carbonized rice hull through slow pyrolysis experimental plan

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CARBONIZED RICE HULL THROUGH SLOW PYROLYSIS THE EXPERIMENTAL PLAN BAGAYNA │GODMALIN│LAGAT by

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Page 1: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

CARBONIZED RICE HULL THROUGH SLOW PYROLYSIS

THE EXPERIMENTAL PLAN

BAGAYNA │GODMALIN│LAGAT

by

Page 2: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

CarbonizationPlant Design Objective Experimental

ObjectivesParameters to be

MeasuredFacilities Requirements Schedule

Develop a process design for the production of rice hull charcoal

To carbonize rice hull through slow pyrolysis

Burning time

Carbonization temperature

Color

Texture

Apparatus:CarbonizerClose cylindrical drumTimerThermosensor

Materials/Reagents:Dry rice hullFirewood

June 302010

Page 3: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

BriquettingPlant Design Objective Experimental

ObjectivesParameters to be

MeasuredFacilities Requirements Schedule

Develop a process design for the production of rice hull charcoal

To produce charcoal briquettes from the carbonized rice hull and clay mixture

Clay binder (wt %)

Briquette sizes ( 2.5” outer diameter, 0.5” inner diameter 1 in thickness)

Apparatus:Aluminum containerFabricated briquetting molder Ruler

Materials/Reagents:Carbonized rice hull and clay binder mixture

July 32010

Page 4: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

Heating ValuePlant Design Objective Experimental

ObjectivesParameters to be

MeasuredFacilities Requirements Schedule

Develop a process design for the production of rice hull charcoal

To determine heating value of rice hull charcoal briquettes

Heating Value Apparatus:Bomb CalorimeterVolumetric FlaskThermometer

Materials/Reagents:Rice hull charcoal briquettesDistilled waterMethyl orange indicatorSodium carbonate solution

July 5-102010

Page 5: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

PropertiesPlant Design Objective Experimental

ObjectivesParameters to be

MeasuredFacilities Requirements Schedule

Develop a process design for the production of rice hull charcoal

To determine the properties of the rice hull charcoal

Moisture content ASTM D 3173 – 03 (2008)

Apparatus:Drying OvenMortar and pestlePorcelain capsules

Materials/Reagents:Rice hull charcoal Magnesium perchlorate

July12-172010

Page 6: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

PropertiesPlant Design Objective Experimental

ObjectivesParameters to be

MeasuredFacilities Requirements Schedule

Develop a process design for the production of rice hull charcoal

To determine the properties of the rice hull charcoal

Ash content ASTM D 3174 – 04

Apparatus:Electric Muffle FurnacePorcelain capsulesBalanceCrucible cover

Materials/Reagents:SandPulverized rice hull Charcoal (250-mm sieve)

July19-242010

Page 7: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

PropertiesPlant Design Objective Experimental

ObjectivesParameters to be

MeasuredFacilities Requirements Schedule

Develop a process design for the production of rice hull charcoal

To determine the properties of the rice hull charcoal

Volatile Matter ASTM D 3175 – 07

Apparatus:Platinim crucibleNickel-chromium cruciblesElectric FurnaceDesiccatorBalance

Materials/Reagents:Pulverized rice hull charcoal (250-mm sieve)

July26-312010

Page 8: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

PropertiesPlant Design Objective Experimental

ObjectivesParameters to be

MeasuredFacilities Requirements Schedule

Develop a process design for the production of rice hull charcoal

To determine the properties of the rice hull charcoal

Sulfur ASTM D 3177 – 02 (2007)

Apparatus:Platinum crucibleMuffle FurnaceHot plate

Materials/Reagents:Pulverized rice hull charcoal (250-mm sieve)Purity of ReagentPurity of WaterAmmonium HydroxideBarium ChlorideEthanolHydrochloric AcidMethyl Orange indicatorSilver Nitrate solution

August 2 - 72010

Page 9: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

PropertiesPlant Design Objective Experimental

ObjectivesParameters to be

MeasuredFacilities Requirements Schedule

Develop a process design for the production of rice hull charcoal

To determine the properties of the rice hull charcoal

Calorific Value ASTM D 5865 – 10

Fixed CarbonASTM D 5142 – 09

Apparatus:Bomb CalorimeterVolumetric FlaskThermometer

Materials/Reagents:Rice hull charcoal briquettes

None(calculated value)

August9 - 142010

August 15

2010

Page 10: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

PropertiesPlant Design Objective Experimental

ObjectivesParameters to be

MeasuredFacilities Requirements Schedule

Develop a process design for the production of rice hull charcoal

To determine the properties of the rice hull charcoal

Fuel Consumption Rate

Percentage Ash/Char produced

Overall Efficiency

Apparatus:Timer

Materials/Reagents:Rice hull charcoal briquettesFirewood

August 16 - 22

2010

Page 11: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

PropertiesPlant Design Objective Experimental

ObjectivesParameters to be

MeasuredFacilities Requirements Schedule

Develop a process design for the production of rice hull charcoal

To conduct performance test between CRH charcoal and commercially available charcoal

Burning time (start, end)

Time to reach boiling point

CRH charcoal used

Temperature

Apparatus:SuperkalanThermometerThermosensorTimer

Materials/Reagents:Rice hull charcoal briquettesWater

August 28

2010

Page 12: Carbonized Rice Hull Through Slow Pyrolysis Experimental Plan

ReferencesAustralia's Export Coal Industry, Coal Development Branch, Department of Primary Industries and Energy, 1996

www.rocksandminerals.com/coal

B. A. Kennedy, Bruce A. Kennedy, Surface Mining: Technology and Engineeing, 1990

Miles T., Application of Rice Husk Charcoal, FEB. 2009.

ASTM standards