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Asphalt Case StudyRehabilitation of Runway 13R‐31L
Boeing Field
John I. Duval, P.E.
Canadian Airfield Pavement Technical Group SeminarMarriott Hotel| Minneapolis, Minnesota | Sep 19, 2016
Rehabilitation of Runway 13R‐31LBoeing Field
• Introduction to Boeing Field• Fact: Runway Closure is Expensive!• Planning and Coordination• Partnering Through Training
• Production/Placement/Compaction• Innovations• Success!
PAVEMENT SERVICES, INC.
Acknowledgments• Funding—FAA Airport Improvement Program• Sponsor—King County International Airport
– Mr. Rick Renaud, P.E.• Engineer—URS Corporation
– Mr. Shammi Ratti, P.E.,– Ms. Cindy Hirsch, P.E.– Mr. Brian Rapalee, P.E.
• Contractor—ICON Materials (Oldcastle)– Mr. Dave Gent, P.E., Project Manager
• And many others who contributed to this project
PAVEMENT SERVICES, INC.
Introduction to Boeing Field
Sea‐Tac
Boeing Field
4 Miles
5 Miles
PAVEMENT SERVICES, INC.
Introduction to Boeing Field
• Runway 13L‐31R– 3,710 ft x 100 ft
• Runway 13R‐31L– 10,000 ft x 200 ft
PAVEMENT SERVICES, INC.
Introduction to Boeing FieldScheduled and Charter Passenger Operations
PAVEMENT SERVICES, INC.
Introduction to Boeing FieldAir Cargo Operations
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Introduction to Boeing FieldBoeing B737 Commercial Delivery Center
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Introduction to Boeing FieldBoeing K46 Testing
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Introduction to Boeing FieldEconomic Impact Study
• $3.5B Annual Sales– 90% “New Money”
• 16,336 Jobs– 5,209 Jobs at Airport
• 150 Tenant Businesses• National Air Transport Assn “Top 100 Most‐Needed Airports”
PAVEMENT SERVICES, INC.
Introduction to Boeing FieldEconomic Impact Study
QuestionWhat is the impact of closing Runway 13R‐31L?
Answer$30,000 per hour
PAVEMENT SERVICES, INC.
Mountains of Material Required
• 106,000 tons of Hot Mix Asphalt needed– 6‐inch mill/inlay of entire runway– Deep repairs to taxiway connectors
• Nine alternatives were considered– Nighttime closures– Weekend closures– Combinations of nights and weekends– Full closure– Phased partial/full runway closure
PAVEMENT SERVICES, INC.
Runway 13R‐31L RehabilitationPhased Partial/Full Runway Closure
Construction Phasing
123
110 hrs 240 hrs 110 hrs2,500 ft 5,000 ft 2,500 ft
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PAVEMENT SERVICES, INC.
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PAVEMENT SERVICES, INC.
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Success!
• Full runway closure for only 10 days• Major construction operations completed within 20 day closure
• No accidents• 106,000 tons HMA meeting P‐401 specification
• Project came in within $24.5M budget
