calydra comfort servicing

12
MAINTENANCE AND SERVICE GUIDE Fanned Flue Combination Boiler Heating and Storage Domestic Hot Water Dimensions Technical data Heat input C/H & DHW Cal. comfort 80 : 11.73 to 28.70 kW Cal. comfort 100 : 15.43 to 31.57 kW Heat output C/H & DHW Cal. comfort 80 : 9.5 to 24 kW Cal. comfort 100 : 12.5 to 28,2 kW Max. operating pressure C/H circuit : 2.5 bar Expansion vessel net capacity : 5.44 l Expansion vessel initial pressure : 0.7 bar Electrical consumption : 150 w Voltage : 230 v Electrical protection index : IP44 Fuses : 2 A and 1.25 A DHW flow rate at @ AT 30 K Cal. comfort 80 : 12.1 l/min Cal. comfort 100 : 14.1 l/min DHW flow rate at @ AT 35 K Cal. comfort 80 : 10.4 l/min Cal. comfort 100 : 12.1 l/min Minimum DHW operating flow rate : 2.00 l/min Minimum DHW working pressure : 0.5 bar Maximum DHW working pressure : 10 bar Gas category : II 2H 3+ Nominal gas flow rate at 15°C and 1013 mbar Calydra. comfort 80 Calydra. comfort 100 Maximum Minimum Maximum Minimum power 25,9 kW power 9.5 kW power 31,1 kW power 9,5 kW - Natural gas ( G 20) at 20 mbar 2.74 m 3 /h 1.00 m 3 /h 3.29 m 3 /h 1.00 m 3 /h - Butane gas ( G 30) at 28 mbar 2.04 kg/h 0.74 kg/h 2.45 kg/h 0.74 kg/h - Propane gas ( G 31) at 37 mbar 2.00 kg/h 0.72 kg/h 2.42 kg/h 0.72 kg/h Injectors and gas valves seat diameter Calydra. comfort 80 Calydra. comfort 100 Natural gas Butane or Propane Natural gas Butane or Propane - Solenoid restrictor diameter 2.60 mm 1.75 mm 2.90 mm 2.00 mm - Gas valve restrictor diameter 6.70 mm 4.90 mm no resrictor required 6.70 mm - Manifold injectors (16) 1.23 mm 0.70 mm 1.28 mm 0.76 mm J K LMN I 54 54 54 54 68 360 260 50 50 738 850 380 212 I Safety valve outlet J Heating flow K D.H.W. flow L Gas supply M Cold water inlet N Heating return c The boiler is suitable for the 4 flue types: • type C 12 • type C 22 • type C 32 xx or C 32 xy • type C 52 Outer case dimensions : - Height : 850 - Width : 440 (minimum space required 450) - Depth : 380 All dimensions in mm Fig. 1 c C

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Page 1: Calydra Comfort Servicing

MAINTENANCE ANDSERVICE GUIDE

Fanned Flue Combination Boiler Heating and Storage Domestic Hot Water

Dimensions

Technical dataHeat input C/H & DHW Cal. comfort 80 : 11.73 to 28.70 kW

Cal. comfort 100 : 15.43 to 31.57 kWHeat output C/H & DHW Cal. comfort 80 : 9.5 to 24 kW

Cal. comfort 100 : 12.5 to 28,2 kWMax. operating pressure C/H circuit : 2.5 barExpansion vessel net capacity : 5.44 lExpansion vessel initial pressure : 0.7 barElectrical consumption : 150 wVoltage : 230 vElectrical protection index : IP44Fuses : 2 A and 1.25 A

DHW flow rate at @ AT 30 K Cal. comfort 80 : 12.1 l/minCal. comfort 100 : 14.1 l/min

DHW flow rate at @ AT 35 K Cal. comfort 80 : 10.4 l/minCal. comfort 100 : 12.1 l/min

Minimum DHW operating flow rate : 2.00 l/minMinimum DHW working pressure : 0.5 barMaximum DHW working pressure : 10 barGas category : II 2H 3+

Nominal gas flow rate at 15°C and 1013 mbar Calydra. comfort 80 Calydra. comfort 100Maximum Minimum Maximum Minimum

power 25,9 kW power 9.5 kW power 31,1 kW power 9,5 kW- Natural gas ( G 20) at 20 mbar 2.74 m3/h 1.00 m3/h 3.29 m3/h 1.00 m3/h- Butane gas ( G 30) at 28 mbar 2.04 kg/h 0.74 kg/h 2.45 kg/h 0.74 kg/h- Propane gas ( G 31) at 37 mbar 2.00 kg/h 0.72 kg/h 2.42 kg/h 0.72 kg/h

Injectors and gas valves seat diameter Calydra. comfort 80 Calydra. comfort 100Natural gas Butane or Propane Natural gas Butane or Propane

- Solenoid restrictor diameter 2.60 mm 1.75 mm 2.90 mm 2.00 mm- Gas valve restrictor diameter 6.70 mm 4.90 mm no resrictor required 6.70 mm- Manifold injectors (16) 1.23 mm 0.70 mm 1.28 mm 0.76 mm

J K L M N I

54 54 54 54 68

36026050 50

738

850

380

212

I Safety valve outletJ Heating flowK D.H.W. flowL Gas supplyM Cold water inletN Heating return

1

2

3

0 4

bar

1

2

3

0 4

bar

c

The boiler is suitable for the 4 flue types:• type C 12 • type C 22• type C 32 xx or C 32 xy• type C 52

Outer case dimensions :- Height : 850- Width : 440 (minimum space required 450)- Depth : 380

All dimensions in mm

Fig. 1

c

C

Page 2: Calydra Comfort Servicing

2

Pump and expanssion vessel characteristics

0

4

3

2

1

5

6

100200 800

700600

500400

300 9001000

11001200

l/h

mCE Débit mini (robinets thermostatiques fermés)

Pression disponible

20 40 60 80 100 120

Pf

140 160 180 200 220 2400,70,80,9

1,0

1,1

1,2

1,3

1,4

1,5

1,6

1,71,8

1,9

2,0

Capacité maximale de l'installation (en litres)

80°C70°C

60°C

50°C

40°C

260

Pression à froid pour le circuit chauffage (en bar)

Components location

34 35 36 37 38

21

Note : The system initial pressure should be over the following value :System static height (in metre) + 0.7 = Initial pressure (in bar)

10Head available / flow

Liters

Pressure System capacity chart

Fig. 2

21. DHW pressure relief valve34. Heating Flow isolating valve35. DHW outlet

36. Gas service tap37. Water service tap38. CH Return isolating valve

1. Air Pressure switch2. Steel chassis complete with expan

sion vessel3. Fan4. Main heat exchanger5. Combustion chamber made of alumi-

nium coated steel with 4 ceramic fibre panels to provide heat insulation

6. Multigas burner comprising:6a. 16 burner head6b. Manifold6c. 2 Ignition electrode6d. Ionization electrode

7. Single speed pump8. Heating flow switch9. Automatic air separator and autimatic

vent10. DHW thermistor

11. Sealed chamber12. Electrical box13. Overheat safety cutou14. Gas section comprising:

14a. Security valve (grey)14b. 1/3 gas stage (blue)14c . 2/3 gas stage (black)

15. TSS mini cylinder16. Central heating control thermistor17. Three way valve18. TSS thermistor19. DHW flow switch20. Secondary heat exchanger23. Two position selector switch24. DHW temperature adjustment25. Heating flow temperature adjustment26. Heating temperature indicator lights27. Green indicator - Power ON

28. Orange indicator - Burner ON29. Red indicator - Lock out / flame failure30. Reset button31. Pressure gauge32 DHW mode indicator33 Heating mode indicator

50. Adjustable by-pass51. connecting bracket52. 45° elbow including ventur53. Expansion vessel (not visible)54. Right hydraulic assy55. Left hydraulic assy

Page 3: Calydra Comfort Servicing

3

FUNCTIONING

Switching on1) Check that the gas service tap is opened at the gasmeter and

main power is on.2) Check that pressure in central heating system is above 0.7 bar

and below 1.5 bar with the pressure gauge 31. 3) Open the gas tap 36.4) The boiler is now ready to use.5) Turn main switch 23 to position I . The green "power on" indi-

cator 27 will light.

Hot Water1) Turn the DHW temperature control knob clockwise 24. The

DHW indicator will light 32.2) Turn on a hot water tap, the orange "burner on" indicator

will light 28 and the water will become hot..

Heating 1)Turn the CH thermostat control knob clockwise 25 The CH

indicator will light 33.2) If the room thermostat (if fitted), the boiler temperature control

and the clock (if fitted) are all calling for heat, the orange"burner on" indicator will light and the heating will be on.

Fig. 3

CALYDRA FUNCTIONAL DIAGRAM

4

5

9

7

14

8

54

2

11

13

15

12

6

1055

17

20

19

1

3

52

18

Control panel

I

reset

23

32

242531

26272930 28

33

Fig. 4

Hot water modeFig. 5

Heating mode

52

50

8

3a1

19

51

17

20

4

5

18

1516

9

7

14

a cb

6d 6c

6

12

1353

343635

37 38 21

10

Fig. 6

Page 4: Calydra Comfort Servicing

4

WIRING

DIAGRAM

When there is a need for hot water whilethe heating is on, it is only necessary toturn on a hot tap. The heating will be inter-rupted momentarily while the hot water isbeing delivered. The boiler will switchback automatically to heating when thetap is turned off.Note: If the boiler has been turned off forsome time the first attempt to light it mayresult in a lockout If this happenspress the reset button 30 and the boilerwill light.

To Turn Boiler Off Completely1) Turn the main switch 23 to the off posi-tion O. 2) Turn the gas tap 36 (fig.2) OFF.

Domestic Hot Water ModeIn order to supply hot water, the mainswitch 23 (fig. 4) must be in ON position I.This will be confirmed by the green indica-tor light 27 (fig. 4). Turn DHW temper-ature adjustment knob 24 clock wise toestablish the green DHW indicator 32 (fig.4).

The hot water temperature in the minicylinder can be adjusted between 40 and60°C using control knob 24 (fig 4).When a tap or shower is turned on, theflow of mains water, above 2 litres permin., will activate the 3 way valve 17(fig. 4) to move to the DHW position. Thepump will now circulate primary waterheated by the main heat exchangerthrough the secondary heat exchanger.The first stage solenoid a (fig. 6) and safe-ty solenoid c (fig. 6) open together to allowgas to the burner. The ignition sequencebegins and a continuous high speed spark

ignites the gas. As soon as a flame isdetected the orange indicator bulb 28(fig.4) will light and the second stage sole-noid b (fig. 6) opens to allow the full gasrate. If a flame is not detected, after 8 sec-onds, the security solenoid closes andshuts off the gas. The red lockout indica-tor bulb 29 (fig.4) will show. Over 2l/min, the domestic hot water temperatureis controlled by the hot water control ther-mistor 9 (fig.6) and the heating controlthermistor 16 (fig.6), but dependant uponto the position of the DHW temperatureadjustment knob 24 (fig.4). This systemanticipates the changes of temperature inthe secondary heat exchanger andensures accurate temperature regulation.

When the tap is closed the burner is extin-guished and the pump stops. (unless themini cylinder thermistor is calling for heat,in which case the burner will remain on ata low rate and the pump will continue run-ning until the mini cylinder thermistor issatisfied). The boiler will now stay in thehot water mode for 30 seconds to beready for a subsequent draw off

Priority is given to a demand for hot water.This will interrupt the central heating forthe duration of hot water delivery or recov-ery of the mini cylinder.

When the boiler has been in standby inHot Water Mode for some time or whendrawing DHW at flow rates of less than2 l/min the temperature in the mini cylin-der will eventually decrease and theTSS® control thermistor 18 (fig.6) will callfor heat. Bringing the pump and burners tooperate, until the cylinder thermistoris sat-isfied. this is quite normal.

Central Heating ModeTo be able to supply heating, the mainswitch 23 (fig.4) must be in I position. Thiswill be confirmed by the green indicatorlight 27 (fig.4.) Turn the temperaturecontrol knob 25 clock wise to establish thegreen heating indicator 33 (fig.4).

When there is a demand for heating(either from the room thermostat or theclock) and the boiler temperature controlis calling for heat. The pump starts allow-ing the ignition sequence to begin. Thefirst stage solenoid a (fig.6) and safetysolenoid c (fig.6) open together to allowgas to the burner. The ignition sequencebegins and a continuous high speed sparkignites the gas. As soon as a flame isdetected the orange indicator bulb 28(fig.4) will light. After 45 seconds the sec-ond stage solenoid b (fig.6) opens to allowthe full gas rate. If a flame is not detected,after 8 seconds, the security solenoidcloses and shuts off the gas. The red lock-out indicator bulb 29 (fig.4) will show.

The central heating flow temperature iscontrolled by the central heating controlthermistor 16 (fig.6). The boiler has beendesigned to minimise cycling and will notattempt to relight for at least 3 minutesafter the boiler thermostat has been satis-fied (it is possible to reduce the time to 30s if necessary). When the room thermo-stat is satisfied the burner will switch offand the pump will remain running for a fur-ther 4 minutes before it to stops.

NB : It is possible to override the 3 minutedelay by pressing the RESET button 30(fig. 4)

Page 5: Calydra Comfort Servicing

5

Adjustment on the PCB :

- P3 : potentiometer TAC (Temporisation Anti Cycle)may now be adjusted between 30 seconds and 3minutes (see detail) (factory set at 3 minutes).

- JP3 : the spade connector allows the gas rate to bereduced to 1/3 performance by positionningspade across pins as shown AFull performance across pins as shown B.(factoryset)

After completling adjustments replace rubber cover andrefit outer casing

ADJUSTMENTS ON CONTROL PCB

ROUTINE SERVICING

To ensure continued efficient operation ofthe appliance, it is recommended that it ischecked and serviced as necessary atregular intervals. The frequency of servic-ing will depend upon the particular instal-lation condition and usage, but in general,once a year should be adequate.

It is the law that any service work must becarried out by a competent person suchas your local Chaffoteaux Service Centre,British Gas or other CORGI registeredpersonnel in accordance with the currentGas Safety (Installation and Use)Regulations.

The service schedule should includethe following operations:

- Check the pressure in the system.- Check the correct operation of the

appliance.- Check the correct operation of the gas

controls.- Check the functions of the safety con-

trols.- Check combustion chamber insulation

panels for damage.- Clean the burner.- Clean the heat exchanger.- Check the burner manifold injectors. - Clean gas and water filters.- Check expansion vessel charge pres-

sure.- Clean and check operation of safety

valve.

Additional Procedures that may benecessary:

- Check burner pressure and gas flowrates.

- Check that the fan blades are clean.- Check, clean and replace components as

necessary.- Carry out combustion test utilising the test

points in the flue turret.

SUGGESTED SEQUENCE for SERVIC-ING

Before disconnecting or removing anyparts, isolate the gas and electricity sup-plies. Ensure that the appliance is cool.

(for detail please see section on PartsRemoval and Replacement)

Preliminary Checks

- Remove outer case- Check the system pressure is at least

0.8 bar cold- Check operation of solenoids.- Check that the burner is extinguished fully

when solenoids are closed in both DHWand C/H modes.

- Test ionisation functions and check thatlockout occurs by turning off gas tap.

Temperature regulation for both C/H andDHW circuits are controlled by 2 thermis-tors. The C/H knob allows the adjustmentof temperature between 35 and 85°C. TheDHW temperature is limited to 60°C. DHWand C/H thermistors are identical andinterchangeable.

Resistance value are-5000 Ω at 25 °C-2631 Ω at 40°C-620 Ω at 80°C-255 Ω at 110°C

REGULATION

The air flow rate is detected by a pressuredifferential created by a venturi located inthe flue duct.

ON threshold ∆P > 130 PaOFF threshold ∆P < 100 Pa

AIR PRESSURE SWITCH

C10

C10C11

C11

C38

C38

F1F1 F1AF1A

J1J1

J2J2J5J5

MV1 MV1

R67 R67

R72 R72R73 R73

R75

R75

R76

R76

R85R85

12

HO

R

NL

TH

ER

MO

STAT

NL J9

J10

J11

TA

24 V

230 VP3

(P3-P4-P5)

mini maxi

Detail

P3

P3

1/3

3/3

P3

P3

1/3

3/3

P3

JP3

A B

Page 6: Calydra Comfort Servicing

6

Before removing appliance case, isolatethe gas and electrical supplies. Isolate boil-er from the system and drain beforeremoving any component in the water-ways. Ensure that the appliance is cool.

1. Outer CaseRemove four screws in base of case and

lift free. When replacing, carefully locate onlugs B on top edge of chassis.

2. Combustion ChamberUnscrew four self tapping screws securingthe sealed chamber front panel and liftover top corner locating lugs. Unscrew fourself tapping screws to release combustionchamber front plate and l i f t clear.Reassemble in reverse order.

3. Burner ManifoldCarry out steps 1 and 2 as above. Removetwo screws securing the closure plate andthe remaining four screws to release themanifold. Lift clear. Replace the manifoldgasket. Reassemble in reverse order.

4. Ionisation ElectrodeCarry out steps 1 and 2 as above. Loosenscrews securing the closure plate andremove. Disconnect the lead from the mainwiring loom. Remove screw securing elec-trode to burner. Thread wire through grom-met and lift clear. Reassemble in reverseorder.

1

23

04

bar

A A

Remove outer case and sealed chamberfront panel as in steps 1 and 2.Disconnect three pressure switch cablesnoting their positions.1 = white cable connected to NC2 = black cable connected to NOP = orange cable connected to CRemove screw securing the switchbracket to the chassis. Disconnect thesampling tubes again noting their posi-tioning (+ and -).Remove switch. Reassemble in reverseorder.

11. Pressure Switch VenturiCarry out steps 1, 2 and 8, as above.Disconnect the sampling tubes andremove the screw securing the venturi tothe flue outlet. Remove venturi by thebottom of the 45° elbow. Reassemble inreverse order.

12. Drain down2 drain

points are located on the boiler. 1 = DHW circuit drain point2 = Heating circuit drain point

(Pressure releave valve)

13. Water filters ( Heating and DHW)The C/H filter ensures a seal betweenthe return tail and the tap 5 Fig. 2unscrew the pipe nut and the tap nut.Pull the tap toward you and remove theC/H filter.The DHW filter is located in the DHWcommand 37 Fig. 2 on the right hydraulicassembly. Remove the clip and pulltoward you the DHW command removethe plug and clean the filter. Reassemblein reverse order.

14. DHW Flow switchDisconnect the electrical connectionsundo the securing clip and remove themicroswitch reassemble in reverseorder.

15. Pressure relief valveDrain the boiler first, unscrew the safetyvalve head with a 24 mm spanner.Reassemble in reverse order.

5. Ignition ElectrodesCarry out steps 1 and 2 as above. removethe wiring cover undo the power lead plugopen the electrical box 2 clips. Dicconnectleads from spark generator on PCB. Loosenscrews securing the closure plate andremove. Remove grommet from base ofsealed chamber. Remove screw securingelectrode bracket and lift clear easingspade connectors through the grommet.Reassemble in reverse order, twistedtogether electrodes cable at least 10 timesto avoid electrical interference.

6. Burner AssemblyCarry out steps 1,2, disconnect electrodesas mentionned in section 4 and 5. Removetwo screws securing burner assembly to theback panel of the boiler. Lift right hand backcorner first. Reassemble in reverse order.

7. Gas SolenoidsDisconnect colour coded leads. Remove sixscrews. The solenoids are attached to theirbase plate. Lift clear taking care not to losethe three plungers and springs.Reassemble in reverse order replacing thecork gasket.

8. Fan AssemblyRemove outer case and sealed chamberfront panel (See Steps 1 and 2). Disconnectspade connectors noting positions. Removetwo screws securing the front of the fanassembly and loosen screw on flue outlet.Twist fan assembly anticlockwise to disen-gage from flue outlet and lift clear.Re-assemble in the reverse order ensuringthat the wiring is re-connected correctly andthe screw on the flue outlet tightened.

9. Flue HoodCarry out steps 1 and 2 as above. Removefan assembly as in step 8. Remove thethree screws securing the angled top of thehood to the chassis. Lift and remove takingcare not to snag the pressure switch cables.Re-assemble in the reverse order ensuringthat the hood is located behind the combus-tion chamber rear panel.

10. Pressure Switch

REMOVAL AND REPLACEMENT OF PARTS

1

2

3

B B

AA

1 2

P

(air separator)

12

Page 7: Calydra Comfort Servicing

7

16. 3-Way valveDrain boiler as in step 12. Remove the 2clips on the 3 way valve hydraulic motor17 (fig. 6). Pull up the motor .Turn anti-clockwise the 3 way valve body, rise it upusing a screw driver and remove it.Reassemble in reverse order.

17. Secondary heat exchanger 20

Drain both circuits of the boiler as in step12. Unscrew the 2 fixing screws D andremove the DHW exchanger from thefront. Prior to reassembly, check that the4 gaskets are correctly positioned. Theheat exchanger is so designed that itcannot be remounted incorrectly.

18. Main heat exchanger

Carry out steps 1 and 2 as above. Drainboiler as in step 12. Remove the 2 clipsE located on return and flow pipes andpull them downwards. Pull the mainexchanger toward you to remove.Reassemble in reverse order

19. Expansion vesselRemove the casing as step 1 and drainthe boiler as step 12 above. Unscrew theconnecting nuts and lift out the boilerfrom the wall. Place it on a side on thefloor. Remove the expansion vesselbracket retaining screws, disconnect thepipe from the vessel and pull it towardyou. Reassemble in reverse order.

20. Pump Drain the boiler as in step 12. Open theelectrical box cover removing the 2screws. Remove the main lead connec-tion. Open the electrical box, 2 clips G

Remove the pump plug from the controlboard and earth plug from earth socket.Pivot the electrical box downwards.Unscrew the nut F of the flow pipe fromthe volute. Remove the clip H on thepump volute and pull pump toward you.Remove the back clip.Reassemble in reverse order.

21. ThermistorsDrain the boiler as step 12. Disconnectthe plug, remove the retaining clip pullthe thermistor outReassemble in reverse order.

10 = DHW thermistor16 = Heating thermistor18 = TSS thermistor

22. Control boardCarry out step 1, open the electrical boxcover as mentionned in step 5. unplug allcables from the PCB remove earth plugfrom earth socket undo the screw fixingthe PCB. Hang out the control board.Reassemble in reverse order.

23. Safety thermostatRemove the casing as step 1 unscrewfour self tapping screws securing thesealed chamber front panel. Disconnectthe 2 cables, pull out the sensor with theclip 13. Reassemble in reverse order.

24. R2i mini cylinderYou have to remove the hydraulic bloc.Carry out steps 1 and 2 as above.Drain the cylinder by removing the drainplug J. Remove the 3 way valve as instep 16. Remove all the connections ofmain wiring. Remove the lid of connec-tions box K. Disconnect the pump fromelectronic circuit. Remove the manome-ter. Unscrew the nut L of the pipebetween the pump and the primary heatexchanger. Remove the gas pipe byunscrewing the two nuts M.Remove the gas block by removing the 4screws. Unscrew the last nuts of connec-tion from the pre-installation gig.Remove the two fastening screws of thehydraulic block from the frame.Pull all the hydraulic block toward you byinclining it slightly. Remove the two clips.Unscrew the two nuts fixing the cylinder.Reassemble in reverse order.

E

13D

G

F

H

10

16

18

JK

LM

Page 8: Calydra Comfort Servicing

8

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Hot

wat

erm

ode

on a

nd tu

rn

DH

W o

n

Ple

ase

refe

r to

the

erro

r lis

tan

d so

lve

the

prob

lem

No

- C

heck

mai

ns in

let

conn

ectio

n -

Che

ck in

tern

al fu

ses

- C

heck

mai

n sw

itch

on P

CB

The

dis

play

flas

hes

on 5

0.R

epla

ce th

e he

atin

g flo

wsw

itch

mea

ns a

test

or

a ch

oice

mea

ns a

n ac

tion

mea

ns a

gro

up o

f act

ions

Doe

s th

e di

spla

yF

lash

e?

Ok

No

No

Rep

lace

pum

p

Ple

ase

go to

the

next

pag

e

No

Any

time

the

disp

lay

can

show

an

erro

r co

de,

Ple

ase

try

to s

olve

the

prob

lem

and

then

pre

ssR

eset

to m

ake

a ne

w s

elf t

est a

nd s

tart

the

boile

r ag

ain

Yes

Ok

Yes

Yes

No

No

Page 9: Calydra Comfort Servicing

9

FAU

LT F

IND

ING

CH

AR

T P

art

2

Doe

s th

e or

ange

LED

alig

ht ?

Rep

lace

gas

sol

enoï

dsas

sem

bly

Rep

lace

ele

ctro

das

sem

bly

Doe

s th

e re

d LE

Dal

ight

and

70/

80 ?

Doe

s th

e re

d LE

Dal

ight

and

80

?

Doe

s th

e bu

rner

alig

ht m

ore

than

6 s

ec.?

Rep

lace

PC

B

Rep

lace

PC

B

Pur

ge g

as p

ipes

and

pre

ss o

nre

set b

utto

n

Doe

s sa

fety

gas

sole

noïd

s en

ergi

zed

?

Is th

ere

a ga

spr

essu

re a

t man

ifold

?

chec

k th

e io

niza

tion

elec

trod

Doe

s D

HW

tem

pera

ture

ove

r 50

°C ?

Che

ck D

HW

ther

mis

tor

Doe

s th

e he

atin

gou

tlet p

ipe

tem

pera

ture

ris

e ?

Doe

s he

atin

g LE

Ds

alig

ht ?

Doe

s th

e or

ange

LED

alig

ht ?

Rep

lace

DH

W th

erm

isto

r

The

dis

play

flas

hes

on

40/5

0/60

/80

Che

ck o

r re

plac

e th

e 3

way

sva

lves

Rep

lace

PC

B

Rep

lace

PC

B

Sto

p to

dra

w w

ater

at t

he ta

p

- R

otat

e co

unte

r to

clo

ckw

ise

DH

Wpo

tent

iom

eter

clo

seto

the

min

imum

.-

Adj

ust t

he D

HW

flow

rat

e at

3l/m

in o

n a

tap.

- W

ait u

ntil

the

tem

pera

ture

beco

mes

sta

ble.

- S

witc

h O

FF

the

DH

W m

ode,

- R

otat

e cl

ockw

ise

the

heat

ing

pote

ntio

met

erto

max

imum

pos

ition

,

- P

ress

on

RE

SE

T b

utto

n to

can

cel a

ll de

lays

.-

Insu

re th

at e

xter

nal c

ontr

ols

are

calli

ng fo

rhe

at.

Yes

The

boi

ler

is O

K

No

Yes

YesYes

No

No

No

Ok

No

No

No

Yes

Yes

No

No

No

No

Doe

s th

e D

HW

tem

pera

ture

ris

e ?

No

Yes

No

Ok

Rep

lace

the

dom

estic

hot

wat

er h

eat e

xcha

nger

or

the

mai

n ex

chan

ger

Yes

Yes

Yes Yes

Che

ck th

e w

ire o

rre

plac

e ov

erhe

at s

enso

r

Rep

lace

PC

B

Rep

lace

PC

B

Fro

m th

e pr

evio

uspa

ge 8

Page 10: Calydra Comfort Servicing

10

Incorrects functions is signalled by leds (rep 26) display flashing correspond with chart below.

INCORRECT FUNCTION

CODE FAULT INFORMATION30 40 50 60 70 80

mm mm mm mm mm ll Overheating safety feature

mm mm mm mm ll mm Overheating defect without locking

mm mm mm mm ll ll Misfiring safety feature

mm mm mm ll mm mm Fire detection without burner working

mm mm mm ll mm ll Besides freezing pump

mm mm mm ll ll mm Besides freezing burnerr

mm mm mm ll ll ll Lack of water circulation.

mm mm ll mm mm mm Primary water circulation defect

mm mm ll mm mm ll Thermistor sanitary open

mm mm ll mm ll mm Thermistor sanitary bypassed.

mm mm ll mm ll ll Thermistor inlet heating open

mm mm ll ll mm mm Thermistor inlet heating bypassed

mm ll mm ll mm ll Extractor on and pressure regulator at rest

mm ll mm ll ll mm Extractor off and pressure regulator at rest

mm ll ll mm mm ll Thermistor cylinder open

mm ll ll mm ll mm Thermistor cylinder bypassed

mm ll ll ll mm ll Distribution valve stuck on heating

mm = LED off

ll = LED blinking

Page 11: Calydra Comfort Servicing

11

SHORT LIST

113

111

216

110

104

505

514

402

605

938

532

627

629

615

607

588

572

606

206636

104 OVERHEAT THERMOSTAT 100°C 277783 1010572 ..110 IGNITION ELECTRODE 277788 1002801 ..111 IONIZATION ELECTRODE 277789 1002802 ..113 HEAT EXCHANGER 277790 1010017 .

HEAT EXCHANGER E00606 1011136 .206 FAN ASSY 1304720 ..216 AIR PRESSURE SWITCH 24KW 1306697 .

AIR PRESSURE SWITCH 28KW 1307335 .402 SOLENOID VALVES KIT E23494 81836 NAT ..505 THREE-WAY VALVE E23510 81839 ..514 WATER / WATER HEAT EXCHANGER 1302409 ..532 WATER THROTTLE 277846 81471 ..588 AIR SEPARATOR HEAD ASSEMBLY 1304608 ..572 PUMP + AIR SEPARATOR 15/50 1301964 ..

PUMP + AIR SEPARATOR 15/60 1303461 ..605 CONNECTOR 1302101 ..606 CONNECTOR 1303697 ..615 PRINTED CIRCUIT BOARD 1307627 ..627 FUSE 250V 2A - TEMPORIZED 277883 1003456 ..629 FUSE 250V 1.25A - TEMPORIZED 277884 1003635 ..607 PRESSURE GAUGE 1303159 ..636 KNOBS SET 81979 ..938 PRESSURE RELIEF VALVE 1020933 ..

DescriptionKey N° Manf. Pt. N° TypeG.C N°FF FF

Manf. date

80

CALYDRA

COMFORT

100

CALYDRA

COMFORT

from to

Page 12: Calydra Comfort Servicing

Ref

. : 1

3091

48c

- 06

/200

4

Chaffoteaux & Maury are continuously improving their products and therefore reserve the right to change specifications without priornotice and accepts no liability for any errors or omission in the information contained in this document.

Manufacturer: Chaffoteaux & Maury - France

Commercial subsidiary: MTS (GB) LimitedMTS BuildingHughenden AvenueHigh WycombeBucks HP13 5FT

Telephone: (01494) 755600Fax: (01494) 459775Internet: www.chaffoteaux.co.ukE-mail: [email protected]

Technical Support Help Line: 0870 241 8180Customer Service Help Desk: 0870 600 9888

This appliance is suitable for Natural gas or LPG. A gas conversion must be made by a competent person.