commercial truck & bus led lighting guide - · pdf file2 introduction increase safety...

COMMERCIAL TRUCK & BUSLED LIGHTING GUIDE

2 INTRODUCTION

INCREASE SAFETY & LOWERYOUR MAINTENANCE COSTSLED Lighting to Outfit Your Fleet!

LED HEADLIGHTS

LED AUXILIARY LIGHTS

LED FOG LIGHTS

LED SIGNAL LIGHTS

Page 4

Page 13

Page 17

8

LED INTERIOR LIGHTS

LED PORTABLEWORK LIGHTS

LED STROBE LIGHTS

Page 37

Page 41

Page 44

Call us at 262.251.6660 3INTRODUCTION

ABOUT J.W. SPEAKEREstablished in 1935, J.W. Speaker is the world’s leading manufacturer of innovative commercial truck & bus LED lighting products. If you demand superior visibility, extreme durability, and unmatched longevity, look no further than J.W. Speaker:

• OEMs such as Harley-Davidson, Kenworth, Peterbilt Australia, MCI, and Chrysler use J.W. Speaker products because our engineered beam patterns are second to none.

• J.W. Speaker products are built to last. We back up this statement by offering the industry’s leading warranty. Period.

• Extensive use in Iraq & Afghanistan are a testament to the military-grade construction and dependability of J.W. Speaker’s LED lighting products.

4 HEADLIGHTS For full specs visit www.jwspeaker.com

LED HEADLIGHTSCommercial truck & bus fleets choose J.W. Speaker LED headlights because of their superior visibility and unmatched longevity.

Roughly half of all fatal crashes happen at night, and given that nearly 90% of a driver’s decisions are based upon what he or she can see, it stands to reason that improving visibility can have a significant impact on improving driver safety. Upgrade to J.W. Speaker’s LED headlights and experience our engineered beam patterns first-hand. They put light exactly where you need it with surgical precision!

Leading Competitor's Beam Pattern J.W. Speaker's Beam Pattern

SUPERIOR VISIBILITY

We understand that a burned out headlight is more than just an inconvenience—it means unplanned repair costs, the opportunity cost of not having a vehicle on the road, and potentially even traffic tickets.

When you upgrade to J.W. Speaker LED headlights, you don’t have to worry about these things any more. Our LED headlights last 50+ times longer than stock halogen lights, so you can look forward to years of trouble-free driving.

Best of all, our products come with the industry’s leading warranty!

UNMATCHED LONGEVITY

Call us at 262.251.6660 5HEADLIGHTS

Max Candela: 17,500 (Low Beam), 45,000 (High Beam)

Operating Voltage: 10.5-38V DC

Wiring: 6" Bare Leads

Standards: DOT-Compliant, Transport Canada Compliant,

Sealed to IP67, Buy America Compliant

90mm LED HEADLIGHT

MODEL 90

Description Part #

Low Beam Headlight 0547761

Symmetrical Low Beam Headlight 0549761

High Beam Headlight 0547751

Replacement Adjuster Kit 8200111

Mounting Options:

• Dedicated high beam & low beam versions

• Heavy-duty die-cast housing & hard-coated lens

• Easy installation




Standards: SAE J2087, Sealed to IP67,

Buy America Compliant

90mm LED MULTI-FUNCTION LIGHT

MODEL 91

Description Part #

Turn Signal, DRL, and Front Position Light 0345591


Mounting Options:

• Turn signal, front position & daytime running light (DRL)

• Consolidates multiple functions in a single, compact unit




Raw Output: 2,025 (Low Beam), 2,925 (High Beam) Lumens

Effective Output: 630 (Low Beam), 1,000 (High Beam) Lumens

Operating Voltage: 10-32V DC

Mating Connector: Delphi 12052848



5.75" ROUND LED HEADLIGHTS

MODEL 8630EVOLUTION

• Combined high and low beam functions

• New design boasts a 50% increase in high beam intensity

• Easy plug and play installation with Delphi wire connector

• Also available with front position & daytime running light (DRL)

Description Part #

High & Low Beam Headlight with Front Position & DRL 0549911

High & Low Beam Headlight 0550921

Optional Double Ring Kit Mounting Assembly for LED Headlight Model 8630 3157751

Mounting Options:



Effective Output: 750 (Low Beam), 1,150 (High Beam) Lumens


Mating Connector: H4 AMP#172615-2



7" ROUND LED HEADLIGHTS

MODEL 8700EVOLUTION 2

Description Part #

High & Low Beam Headlight with Black Inner Bezel 0549701

High & Low Beam Headlight with Chrome Inner Bezel 0549711

Mounting Options:

• Your choice of chrome or black inner bezel


• Best-in-class beam pattern

• Easy plug & play installation for 7" round sealed beams


Raw Output: 1,890 Lumens

Effective Output: 740 (Low Beam), 890 (High Beam) Lumens


Mating Connector: LH Terminal - AMP (#172795-1);

RH Terminal - AMP (#172796-1)



6" x 4" LED HEADLIGHTS

MODEL 8800EVOLUTION

• Dedicated high and low beam versions

• Heavy-duty die-cast housing & impact-resistant hard-coated lens

• Simple plug & play replacement for 1A1 and 2A1 sealed beams

Description Part #



Mounting Options:





Mating Connector: LH Terminal - AMP (#172795-1);

RH Terminal - AMP (#172796-1)



6" x 4" PEDESTAL MOUNTHEADLIGHTS

MODEL 8801EVOLUTION

Description Part #



2 Light Kit, High Beam Driving Lights with Relay 0550433

Mounting Options:

• Easy bolt-on headlight solution provides flexibility

• Dedicated high and low beam versions

• Heavy-duty die-cast housing & impact-resistant hard-coated lens





Mating Connector: H4 AMP#172615-2




MODEL 8900EVOLUTION

• Your choice of chrome or black inner bezel


• Newer design boasts a 30% increase inhigh beam intensity

• Easy plug & play installation replaces 5 x 7 sealed beams

Description Part #

High & Low Beam Headlight with Black Inner Bezel 0550111

High & Low Beam Headlight with Chrome Inner Bezel 0550071

Mounting Options:





Wirring: 6" Bare Leads




MODEL 9800

• Easy bolt-on headlight solution provides ultimate flexibility

• All-in-one high beam, low beam front position and turn signal

• Choose from heated or non-heated lens versions

Mounting Options:

Description Part #

2 Light Kit, High/Low Headlights with Turn Signal Front Position & DRL 0550061

2 Light Kit, High/Low Headlights with Turn Signal & Front Position & DRL Heated Lens 0551803

Call us at 262.251.6660 13FOG LIGHTS

LED FOG LIGHTSProprietary solid optics, heavy duty construction, and high quality LEDs combine to deliver superior visibility, rugged durability and unmatched longevity.

HEAVY DUTY CONSTRUCTION• Hard-coated, impact-resistant polycarbonate lenses

• Die-cast aluminum housing provides maximum protection

• Long-lasting LEDs provide years of reliable illumination

• Never replace another bulb again!

• Designed, manufactured and assembled in the U.S.A.

PROPRIETARY SOLID OPTICS

HIGH QUALITY LEDs

14 FOG LIGHTS For full specs visit www.jwspeaker.com

Raw Output: 750 (Fog Light) Lumens

Effective Output: 350 (Fog Light) Lumens



Standards: SAE J2087, Buy America Compliant

90mm LED DAYTIME RUNNING LIGHT & FOG LIGHT

MODEL 92

• Consolidates multiple functions in a single, compact unit



Mounting Options:

Description Part #

LED DRL & Fog Light 0549501


Call us at 262.251.6660 15FOG LIGHTS

Raw Output: 750 Lumens

Effective Output: 500 Lumens


Mating Connector: Packard #12124817



4.5" ROUND LED FOG LIGHTS

MODEL 6045


• Designed to retrofit PAR36 sealed beam fog lights

• Available as a kit with mounting hardware

Description Part #

2 Light Kit, Fog Lights with Chrome Inner Bezel and Bumper Adapters 0551653

Mounting Options:

16 FOG LIGHTS For full specs visit www.jwspeaker.com


Effective Output: 1,500 Lumens





19" x 2" LED LIGHT BAR

MODEL 9049-3M

• World’s first street-legal LED fog light bar

• Universal mount allows for easy installation

• Powerful LEDs create bright, white light

• Solid optics provide superior visibility

Note: User is also cautioned that the mounting and use of front fog lamps are specified by various regulatory agencies

Description Part #

19'' Light Bar with Fog Beam Pattern 0549281

Mounting Options:

Call us at 262.251.6660 17AUXILIARY LIGHTS

LED AUXILIARY LIGHTSExperience the power of J.W. Speaker’s LED auxiliary lights! Available in a variety of different shapes, sizes and beam patterns, our lineup of commercial-grade lighting will provide you with years of premium performance.

AMAZING POWER

COMMERCIAL-GRADE PERFORMANCE

CUTTING EDGE DESIGN

PHOTO FROM VINCE

18 AUXILIARY LIGHTS For full specs visit www.jwspeaker.com

Max Candela: 55,000 (Driving), 96,000 (Pencil)


Mating Connector: 2-Pin Deutsch connector (DT06-2S)



6" ROUND LED AUXILIARY LIGHT

MODEL TS3001R

• Sleek new optical design

• Your choice of driving beam or pencil beam

• Available as individual units or 2-lamp kits

• Impact-resistant polycarbonate construction

• New mounting simplifies installation

Description Part #

2 Light Kit, DOT-Compliant Driving Beam Auxiliary Lights 0550443

2 Light Kit, Pencil Beam Auxiliary Lights 0550483

1 Light, DOT-Compliant Driving Beam Auxiliary Light 0550441

1 Light, Pencil Beam Auxiliary Light 0550481

Mounting Options:


Max Candela: 55,000 (Driving), 96,000 (Pencil)





7" x 5" OVAL LED AUXILIARY LIGHT

MODEL TS3001V

• Identical in performance to the TS3001R

• New mounting simplifies installation

• Impact-resistant polycarbonate construction

• Your choice of driving beam or pencil beam

• Available as individual units or 2-lamp kits

Description Part #

2 Light Kit, DOT-Compliant Driving Beam Auxiliary Lights 0550673

2 Light Kit, Pencil Beam Auxiliary Lights 0550713

1 Light, DOT-Compliant Driving Beam Auxiliary Light 0550671

1 Light, Pencil Beam Auxiliary Light 0550711

Mounting Options:


Max Candela: 133,000



Standards: Sealed to IP67, Buy America Compliant


MODEL TS4000

• Super bright LEDs provide maximum visibility

• Slip profile for versatile mounting applications

• Die-cast housing & impact-resistant lens

Description Part #

2 Light Kit, Auxiliary Light with Black Inner Bezel 0551693

2 Light Kit, Auxiliary Light with Chrome Inner Bezel 0551603

1 Light, Auxiliary Light with Chrome Inner Bezel 0551121

Mounting Options:






Standards: Sealed to IP69K, UL Listed, Buy America Compliant

4.5" ROUND LED AUXILIARY LIGHT

MODEL 670 XD

• Proprietary thermally-conductive housing material

• Extremely thin profile provides mounting flexibility

• High quality LEDs provide bright, white light

Description Part #

Auxiliary Light with Flood Beam Pattern 1403241

Auxiliary Light with Spot Beam Pattern 1403261

Auxiliary Light with Trapezoid Beam Pattern 1403251

Black Mounting Kit 8200121

Mounting Options:


MODEL 778 XD

An emphasis on safety has made the use of backup cameras extremely popular across a wide range of applications. Vehicles that operate in low-light conditions are often outfitted with backup camera lighting systems.

J.W. Speaker’s new Model 778 XD LED light was specifically designed for use with backup cameras. It produces just under 300 candelas (compliant with SAE J593) to prevent blinding or distracting surrounding vehicles. The beam pattern of the Model 778 XD has been engineered for maximum visibility with a backup camera system.

Looking at the photos below, you can see an apples-to-apples comparison of a leading competitor’s light to the Model 778 XD. Notice how the competitor’s beam pattern lacks uniformity and does not illuminate as much of the area behind the truck compared to the Model 778 XD.

If you have a backup camera system in place and value safety, the Model 778 XD is the clear choice for lighting.

VISIBILITY + COMPLIANCE = GREATER SAFETY

IN CAB COMPARISON

Leading Competitor's Light J.W. Speaker's Model 778 XD


Light Output: 275 Candela




SAE J5983, Sealed to IP67, Buy America Compliant

5" x 3" LED BACKUP CAMERA LIGHT

MODEL 778 XD

• Designed for use with backup cameras

• One of the only lights that meets SAE J593


• Universal pedestal mount for easy installation

Description Part #

Backup Camera Light 1706721

Mounting Options:


Raw Output: 675 Lumens




Standards: Sealed to IP67, UL Listed, Buy America Compliant

6" x 2" LED AUXILIARY LIGHT

MODEL 783 XD

Description Part #

Work Light with Flood Beam Pattern & Mounting Bracket 1603391

Work Light with Vertical Flood Beam Pattern & Mounting Bracket 1603451

Mounting Options:



• Impact-and corrosion-resistant

• Available in flood or vertical flood beam patterns






Standards: Sealed to IP69K, UL Listed, Buy America Compliant

4" x 4" LED AUXILIARY LIGHT

MODEL 840 XD

• Impact-and corrosion-resistant



• Available in a variety of beam pattern options

Description Part #

Auxiliary Light with Flood Beam Pattern 1300001



Black Mounting Kit 8200121

Mounting Options:








MODEL 4415

• BIG output, small form factor

• Cutting-edge optical design

• Perfect for mounting where space constraints are a concern

• Heavy-duty die-cast housing

Mounting Options:

Description Part #










MODEL 4415 SIDE VIEW LIGHT KIT

• Upgrade your side view mirrors or mount on sides of rear cab bunk

• Helps illuminate your field of view while backing up

• Kit includes 2 lights and necessary mounting hardware

Description Part #

2 Light Kit, Side View Mirror Auxiliary Lights with Spot Beam Pattern 0551753

Mounting Options:

28 SIGNAL LIGHTS For full specs visit www.jwspeaker.com

LED SIGNAL LIGHTS

Our LED signal lights are built to withstand the most rugged of environments because they’re used everywhere from mines to construction sites. Inside and out, you can trust our signal lights to provide you with year after year of high-performance service.

J.W. Speaker’s LED signal lights are designed and manufactured with reliability, improved response time, and legal requirements in mind.

J.W. Speaker’s signal lights utilize the latest & greatest in LED technology, which makes them highly visible to those around you. LEDs don’t fall victim to the same delays associated with charging and dimming an incandescent bulb. That superior responsiveness ultimately makes LED signal lights more safe.

Our LED signal lights are made to meet or surpass various regulatory standards for on-road use. If you ever have questions about which requirements a product meets, simply look it up on our website at www.jwspeaker.com.

RELIABILITY

IMPROVED RESPONSE TIME

ON-ROAD LEGAL REQUIREMENTS

Call us at 262.251.6660 29SIGNAL LIGHTS

Input Voltage: 12-24V DC




3" x 1" LED DOME & MARKER LIGHT

MODEL 150

• Our smallest LED signal and dome lights

• Acrylic lens resists scratching and scuffing

• Low-profile mount makes it easy to place almost anywhere

Description Part #

Amber Side Marker Light with Mounting Assembly 0205341

Clear Side Marker Light with Amber/Red LEDs and Mounting Assembly 0205361

Clear Front Position Light with Mounting Assembly 0205351

Red Rear Position Light with Mounting Assembly 0205321

Clear Dome Light with Mounting Assembly 0443051



Wiring: 118" 20 AWG Jacketed Cable


3" x 2" LED LICENSE PLATE ILLUMINATOR

MODEL 151

• Bright, white light provides maximum visibility

• Low power consumption saves operating cost

• Acrylic lens stands up to abuse

Description Part #

License Plate Illuminator 0341281






5" x 3" LED SIDE TURN SIGNAL & MARKER LIGHTS

MODEL 157

• Available in side turn or side marker configurations

• LEDs maximize visibility

• Tough acrylic lens withstands abuse

• IP67 rating means it’s sealed tight from water and dust

Description Part #

Amber Turn Signal with Mount 0344311

Clear Turn Signal with Mount 0344301





7" x 5" LED STOP, TAIL & TURN SIGNAL LIGHTS

MODEL 225

• LEDs withstand shock and vibration

• Easy installation with low-profile mount

• Suits a wide range of vehicles

Description Part #

Stop, Tail & Turn Signal Light 0347431



Mating Connector: 6-Pin Deutsch Plug (DT06-6S)



7" x 5" LED STOP, TAIL, TURN SIGNAL & BACKUP LIGHTS

MODEL 265

• Highly visible, long-lasting LEDs

• Multi-function solution for trucks and buses

• Variety of mounting accessories available

Assembly for Hino Trucks Assembly for Nissan Trucks Assembly for Mitsubishi Trucks

Description Part #

Stop, Tail, Turn Signal & Backup Light 0342421

Optional Mounting Bracket Assembly for Hino Trucks 6144350

Optional Mounting Bracket Assembly for Nissan Trucks 6144360

Optional Mounting Bracket Assembly for Mitsubishi Trucks 6144370






11" x 4" LED STOP, TAIL & TURN SIGNAL LIGHTS

MODEL 267

• Sturdy ABS housing provides durability

• Low-profile mount fits a variety of vehicles

• Fast responding LEDs out-perform incandescent bulbs

Description Part #

Stop, Tail & Turn Signal Light 0339711






6" x 8" LED SIGNAL LIGHT

MODEL 279

• ''Blacked out'' styling and innovative ''light blade'' technology

• Designed to fit a variety of vehicles

• Retrofits any vehicle that has flat-mounted tail lights

Description Part #

2 Light Kit, Tail Lights 0347551



Mating Connector: Female Terminal Mole1 ETC AA-2140 T

or #8 Ring Terminal



4.5" ROUND LED STOP & TAIL LIGHTS

MODEL 6042

• Easy installation for replacing PAR36 lights

• Die-cast aluminum housing provides maximum protection

• High-output LEDs to increase safety

Description Part #

Stop & Tail Light 0343211

Call us at 262.251.6660 37INTERIOR LIGHTS

LED INTERIOR LIGHTS

J.W. Speaker’s interior LED lighting products offer an effective way to save energy and provide superior visibility inside your fleet vehicles. We use only the best name-brand LEDs to give you a noticeably brighter look at your vehicle’s interior, while at the same time using less energy than traditional bulb-based lights.

SEE MORE CLEARLY, SAVE ENERGY

38 INTERIOR LIGHTS For full specs visit www.jwspeaker.com


Mating Connector: MOLEX P/N 190170014

Standards: Buy America Compliant

7" x 3" LED DOME LIGHTS

MODEL 410

• Polycarbonate lens & housing for maximum protection

• Low-profile mount for maximum cabin space

• Also available with an easy on/off switch (Model 411)

Description Part #

Dome Light 0443271

Call us at 262.251.6660 39INTERIOR LIGHTS





MODEL 411

• Polycarbonate lens & housing for maximum protection

• Available with an on/off button or on/off/rocker door rocker switch


Description Part #

Dome Light with On/Off Button 0443281

Dome Light with On/Off/Door Rocker Switch 0443291

40 INTERIOR LIGHTS For full specs visit www.jwspeaker.com

Input Voltage: 12-24V DC or 12-48V DC


Note: Light comes with either Deutsch DT04-2P connectoror 7'' bare leads


MODEL 412

• Available in configurations with or without a switch

• Also available with or without a timer


Description Part #

12-24V White Dome Light with 7" Bare Leads, No Switch, No Timer 0442511

12-48V White LED Dome Light with 7" Bare Leads & Switch, No Timer 0443011

12-48V White LED Dome Light with Deutsch Connector, Switch & 60 Minute Timer 0443301

12-48V White LED Dome Light with 7" Bare Leads & Switch, No Timer 0443011

12-48V White LED Dome Light with Deutsch Connector, Switch & 60 Minute Timer 0443301

Call us at 262.251.6660 41STROBE LIGHTS

LED STROBE LIGHTS

We understand that safety is always the #1 priority, and visibility plays a significant role in creating a safe work environment. Using the latest in LED technology, we’re able to help prevent accidents by increasing visibility not only for drivers, but for those around them.

We recognize that strobe lights need to be reliable, which is why we design ours to function in even the most adverse conditions. We select only the highest quality materials because we understand that their lifespan and dependability directly translate to a safer work environment.

SAFETY FIRST

DESIGNED TO LAST

42 STROBE LIGHTS For full specs visit www.jwspeaker.com



Standards: Sealed to IP67, UL Recognized,


5" ROUND LED STROBE LIGHTS

MODEL 406

• Meets Class II requirements for strobe lights

• Polycarbonate mounting base with new mounting pattern for easy installation

• Low-profile (only 3.8'' tall) saves space

• 5 modes integrated into one platform

• Fits existing magnetic mounts

Description Part #

Amber Class II Strobe Light 0646501

Blue Class II Strobe Light 0646531

Red Class II Strobe Light 0646541

Mounting Options:

OUTPUT PULSE PATTERNS

MODE 5: ROTATING BEACON

Repeating

MODE 1: QUADRUPLE MODE 2: FAST

Repeating

MODE 3: DOUBLE

Repeating

MODE 4: BURST

Repeating

Call us at 262.251.6660 43STROBE LIGHTS


Wiring 12" Bare Leads

Standards: Sealed to IP67, UL Recognized,


5" ROUND LED STROBE LIGHTS

MODEL 407

Description Part #

Amber Class I Strobe Light 0646491

Blue Class I Strobe Light 0646551

Green Class I Strobe Light 0646571

Red Class I Strobe Light 0646561

Mounting Options:

OUTPUT PULSE PATTERNS

MODE 5: ROTATING BEACON

Repeating

MODE 1: QUADRUPLE MODE 2: FAST

Repeating

MODE 3: DOUBLE

Repeating

MODE 4: BURST

Repeating

• Meets Class I requirements for strobe lights

• Low-profile (only 3.8'' tall) saves space

• Die-cast aluminum mounting base with new mounting pattern for easy installation

• 5 modes integrated into one platform

• Fits existing magnetic mounts

44 PORTABLE LIGHTS For full specs visit www.jwspeaker.com

Many lighting companies focus on maximizing the light output when creating a work light. While light output is essential, it doesn’t do you much good if the quality of the beam pattern is poor. Our lights are engineered to maximize output and put all of that light exactly where you need it the most.

Our portable LED work lights combine the best of a heavy-duty LED work light with the convenience of something you can easily pick up and toss in your vehicle. Wall and vehicle charging options give you the ultimate flexibility for keeping your lights charged up and ready to go.

SUPERIOR VISIBILITY

PORTABLE CONVENIENCE

PORTABLE LED WORK LIGHTS

Call us at 262.251.6660 45PORTABLE LIGHTS




Weight: 3.10 lbs


HAND HELD LED WORK LIGHT KIT

MODEL 8475

• Comes with vehicle charging cord & wall charging unit

• 6+ hours of continuous use when fully charged

• Internal Lithium-Ion battery

• Indicator light lets you know battery charge status

Description Part #

Handheld Work Light with Flood Beam Pattern 0548561

Handheld Work Light with Spot Beam Pattern 0548551

46 PORTABLE LIGHTS For full specs visit www.jwspeaker.com

Powerful Performance

Positive Locking Head Unit

Compact Coil Cord

Extendable Mast

Durable Outer Housing & Internal Steel Chassis

Waterproof Power Outlet

Integrated Charging Port

Integrated Tripod Stabilizer Legs

Long Battery Life & Short Charge

30 High intensity LEDs deliver 3,000 Raw Lumens

Maintains orientation even in high-vibration applications

Extends to full height (6 feet) and retracts to 16 inches

Designed to withstand rough conditions of worksites

Locking plug to stay fully functional even in heavy rain

Monitors vehicle ''on'' status to prevent discharging vehicle battery

Optional stabilizer legs that fold away when not in use

Lasts 8 hours at 100% power with only a 4-hour charge time on vehicle charger

Locking mast sections provide stable support & stores in base

MODEL 60PORTABLE & RUGGED

Call us at 262.251.6660 47PORTABLE LIGHTS



Input Voltage: 12V DC

Weight: 26 lbs

Standards: Sealed to IP54, CE Recognized

LED PORTABLE WORK LIGHT

MODEL 60

• Durable internal steel chassis with waterproof power outlets

• Integrated vehicle charging cord

• Unique 3-stage adjustable optics fromfull spot beam

Description Part #

Portable Work Light System with Vehicle Charger 0547141

Portable Work Light System with Vehicle Charger & Remote 0547171

Wall Charger for Model 60 6600651

Optional NATO Tripod - Model 79 3000671

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commercial truck & bus led lighting guide - · pdf file2 introduction increase safety...

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