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    www.mon-env.com

    www.mon-env.com

    Water & Wastewater Treatment

    www.mon-env.com

    Water & Wastewater Treatment

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    2

    Water & Wastewater Clarifier

    Table ofContents

    2 Water &

    Wastewater

    Clarifiers

    4 CircularClarifiers

    8 Plate Settlers

    9 Sludge

    Collectors

    10 Vertical

    Clarifiers

    12 Horizontal

    Clarifiers

    14 API Separators

    16 Air Strippers 18 Oil Recovery

    Units

    19 Case Study :

    Detroit WWTP

    20 Air/Gas Cleaning

    & Odor Control

    Monroe Environmental designs and

    manufactures a wide range of water and

    wastewater clarifiers for municipal and

    industrial use. All of our equipment utilizesconventional gravitational settling technol-

    ogy, and each system can be customized to

    meet the specific needs of your application.

    Weve been in the water and wastewater

    treatment business for over 40 years, so

    we know that all water streams are unique.

    Monroe can provide jar-testing, analysis,

    and ultimately recommend the correct

    system to properly treat your specific water

    or wastewater stream.

    Clarifier Design

    Laminar Flow Principle The design

    of Monroe Clarifiers creates laminar flow

    conditions and allows gravitational forces

    to separate the lighter and heavier

    elements from the fluid.

    Chemical Treatment Monroe Clarifiers can

    include a pre-treatment process as an integral

    part of the system. This aids in the separation of

    the dissolved solids, fine particles, and emulsifiedoils that tend to remain suspended in water and

    process fluids.

    Separated Solids Removal Monroe offers a

    wide variety of sludge collection options for all

    of its clarifier designs, carefully selected for each

    application.

    Oil Recovery Separated oils, process fluids, and

    other floating materials are guided to an accumula-

    tion area for easy removal and reclamation.

    Construction Materials Monroes manufactur-ing flexibility includes fabricating with a variety of

    materials:

    Mild and stainless

    steel

    High-density

    polyethylene (HDPE)

    Polypropylene

    FRP

    PVC and CPVC

    And many others

    Monroe Systems and Services

    Design and manufacture clarifiers

    Retrofit existing tanks and clarifiers to improv

    Settling efficiency

    Throughput

    Sludge collection systems

    Oil recovery capability

    Chemical treatment

    Rebuild worn-out clarifier internals to extend

    life of existing units

    Municipal and industrial applications

    Turnkey systems available

    The Monroe Method

    The Monroe Method is our superior way of

    doing business that saves our customers time,

    money, and hassle. Its based upon three main

    components:

    In-house Design and Fabrication

    Shop Assembly and Testing

    Ongoing Support for the Life of Your Equipm

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    70 GPM VerticalClarifier with flashand flocculationtanks, thickener, andFRP cover for landfillleachate treatment

    50 ft. diameter Circular Clarifier with stairway, access walkway, andhandrails during installation at steel manufacturing plant

    200 GPM FRP Vertical Clarifier with custom FRP coveroperating at industrial wastewater treatment facility

    130 ft. diameter Secondary

    Circular Clarifier operatingat a WWTP

    200 GPM Horizontal Clarifier with drag conveyor, truck mounted forportable treatment of hydraulic fracturing water

    Plate Settlers installed and operatingat water treatment facility

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    4

    Circular Clarifiers

    Monroe Environmental offers nearly every circu

    clarifier design preferred by engineers and plant

    operators for municipal and industrial applicatio

    We will evaluate existing clarifiers and recommeimprovements to influent and effluent geometr

    feedwell/EDI design, weir and launder geometr

    skimming and scum baffles, sludge removal

    systems, and drive equipment, as well as a variet

    of site-specific design requirements.

    Clarifier Designs & Services

    New, rebuild, and retrofit

    Primary, secondary, or tertiary treatment

    Standard scraper Spiral scraper

    Hydraulic suction tube header

    Hydraulic suction riser pipes

    Solids-Contact/Flocculating

    Thickeners

    Municipal water and wastewater treatment

    Industrial waste and process water treatment

    20 ft. diameter Primary Clarifier at a WWTP

    46 ft. diameter self-supporting Circular Clarifier for separating blast furnace scrubberfines from wastewater at a steel processing plant

    46 ft. diameter stainless steel Circular Clarifierfully assembled in Monroe shop

    50 ft. diameter Circular Clarifier during final assembly

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    Clarifier RebuildsRebuilding and replacing the internals of

    a concrete or steel tank clarifier is a quick,cost-effective solution versus constructing

    an entirely new system. The clarifier tanks

    often maintain a suitable operating condi-

    tion while the skimmer arm, center well,

    drive assembly, and sludge rakes corrode

    and wear beyond an acceptable level. In

    this case, a Monroe Environmental Clarifier

    Rebuild is the perfect solution to restore the

    clarifier to its peak operating performance

    level, ensuring several decades of future use.

    Exact replacement

    Modified designs to improve

    performance or maintenance capabilities

    Variety of construction materials and

    coatings available

    New Clarifier internals completely assembledin Monroe shop

    Existing 55 ft. diameter Scraper Clarifier atchemical manufacturing plant

    Installation of new internals as well as drive, bridge, and walkway

    Secondary Clarifier before rebuild ata 25 MGD WWTP

    Secondary Clarifier operating after just a three day installation

    130 ft. Clarifier rakes fully assembled inMonroe shop prior to shipment

    1 2

    3

    1

    2

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    6

    Circular Clarifier Designs

    Influ

    SludgeDischarge

    Efflu

    Bridge SupportedDrive AssemblyInlet Well

    Scum

    Scum Outlet

    Scum Box withBeach Plate

    Bridge and Walkway

    Perimeter

    Walkway

    Skimmer Arm

    Sludge Well

    Concrete Floor

    ImbStee

    Sludge Rake

    Stee

    Primary Clarifier

    Monroe Environmentals

    primary circular clarifiersare designed to receive raw

    wastewater after it has been

    pre-screened to remove large

    objects and grit. This primary

    sedimentation tank will produce

    a homogeneous liquid capable

    of being treated biologically and

    a sludge that can be separately

    treated or processed.

    Secondary Clarifier

    Monroe Environmentals

    secondary circular clarifiers

    for wastewater are designed

    to provide a high quality

    effluent suitable for discharge

    to the environment or further

    treatment.

    The Monroe Environmental

    secondary clarifier effectivelyseparates the biological floc

    and colloidal solids to produce

    wastewater with very low

    levels of organic material and

    suspended matter.

    Solids ContactClarifier

    This clarifier combines

    the functionsof chemicaltreatment, mixing, flocculation,

    and sedimentation.

    This clarifier may be used

    for lime softening, colorant

    removal, and removal of

    magnesium and iron.

    The solids-contact clarifier

    employs several radial

    collection and outlet launders.

    Walkway

    PerimeterWalkway

    Influent

    Sludge Rake

    Radial Launders

    SludgeDischarge

    ImbeddedSteel Channel

    Rake and TurbineDrive Assembly

    Draft Tube

    Turbine

    Sludge Well

    BafflesReaction Well

    Concrete Floor

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    Mechanism Support Bridge supported or

    center column supported clarifiers and thickeners

    are available.

    Influent Center feed or peripheral feed,

    energy-dissipating inlet and flocculating feed well

    are available.

    Sludge Removal Systems

    Standard scraper

    Spiral scraper

    Hydraulic suction tube header

    Hydraulic suction riser pipes

    Skimming Systems Floating scum and other

    material can be removed by a traditional rotating

    skimmer arm and scum removal box or by a

    ducking skimmer that feeds a radial scum trough.

    A scum baffle prevents floating matter from

    entering the effluent launder.

    Launder Inboard, outboard, or radial

    launders available for effluent collection.

    Weirs A V-notch adjustable weir will be

    designed to ensure steady overflow rates, even

    in windy conditions. FRP, stainless steel, and other

    materials can be used for weir construction.

    Walkways, Railing, & Stairways Designed

    and built according to OSHA and API standards.

    DrivesMonroe Environmental uses only the

    highest quality drives that are conservatively

    selected to handle even the most demanding loads.

    Fabricated steel precision gear

    Cast iron worm gear

    Clarifier Features

    Skimmer, scum baffle, and launder components18 ft. steel tank Circular Clarifier for an industrial steel manufacturer fully assembled in

    Monroe shop

    The unique design of the Monroe 3-axis pivoting scumwiper blade ensures constant contact with the scumbeach, ensuring the highest scum removal efficiencypossible.

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    8

    Module Support

    Structure

    Stainless SteelPlate Modules

    Monroe SludgeCollection System

    Weir Plates andEffluent Launders

    Monroe Environmental Parallel Plate Settlers

    can greatly increase the effectivesurface area of

    the existing clarifiers and sedimentation basins at

    water treatment facilities. New tanks can be greatlyreduced in size when designed to include plate

    settlers as well. This is because suspended solids

    removal in gravity separators and clarifiers de-

    pends primarily on the surface area for settling and

    the multiple parallel plates provide a large surface

    area in a small space.

    Monroe features a variety of design improve-

    ments over competitive plate settlers. These patent

    pending designs provide a more equalized flow

    through the plate sections and also incorporate

    several features that make inspection, cleaning,and maintenance much easier for plant operators.

    Plate Settler Design

    Complete 304 stainless steel

    construction

    Increases throughput

    and capacity

    Reduces solids loading

    on final filtration processes

    More Stable Hydraulic Flow, Wh

    Improves Settling by up to 30%

    Variably sized influent flow distributors prombetter laminar flow across the face of the pla

    Effluent is collected uniformly at the top of th

    plates through orifices, unlike inferior full-wid

    slot designs

    Patent pending design

    Ease of Maintenance, ImprovedOperator Capabilities

    Significantly more open space at top of plate

    Easy to see and clean the faces of the plateswithout draining the tank

    Individual plate sections can be easily remov

    Operators can walk on the top of the plate

    sections, even during operation

    Parallel Plate Settlers

    Plate Settlers can

    greatly increase

    the effective

    surface area of

    the sedimentation

    tanks at potable

    water treatment

    facilities.

    Influent Flow Distributors

    Top view of plate settlers one collectiontube per two flow channels

    Effluent Troughs

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    Note: Green arrowsindicate sludge flow

    SludgeDischarge

    Pipe

    Articulating Arm

    Sludge Cart

    CollectionHeaders

    TelescopingPipe

    The Monroe Sludge Collector is a hoseless,

    hydraulic suction collector designed to uniformly

    remove settled solids from the floor of a

    rectangular sedimentation basin. Monroes patentpending design improves the flow of sludge

    through the collector and reduces the chance for

    in-pipe clogging.

    Design Features

    Hoseless, hydraulic pressure suction collector

    differential head or pump induced

    All-rigid, 304 stainless steel piping eliminates the

    problems associated with cumbersome flexible

    hose designs

    Pivoting flanges and telescoping sludge

    pipe rotate and re-align as the sludge

    cart moves across the tank floor

    Orifices on collection headers uniformly

    draw from sludge blanket

    Positioning winch and cable system

    drive the collector and

    ensure smooth

    movement with no track

    to install or maintain

    No submerged electricalcomponents or

    lubricants required

    Electrical panel for automatic

    control

    Improved Sludge Removalfrom Basin

    Sludge collection as cart moves in both direc-tions, reducing the time required for operation

    Articulating arm configuration does not

    impede sludge flow through the collector

    Reduces the chance of clogging and improves

    sludge flow out of basin

    For smaller basins, telescoping pipe

    is not required

    Sludge Cart Collection Headers

    Sludge Collectors

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    10

    Optional Flash andFlocculation Tank

    Modular LaminarPlates

    Effluent

    SludgeRemoval

    Influent

    The Monroe Vertical Clarifier is designed to

    provide low cost, efficient solids removal from

    a wide range of waste and process liquids. The

    inclined plate design allows the total gravitysettling area to be as much as ten times more than

    the actual floor space occupied by the clarifier.

    Parallel plate design

    Efficient removal of solids from liquids

    Low space requirements

    Minimum maintenance

    No moving parts in settling area

    Single unit capacities from 1 to 2,000 GPM

    Monroe Vertical Clarifiers are manufactured in

    two different plate inclinations; the 45 clarifiers

    are designed for removal of heavy solids while the

    55 clarifiers are designed for light solids removal

    applications.

    SludgeRemoval

    Optional Chemical

    Mix Tank and FlocculatioTank

    Clean

    LiquidOutlet

    Modular

    SeparatorPlates

    Thickener

    Drive

    RakeThickener

    Vertical Clarifiers

    60 GPM Vertical Clarifier to treat surface/prowater at chemical plant

    304 stainless steel clarifier cover

    Vertical Clarifier with standard pyramid hopper Vertical Clarifier with sludge thickening option

    Customized Covers,access ladders, andplatforms are availablein a variety of materialsincluding stainless steel,FRP, aluminum, andmany others.

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    8 GPM polypropylene unit with chemical mix tank,flocculator, pyramid sludge hopper, and mild steelsupport structure

    425 GPM stainless steel unit with chemical mix tank,flocculator, and thickener options

    Special Features

    Customized Covers, access ladders, and platforms

    are available in a variety of materials including

    stainless steel, FRP, aluminum, and many others.

    Wide range of construction materials.Mild

    steel, special coatings, stainless steel, fiberglass,

    plastics, and other materials are available to meet

    specific needs.

    The unique, modular designof the Monroe

    Vertical Clarifier allows easy removal of individual

    laminar plate modules from the clarifier for inspection.

    A flash mixer and flocculator tankare available

    pretreatment options.

    A rake thickener with geared drive is available for

    the bottom of the separator tank to increase solids

    concentration.

    Complete electrical controlsare available to

    meet customer requirements.

    Ideally Suited Fo

    Chemical process

    Coolant systems

    Filter backwashclarification

    Food processing

    Foundry operatio

    Glass plant opera

    Industrial wastemanagement

    Metal working

    Oil refining

    Paper making

    Plastic manufactu

    Plating and coatin

    processes

    Process watertreatment

    Steel processing

    Storm water syste

    1,500 GPM stainless steel Vertical Clarifier with flash and flocculation tanks 200 GPM Vertical Clarifier, FRPconstruction with mild steel frame

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    200 GPM Horizontal Clarifier with drag conveyor optio40 GPM Horizontal Clarifier with full polypropylene

    construction for treating low pH plating wastewater

    Ideally Suited For

    Chemical processing

    Coolant systems

    Filter backwashclarification

    Food processing

    Foundry operations

    Glass plant operations

    Industrial wastemanagement

    Metal working

    Oil refining

    Paper making

    Plastic manufacturing

    Plating and coatingprocesses

    Steel processing

    Storm water systems

    The Monroe Parallel Plate Horizontal Clarifier

    is one of the most versatile clarifiers available

    on the market. Because the unique Monroe

    parallel separator plate design effectivelyseparates both settleable solids and floating

    materials, the Horizontal Clarifier can be used

    in place of a circular clarifier for nearly any

    application. This allows for significant cost savings

    and reduced space requirements versus traditional

    clarifiers. These advantages have made the

    Horizontal Clarifier the best-selling clarifier offered

    by Monroe over the past 40+ years.

    Broad Range of Capabilities

    Oil Recovery Separated oils, process fluids, andother floatable materials are guided to an accumu-

    lation area for easy removal and reclamation. An

    adjustable overflow weir or a Monroe Oil Recovery

    Unit can be included to remove these elements.

    Separated Solids Removal Where the dirt

    load is heavy, a drag conveyor or screw conveyor

    may be included to provide continuous removal of

    settled solids from the bottom of the clarifier.

    Chemical Treatment The Monroe Horizontal

    Clarifier can include a pretreatment process as anintegral part of the basic clarifier. This aids in the

    separation of dissolved solids, very fine particles,

    and emulsified oils that tend to remain suspended

    in water or process fluids. A chemical treatment

    tank and/or flocculation chamber can be added to

    allow pH control and mixing of emulsion breakers

    and coagulants into the influent before the laminar

    flow process.

    Laminar Flow Principle

    The unique design of the Monroe Horizontal

    Clarifier creates laminar flow conditions and allo

    gravitational forces to separate the lighter and

    heavier elements from the fluid.

    Normally, industrial laminar flow separation

    requires settling areas beyond practical space

    availability in typical manufacturing plants.

    Monroes design engineers, however, have eli

    nated this problem through the unique capabili

    of the Horizontal Clarifier.

    Horizontal Clarifiers

    Monroe Horizontal ClarifiersIn the Monroe HorizonClarifier separated particles are required to move only a

    inches before reaching an uninterrupted and protected

    free fall or rise to collection areas.

    SolidsSettling

    OilsRising

    ModularLaminar Plat

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    Optional

    Flash Mix Tank

    AdjustablePipe Skimmer

    Diffuser

    Wall

    SludgeRemoval

    Influent

    OptionalFlocculation Tank

    Effluent

    Parallel Plate

    Cartridge AdjustableWeir

    (Below) Top view of a 600 GPMHorizontal Clarifier showing instaparallel plate modules

    Stainless steel parallel plate cartridges HDPE (High-Density Polyethylene)parallel plate packs for low pH andhighly corrosive applications

    (Left) 300 GPM Horizontal Clarifietruck wash facility fully assembleMonroe shop

    Clean LiquidOutlet

    Tramp OilOutlet

    Modular LaminarPlates

    Inlet

    SD

    OptionalDrag Conveyor

    Special Features

    Wide range of construction materials.Mild

    steel, special coatings, stainless steel, fiberglass,

    plastics, and other materials are available to meet

    specific needs.

    No moving parts in the clarifier section

    reduces equipment cost and practically elimi-

    nates operating cost when compared with a

    centrifuge separator.Easily removable laminar plates.The unique,

    modular design of the Monroe Horizontal Clarifier

    allows easy removal of individual laminar plate

    modules from the clarifier for inspection.

    Complete electrical controlsto meet customer

    requirements are available if required.

    Horizontal Clarifier with standard pyramid hopper Horizontal Clarifier with drag conveyor option

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    14

    API Oil/Water Separators

    Monroe custom oil/water separators are de-

    signed per American Petroleum Institute standards

    (API) for above and below ground installations.

    The Monroe API Separator is designed for the

    removal of free oil and solids. If the removal of

    soluble substances is required, Monroe can provide

    additional treatment equipment or will recom-

    mend other Monroe Clarifiers.

    Complete covers of various materials are available

    including the necessary environmental and safety

    requirements. These provisions may include a nitro-

    gen blanketing system, carbon filtering to remove

    hydrocarbons from the blanket gas, exhaust flares,

    and pressure relieving valves and access doors.

    Existing API Separators can be upgraded with

    new internal components. In addition, Monroe

    parallel plate packs can be added to existing API

    Separators to increase the effective surface area

    which will provide increased oil removal and

    increased wastewater flow capacity.

    Special Features

    Remove oil from wastewater

    Separators shipped one piece up to 14 feet w

    x 100 feet long

    Mechanical surface skimmer and pipe skimm

    available

    Mechanical drag conveyor, screw conveyor, a

    trash screens available

    Vapor covers available with environmental an

    safety equipment

    Retrofit components to upgrade existing

    separators

    Monroe Parallel Plate packs available to impr

    oil removal in existing separators

    UnderflowBaffle

    OptionalPipe Skimmer

    OverflowWeir

    Optional DragConveyor

    Optional SurfaceSkimmer

    OptionalVapor Cover

    ConveyorDirection

    DiffusionWall

    Sludge Removal Pipeor Optional Screw Conveyor

    O

    Inlet

    900 GPM API Separator,mild steel constructionwith drag conveyor, screwconveyor, pipe skimmer,and oil roll. The unit,measuring 60 ft. long x12 ft. wide x 8 ft. high,shipped from our factoryfully assembled.

    API Separator standard configuration

    525 GPM API Separator polypropylene tank with

    non-metallic internals

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    Chain and flight surface skimmer and drag conveyor inseparation and settling zone

    14 ft. x 90 ft. long 105 GPM API Separator with cover, mineral wool insulation, and aluminum cladding. The unit shipped from our factory fully assemble

    (From left): Diffusion chamber withreaction jet baffles, screw conveyor forsolids removal, and chain and flightdrag conveyor

    (From left): Automated oil roll, adjustable pipe skimmer, underflow baffle,and adjustable overflow weir

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    16

    Air Strippers

    Monroe Environmental designs and manufac-

    tures high-efficiency air strippers for industrial andmunicipal applications. An air stripper removes

    volatile gaseous compounds dissolved in acontaminated water stream and transfers them to

    an air stream. Clean water from the Monroe stripper

    may then be sent to a sump or drain as required.

    We also manufacture Dry Adsorbers and Packed

    Bed Scrubbers that can efficiently remove the

    pollutants transferred to the exhaust air stream by

    the Air Stripper if necessary.

    Ideally Suited For

    Water treatment plant removal of VOCs and

    odors from potable water Removal of many Volatile Organic Compound

    (VOCs) and other compounds with high vapo

    pressure and low aqueous solubility including

    Benzene, toluene, and xylenes (BTX)

    Ethylbenzene

    Tetrachloroethylene (PCE)

    Trichloroethylene (TCE)

    Methyl tert-butyl ether (MTBE)

    Ethylenes

    Ammonia

    Removal of groundwater contaminants from

    petroleum fuel leakage

    Packed Tower Air Stripper

    The Monroe Environmental Packed Tower Air

    Stripper typically uses a counter-flow design wit

    a cylindrical tower containing a specially design

    packing media that provides a large surface area

    for air/water contact. Contaminated water flows

    down through the packing while air flows upwaVOCs or other contaminants are transferred from

    the contaminated water stream to the air stream

    which then flows out through the top of the tow

    Clean water flows out at the bottom of the towe

    Larger flow rates of contaminated liquid and

    lower ratio of air flow to liquid flow compared

    sieve tray design

    Lower pressure drop than sieve tray air stripp

    Capacities up to 5,000 GPM of contaminated

    liquid for a single tower

    Efficiencies up to 99.99%

    Single and multiple tower designs

    Single-stage or multiple-stage liquid distribut

    for contaminated water

    Wide range of packing media including rings

    saddles, and structured packing

    An air stripper

    removes

    volatile gaseous

    compounds

    dissolved in acontaminated

    water stream

    and transfers

    them to an air

    stream.

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    Air Outlet to Carbonor Other Treatment

    AirInlet

    MoistureEliminatorContaminated

    Water In

    Packing

    CleanWaterOut

    Packed Tower Air Stripper standard configuration 50 ft. x 13 ft. diameter stainless steel stripping tower forVOC removal at a potable water treatment plant

    Stainless steel Air Stripper during fabrication and pre-assemblyin Monroe shop

    1,400 GPM Air Stripping Tower installed at a water

    treatment plant

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    18

    Oil Recovery Unit

    The Monroe Oil Recovery Unit is heavily con-

    structed for industrial applications and consists of

    an endless belt, an electric motor drive unit, and

    a complete enclosure. The belt is suspended froma specially designed driven pulley, with the lower

    portion immersed in an oil supporting liquid.

    As the belt descends into the liquid, the floating

    oil adheres to both sides of the belt. Self-adjusting

    wipers mounted in a staggered position wipe the

    oil from the belt. The recovered oil drains into a

    trough for deposit into a storage tank or containers.

    The Monroe Oil Recovery Unit operates unat-

    tended in any area of tranquil oil accumulation. It

    will continuously recover floating oil in a conditionthat permits disposal or reclaiming for other

    industrial purposes.

    Many different industries can prevent water

    pollution by recovering oily waste with a Monroe

    Oil Recovery Unit. Even the lightest oils from food

    processing can be easily removed.

    Special Features

    Heavy gauge steel constructionwith welded

    seams and lifting hooks provides rugged durability.

    Special construction materials and coatings arealso available.

    Large, easy to openaccess doors for all

    serviceable areas.

    Heated enclosure.For use in extreme cold, the

    12" & 24" models can incorporate insulated panels

    and an electric infrared or steam heater.

    An optional controlleris available for variable

    speed operation.

    Complete electrical controlsto meet customerrequirements are available.

    Ideally Suited for Use In

    Auto manufacturing

    Chemical processing

    Food processing

    Metal processing

    Oil refineries

    Steel mills

    Storm water systems

    Wastewater treatment

    Superior belt typeoil skimmer

    Removes tramp oilfrom process liquids

    Prevents oil pollution

    Recovers valuableoil products

    Minimum

    maintenance

    Fully enclosed design

    Oil Recovery Unit standard configuration

    Skimming

    Belt

    Self-adjustingWipers

    Tramp OilOutlet

    For Recovery of

    Bunker C oils

    Cooking oils

    Hydraulic oils

    Lubricating oils

    Machine oils

    Mineral seal oils

    Other organic and

    synthetic fluids

    Model 8A Oil Recovery Unit with 8 inch wide belt

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    Project: Replacement of (4) 250 ft. Diameter Primary Clarifiers

    Existing 250 ft. diameter clarifiers help treat an average of 707 million gallons per day at the Detroit WWTP, with capacityto treat over 1 billion gallons per day during peak flows

    City of Detroit Saves Millions of Dollarson WWTP Upgrades

    ChallengeThe City of Detroit WWTP needed to upgrade

    (4) of its 250 ft. primary clarifiers. The plantdecided to replace the internal components with

    a combination of mild, coated steel and non-corrosive stainless steel members. The project

    included converting the sludge rakes to higherefficiency spiral scrapers and rehabilitating exist-

    ing drive units, as well as replacing influent wells,column supports, weirs, baffles, and launders.

    Due to the size of the clarifiers and the amountof steel involved, the budget estimate for theclarifier components and accompanying work

    was roughly $9,000,000.

    SolutionMonroe was the successful low-bidder and

    was awarded the project. The city saved severalmillions of dollars on the total price of the clarifier

    equipment, with Monroes contract totalingapproximately $5,000,000. Engineering submit-

    tals including new spiral scraper rake designs,structural analysis, and related drawings were

    approved in the 3rd quarter of 2011 and thefabrication of the equipment began shortly there-

    after. The project is scheduled to be completedin 2013.

    New stainless steel skimming mechanisms, weirs, baffles,

    and launders during installation

    CaseS

    tudy

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    2012 Monroe Environmental Co

    Registered ISO 9001 and ISO 14001 www.mon-en

    810 West Front St.

    Monroe, Michigan 48161 USA

    Phone: 1-800-992-7707or 734-242-7654

    Fax: 734-242-5275

    Dust Collectors

    Removal of airborne dust frommanufacturing and processing

    operations Bulk solids handling Chemical processing Dry machining Grinding Powder coating Shot blast Welding and metal cutting

    operations

    Air/Gas Cleaning & Odor ControlMonroe Environmental provides air/gas cleaning and odor control equipment formunicipal water and wastewatertreatment plants as well as industrial manufacturingand processing plants in the following fields:

    Automotive Manufacturing | Chemical Processing | Food Processing | Glass & PlasticsMining & Metals | Oil & Gas | Pulp & Paper | Steel Processing | Utilities/Energy | Waste Management

    Packed Bed Scrubbers

    Removal of soluble pollutants, odors, and acid gases frommunicipal and industrial air streams

    Incinerator, kiln, and RTO exhaust scrubbing

    Removal of H2S, HCl, HF, SOx, NH3, CO2, CH4, formaldehyde,

    and many other soluble pollutants

    Venturi Scrubbers

    Particulate removal from

    industrial air streams andprocess gases, includingflue exhaust Buffing operations

    Cast iron machining fines Explosive dusts Fiberglass fines Forging and foundry dust,

    fines, and fumes Machining and grinding dusts And many others

    Oil Mist Collectors

    Oil mist, smoke, and vaporremoval from metal cutting

    fluids, metal processing coolants,processing oils, and other mistapplications

    Metal cutting, forming and

    machining Parts washer exhaust Steel and aluminum processing Rolling mills Synthetic fiber processing

    Carbon Adsorbers

    Removal of VOCs, odorous

    compounds,oil vapors, andgas phase hydrocarbons Municipal water and

    wastewater treatment odors Industrial emissions from paint

    spraying, paper coating, plastic

    film coating, metal foil coating,rubber coating, and printing

    Recovery of ketones, alcohols,

    esters, aromatic compounds,

    and halogenated solvents