cecomp presentazione azienda

30 / 11 / 2012

“Give shape to ideas that drive the world”

CENTER OF EXPERIMENTAL CONSTRUCTION OF MODELS AND PROTOTYPES

COMPANY OVERVIEW

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Founded in 1978 by Giovanni Forneris – who was trained at the Fiat’s Styling Centre and with the most prestigious designers and body-makers in Turin, including Mr. Michelotti and Mr. Giugiaro – the company has been working, since the beginning, to harmonize two key factors of the industrial culture in Piedmont: artisanal care to quality and details and technology innovation. Over the years CECOMP has been gradually growing, based on both the continuous investments in new technology/ infrastructure and the extension of its product/service range. More recently the two sons of Giovanni got gradually the operative reins of the company: Gianluca, in charge of technical/commercial activities, and Paolo, responsible of the financial/administrative issues. The founder is still at the top, in the role of president.

Nowadays CECOMP, as part of the ANFIA (Italian Association of the Automotive Industry), gives shape to ideas developed by designers, style centres, R&D departments of vehicle’s OEMs around the world. It performs all types of activities at style development phase, prototype stage, industrialization, as well as "turnkey" projects, up to the small-series production & supply of complete vehicles.

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BACKGROUND

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CAS/CAD/CAD/CAM N.C. MILLING STYLE MODELING PAINTING & FINISHING

TOOLING HAMMER FORMING SHEET METAL

STAMPING RESIN MOLDING

METROLOGY ASSEMBLING PROTOTYPES &

SPECIAL VEHICLES ELECTRIC VEHICLES

ACTIVITIES OF THE COMPANY

Style Models

&

Show Cars

Tooling

&

Parts

Vehicles

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VEHICLES

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Various prototyping stages are required according to the complexity of the design. CECOMP have always used the most effective combination of human capabilities and high-technology to provide a prototype for the validation stage within the shortest possible space of time.

The reduction in times and costs is guaranteed by the use of dedicated technologies for each specific component, always ensuring an ultra-high-quality product.

The flexibility of our facility guarantees maximum discretion and privacy in working areas at all times.

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RUNNING PROTOTYPES

VEHICLES

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PROTOTYPE ASSEMBLING Each step of a vehicle assembling, from jigs conception and construction to the final assembly on metrological plate (with control tools for parts positioning), can be performed in accordance with our quality certifications and Client’s specifications.

Dedicated and secreted areas can be set-up, with needed size, equipment, engineers and work procedure. Support of all internal departments.

Based on the extensive experience developed by working with different OEMs and parts suppliers worldwide, a significant support can be given also for the

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VEHICLES

earlier phase of prototype study (layout, BOM, selection of carry-over parts, parts sourcing, …..).

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ELECTRIC/HYBRID VEHICLES: CECOMP holds specific experience in development, validation and production of an innovative electric car (at present, about 1’000 units/year):

- Complete car development, including: styling models, CAS/CAD/CAE/CAM engineering, prototyping, testing, tooling, validation, certification and SOP (in 24 months).

- New Chassys, B.I.W., Electric/Hybrid P.W.T., Interior/Exterior Trims, in respect of weight, drive range, lifespan, and safety targets.

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VEHICLES

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SPECIAL VEHICLES

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Customized and Armoured cars

VEHICLES

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RESTORATION

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ALFA ROMEO CANGURO Restoration of unique prototype No cad data available Original materials

VEHICLES

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SUB-GROUPS ASSEMBLING An extensive experience has been developed in assembly jigs, control tools, metal-sheet parts connection and relevant value to cost trade-off for small and medium-series production.

From simple sub-groups to complete vehicle-body, made of different kind of metals (steel, HSS, aluminum) and their combination.

Welding/riveting tools (TIG and MIG welding, electron discharge machine, rivets, …), manual and robotized.

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VEHICLES

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CECOMP has a dedicated workshop for low volume BIW assembling, who can reach up to 10 BIW per day (up to 20, with few integrations).

End-of-line laser dimensional control to certificate each car-body assembled.

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CAR-BODY ASSEMBLING

VEHICLES

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Equipments:

COORD3 MCT Star Light 60.25.20 Gantry automatic measuring machine (work area: X: 6000, Y: 2500, Z: 2000 mm).

Gantry DEA mod. BETA (work area: 1200x2000x1000 to 5000x2300x2000 mm).

Internal metrological department, able to control every step of tooling and prototypes realization:

Positioning control;

- Reverse engineering

- Complete car-body dimensional control

- Assembly jigs control;

- doors assembly control during process…

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Control and Reports in Production

Working centre COORD mod. TR32 with PC display (work area: 3200x1300x1000 mm).

No. 3 FARO PLATINUM machine portable measurement arm light 7 axes with 3D laser Scanner for the control and scanning.

METROLOGY

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SOME SHOWCARS (1)

FERRARI SUPER AMERICA BOLLORE’ BLUE CAR I TOYOTA MR-J

Running prototype totally hand-

made in aluminum

BMW ZAGATO ROADSTER

TOYOTA UUV

LANCIA FULVIA

Running prototype totally

hand-made in aluminum

HONDA CIVIC SHOW AR TOYOTA RSC

SHOW CAR

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SOME SHOWCARS (2)

CHANGAN CD101 KIA CEE’D TOYOTA YARIS CABRIO FIORAVANTI SKILL

MASERATI CHICANE WEBASTO LIGHT TOYOTA IQ

CONCEPT

ICONA FUSELAGE

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SOME SHOWCARS (3)

BMW ZAGATO COUPE’ NLV QUANT

IED X1/99 ICONA VULCANO

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TOOLING & PARTS

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TOOLING Starting from a CAD file of a part/sub-system and according to the number of parts to be produced, tooling office is able to develop the complete set of tools, through all the steps of the proprietary procedure. Senior experts from the workshop work besides CAD/CAM engineers, since the beginning, in order to perform initial checks on the part’s shape and address the suitable development of production process/tooling.

Sheet metal forming simulations are then used to verify and tune the details of geometry.

Final checks/trials/tuning of tools, made before approval.

Tooling Engineering experience:

Hammer-forming; Sheet-metal stamping;

Thermo-plastics; Hand-made FRP;

Assembly jigs; Metrological tools (master cubing);

Glazing forming; Policarbonate forming;

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TOOLING & PARTS

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HAMMER FORMING

A unique team of hand-hammer craftsmen and dedicated tools can be involved to manufacture real sheet parts, very quickly and with residual investments.

This capability is peculiar for:

• new products developments (early sampling),

• style models (functional),

• show-cars,

• one-offs,

• restoration of historical vehicles.

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TOOLING & PARTS

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SHEET METAL STAMPING Extensive capability to manufacture small to large pieces of different sheet-metal (steel, HSS and aluminum), from Client’s tooling or, if required, starting from 3D geometry of the desired part and then develop, set-up and validate the complete production process and its relevant tooling.

7 Hydraulic and 4 Mechanical Presses up to 1’200 t.

4 Laser-cutting Machines (2D & 3D) and a dedicated Assembly Workshop.

CECOMP is able to supply finished parts and assembled subgroups, just-in-time to Client’s plants.

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TOOLING & PARTS

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ISO 9001:2008

QUALITY

ISO/TS 16949:2009

ORGANIZATION

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ITALY

- CECOMP S.p.A. HQ

PROTOTYPING, TOOLING, B.I.W.

- BC S.r.l. VEHICLE PRODUCTION

- SELTAP S.r.l. UPHOLSTERY

SLOVENIA

- CECOMP D.o.o. HIGH VOLUME STAMPING

CHINA

- ICONA Ltd. DESIGN, ENG., PROTOTYPING

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LOCATIONS

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THANK YOU FOR KIND ATTENTION

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cecomp presentazione azienda

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