chinas next revolution: transforming the global automotive industry

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1 China’s Next Revolution: Transforming The Global Auto Industry By Bill Russo President, Synergistics Limited Summary: Henry Ford’s introduction of the moving assembly line in 1908 changed the world: making automotive transportation affordable for the masses, accelerating the industrial revolution, and shaping the distribution of economic wealth. While the world has witnessed great technological advances over the past century, the automobile industry still resembles that which was pioneered over a century ago. Simply stated, the crisis faced by today’s automotive industry has a lot to do with the application of a "one size fits all" 20th‐century industrial paradigm to a 21st century global environment. This paper describes how the rapidly expanding China market has become the catalyst driving the transformation of the business model and technological underpinnings of the global auto industry. Background I was recently asked whether Henry Ford would be “turning over in his grave because of what is happening to the American car industry”. My response was that he would probably be more disturbed by the fact that the “mass production” business model has only changed incrementally in over 100 years since he introduced it. Ford’s introduction of the moving assembly line in 1908 changed the world: making automotive transportation affordable for the masses, accelerating the industrial revolution, and shaping the distribution of economic wealth. While it is true that there have been significant technological advances as well as paradigm shifts in the way to organize automotive supply chains and assembly operations, one cannot deny the fact that the car today is still propelled by an internal combustion engine, and is assembled in a factory environment that would not seem very different to Mr. Ford. While the world has witnessed great technological advances over the past century, the automobile industry still resembles that which was pioneered over a century ago. Simply stated, the crisis faced by today’s automotive industry has a lot to do with the application of a "one size fits all" 20th‐ century industrial paradigm to a 21st century global environment. It is a lesson of history that all great dynasties must eventually be replaced. This lesson also applies to business models: they are only relevant for a finite period of time and must then be transformed or replaced. Ford’s “Mass Production” paradigm was the transformational shift of the 20 th century – helping to spark an era of mobility and economic development previously unrivaled in history. It is a testament to its power that it has only been incrementally updated in this time frame. The most notable recent adaptation is the “Toyota Production System” and it’s principles of lean manufacturing. However, many forces are driving the transformation of the global automotive business model. The first article of this series entitled The Coming Structural Realignment of China's Automotive Sector described China’s emergence as the largest car market in the world, and the potential changes to the structure of Chinese domestic industry. The second paper entitled The Path to Globalization of China’s Automotive Industry explained the challenges faced by Chinese Original Equipment Manufacturers (OEMs) in their efforts to expand internationally. This paper describes how the rapidly expanding China market has become the catalyst driving the transformation of the business model and technological underpinnings of the automotive industry.

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Third article in series on developments in China and the global automotive industry.

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Page 1: Chinas Next Revolution: Transforming The Global Automotive Industry

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China’sNextRevolution:TransformingTheGlobalAutoIndustry

ByBillRusso

President,SynergisticsLimited

Summary:

HenryFord’sintroductionofthemovingassemblylinein1908changedtheworld:makingautomotivetransportationaffordableforthemasses,acceleratingtheindustrialrevolution,andshapingthedistributionofeconomicwealth.Whiletheworldhaswitnessedgreattechnologicaladvancesoverthepastcentury,theautomobileindustrystillresemblesthatwhichwaspioneeredoveracenturyago.Simplystated,thecrisisfacedbytoday’sautomotiveindustryhasalottodowiththeapplicationofa"onesizefitsall"20th‐centuryindustrialparadigmtoa21stcenturyglobalenvironment.ThispaperdescribeshowtherapidlyexpandingChinamarkethasbecomethecatalystdrivingthetransformationofthebusinessmodelandtechnologicalunderpinningsoftheglobalautoindustry.

Background

IwasrecentlyaskedwhetherHenryFordwouldbe“turningoverinhisgravebecauseofwhatishappeningtotheAmericancarindustry”.Myresponsewasthathewouldprobablybemoredisturbedbythefactthatthe“massproduction”businessmodelhasonlychangedincrementallyinover100yearssinceheintroducedit.Ford’sintroductionofthemovingassemblylinein1908changedtheworld:makingautomotivetransportationaffordableforthemasses,acceleratingtheindustrialrevolution,andshapingthedistributionofeconomicwealth.

While it is true that there have been significant technological advances as well asparadigmshifts inthewaytoorganizeautomotivesupplychainsandassemblyoperations,onecannotdenythefactthatthecartodayisstillpropelledbyaninternalcombustionengine,andisassembledina factoryenvironmentthatwouldnotseemverydifferenttoMr.Ford. Whiletheworldhaswitnessedgreattechnologicaladvancesoverthepastcentury,theautomobileindustrystillresemblesthatwhichwaspioneeredoveracenturyago. Simplystated, thecrisis facedbytoday’s automotive industry has a lot to do with the application of a "one size fits all" 20th‐centuryindustrialparadigmtoa21stcenturyglobalenvironment.

It isa lessonofhistorythatallgreatdynastiesmusteventuallybereplaced. This lessonalsoappliestobusinessmodels:theyareonlyrelevantforafiniteperiodoftimeandmustthenbetransformedorreplaced. Ford’s“MassProduction”paradigmwasthetransformationalshiftof the20thcentury–helpingtosparkaneraofmobilityandeconomicdevelopmentpreviouslyunrivaledinhistory.Itisatestamenttoitspowerthatithasonlybeenincrementallyupdatedinthistimeframe.Themostnotablerecentadaptationisthe“ToyotaProductionSystem”andit’sprinciplesof leanmanufacturing. However,many forces aredriving the transformationof theglobalautomotivebusinessmodel.

The first article of this series entitled The Coming Structural Realignment of China'sAutomotiveSectordescribedChina’semergenceasthelargestcarmarketintheworld,andthepotentialchangestothestructureofChinesedomesticindustry.ThesecondpaperentitledThePathtoGlobalizationofChina’sAutomotiveIndustryexplainedthechallengesfacedbyChineseOriginalEquipmentManufacturers(OEMs)intheireffortstoexpandinternationally.Thispaperdescribes how the rapidly expanding China market has become the catalyst driving thetransformation of the business model and technological underpinnings of the automotiveindustry.

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AcceleratingtheInevitableTransformation

As noted in the first article in this series, we are living in historic times. The globaleconomiccrisispresentstheworldwithacompellingcaseforchange,anditisintimesofcrisiswhentrulytransformationalchangesoftenoccur.Itisimportanttonotethattheeconomiccrisisis simply a triggering event that freezes debate on whether change is needed and opens upopportunities for collaboration among governments, industry competitors as well as betweengovernment and industry. Several macroeconomic and sociopolitical challenges are directlylinked with the automotive industry: the redistribution of global economic power, energydependence,globaltradebalanceandenvironmentalconcerns. ThesheersizeandinfluenceoftheAsianeconomies–especiallyChina–willtriggertheinevitableandoverduetransformationoftheautomotivebusinessmodel.

If you follow the trajectory of thepast several years, you find that the strength in theglobalautoindustryhasbeenshiftingeastwardtoplaceslikeIndiaandChina.Mostoftherecentgrowthintheworld’sautoindustryhasbeenintheAsia‐Pacificregion,andmorethanhalfofthatgrowthoverthenextdecadeisforecastedtocomefromChina.ThegrowinginfluencethatChinawields is not just its ability to influence standards and direction, but also its ability to createopportunitiesthroughpartnershipsfororganizationsthatarefinanciallyweakened.Asaresultof the developments in their home markets, automotive companies and their suppliers muststrive to deepen their participation in the Chinamarket if they hope to remain viable. It onlystandstoreasonthatcompaniesthathaveweakenedpositions intheirdomesticmarketwouldbenefitbyredistributingsomeoftheirfocustothegrowthmarketsandinparticularChina.

For 5 consecutivemonths in 2009, China has surpassed the US in total car sales,mostrecentlypostingMaysalesof1.12millionunitsversus925,824vehiclessold in theUSmarket.TheastonishinggrowthincardemandisadirectresultofmanyfactorsthatarefuelingChina’seconomy.Thisincludesthesignificantinvestmentmadeinthedevelopmentoftheinfrastructuretosupporttransportation.TheChinagovernmentviewstheautomotiveindustryasa“pillar”ofits economy since it brings technology, jobs and investment to the economy. As such, severalagencies of the China government play an active role in sponsoring initiatives to furtherstimulateautomotivedevelopmentandgrowth.Whileitmaynotbeapparenttotherestoftheworld, these initiativesareacceleratingnot justChina’seconomicdevelopment– theyarealsoacceleratingtheinevitabletransformationoftheautomotivebusinessmodel.

LeveragingtheEconomicCrisistoAchievePolicyObjectives

Thisyear, inorder to face the financial crisis,manynationalgovernmentshaveenactedstimulus plans designed to create jobs and stabilize the economy. In the case of China, thestimulusplanhasseveralintentions:

• Stimulatetheeconomywithaparticularfocusonbackboneindustries

• Pushahugeamountofcapitalthroughthebankingsystem(US$588billiontotalwith45%ofstimulustargetedatinfrastructuredevelopment)

• Drivedomesticconsumptiontoreducedependenceonexports

The China government launched the Automotive Industry Revitalization Plan in March, 2009.The plan included several features designed to stimulate the development of the automotivesector,including:

• Eight development goals for the industry from 2009 to 2011, designed to ensuredomesticgrowthofautomobileproductionandsales

• Reducehalfofsalestaxfor1.6literorsmallercars

• Removerestrictionsonautopurchases

• Boostautosalesincountryside

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• Subsidizenewminibusorlighttrucksalesforruralresidents

As a direct result, sales of vehicles engines with 1.6L or lower engines have grown by 56.5percentyear‐over‐year.Chineseconsumers–especiallyfirsttimecarbuyers‐areinfacthelpingto boost domestic demand and are taking advantage of the tax and other incentives currentlyavailable. The policy also encourages consumers to shop for more fuel‐efficient cars, whichsupports China’s efforts to reduce fuel consumption. Targeting stimulus actions towardspurchaseofvehicleswithlowerenginedisplacementhasthesecondaryeffectofcreatingdemandforsmaller,lower‐pricedvehicles–andthistiltstheplayingfieldtowardlocalChinesebrands.

FocusingtheDevelopmentofNewPropulsionTechnology

Asthesizeoftheautomarketinexorablyexpands,Chinawillplayanincreasinglykeyroleinthedevelopmentofnewautomotivetechnologies.Tosomepeoplewhoobservetheindustry,this seems counterintuitive. Most industry watchers believe that development leadership ispurelyafunctionofproductinnovation,andChinaisnotaplacewhereyouwillfindleading‐edgeinnovation,especiallyforautomobiles. TheChinaautomotivemarketisstillveryyoung,andinmanycasesthedomesticproducersofvehiclesthataresoldinChinaarealsofairlyearlyintheirdevelopment stage. But that is the view from the supply side. The areawhere China has theopportunitytoleadisonthedemandside.

China’semergenceastheleadingautomotivemarketintermsofsaleshasseveralimplications.Whilemostattentionhasbeenpaidtorelativesalesperformanceoftheforeignanddomesticcompanies,whatisarguablyofmorelong‐termsignificanceistheimpactofChina’smarketexpansiononenergyconsumptionandenvironment.Tenyearsago,Bejing,Xi’an,Shenyang,ShanghaiandGuangzhouwerealreadylistedamongtheTop10citieswiththeworstairpollution.Themassivegrowthoftheautomotivemarketonlyaddstotheproblem.Additionally,Chinaimportstwo‐thirdsofitsoil,anditsever‐increasingthirsthashadadramaticimpactonglobalenergyprices.Nodoubt,Chinahasaclearandcompellingneedtoreinventthepropulsiontechnologyoftheautomobile.Foralternativepropulsiontechnologiessuchascleandiesel,hybridandelectricvehiclesyouwillfindthatChinadoesnotleadthetechnologicaldevelopment.

Toaddressthis,China’sstimulusmeasuresaretargetinginitiativestoincreaseenergy

efficiencyandreducegreenhousegasemissionsbyreducingenergyintensity,increasingtheshareofrenewableenergyused,implementingtoughautoemissionsstandards,andaddinginvestmentsforcleanenergy.China’sMinisterofScienceandTechnology,Mr.WanGang–aformerautomotivedevelopmentengineerforAudi–hasrecentlyunveiledaplantosupportthedevelopmentofwhatChinacalls“NewEnergyVehicles”(NEVs).TheMinistryofScienceandTechnology,workingwiththeMinistryofFinanceandtheNationalDevelopmentandReformCommission,issponsoringanambitiousplantopromotetheuseofNEVsinitiallytargeting13pilotcities,whichincludeBeijing,Shanghai,Chongqing,Changchun,Dalian,Hangzhou,Jinan,Wuhan,Shenzhen,Hefei,Changsha,Kunming,andNanchang. Theplanincludessupportforthedevelopmentofenergy‐savingtechnologyforuseingovernmentfleets,includingbuses,postal,andsanitationvehicles.Theplantargetsthedeploymentof60,000energysavingvehiclesinChinaby2012.

WhileChinesecarcompaniestodaydonotleadthedevelopmentofpropulsiontechnology,theysimplydon'tneedtoatthistime.Considerthatabout45%ofChina’s$588billionUSDstimulusplanistobeinvestedinprojectsrelatedtodevelopingChina’sinfrastructure.Replacinginternalcombustionengineswithothertechnologies‐suchashybridelectric,fullelectric,hydrogenpoweredvehiclesorcleandiesel‐requirescollaborationbetweenbusinessandgovernmenttodeveloptheinfrastructureintandemwithdevelopmentofthetechnology.Theeconomicsoftheproductitselfandultimatemarketacceptanceisverymuchdependentontheavailabilityoftheinfrastructuretorechargeorreplenishthefuel.It’snotrealistictoexpectacompanytoreinventthetechnologicalunderpinningsoftheautomobileunlessthereisaconcurrentdevelopmentandinvestmentintheinfrastructuretosupportthatnewtechnologyvehicle.Thisisespeciallytrueintoday’sweakenedglobaleconomy.

Asthelargestautomotivemarket,andbecausetheChinagovernmenthasthecapacity

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andwillingnesstoinvestintheinfrastructureforalternativepropulsion,thetechnologywilleventuallycometothemarket.Whenitdoes,theChinesecarcompanieswillbegintoclosethegaprelativetotheindustryleaders.Whatmakesthedevelopmentofalternativepropulsiontechnologyparticularlychallengingisnotsimplythevehicleitself‐buttheneedforinventionoftheinfrastructurefordeliveringrenewablesourcesofelectricityandinstallationofbatterycharging/replacementstations.Asthelargestcarmarket,andtheplacewiththelargestneedforalternativeenergysolutions,wecanexpecttoseeChinaplaceaheavyemphasisondevelopmentoftheelectricvehicle(EV)infrastructure.Thecountrythatleadsthedevelopmentofthisinfrastructurewillundoubtedlyleadinattractingtheinvestmentindevelopmentofthetechnologiesthatplugintothatinfrastructure.

Consumeracceptanceofnewenergyvehiclesisyetanotherchallenge.Whilethe

infrastructureinvestmentsalreadydescribedwillhelptipthescalesinfavorofnewenergyvehicles,consumersmustalsobeconvincedthatthepriceandperformanceofthenewenergyvehiclecaninfactmeettheirexpectations.Asanationalpriority,wecanexpecttheChinagovernmenttohelpbyofferingincentivesfortheretailconsumertopurchasenewenergyvehicles.Chineseconsumershavelessexperiencewithgasoline‐poweredcars,andarealreadyaccustomedtoshortdistance,low‐speedcommuting–conditionsveryfavorableforelectriccars.

TheChinagovernment’swillingnesstoinvestintheinfrastructuretosupportalternative

propulsiontechnologywillultimatelyhelpdrivedemandsidemarketacceptance.ThisiswhereChinahastheopportunitytotakethelead,andthatwilldrivesupplysideinvestmentinnewtechnology.ForthedevelopmentofNEVs,theinfrastructuremustcomefirst‐andthiswilldrivesupply‐sideinnovation.Ittakesacombinationofbusinessandgovernmentworkingtogethertomakesuchatransformationalchangepossible–andnowhereintheworldisthereacloserlinkbetweenbusinessandgovernmentthaninChina.UnliketherecentUSgovernmentinterventionthatisoccurringwithnopreconceivednotionofthe"endgame"–China’spolicymakershaveformanyyearsbeencraftingthedevelopmentplansfortheautoindustry.Theseplansaresurelynotperfect‐butsuchplanscomeinhandywhennavigatingacrisis.

ReshapingtheAutomotiveBusinessModel

Anunprecedentedrestructuringoftheglobalautomotiveindustryisunderway.SeveralOEMsandsuppliershave filed forChapter11bankruptcyprotection,andare in theprocessofrestructuring and selling assets in order to regain a profitable footing. However, it would bemisleadingtolaytheblameforthefailureofthesebusinessesontheglobaleconomiccrisis.Asdescribed by this author in General Motors: The Fall of An American Icon, “the recent globaleconomiccrisishasacceleratedtheneed forrestructuring throughbankruptcy”. The failureofautomotive companies is the consequence of not transforming the 20th‐century industrialparadigmtoa21stcenturyglobalenvironment.Itwasneveraquestionofwhetherthedominantautogiantsof the20th centuryauto industrywould fail,butwhen theywould fail. Theglobalfinancialcrisismerelyexposedthefatalflawsthatwerealreadypresentintheindustry.

Thepainfulrealityofglobalizationisthatitisnotastraightforwardprocess.Inordertobecomeglobal,mostautomotiveOEMshaveattemptedtoexportabusinessmodeloptimizedfortheirhomemarkettotheirinternationallocations.Migratingdevelopmentcapacitiestomarketsthatlackthecompetencytoperformtheworkmissestheentirepointofglobalization.Worse,theblindpursuit of cost efficiencyhas resulted inmanyOEMs and first‐tier suppliers outsourcingcritical competencies that are necessary for differentiating the company’s products. Pursuingcheappartsorcheaplaborisultimatelyself‐defeatingwhendoingsorobsanorganizationofitscore competencies. Similarly, exporting a business model designed for the home market toforeignmarketsonlyservestolimittheabilityoftheorganizationtoembracethecapabilitiesoftheforeignmarket.

Automotivemanufacturers in concertwith their key stakeholdersmust redefine theirbusinessmodels for the new reality of 21st century competition. Going global is not a simpletransplantofthecurrentbusinessmodeltoaforeignlocation.Itimpliesatransformationoftheentire automotive value chain to leverage the opportunities made possible by globalizedcapabilities.Itinvolvesredesigningbusinessprocessesacrossthevaluechaininordertodeliver

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tothecustomerabrandwitharelevantUniqueSellingProposition(USP).Thiswillrequirethat21st century global auto companies fundamentally rethink their entire value chain from theconsumerbackthroughsalesandservice,production,supplyandR&D.Keystakeholdergroups,including the national governments with an interest in the global competitiveness of theirdomesticautoindustry,mustcontributetothisdevelopment.

China’sRevolutionaryRole:TheCatalystforTransformation

WhilemanymayquestionwhetherChinacantakealeadershiproleinthetransformationoftheglobalautoindustry,onecannotdenytheinfluencethatChinahashadonrecentdevelopments.ThesheersizeandgrowthoftheChinamarkethasforcedmostcompaniestoreprioritizetheircapitalplansandresourceallocation.ThereallocationofproductionandsupplyresourcestoChinahasfundamentallychangedthecoststructureoftheindustry–whichchangestheentirecompetitivepricinggame.China’sincreasingthirstforenergyhascreatedmuchpricevolatilityintheenergyandresourcesector,whichhasadirectimpactonconsumerbuyingbehavior.China’sgovernmentpoliciesandcentrallyplannedeconomyhavesupportedthecreationoftheinfrastructureneededtostimulateboththesupplyanddemandsideoftheautobusiness.

Acatalystisdefinedas“apersonorthingthatprecipitatesanevent”.ThisisanappropriatecharacterizationofChina’sroleinthetransformationoftheglobalautoindustry.Inaglobalizedworld,wewilllikelyfindthatthetransformationoftheautomotivebusinessmodelmaynotbelinkedtoanyonecompanyorcountry.Instead,successful21stcenturycompanieswillbetheonesthatcanquicklyadapttotherealityofglobalization.Oneofthebestnon‐automotiveexamplesisAppleCorporation,acompanythathascarefullydeployedabusinessmodelthatyieldsinnovativeproductswhileleveragingthebestandmostcosteffectivecapabilitiesfromhomeandabroad.Whilemanyautocompaniescouldarguethattheyareglobal,thisfundamentalApple‐stylerethinkoftheentirevaluechainhasreallynotoccurredintheautomotivecontext.

The emergence of China as the largest automobilemarket in the world is a significanteventonlyinthesensethatitcausestheentireworldtotakenoticeofjusthowfastthiseconomyis developing – and to also understand precisely how China is transforming the global autoindustry.Ratherthantryinginvaintoturntheclockbacktothewaythingsusedtobe,itwouldbewisetolearnhowtousethesetransformationalforcestodefineabusinessmodeltoleveragethecapabilitieswhichglobalizationmakespossible.

Note:

ThisisthethirdandfinalinstallmentinaseriesaboutthedevelopmentsoccurringintheChineseautomotiveindustry.

ABOUTTHEAUTHOR

BillRussoistheFounderandPresidentofSynergisticsLimited,aChina‐basedconsultancy

focusedonbuildingsuccessfulcross‐borderpartnerships.Hehasover25yearsexperiencein

operations,strategy,businessdevelopment,andM&Aroles.Billisasought‐afteropinionleader,

havingrecentlyappearedonCBSNewsandChinaRadioInternational.Hehasbeenquoted

numeroustimesinsuchjournalsasNewsweek,theWallStreetJournal,theWashingtonTimes,

StraitsTimesaswellasNationalPublicRadio.Heisalsoaguestautoindustrycolumnistforthe

popularChinesenewspaperSouthernWeekly.Hisworkinstrengtheningoperational

transparencyhasbeenfeaturedinleadingbusinessjournals(HarvardBusinessReview,

Controllingmagazine).

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Contact:

http://www.synergisticsltd.com

http://synergisticsltd.blogspot.com

http://twitter.com/Synergistics

http://www.linkedin.com/in/williamrusso