special filter bags. • Separation efficiency > 95%.

C. Sludge Dryer.

• Horizontal & Vertical dryer design. • Design calculation as per Design standards • Preparation shop fabrication drawings • Preparation dryer Inspection and Report • Mostly used after dewatering System (belt filter press and decanter) for sludge drying of ETP/STP such as paper mill, pharmaceutical, food industry, textile industry, tanneries, chemical industry.


STRUCTURAL ENGINEERING STEEL STRUCTURE ANALYSLS

• Preparation of Structure model • Analysis and calculation

• Optimum selection o f member and bill of material preparation. • Structure Integration • Standard based calculation and detailing.


PIPING ENGINEERING

• Preparation of Piping Material Specifications • Preparation of Equipment and Piping Layout • Plot Plan • Preparation of Piping Plan and Piping Isometrics • Stress Analysis for Critical Piping • Surge Analysis • Bill of Materials • Technical assistance to Piping Fabrication • Valve Specification, Pressure drop, NPSHA and

Pump sizing calculations • Pipe Thickness, Pipe Sizing and Equipment Sizing

calculations • Design and detailing of Supports • Design of cross country piping • As Built documentation

PRESSURE VESSEL & EQUIPMENTS

• HP and LP vessel design • Horizontal & Vertical Vessels and Column design • Vessel Design calculation as per ASME standards • Preparation shop fabrication drawings • Lifting Lug analysis • Vessel skirt / saddle analysis • Vessel Nozzle design and WRC analysis • Heat exchanger design • Preparation Vessel Inspection and Report • Material Specification and List preparation


STORAGE TANK DESIGN • Above ground Storage Tank design as per API STD. • Tank fabrication detail drawings • Tank material specification preparation • Dome roof, conical roof & Floating roof design • Nozzle detail preparation • Platform, Manhole and Other accessories design • Plate cutting layout drawing for (shell, bottom,

annular and roof)

PLANT MODELLING

• Plant 3D modeling using PDS software • Auto Fabrication drawing • Plant 3D modeling using CADWORX software • CADWORX to Isometric extraction with ISOGEN drawings • CADWorx to Stress analysis using CAESAR II • Plant roaming and clash detection • 3D Equipment modeling

PLANT DESIGN AUTOMATION SERVICES

3D Plant Modeling

DPEC has teams of experts in PDS, PDMS, VPE P&ID, SMARTPLANT 3D and SMARTPLANT

P&ID and related applications, capable of providing services related to Detailed Engineering, Plant

3D Modeling, 3-D Plant engineering, Project Support, Customization and Training.


3D Plant Design Services are offered in

• Requirement study, Systems Integration • Electronic P&ID development using VPE P&ID,

CADWorx P&ID or SMARTPLANT P&ID • Conversion of legacy/ paper drawings to

intelligent P&IDs • PDS / PDMS / CADWorx / SMARTPLANT Project

Setup, Support, Administration & Customization

• Development of Special Applications to meet the specific requirements of the client • Catalogue and Specification creation • Equipment Modeling & Piping Modeling • Hangers & Supports • Pipe support modeling • Civil/ Steel/ Structural, access, stairs & ladders Modeling • Electrical Cable trays, Instrumentation & HVAC Modeling • GA Drawings, Isometric Drawings, Spool / Fabrication Isometrics, Pipe Support Layouts As-Built 3D Modeling

• Creating CAD intelligent, Data Centric “As-Built” 3D models from existing and “As- Built” Legacy documents using Industry standard Plant modeling systems such as PDMS, CADWorx and SMARTPLANT

• Creating Intelligent “As-Built” 3D Models from physical plant using 3D Laser scanning • Creating external database files containing information on pipes, fittings and valves, etc

• Generate photo-realistic rendered 3D models with walkthrough animation • Creating isometric drawings from existing piping layout drawings


Intelligent P&ID Services

DPEC provide services for preparation / conversion of plant P&IDs to Intelligent Smart P&ID system. We can offer you all the following services:

• Establish symbols and drafting standards • Install P&ID software (CADWorx, VPE – P&ID, or

Smartplant P&ID), and P&ID live database at the client’s premises and provide on-site support to make the system operational and effectively utilized

• Customize reports, forms, datasheets, loop tables, and loop templates as per as the client’s standards

• Provide on-site support to convert hardcopy/CAD P&IDs into intelligent

P&IDs • Provide on-site support to maintain the database

and P&IDs in its actual As- Built status. • Do site survey; modify existing CAD

P&IDs and adding intelligent process/physical information to reflect the actual As-Built condition

• Adding process, piping and instrument information to existing AutoCAD drawings

• Add As-Built equipment/instrument data into intelligent P&IDs and generate “As-Built Data Sheets”

For pricing or other information contact

ProDes Innovations department at,

S-9, Memnagar Complex, Opp. IOC Petrol Pump, Memnagar Ahmedabad-380052.INDIA

Phone at: +91-9099019096 / +91-8690444556 [email protected]