Welcome  to  the  world  of    Quality  Packaging  

Introduc1on  •  Classic  Bo7le  Caps  Private  Limited    is  the  leading  Manufacturer  &  Exporters  of  Aluminum  Closures,  exclusively  for  Wines  ,  Sparkling  Wines,  Liquor,  Beverages,  Pharmaceu1cals  &  FMCG  Products.  

•  Suppliers  of    Aluminum  Caps,  Glass  Bo;les,  Plas<c  Caps  and  labels.  

•  We  hold  over  27  years  experience  in  serving  the  needs  of  our  customers,  spread  in  more  than  34  countries  across  the  globe.  

•  We  are  an  ISO  9001:2000,  ISO  22000  &  HACCP  Cer<fied  Company.  

Introduction • We are a customer facing organisation. • We integrate with our customers to form a

strong support system. • We customize our product to fit the need

of our customers.

The  Process  Recipe  of  making  quality  caps  

At:  Our  State-­‐of-­‐Art  Factory  

Transforma1on  from  Sheet  to  Cap  

•  The  aluminum  coil  is  straightened  and  cut  into  sheets  of  different  sizes,  as  per  requirement.    

•  Aluminum  sheets  of  thickness  .19,  .21,  .23,  .26  mm  are  used  to  make  caps.  

•  .19  mm  sheets  are  usually  used  to  make  small  and  shallow  caps.  

•  .21  and  above  dimension  sheets  are  usually  used  to  make  deep  caps.    

Sheet  straightening  and  cuWng  machine  

Raw  sheets  ready  for  processing  

•  MTO  washing  is  done  on  both  sides,  to  clean  the  sheet  from  any  previous  oil  stains  and  other  impuri1es.  The  sheet  is  passed  through  oven  at  1750  C  for  12  minutes,  to  complete  the  process.  

Machine  used  for  MTO  Washing,  Lacquering,  Sizing  and  Coa1ng  

•  Lacquering  is  done  to  the  side  where  inside  content  will  be  in  contact.  This  creates  a  layer  doesn’t  allow  content  to  react  with  aluminum.  The  sheet  is  passed  through  oven  again  at  a  temperature  of  175  0C  for  12  minutes,  to  strengthen  the  lacquer  layer.    

•  Sizing  of  aluminum  sheet  is  done  on  the  printable  side,  to  prepare  the  sheet  for  prin1ng  and  to  ensure  that  the  inks  and  coa1ng  adhere  with  the  sheet.  The  sheet  is  then  passed  through  the  oven  at  2100  C  temperature,  for  12  minutes.  

•  Coa<ng  is  done  as  per  requirement  on  the  surface  that  will  get  printed.  The  sheet  is  then  dried  at  a  temperature  of  1750  C  for  12  minutes,  to  get  the  effect.  

•  The  sized  side  of  the  sheet  is  then  printed  using  an  offset  prin<ng  machine.  It  is  then  dried  in  an  oven  at  1750  C  for  12  minutes.  

Sheets  being  fed  to  Prin1ng  Machine   Sheets  being  fed  to  Oven  

Cured  sheet  coming  out  of  Oven  

The  cu7er  machine  

•  The  printed  side  of  the  sheets  are  then  varnished  and  dried  in  the  oven  at  required  temperature.    

•  The  printed  sheets  are  then  moved  to  cuVng  department  where  they  get  cut  according  to  size  men1oned  on  the  sheet.  

•  Further  the  sheets  are  sent  to  punching  department,  where  they  are  drawn  through  power  presses,  according  to  size  men1oned,  by  punching  them  once,  twice  or  thrice  as  per  required  length.    

Second  Draw  (cup  to  cap)  

•  The  caps  are  then  moved  to  the  Dry  Offset  Coa<ng/Prin<ng  (DOC/DOP)  department  if  side  prin1ng/coa1ng  is  required.    

•   The  caps  are  dried  in  oven  a`er  each  process  of  coa1ng,  prin1ng  and  varnishing.  

Dry  Offset  Coa1ng     Dry  Offset  Prin1ng    

•  The  caps  can  be  moved  to  screen  prin<ng  department  as  per  requirement,  if  screen  prin1ng  or  foil  prin<ng  is  required.  There  is  no  oven  drying  required  during  screen  prin1ng  as  we  use  quick  dry  inks.  

Side:  Screen  Prin1ng     Side:  Foil  Prin1ng    

•  If  embossing  or  dembossing  is  required  on  the  top  of  the  cap  it  can  be  done  here.  Then  the  embossed  part  can  be  pad  printed  in  order  to  get  registered  prin1ng,  if  required.  

Top:  Embossing/Dembossing     Top:  Pad  Printer  

•   If  embossing  and  chamfering  is  required  on  the  side,  it  is  done  through  different  set  of  a7achments  of  moon  machines.    

Side:  embossing  &chamfering  

•  The  caps  are  now  sent  for  Knurling  and  Bridging  according  to  the  specifica1ons  and  parameters.  This  is  done  through  Moon  machines    

Knurling  and  Bridging  

•  Caps  are  now  moved  to  packaging  where  wadding/liner/washer  or  pourer  is  placed  in  the  cap.  There  are  different  op1ons  available  for  inside  liners  depending  on  customer’s  requirement  and  applica1on.  Few  of  the  examples  are  EP  (Poly  Ethylene),  Latex,  Saranex,  Saran+Tin  as  per.    

Packing  Pourer  using  Hot  Melt   Inser<ng  Wad/Liners  

•  The  caps  are  passed  through  electric  counters,  to  get  the  exact  count  of  caps  and  are  sorted  online,  before  final  dispatch.  

Wadding  and  coun<ng  through  wad  machine   Coun<ng  and  packing  in  cartons  

•  Samples  of  caps  are  collected  and  checked  for  quality,  dimensions  (OD/ID/  Height/PH/SH),  sealing  fitness  and  torque  to  open,  with  proper  documenta1on,  during  every  process.    

Quality  Tes<ng  Lab  

Micrometer    and  Vernier  

Tool  Room  •  Tool  Room  is  the  department  which  makes  tools  and  equipments.  They  are  also  responsible  for  maintenance  of  the  en1re  factory.  We  have  extra  set  of  dies  for  each  size  for  smooth  &  consistent  produc1on.  

Products  

Differen1ated  by  size  

OD/Height   OD/Height   OD/Height   OD/Height  18/12   28/15   30/22   31.5/18  20/12   28/18   30/35   31.5/44  22/15   28/38   30/44   31.5/60  22/30   28/44   30/50   53/19  25/17       30/55      25/43       30/60      

*We  also  make  caps  of  non-­‐standard  sizes,  if  required  by  our  customers.  

Differen1ated  by  the  way  to  open  

•  Roll  On  (RO)  •  Roll  On  Pilfer  Proof  (ROPP)  •  Roll  On  Pilfer  Proof  with  slit  skirt  •  Tear  Around  Cap  •  Push  On  Pop  Out  (Lid  Type)  

Roll  On  Pilfer  Proof  (ROPP)   Roll  On  Pilfer  Proof  with  single/double  Slit  Skirt  

Tear  Around  Cap   Push  On  Pop  Out  (Lid  Type)  

Other  Differen1a1ng  factors  •  Top  Embossing/Dembossing  •  Side  Embossing  and  Chamfering    •  Perfora1on  Height  (PH)  •  Skirt  Height  (SH)  •  Type  &  Count  of  Bridges  •  Type  &  Count  of  Ribs  and  Bands  •  Type  of  Pourers/Dispensers/Fitments  •  Types  of  Wad/Liners/Washers  

Top  Embossing/Dembossing  

Side  Embossing  and  Chamfering  

Perfora1on  Height  (PH)  &  Skirt  Height  (SH)  

Type  of  Pourers/Dispensers/Fitments  

Types  of  Wads/Liners/Washers  

Latex  

Poly  Ethylene  (EP)  

Saran  +  Tin  Saranex  

Structure  of  Wads/Liners/Washers  

Innova1ve  Products  Containers  &  Dispensers  

•  Plas1c  Caps  

•  Glass  Bo7les  

Newly  Introduced  For  Supply  

About  collabora1ons    (Glass  Bo7les  &  Plas1c  Caps  )  

•  Tied-­‐up  with  leaders  in  the  Industry,  for  supply  of  plas<c  caps  and  glass  bo;les.  

• Will  provide    high  quality  and  <mely  supply.    

• Will  ensure  seamless  integra1on  with  clients.  

•  One  Stop  Shop  for  all  your  packaging  needs.  

Aluminum  Caps,  Glass  Bo7les,  Plas1c  Caps  &  Labels  

• We  at  Classic  Bo;le  Caps  have  a  highly  experienced,  research  oriented,  young,  energe1c,  and  innova1ve  team.  

• We  thrive  for  high  quality  produc<on  and  <mely  delivery  for  our  clients.  

•  The  team  doesn't  mind  going  an  extra  mile  towards  customer  sa<sfac<on.  

Thanks!  

We  cap  every  container/bo7le  

Visit  us  at  www.classiccaps.com  “Try  us,  to  know  us”