cnc vertical machining center · 1 cnc system 1 set fanuc 2 spindle servo motor 1 set fanuc 3 x, y,...

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CNC VERTICAL MACHINING

CENTER

VDL SERIES

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1.1 VDL SERIES INTRODUCTION

The unique design of the linear rolling guide vice machine widely used in the military-industrial complex,

automotive, mold, machinery manufacturing industries such as body parts, shell parts, disc parts processing.

Parts can be finished after a clamping milling, boring, drilling, expanding, reaming, tapping process, high

precision, high automation, high reliability, high degree of mechanical and electrical integration, simple

operation, overall modelling beautiful generous, etc. Machine equipped with automatic tool change system

(ATC), automatic lubrication system, cooling system and portable manual device (MPG), the overall

protective cover.

1.2 VDL SERIES PICTURES

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1.3 VDL SERIES FEATURES

1. Machine bed

Machine tool bed body high strength cast iron casting, casting

structure after machine tool dynamics analysis and finite element

analysis, reasonable collocation reinforcement structure,

organization, stable, permanent to ensure quality. Ensure the basis

a high rigidity. Width of machine tools bed structure, load full

support of the cross slide can ensure processing heavy load

capacity.

2.Vertical column

Machine tool column high strength cast iron casting, casting


analysis, the box cavity column tie-in and reasonable

reinforcement structure, organization, stability, ensure the basic

pieces of high rigidity, to ensure that the process of heavy load

capacity. With precision grinding processing, compose the

precision of satisfactory quality.

3. Spindle box

Spindle box structure by the finite element structural statics,

dynamics analysis and topology analysis, reasonable structure

design and the collocation of stiffener to ensure the high rigid box.

4. Cross slide table

Cross slide machine tool made from high strength cast iron

casting, casting structure after machine tool dynamics analysis and

finite element analysis, tie-in and reasonable reinforcement, load

full support of the cross slide can ensure processing heavy load

capacity.

5. Worktable

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Machine table high strength cast iron casting, casting


analysis, tie-in and reasonable reinforcement, in the cross slide

under the condition of full load support to ensure that the process

of heavy load capacity. Ensure the basis a high rigidity.

6. spindle

High speed, high precision spindle: through high torsion

toothed belt drive, don't slip, and can greatly reduce heat

transmission noise and produced. Main shaft adopts precision

level Angle ball bearing, the standard speed of up to 8000 r/min.

High-performance spindle bearing grease lubrication, economic

spindle head, cooling system, effectively control the spindle

temperature rise at a high speed. Main shaft by using the IRD

dynamic balance calibration equipment, direct correction spindle

dynamic balance, make the spindle at high speed, avoid to

produce resonance phenomenon, to ensure the best machining

accuracy.

7. screw

Machine tool of X, Y, Z three coordinates screw all adopt the

high precision ball screw pair, USES the lead screw bearing, two

fixed way, after the first 3 and for double nut and tighten, so as to

strengthen the rigidity, more stable precision. Ball screw after to

stretch, greatly increases the transmission stiffness and

eliminating the fast movement during hot deformation, and three

axis are made pitch compensation dual-frequency laser

interferometer, and ensure the positioning precision of the

machine tool and repeat positioning accuracy.

8. Guide way

X, Y, Z axis feed using the linear rolling guide rail support,

high precision, good bearing performance, to ensure the

positioning precision of the machine tool and repeat positioning

accuracy.

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9. Tool magazine

Knife library is hat type (16) the cutting tool knife dish nearby

choose knife, tool change motion for pneumatic and electric

control, no pollution, easy to maintain, exchange fast, reliable

tool. Sword arm type tool change device (option) : dao database is

24, automatic tool change the arm, and CAM in tool, driven by

motor, quick and stable. Large capacity storage knife knife set of

type, motor and cylinder CAM driver and positioning, high

stability.

10. CNC System

CNC control system adopts the standard configuration of

FANUC 0 I MF (5) the numerical control system, have five axis four

linkage function. Other optional system.

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1.4 VDL SERIES PARAMTER

INDEX UNIT VDL600A VDL800 VDL1000 VDL1200 VDL1300 VDL1400A

Worktable size (L*W) mm 800x420 900X420 1120×560 1220×620 1300×560 1450x620

Max weight capacity of

worktable kg 500 750 1200 750 1200

X travel mm 620 820 1040 1220 1290 1420

Y travel mm 440 440 580 620 580 620

Z travel mm 540 540 620 685 620 685

Distance from spindle

center line to stand rear

face

mm 550 629 660 629 660

Distance from spindle

end face to worktable

face

mm 140~680 125~745 95-780 125~745 95-780

X,Y,Z cutting speed mm/min 0-10000

X,Y,Z quick feed speed m/min 24/24/20 24/24/18

Spindle turn speed

range r/min 60-8000 45~8000 45~6000 45~8000 25~6000

Spindle taper No.40(7:24) No.50 No.40(7:24) No.50

Tool storage Umbrella type 16 tool arm

type 24

Umbrella

type 20

tool arm

type 24

Time of changing tool s 6-8 3.5 6-8 3.5

Location accuracy mm X: 0.020 Y: 0.016 Z: 0.020 X/Y/Z:0.025/0.020/0.020

Repeat location

accuracy mm X/Y/Z:0.008 0.006 0.06 X/Y/Z:0.010/0.008/0.008

CNC system FANUC 0i MF(5)

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1.6 MACHINE STANDARD ACCESSORY

No Item No Item

1 Automatic lubrication system 9 Workpiece cooling system

2 Tool box 10 The RS - 232 interface and function of DNC

3 Working lamp 11 Blowing dust air gun

4 Warning lamp 12 Simple oil-water separator

5 The electrical box heat exchanger 13 The anchor bolts and block

6 Spindle air curtain dust prevention system 14 Random technical data

7 The spindle taper hole blower 15 Spiral chip removal, and scrap car storage

8 Rigid tapping

1.7 MAIN PURCHASING PARTS

No Item Q Producer

1 CNC System 1 Set FANUC

2 Spindle servo motor 1 Set FANUC

3 X, Y, Z servo motor Each 1 set FANUC

4 Spindle front bearings 1 Group Japan NSK

5 Spindle rear bearings 1 group Japan NSK

6 X, Y, Z axis screw bearing Each 1 group Japan NSK

7 X, Y, Z axis ball screw Each 1group HPS

8

X,Y,Z axis linear guideway Each 1group HPS

9 Spindle unit 1 set DMTG

10 X, Y, Z protection cover Each 1group HEINI'S (SINO-US JOINT VENTURE)

11 Cutting liquid pump 1 set TAIWAN

12 Automatic lubrication system 1 set ZHEJIAN LUBIAN

13 Spiral chip conveyor 1 group ZHIBAO

14 Pneumatic components 1 group TAIWAN

15 Tooth type main drive belt 1 group USA

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2.0 DETAILED PICTURES FOR YOUR REFERENCE

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cnc vertical machining center · 1 cnc system 1 set fanuc 2 spindle servo motor 1 set fanuc 3 x, y,...

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