choice of ald precursors for microelectronics and...

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Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G. Gordon Harvard University Chemical Laboratories, Cambridge, MA 02138, USA [email protected] (617)495-4017 We review ALD processes that are applicable to the scaling of microelectronic devices to smaller dimensions, as well as to potential structures for future nanoelectronics. Effective candidate materials are given (in parenthesis) for each of the functions listed below: High-k dielectric on Si (GdScO 3 ) High-k dielectric on Ge (HfO x N y ) High-k dielectric on GaAs (Gd x Ga 1-x O 3 ) High-k dielectric on noble metals (Ta 2 O 5 ) Thermally stable metal gates (HfN, TaN) Replacement metal gates (Ru, WN, CoSi 2 , NiSi) Source/drain contacts (CoSi 2 , NiSi) Pre-metal dielectric (carbon-doped silica) Sealing the surfaces of porous low-k dielectrics (carbon-doped silica) Copper diffusion barriers (WN) Copper adhesion layers (Ru, Co) Copper seed layers (Cu) MRAM (Fe, Co, Ni, Ru, MgO) Insulation for through-die interconnects (doped SiO 2 ) Coaxial gated transistors on single-walled carbon nanotubes (any high-k/metal combination, following non-covalent functionalization with NO 2 ) The most effective ALD precursors will be discussed for each of these applications. The considerations for each choice are volatility, thermal stability, reactivity, melting point and scalability of chemical synthesis.

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Page 1: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Choice of ALD Precursors for Microelectronics and Nanoelectronics

Roy G. Gordon Harvard University Chemical Laboratories, Cambridge, MA 02138, USA [email protected] (617)495-4017

We review ALD processes that are applicable to the scaling of microelectronic devices to smaller dimensions, as well as to potential structures for future nanoelectronics. Effective candidate materials are given (in parenthesis) for each of the functions listed below:

High-k dielectric on Si (GdScO3)

High-k dielectric on Ge (HfOxNy)

High-k dielectric on GaAs (GdxGa1-xO3)

High-k dielectric on noble metals (Ta2O5)

Thermally stable metal gates (HfN, TaN)

Replacement metal gates (Ru, WN, CoSi2, NiSi)

Source/drain contacts (CoSi2, NiSi)

Pre-metal dielectric (carbon-doped silica)

Sealing the surfaces of porous low-k dielectrics (carbon-doped silica)

Copper diffusion barriers (WN)

Copper adhesion layers (Ru, Co)

Copper seed layers (Cu)

MRAM (Fe, Co, Ni, Ru, MgO)

Insulation for through-die interconnects (doped SiO2)

Coaxial gated transistors on single-walled carbon nanotubes (any high-k/metal combination, following non-covalent functionalization with NO2)

The most effective ALD precursors will be discussed for each of these applications. The considerations for each choice are volatility, thermal stability, reactivity, melting point and scalability of chemical synthesis.

Page 2: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Cho

ice

of A

LD P

recu

rsor

s fo

rM

icro

elec

tron

ics

and

Nan

oele

ctro

nics

Roy

G. G

ordo

nHa

rvar

d Un

iver

sity

Cam

brid

ge, M

A

Page 3: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Hig

h-k

Die

lect

rics

Mor

e St

able

Pre

curs

ors

for Z

ircon

ium

and

Haf

nium

Firs

t Pre

curs

ors

for A

LD o

f GdS

cO3

Inte

rcon

nect

s

ALD

/ C

VD R

uthe

nium

Glu

e La

yers

ALD

Cop

per S

eed

Laye

rs

Elec

trop

latin

g on

Cu

/ Ru

/ WN

Out

line

Page 4: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Hig

h-k

HfO

2or

ZrO

2w

ith v

ery

low

ele

ctric

al le

akag

e is

nee

ded

Why

Mor

e St

able

Hfa

nd Z

rPre

curs

ors?

Car

bon

impu

rity

in fi

lms

incr

ease

s le

akag

e

Ther

mal

dec

ompo

sitio

n of

org

anic

pre

curs

ors

adds

C to

film

s

Ther

mal

dec

ompo

sitio

n de

stro

ys u

nifo

rmity

and

con

fom

ality

Dep

ositi

on T

~ 4

00 o C

nee

ded

for H

fAlO

xw

ith A

LD A

l 2O3

Kno

wn

Hfp

recu

rsor

s de

com

pose

too

quic

kly

(exc

ept H

fCl 4,

whi

ch m

akes

non

-con

form

al fi

lms)

Page 5: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Cou

ple

met

hyla

min

e w

ith a

n al

kyln

itrile

and

depr

oton

ate

with

but

yllit

hium

:

Synt

hesi

s of

HfT

etra

-Am

idin

ates

2 H

2NC

H3

+ R

CN

1) L

a(C

F 3SO

3)3

2) B

uLi

NN

LiR

H3C

CH

3

Rea

ct th

e lit

hium

sal

t with

haf

nium

chl

orid

e:

+ H

fCl 4

CH

3

N

NC

H3

R

H3C

N

N CH

3R

CH

3N

N CH

3R

CH

3

N

NH

3C

R

Hf

NN

LiR

H3C

CH

3

Page 6: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

X-ra

y st

ruct

ure

of

Zr(is

obut

yl2-

amd)

4

Stru

ctur

e of

a Z

rTet

ra-A

mid

inat

e

Zr1

N2 N1

N4

C1

N3A

C14

A

Page 7: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

TG d

ata

for

Hf(M

e 2-a

md)

4

Prop

ertie

s of

a H

fAm

idin

ate

Hig

h th

erm

al s

tabi

lity:

No

resi

due

afte

r TG

No

chan

ge o

f NM

R a

fter h

eatin

g at

250

o C fo

r 1 w

eek

Page 8: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Mel

ting

Poin

ts o

f HfA

mid

inat

es

CH

3

N

NC

H3

R

H3C

N

N CH

3R

CH

3N

N CH

3R

CH

3

N

NH

3C

R

Hf

246

<20

CH

2CH

2CH

3

251

80C

H2C

H3

221

171

CH

3

TG T

½o C

Mel

ting

Poi

nt,o

CR

R =

CH

2CH

2CH

3(p

ropy

l) is

a li

quid

Hfp

recu

rsor

R =

CH

3(m

ethy

l) is

the

mos

t vol

atile

; so

lubl

e in

hyd

roca

rbon

s fo

r use

in d

irect

liqu

id in

ject

ion

ALD

exp

erim

ents

in p

rogr

ess

Page 9: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Adv

anta

ges

of G

dScO

3as

hig

h-di

elec

tric

Hig

h di

elec

tric

cons

tant

(k~2

2) fo

r am

orph

ous

pha

se

Sha

rp in

terfa

ce w

ith s

ilico

n, a

nd n

o lo

w-k

inte

rlaye

r

Sta

ys a

mor

phou

s an

d do

esn’

t for

mal

loys

with

Sio

r Ge

afte

r res

pect

ive

S/D

act

ivat

ion

proc

esse

s

Con

duct

ion

band

offs

et w

.r.t S

iis

abou

t 2-2

.5eV

,

help

ing

to a

chie

ve lo

w le

akag

e

Page 10: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Am

idin

ate

Prec

urso

rs fo

r Gd

and

Sc

M

NN

NN

NN

R2

R1

R2

R2

R1

R1

R3

R3

R3

The

Rn

are

typi

cally

alk

yl g

roup

s: e

thyl

, iso

prop

yl, e

tc.

The

choi

ces

of R

naf

fect

the

reac

tivity

, sta

bilit

y an

d vo

latil

ity.

Page 11: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Som

e A

mid

inat

e Li

gand

s

CN

CN

C

CH

3C

H3

H3C H

3C

H3C

CH

3

CH

3

tert

-but

yl2-

acet

amid

inat

e

CH

NC

NH

C

CH

3

H3C H

3C

CH

3

CH

3

isop

ropy

l 2-ac

etam

idin

ate

CN

CN

H2

C

CH

3C

H3

H3C H

3CC

H3

ethy

l-ter

t-but

yl-a

ceta

mid

inat

e

Increasing ligand bulk

H2

CN

CN

H2

C

CH

3

C H2

CH

3

C H2

H3C

n-pr

opyl

2-ac

etam

dina

te

Page 12: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

dd

mm

mm

n-pr

opyl

2

Bi

LaPr

Gd

YLu

ScR

uTi

VC

rG

aA

l

dd

mm

Et-te

rt-B

u

dm

mm

mm

mm

mm

mm

isop

ropy

l 2

dm

mm

mm

mc

tert

-but

yl2

Incr

easi

ng s

ize

of m

etal

ato

m

Increasing ligand bulk

m =

mon

omer

d =

dim

erc

= to

o cr

owde

d to

mak

e

Stru

ctur

es o

f Met

al(II

I) A

mid

inat

es

=> C

an’t

mak

e pr

ecur

sor i

f lig

ands

are

too

bulk

y fo

r a m

etal

=> D

imer

sar

e ne

arly

as

vola

tile

as m

onom

ers

Page 13: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

rn-

prop

yl2

Bi

LaPr

Gd

YLu

ScR

uTi

VC

rG

aA

l

rr

Et-t B

u

rr

rr

rs

ss

sn

isop

ropy

l 2

rn

nn

nn

tert

-but

yl2

Incr

easi

ng s

ize

of m

etal

ato

m

Increasing ligand bulk

s =

slow

reac

tion

r = ra

pid

reac

tion

n =

no re

actio

n

Rea

ctiv

ity o

f Met

al(II

I) A

mid

inat

es w

ith H

2O

=> T

oo b

ulky

liga

nds

slow

or s

top

reac

tions

Page 14: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Pre

curs

ors

for G

dScO

3A

LD

Tris

Tris

-- diis

opro

pyla

ceta

mid

inat

odi

isop

ropy

lace

tam

idin

ato

Gad

olin

ium

(III)

G

adol

iniu

m (I

II)

Gd(

NG

d(N

22CC88HH

1717)) 33

Gd(

Gd(

ii Pr

Pr --

amd)

amd)

33

Bub

bler

Tem

p. :

140

Bub

bler

Tem

p. :

140

ºº CC

Ther

mal

ly S

tabl

e to

320

Th

erm

ally

Sta

ble

to 3

20 ºº

CC

Tris

Tris

-- die

thyl

acet

amid

inat

odi

ethy

lace

tam

idin

ato

Sca

ndiu

m (I

II)

Sca

ndiu

m (I

II)

Sc(

NS

c(N

22CC66HH

1313)) 33

Sc(

Et

Sc(

Et -- a

md)

amd)

33

Bub

bler

Tem

p. :

140

Bub

bler

Tem

p. :

140

ºº CC

Ther

mal

ly S

tabl

e to

350

Th

erm

ally

Sta

ble

to 3

50 ºº

CC

Bot

h pr

ecur

sors

nuc

leat

e w

ell o

n hy

drog

enat

ed

Bot

h pr

ecur

sors

nuc

leat

e w

ell o

n hy

drog

enat

ed S

iS

i sur

face

ssu

rface

san

d sh

ow h

igh

reac

tivity

with

Han

d sh

ow h

igh

reac

tivity

with

H22O

.O

.N

o ne

ed fo

r che

mic

al o

xide

inte

rlaye

r to

initi

ate

grow

thN

o ne

ed fo

r che

mic

al o

xide

inte

rlaye

r to

initi

ate

grow

th

NN

N

N

Gd

N

N

NN

N

N

Sc

N

N

Page 15: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

ALD

of G

dScO

3fil

ms

Line

ar g

row

th ra

teLi

near

gro

wth

rate

~ 2.

0 ~

2.0

ÅÅ/c

ycle

/cyc

le

Slig

htS

light

inhi

bitio

n (~

10 c

ycle

s) o

n H

Fin

hibi

tion

(~10

cyc

les)

on

HF --

last

last

SiSi

0102030405060

010

020

030

0N

umbe

r of C

ycle

s

Physical Thickness (nm)

Flow

Flow

-- thro

ugh

type

tube

reac

tor

thro

ugh

type

tube

reac

tor

Sub

stra

te te

mpe

ratu

re 3

10

Sub

stra

te te

mpe

ratu

re 3

10

CC

1cyc

le :

1cyc

le :

Sc

Sc

HH22OO

Gd

Gd

HH22OO

Pur

geP

urge

Pur

geP

urge

Pur

geP

urge

Pur

geP

urge

Page 16: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Stru

ctur

al P

rope

rtie

s of

GdS

cO3

Film

s

Stoi

chio

met

ry o

f a 2

5nm

thic

k fil

m b

y R

BS:

St

oich

iom

etry

of a

25n

m th

ick

film

by

RB

S:

Gd

Gd 11

ScSc1.

071.

07OO

33w

ith 1

:1 d

osin

g of

w

ith 1

:1 d

osin

g of

Gd

Gd

and

Scan

d Sc

XRD

and

TEM

indi

cate

the

film

s ar

e XR

D a

nd T

EM in

dica

te th

e fil

ms

are

amor

phou

sam

orph

ous

as d

epos

ited

and

stay

am

orph

ous

up to

950

as

dep

osite

d an

d st

ay a

mor

phou

s up

to 9

50 ºº CC

1.0

1

.5

2.0

Ene

rgy

( MeV

)

40 30 20 10 0

Cha

nnel

400

600

800

100

0

120

0

140

0

NormalizedYieldG

d

Sc

O

Sim

ulat

ion

Sim

ulat

ion

Page 17: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Adv

anta

ges

of W

N a

s a

Gat

e M

etal

Exc

elle

nt d

iffus

ion

barr

ier f

or o

xyge

n an

d m

etal

ato

ms

Can

be

etch

ed e

asily

Goo

d th

erm

al s

tabi

lity

Goo

d ad

hesi

on to

oxi

des

as w

ell a

s m

etal

s

Page 18: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ityALD

of T

ungs

ten

Nitr

ide,

WN

NH

3ga

s is

use

d as

a c

o-re

acta

nt

Gro

wth

Rat

e at

385

ºC ~

2.0

Å/ c

ycle

Res

istiv

ity o

f W a

fter a

nnea

l > 7

50 ºC

~ 1

0-4-c

m

Pre

curs

or :

Bis

(tert-

buty

limid

o)bi

s-(d

imet

hyla

mid

o)tu

ngst

en(V

I)

Vap

or p

ress

ure

~ 37

mTo

rrat

30

ºCLi

quid

at r

oom

tem

pera

ture

J. S

. Bec

ker a

nd R

. G. G

ordo

n, A

ppl.

Phys

. Let

t. 82

, 223

9 (2

003)

WN

N

N N

Page 19: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

HR

XTEM

of a

WN

/ G

dScO

3/ S

iSta

ck

Film

s ar

e ve

ry u

nifo

rm o

ver a

wid

e ar

ea.

Film

s ar

e ve

ry u

nifo

rm o

ver a

wid

e ar

ea.

GdS

cOG

dScO

33isis

amor

phou

s a

s de

posi

ted.

am

orph

ous

as

depo

site

d.

Inte

rface

s ar

e sh

arp

and

smoo

th.

Inte

rface

s ar

e sh

arp

and

smoo

th.

Page 20: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

WN

/ G

dScO

WN

/ G

dScO

33/ / S

iSi

(100

) Cap

acito

rs(1

00) C

apac

itors

Elec

tric

al P

rope

rtie

s of

a L

ow E

OT

Film

EOT

~ 1

nm

Flat

band

Volta

ge~

+0.3

5 V

Hys

tere

sis

V <

60 m

VLe

akag

e C

urre

nt d

ensi

ty a

t 1V

~ 1

0-3A

/cm

2

Page 21: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Equ

ival

ent O

xide

Thi

ckne

ss v

s.

Phy

sica

l Thi

ckne

ss

~ 21

.5,

inte

rfaci

al la

yer ~

1.5

~

21.5

, in

terfa

cial

laye

r ~ 1

.5 ÅÅ

012345

05

1015

2025

Thic

knes

s (n

m)

EOT (nm)

Page 22: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Fixe

d C

harg

e D

ensi

ty a

ndW

ork

Func

tion

of W

N

0

0.1

0.2

0.3

0.4

12

34

5E

OT

(nm

)

Vfb (V)

Fixe

d C

harg

e D

ensi

ty ~

2.4

x 1

0Fi

xed

Cha

rge

Den

sity

~ 2

.4 x

101

111cmcm

-- 22

Wor

k Fu

nctio

n of

WN

~ 4

.6

Wor

k Fu

nctio

n of

WN

~ 4

.6 e

VeV(( m

idga

pm

idga

pm

etal

)m

etal

)

VFB

=M

S-Q

ft ox

/Kox

0

Page 23: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Inte

rface

Tra

p D

ensi

ty

by C

ondu

ctan

ce M

etho

d

Inte

rface

Tra

p D

ensi

ty ~

2.8

x 1

0In

terfa

ce T

rap

Den

sity

~ 2

.8 x

101

111cmcm

-- 22eVeV

-- 11

0.0E

+00

4.0E

-09

8.0E

-09

1.2E

-08

1.6E

-08

2.0E

-08 1.0E

+04

1.0E

+05

1.0E

+06

(1/s

)

Gp / (S s/cm2)

0.55

0.05

0.45

0.15

0.35

0.25

Cp

Cox

Gp

Equ

ival

ent c

ircui

t fo

r the

Gat

e C

apac

itor

VVGG

max

5.2p

it

Gq

D

Page 24: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Leak

age

Cur

rent

vs.

EO

T

leak

age

curr

ent ~

10

leak

age

curr

ent ~

10--

33A

cm

A c

m-- 22

at E

OT

= 1

nmat

EO

T =

1 nm

leak

age

curr

ent ~

10

leak

age

curr

ent ~

10--

77A

cm

A c

m-- 22

at E

OT

= 2

nmat

EO

T =

2 nm

~ 10

~ 10

44tim

es lo

wer

than

SiO

times

low

er th

an S

iO22

1.E-

09

1.E-

08

1.E-

07

1.E-

06

1.E-

05

1.E-

04

1.E-

03

1.E-

02

1.E-

01

1.E+

00

1.E+

010.

51.

52.

53.

5

EOT

(nm

, 1V

Gat

e Vo

ltage

)

Curremt Density (A/cm2)

GdS

cO3

SiO

2

`` `

Page 25: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Sum

mar

y of

GdS

cO3

Ultr

athi

nam

orph

ous

GdS

cO3

film

s w

ere

depo

site

d on

H

F-la

st S

isub

stra

tes

by A

LD u

sing

Gd

and

Sc

amid

inat

e pr

ecur

sors

.

ALD

WN

/ G

dScO

3ga

te s

tack

s sh

ow p

rom

isin

g el

ectri

cal p

rope

rties

for f

utur

e M

OS

FET

and

DR

AM

ap

plic

atio

ns•

Hig

h (k

~ 21

.5) a

nd L

ow E

OT

(~ 1

nm

)•

Low

leak

age

curr

ent (

< 1

0-3

A/c

m2

at 1

V fo

r EO

T ~

1 nm

) •

Rea

sona

bly

low

fixe

d ch

arge

and

inte

rfac

e tr

ap d

ensi

ty

Page 26: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Ru(

amid

inat

e) p

recu

rsor

stru

ctur

ede

posi

tion

cond

ition

sPr

oper

ties

of R

uthe

nium

film

sco

nfor

mal

and

com

plet

e co

vera

gesm

ooth

sur

face

low

resi

stan

cest

rong

adh

esio

n to

WN

Cop

per s

eed

laye

rsco

nfor

mal

and

com

plet

e co

vera

gelo

w re

sist

ance

elec

troc

hem

ical

dep

ositi

on o

f Cu

surv

ive

CM

P of

Cu

Out

line

of C

u / R

u/ W

N fo

r Int

erco

nnec

ts

Page 27: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Ta, R

uan

d C

o al

l hav

e th

ese

requ

ired

prop

ertie

s:

•Low

sol

ubili

ty in

cop

per

•Str

ong

inte

rfac

ial a

dhes

ion

to c

oppe

rTa

>6

J m

-2

Ru

~4 J

m-2

Co

>30

J m

-2

•Low

ele

ctric

al re

sist

ivity

Ta 1

3.4

-cm

Ru

7.4

-cm

Co

5.8

-c

m

Mot

ivat

ion

for u

sing

Rut

heni

um o

r Cob

alt

inst

ead

of T

anta

lum

as

an a

dhes

ion

laye

r

Tant

alum

has

low

adh

esio

n to

CVD

or A

LD c

oppe

r

Page 28: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

RuPr

ecur

sor R

u(t B

u-am

d)2(

CO

) 2

Ru1

N3 N4

N1

N2

C2

C1

C5

O1

C6

O2

Mol

ecul

ar s

truc

ture

by

x-ra

y cr

ysta

llogr

aphy

•vap

or p

ress

ure

>0.0

5 To

rr a

t 130

ºC

•low

eva

pora

tion

resi

due

0.14

% b

y TG

•air

and

moi

stur

e st

able

Che

mic

al fo

rmul

a

NN

Ru

NN

OC

CO

Page 29: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Ru(

t Bu-

amd)

2(C

O) 2

R

u+

+2

CO

ALD

/CVD

of R

u

Con

ditio

ns:

•Bub

bler

: 130

ºC•S

ubst

rate

: 200

-30

0 ºC

•co-

reac

tant

: NH

3

•Pre

ssur

e: 1

~ 2

Tor

r

=> M

ostly

sur

face

con

trol

led

CVD

, onl

y pa

rtly

ALD

•~1.

5 A

ngst

rom

/cyc

le a

t 300

o C

N NNN

•No

satu

ratio

n of

gro

wth

/cyc

le

Page 30: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Hig

h C

onfo

rmal

ity o

f ALD

/CVD

Ru/

WN

/SiO

2

45 n

m

40 n

m

40 n

m

50 n

m80

% c

onfo

rmal

in tr

ench

w

ith 4

0:1

aspe

ct ra

tio

Smoo

th fi

lms:

by

AFM

< 2

% rm

sro

ughn

ess

Page 31: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Elec

tric

al C

ondu

ctiv

ity o

f CVD

Ru

/ SiO

2

23

45

67

2030405060708090100

Resistivity (-cm)

Thic

knes

s (n

m) C

VD

Ru

PV

D R

u M

odel

Con

duct

ivity

mat

ches

pur

e R

ufil

ms

sput

tere

d on

to T

a

Gra

in B

ound

ary

Scat

terin

g M

odel

/0

= 1+

1.5{

R/(1

-R)}

(/ g

)

whe

re th

e av

erag

e gr

ain

size

g is

es

timat

ed a

s th

e fil

m th

ickn

ess

scat

terin

g co

effic

ient

for e

lect

rons

at

grai

n bo

unda

ries

R =

0.5

8

bulk

sca

tterin

g le

ngth

=

10 n

m

bulk

resi

stiv

ity0

= 7.

1 -c

m

Page 32: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

2 nm

ALD

/CVD

Ru

com

plet

ely

cove

rs W

N

•no

pin

hole

s se

en b

y ve

rtic

al T

EM:

•an

etc

h so

lutio

n H

2O2/N

H4O

H,

whi

ch n

orm

ally

dis

solv

es a

WN

fil

m w

ithin

one

min

ute,

doe

s no

t et

ch th

e W

N u

nder

a 2

nm

Ru

film

eve

n af

ter o

ne h

our.

•R

ufil

ms

are

stro

ngly

adh

eren

t to

fres

hly-

depo

site

d W

N

adhe

sion

ene

rgy

~ 4

J/m

2by

4-p

oint

ben

d te

st.

Page 33: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Nuc

leat

ion

of C

u(3n

m) o

n R

u(2n

m) /

WN

(3nm

) / S

i 3N4

Vert

ical

TEM

sho

ws

com

plet

e co

vera

ge

Che

mic

al te

st fo

r com

plet

enes

s of

co

vera

ge b

y co

pper

:

Ru

cata

lyze

s H

2O2

deco

mpo

sitio

n ra

pidl

y fo

rmin

g bu

bble

s of

oxy

gen

Cu

bubb

les

very

slo

wly

Cu

/ Ru

also

bub

bles

ver

y sl

owly

Zhen

gwen

Li a

nd R

oy G

. Gor

don,

Che

m. V

ap. D

epos

ition

200

6,12

, 435

–441

Page 34: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Elec

tric

al R

esis

tanc

e of

ALD

Cu

on R

u

ALD

Cu

resi

stiv

ity m

atch

es p

ure

sput

tere

d C

ufil

msa

(a) R

ossn

agel

, S.;

Kua

n, T

.; J.

Vac

. Sci

. Tec

h. B

22, 2

40 (2

004)

Con

tinuo

us la

yer j

ust 3

Cu

atom

s th

ick!

110

010203040506070 Cu resistivity (ohm cm)

Cu

thic

knes

s (n

m)

ALD

Cu

PVD

Cu

Gra

in B

ound

ary

Scat

terin

g M

odel

/0

= 1+

1.5{

R/(1

-R)}

(/ g

)

whe

re th

e av

erag

e gr

ain

size

g is

es

timat

ed a

s th

e fil

m th

ickn

ess

scat

terin

g co

effic

ient

for e

lect

rons

at

grai

n bo

unda

ries

R =

0.3

bulk

sca

tterin

g le

ngth

=

39 n

m

bulk

resi

stiv

ity

0=

1.7

-cm

Page 35: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Cu(

3nm

)/Ru(

2nm

)/WN

(2nm

) has

sh

eet r

esis

tanc

e ~

50

/sq

Suita

ble

for e

lect

ropl

atin

g42

nm

SEM

of c

oppe

r film

at b

otto

m

of h

ole

with

asp

ect r

atio

40:

1an

d >

90%

ste

p co

vera

ge

Page 36: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Elec

trop

late

d by

Tom

P. M

offa

t

CM

P by

Chr

istia

n W

itt

SEM

by

Dan

iel J

osel

l, N

IST

Bef

ore

CM

P

Afte

r CM

P

=> A

dhes

ion

stro

ng

enou

gh to

sur

vive

CM

P

Cu

Cu

SiO

2

SiO

2

Page 37: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

ALD

of S

iO2

pore

sea

lant

/ W

N b

arrie

r / R

ugl

ue /

Cu

seed

•Ex

tend

able

to th

e en

d of

the

road

map

•N

o de

posi

tion

on c

ham

ber w

alls

=>

no c

ham

ber c

lean

ing

•N

o pl

asm

a da

mag

e to

sub

stra

tes

•Si

mpl

ified

equ

ipm

ent d

esig

n be

caus

e no

pla

sma

need

ed

Page 38: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

Met

als:

Boo

yong

Lim

, Ant

tiR

ahtu

, Jin

-Seo

ngPa

rk

Nic

kel:

P. V

enka

tesw

ara

Rao

, Kyo

ung

Kyo

ung --

ha

ha K

im

Cop

per,

Cob

alt:

Zhen

gwen

Li, S

ean

Bar

ry, D

on K

eun

Lee

Rut

heni

um: H

uazh

iLi,

Titta

Aal

tone

n

Met

al N

itrid

es: J

ill B

ecke

r, Se

igiS

uh, E

sthe

r Kim

, Kyo

ung

Kyo

ung --

ha

ha K

im

Met

al o

xide

s: D

enni

s H

ausm

ann,

Phi

lippe

de

Rou

ffign

ac, J

in-S

eong

Park

,K

youn

gK

youn

g --ha

ha

Kim

, Leo

Rod

rigue

z, M

ike

Cou

lter

TEM

: Dam

on F

arm

er; S

EMA

TEC

H

Adh

esio

n m

easu

rem

ents

: Joo

stVl

assa

k, Y

oubo

Lin

DR

AM

tren

ches

sup

plie

d by

Infin

eon

Supp

orte

d in

par

t by

the

US

Nat

iona

l Sci

ence

Fou

ndat

ion

Ack

now

ledg

emen

ts

Page 39: Choice of ALD Precursors for Microelectronics and ...faculty.chemistry.harvard.edu/....ald1-392006.pdf · Choice of ALD Precursors for Microelectronics and Nanoelectronics Roy G

Har

vard

Uni

vers

ity

In-s

itu D

epos

ited

WN

Gat

e vs

. Ex

-situ

Dep

osite

d Pt

Gat

e

In-s

ituW

N g

ate

stac

k sh

ows

18%

in

crea

se in

cap

acita

nce

0.00

0.40

0.80

1.20

1.60

-1.0

0.0

1.0

2.0

3.0

Gat

e Vo

ltage

(V)

Gate Capacitance (F/cm2)

Pt G

ate

WN

Gat

e