cavitation modelling based on eulerian-eulerian multiphase ... · objectives increase the...

40
Cavitation modellin Eulerian-Eulerian ng based on multiphase flow M. Page S. Cupillard A-M. Giroux P. Proulx R. Bannari

Upload: others

Post on 27-Oct-2019

19 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Cavitation modelling based onEulerian-Eulerian multiphase flowCavitation modelling based on

Eulerian multiphase flow

M. PageS. Cupillard

A-M. GirouxP. Proulx

R. Bannari

Page 2: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

OutlinesOutlines

Introduction

Multiphase solver and Cavitation Models

Test Cases:

• Rouse and McNown

•Naca66 MOD (4-6⁰)

•Venturi

Results

Coupled DQMOM-Cavitation

Conclusion and future work

Multiphase solver and Cavitation Models

Cavitation

Conclusion and future work

2

Page 3: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Introduction

3

Page 4: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Consequences

Introduction

4

Page 5: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Objectives

Increase the efficiency of turbo machinery.

Better understanding of the complex relationship betweenthe cavitation and the associated drop in performance.

The accurate prediction of thisphenomenon is essential for:

Increase the efficiency of turbo machinery.

Better understanding of the complex relationship betweenthe cavitation and the associated drop in performance.

The accurate prediction of thisphenomenon is essential for:

5

Page 6: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Multiphase Flow Models

Multiphase flow models:

VOF Model

The Mixture Model

Euler

Euler-

Multiphase Flow Models

VOF Model

The Mixture Model

Euler-Euler Approach

-Lagrange Approach

6

Page 7: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

VOF Approach

Other models are implemented :Zwart and Singhal

Multiphase Flow Models:VOF Approach

VOF Approach

Other models are implemented :Zwart and Singhal

Multiphase Flow Models:VOF Approach

7

Page 8: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

twoPhaseEulerFoam

s

• no cavitation• Two phase flow (with two vector equation)• interphase forces• only dispersed k-epsilon model• solved equations :

Must use the good correlations!!

Multiphase Flow Models:Eulerian-Eulerian Approach

twoPhaseEulerFoam

Two phase flow (with two vector equation)

epsilon model

Multiphase Flow Models:Eulerian Approach

8

Page 9: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

• Implementation of cavitation modelsSchnerrSauer, Merkle and Kunz)• wall function and turbulent viscosity adapted• New coefficients for interphase forces correlations• Rearrangement of forces: Drag force is implemented asimplicit form (from p equation to momentum matrix)

twoPhaseEulerFoam

no cavitation Two phase flow (with two vector equation) interphase forces only dispersed k-epsilon model solved equations :

Multiphase Flow Models:Eulerian-Eulerian Approach

twoPhaseEulerCavFoam

cavitation models : (Singhal, Zwart,SchnerrSauer, Merkle and Kunz)

and turbulent viscosity adaptedNew coefficients for interphase forces correlationsRearrangement of forces: Drag force is implemented as

implicit form (from p equation to momentum matrix)

twoPhaseEulerFoam

Two phase flow (with two vector equation)

epsilon model

Multiphase Flow Models:Eulerian Approach

twoPhaseEulerCavFoam

9

Page 10: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

• Implementation of cavitation modelsSchnerrSauer, Merkle and Kunz)• wall function and turbulent viscosity adapted• New coefficients for interphase forces correlations• Rearrangement of forces: Drag force is implemented asimplicit form (from p equation to momentum matrix)

Multiphase Flow Models:Eulerian-Eulerian Approach

twoPhaseEulerCavFoam

Implementation of cavitation models : (Singhal, Zwart,SchnerrSauer, Merkle and Kunz)

wall function and turbulent viscosity adaptedNew coefficients for interphase forces correlationsRearrangement of forces: Drag force is implemented as

implicit form (from p equation to momentum matrix)

Multiphase Flow Models:Eulerian Approach

twoPhaseEulerCavFoam

10

Page 11: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Sauer Singhal

Cavitation Models:

Kunz Zwart

1e 7 / 1e 8

11

Page 12: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

SinghalSauer

Cavitation Models:

Singhal argues that a linear rather than a quadratic velocity dependence is morerelevant, and the relative velocity is of the same order

Kunz Zwart

Singhal argues that a linear rather than a quadratic velocity dependence is morerelative velocity is of the same order than :

12

Page 13: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Cavitation Models:

Saeur Singhal

•Re is modeled proportional to the amount by which thepressure is below the vapor pressure.

•Rc modeled using a third order of volume fraction.

Kunz Zwart

is modeled proportional to the amount by which the

modeled using a third order of volume fraction.13

Page 14: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Sauer Singhal

Cavitation Models:

ZwartKunz

rnuc= 5.e-4

Fvap =50Fcond =0.01RB= 1.e-6

Kunz

14

Page 15: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Used parameters

Models Schnerr &Sauer Singhal

Cc - 0.01

Ce -0.02

Radius/bubblenumber density n0=1.e8 -

Cavitation number

Two phase flow

Turbulence

Used parameters

Singhal Kunz Zwart

0.01 1000 50

0.021000 0.01

- - R=1.e-6

VOF/E-E

RAS k-ε

15

Page 16: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Hemispherical Body (Rouse and McNown)

Mesh 0 Mesh 1

5.17<Y+<38.8 5.63<Y+<31.8

Hemispherical Body (Rouse and McNown)

Mesh 1 Mesh2

5.63<Y+<31.8 1.45<Y+<19.61

16

Page 17: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Hemispherical Body (Rouse and McNown)

Effect of the wall function and Y+ on the numerical result usinginterPhaseChangeFoam with and without cavitation.

Hemispherical Body (Rouse and McNown)

Effect of the wall function and Y+ on the numerical result usinginterPhaseChangeFoam with and without cavitation. 17

Page 18: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Hemispherical Body (Rouse and McNown)

Validation of twoPhaseEulerCavFoammodel (σ=0.2) and the comparison with commercial code andinterPhaseChangeFoam solver.

Hemispherical Body (Rouse and McNown)

Validation of twoPhaseEulerCavFoam with Zwart cavitation) and the comparison with commercial code and

18

Page 19: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Hemispherical Body (Rouse and McNown)

Validation of twoPhaseEulerCavFoam and the thethe Singhal cavitation model. (σ=0.2)

Hemispherical Body (Rouse and McNown)

Validation of twoPhaseEulerCavFoam and the the assumption proposed by

19

Page 20: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Hemispherical Body (Rouse and McNown)

Validation of twoPhaseEulerCavFoamwith Kunz cavitation model (σ=0.2)

Hemispherical Body (Rouse and McNown)

Validation of twoPhaseEulerCavFoamwith Zwart cavitation model (σ=0.5)

20

Page 21: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Naca66-MOD (Shen 1989

σ= 0.98α= 6⁰

Shen 1989), 4 and 6 degree

σ= 1α= 4⁰ 21

Page 22: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Venturi (Stutz & Reboud (2000))Venturi (Stutz & Reboud (2000))

22

Page 23: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Venturi

23

Page 24: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Venturi (σ=2.4)

24

Page 25: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Turbulence can be modified by reducing theturbulent viscosity in the cavity region(Coutier et al. 2003) as :

Test Cases: Venturi (σ=2.4)

n=1

n=10

Turbulence can be modified by reducing theturbulent viscosity in the cavity region

n=1

25

Page 26: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Venturi (σ=2.4)

26

Page 27: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Venturi (σ=2.4)

•The result with the correction of turbulent viscosity increasethe accuracy using the interPhaseChangeFoam solver.

•The Kunz, Singhal and Sauer cavitations model are lessaccurate than Zwart model for this case (empirical constant).

The result with the correction of turbulent viscosity increasethe accuracy using the interPhaseChangeFoam solver.

The Kunz, Singhal and Sauer cavitations model are lessaccurate than Zwart model for this case (using the same

27

Page 28: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Venturi (σ=2.4)

28

Page 29: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Test Cases: Venturi (σ=2.4)

•The result with the correction of turbulent viscosity increase theaccuracy using the interphaseChangeFoam solver.

•The Kunz, Singhal and Sauer cavitations model are less accuratethan Zwart model for this case.

•The E-E multiphase flow (twoPhaseEulerCavFoamcavitation good than interphaseChangeFoam.

The result with the correction of turbulent viscosity increase theaccuracy using the interphaseChangeFoam solver.

The Kunz, Singhal and Sauer cavitations model are less accurate

twoPhaseEulerCavFoam) predictinterphaseChangeFoam.

29

Page 30: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Sauer Singhal

Cavitation Models:

Use a distribution ofradius bubble.

ZwartKunz

rnuc= 5.e-4

Fvap =50Fcond =0.01RB= 1.e-6

Kunz

30

Use a distribution ofradius bubble.

Page 31: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Coupled DQMOM-Cavitation

KolmogorovEnergy scale

breakup

d1

d2

coalescence

Cavitation

large surface Energy

(uniform)

H0d12

Small surface energy

(non-uniform)

d12

Page 32: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

[Bannari et al., 2008; 2009- Selma et al., 2010].

Coupled DQMOM-Cavitation

Selma et al., 2010].

Cavitation

32

Page 33: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

[Bannari et al., 2008; 2009- Selma et al., 2010].

Coupled DQMOM-Cavitation

Selma et al., 2010].

Cavitation

33

Page 34: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

[Bannari et al., 2008; 2009- Selma et al., 2010].

Zwart

Sauer

Coupled DQMOM-Cavitation

Selma et al., 2010].

Cavitation

34

Page 35: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Coupled DQMOM-Cavitation: Venturi

Coupled PBE-cavitations

Cavitation: Venturi

DQMOM+ E-E (Zwart model)

Commercial code

E-E Zwart model

35

Page 36: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Coupled DQMOM-Cavitation: Venturi

(1)

(2)

The shedding cycle for cavity

Cavitation: Venturi

(3)

(4)

36

Page 37: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Coupled DQMOM-Cavitation: Venturi

Coupled DQMOM andcavitation

(1)

(2)

Cavitation: VenturiEulerian-Eulerainmodel using Zwart

(3)

(4)

37

Page 38: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

The coalescence is less dominant thanthe break-up (the weight of this rangeis less than 10%)

Initilaisation of weightw0=w1=w2=33.33%

Initilaisation of sizesL0=8.e -7L1=1.e-6L2=1.e-5

38

Page 39: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Conclusion and future work

•The result with the correction of turbulent viscosityincrease the accuracy using the interPhaseChangeFoamsolver.• The E-E multiphase flow solver (was validated on three different test cases.•The Kunz, Singhal and Sauer cavitation models are lessaccurate than Zwart model.•The E-E multiphase flow predict cavitation better than theinterPhaseChangeFoam solver.• Use of the cavitation model on hydraulic turbine, andstudy the effect on the efficiency.

Conclusion and future work

The result with the correction of turbulent viscosityincrease the accuracy using the interPhaseChangeFoam

E multiphase flow solver (twoPhaseEulerCavFoam)was validated on three different test cases.The Kunz, Singhal and Sauer cavitation models are less

E multiphase flow predict cavitation better than thesolver.

Use of the cavitation model on hydraulic turbine, andstudy the effect on the efficiency. 39

Page 40: Cavitation modelling based on Eulerian-Eulerian multiphase ... · Objectives Increase the efficiency of turbo machinery. Better understanding of the complex relationship between the

Thanks

The authors wish to acknowledge the financial support ofthe FQRNT and Hydro-Québec.

The authors also wish to thank thepackage for their hard work and gracious collaboration.

Thanks

The authors wish to acknowledge the financial support of

The authors also wish to thank the developers of the OpenFOAMpackage for their hard work and gracious collaboration.

40