1. TECHNICAL GUIDE Mechanical resistance Corrosion Electromagnetic compatibility Electrical continuity - earth network Power cable Copper communications cable Fibre optic cable Fire resistance Standards and directivesINNOVATORS IN CABLE MANAGEMENT

2. PowerDataVentilation of cablesProven suitabilityAdaptabilityMechanical protection Free draining EMC protectionThe technical guideControlBypasses obstacles Fast, easy change of level and directionInstalled cost reductionCablofil , the global solutionPerformanceProtection Value DesignAdaptable Easy modificationSimplifiedLogistics Mechanical P2000 span garanteedElectricalManaged under mySAP Installation 30% installed cost savingsEcologicalCable containment made of high quality steel wires, welded and inspected for tensile strength Unique patented safety edge A range of fast assembly supporting accessories that enhance mechanical and electrical performanceNo chromium, no PVCUniversalElectromagneticAestheticalInternationalProtective metal structureSpecified by the largest consulting engineersPresent in 50 countriesThermalManageableImproves heat dissipation in cablesMaintenancePermanentlyPersonalOptimised by cable idendificationUnique patented safety edgePurchasingElectrical continuity tested to IEC 61537Complete Consistent Efficiency Fast assembly supports for every applicationTested According to international standardsAvailable5 times fewer referencesAt over 1200 distributors worldwideCleanRange of finishes Suitable for all environmentsRange of supports Suitable for all applicationsNo retention of dust debris or bacteria2Warning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitationsWarning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitations3 3. Importance of the type and position of the couplers To optimise the performance of the cable tray, the choice of couplers is as important as that of their positioning in the span. CABLOFIL couplers are designed and tested for high mechanical and electrical performance. It is important to follow these recommendations to take full benefit from this optimum performance:The primary function of CABLOFIL is to be an efficient and universal cable support. The mechanical performance of all products and accessories is tested to the stringent requirements of the international standard IEC 61537.Mechanical resistanceGeneral case valid for all spansL/2OptimumPossibleProhibited(100% performance) Placing the splice at 1/5th of the span is the best solution.(70% performance) the coefficient to be applied on the permissible load if splicing at L/2 is 0.7.Never put the support under the splice.Special case : The CABLOFIL 2-metre span (P2000)Cable tray L : 3 metresSplice0.5mBeginning2m2nd support0.5m 2m3rd supportThe permissible load is indicated in our catalogues. It corresponds to the guaranteed load that can be supported by CABLOFIL . Since the load is distributed uniformly, it is expressed in DaN/m.For a span of 2 metres therefore, whereas the standard requires a deflection of 20 mm, CABLOFIL deliberately limits it to 10 mm.Cable tray L : 3 metresSplices1,5 mCF54 PG, EZ, GCThe standard imposes a deflection of 1/100th of the span. CABLOFIL , being more demanding, has reduced this figure to 1/200th.There is an optimum configuration to obtain 2-metre spans without the couplers being positioned at the supports or in the middle of the spans. Cable tray L : 3 metresPermissible load4th support2m 5th support6th supportTo obtain this result, the first span is deliberately limited to 1.5 metres, then the supports are placed every 2 metres. The couplers are therefore always 0.5 m from a support which is close to the optimium performance of 0.4 m.CF 54/50 100120,0CF 54/150 CF 54/200100,0CF 54/300 CF 54/400 50080,0CF 54/60060,0 40,0 20,0 0,0 1500 16001700 1800 1900 2000 2100 2200 2300 2400 2500span (mm)Permissible load for maximum deflection = L/200 on the intermediate span, splicing at 1/5th of the span.Load test : test configuration according to standard IEC 615370.5m 2m140,0load (kg/m)L/5This configuration, coupled with the quality and penetration of the welding of the wires, guarantees a span of 2 metres for the leading range of CABLOFIL (CF 54 of 50 mm to 500 mm wide).Each CABLOFIL reference has been tested in the required configuration. The resultant deflection is measured in the middle of the span with a splice at 1/5th of the span. The Safe Working Load (SWL) is then the smallest value of either: th q The load creating a deflection equal to 1/200 of the span. th q The breaking load divided by 1.7 if the deflection at 1/200 is not reached.Splicing L/50.4 LL = spanLLChoice and position of supports Change of level and direction : The support must be placed within 1/5th span of the cable tray fittings. It is recommanded to place supports at the start and end of 90 bends. For bends of large radius, plan an extra support in the middle of the fitting.LL/20 maxLL/20The brackets are characterised by their permissible loads (in DaN). The hangers are characterised by their permissible torques (in DaN.m). All CABLOFIL supports are tested and conform with the standard IEC 61537. The Safe Working Load (SWL) as defined by the standard is the lowest value of either : q The load creating a deflection of L/20 at the end. q The breaking load divided by 1.7, if the deflection at L/20 is not reached.maxSafety In the event of critical overload, a mesh structure becomes deformed like a hammock.4Warning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitationsCABLOFIL cannot be used as a walkway. This is exclusively a cable support system.Warning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitations5 4. Cable trays are mainly exposed to atmospheric corrosion. The environment in which the cable trays are installed is therefore the main criterion in the choice of surface treatment or the type of steel.Uncontrolled corrosion is a recurrent problem with all applications involving metals, it may lead to a reduction in the performance and lifetime of the installation.Aggressive environment: stainless steel In highly aggressive environments, rather than changing the type of surface treatment, a different type of steel is used. CABLOFIL has selected 2 austenitic steel, 304 L and 316 L, for their excellent corrosion resistance. This is primarily due to their very low carbon content (L for Low carbon).304LStainless steel 304 L304 L has good corrosion resistance against fresh water, natural atmospheres, food industry (except mustard and white wine).316LEN 10088-2 AISI 316L X2CrNiMo17.12.2316 L Stainless steel contains molybdenum and so offers almost perfect corrosion resistance in all types of environments, particularly chemical and food industries, nitrate explosive industries, photography laboratories and halogenic environments.PG GSSalt Spray Tests Two processes guarantee product lifetime and therefore the lifetime of the installation.Stainless Steel1000316Lq900600 500 400200 100EZ304Lnon treated300GCpickling & passivation304LPG316Lnon treated700pickling & passivation800x 4,1x 3,5qAcid pickling, before eliminates the pollutants.degreasing,Passivation consists of artificially creating a film of chromium oxide on the surface of the steel. The salt spray and S02 (sulphur dioxide) corrosion resistance tests demonstrate this point.Pickling and passivation give the CABLOFIL stainless steel a very light grey and very mat finish.pickling & passivationwithout treatmentpickling & passivation3201400BrassBrass400220800Steel750570430 3500Aluminium900Aluminium840660520440Chromium950770630550 200 110Zinc1150 9708300750 400 310 200Zinc0Copper0Corrosion is the result of an electrochemical phenomenon due to the potential difference between different metals, or between a metal and the impurities it contains, when they are in electrical contact. It is necessary to take into account this phenomenon when selecting the supports, fixings and connections. The surface treatment of each component must be compatible:Chromium180Stainless 304 LSteelNickelCopperMetal to be consideredNickelStainless 304 LGalvanic corrosion Metal used0The potential differences are expressed in millivotls. Below the red line, metal considered is attacked6CABLE TRAY EZ/PG GC 304 L 316 LACCESSORIES EZ/GS GC/DC 316 L 316 LWarning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitationsPG/GS: continuous galvanisation before manufacture using the Sendzimir process (pre-galvanised) Standard PG (wire): EN 10244-2 Standard GS (accessories): EN 10142Interior installation normal environment Exterior installation urban environment Chemical Industry, explosives, photography Marine, aggressive, sulphurous (weak concentration) Acidic or alkaline Food production Halogen (fluoride-chloride)rrxxrxrxxrxrxrGCStandard EN ISO 14 61 (formally BS EN 729)Standard EN 12 329 The cable tray, manufactured using untreated steel wire, is pickled and then immersed in an electrolyte containing zinc. Zinc is then deposited by passing an electric current. A smooth, typically bluish-grey on the pH value of the electrolytic bath used. The colour and gloss have no negative or positive effect on the corrosion resistance of the coating.The cable trays or accessories manufactured from untreated steel sheet or wire are degreased and pickled before being immersed in a bath of molten zinc. The whole part is therefore covered with a thick layer of zinc. A light grey, slightly rough appearance is obtained. NOTE: Any white marks due to the formation of zinc hydroxycarbonate which might appear on the surface have no influence on the corrosion resistance. This is in fact the principle on which galvanic protection is based.DacrometEpoxy coated an electrostatic powder process then cured in an oven. The entire range of RAL colours can be obtained.DCCoating based on zinc and aluminium is obtained, it gives the parts a smooth, light grey appearance with no grainy appearance. Dacromet offers protection equivalent to that of GC and is only used for small accessories and fixings, which are difficult to hot dip galvanise.Mainly used for aesthetic reasons, epoxy paints offer very good corrosion resistance.The protection continues...r304L 316LrxrxEZDCxGSGCxPGHot dipped galvanised after manufactureElectrogalvanizing after manufacture EZwithout treatmentr Recommended x PossibleBefore manufacture, a coating of zinc is deposited by continuous immersion on the steel sheets or wires. The appearance of the components is now smooth and grey.Decontamination of stainless steel Carbon Steel7 solutions for each finishGalvanic protection of steel is a sacrificial process. Zinc, in contact with the oxidising agent, is converted into zinc hydroxycarbonate (white) so protecting the steel.Standard EN 10088-2 AISI 304L X2CrNi18.09Stainless steel 316 L StandardCorrosion"Traditional" environment: zinc plated steelZinc HydroxideWhen the Cablofil is cut with the side action bolt cutter, a layer of zinc is left behind which means it will not be susceptible to corrosion. Anod ZnCathod FeWarning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitations7 5. EMC Tests Carried out in independent and accredited laboratories, AEMC Mesures and CETIM, these tests demonstrate the performance of CABLOFIL in regard to the EMC of the electrical installation.2nd test configuration1st test configuration Data cable subjected to an external electromagnetic field A UTP category 5e cable, placed in an insulated chamber, is subjected to a severe electromagnetic field, simulating electromagnetic disturbance. Each different type of metal cable tray, connected to earth, is tested: Cable without metal cable tray: controlCable in CABLOFILCable in perforated trayUnderstanding EMC involves the analysis of electromagnetic pollution between a source of disturbance and its victimCable in CABLOFIL + coverData cable alongside a power cable A UTP category 6 cable, placed in an insulated chamber, is subjected to an electromagnetic field created by a power cable. The following parameters are studied: Impact of earthing Separation distance : 0, 10, 20, 30 cm Type of containment: wire mesh, perforated tray and trunking Separated cable trays One cable tray with divider and without divider 118 configurations were tested An electromagnetic disturbance was creating by passing a current in the power cableThe disturbance created in the data cableCable in trunkingPhenomenon Electromagnetic disturbance is emitted by a source polluting a victim. The transmission of electromagnetic disturbance is known as coupling. An EMC problem only occurs when the three elements source, coupling and victim are evident. To obtain good EMC we simply need to eliminate one of the three elements or reduce its effect.. A metallic cable tray has excellent electrical continuity and is part of the equipotential earth network of the installation, it will reduce the impact of the coupling thereby participating in good EMC of the electrical installation.was measuredIn practice, the electrical system must be installed according to industry standards, however:Comparison of 3 of 118 configurationsElectromagnetic compatibility SourceCouplingVictimExamples of sources : frequency modulators, mobile telephones, lightning, power cables, etc. Example of victims : computer hardware, devices, DATA cables, etc.The golden rules ! Separate the power and DATA cables (20 cm separation)Cables of different families should cross each other at right anglesEN 50174-2Results and interpretationsResults and interpretationsThe comparison of the results of each configuration of cable tray, wire mesh and perforated tray, with and without cover, shows the EMC performance of cable tray. These tests show that there is no significant difference in the "Faraday cage effect offered by wire mesh or perforated cable tray. These results show that it is vital: To use metal cable tray To earth the cable tray To use a cover if requiredThis 2nd test configuration confirms the attenuation effect of a metallic cable tray irrespective of its design (wire mesh or perforated tray). To obtain a good EMC, these results shows that it is vital: To use metal cable tray To earth the cable tray These tests show the importance of the following criteria: To ensure maximum separation distances To use two separate cable trays for power and data To use a divider if sharing containment systemsProvide electrical continuity: Metallic cable tray and low resistances couplersThe CABLOFIL solution q!Non metallic cable tray (PVC, composite material) has no effect against electromagnetic disturbances!Never mix power cables and data cables in a trunking systemConnect the cable trays to the earth network (every 15 to 20 m)qqIts open structure makes it easy to ensure correct cable separation by visual inspection. Its easy installation and metal structure guarantee excellent electrical continuity in all cases: couplings, bends, level changes, crossing walls, etc. Its open structure can reduce crosstalk.Conclusion EXCELLENTOptimal EMC performances Visual inspection of cables position8POSSIBLEPerformances equivalent to wire mesh cable tray, but limited visual monitoringWARNINGWhen the CABLOFIL steel wire cable tray is integrated in the earth or building network, it helps to contribute enhanced EMC in an electrical installation.Non metallic cable trays have no effect against electromagnetic disturbancesWarning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitationsWarning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitations9 6. Earth networkThe earthing of an installation is vital and necessary for the safety of people and property. In addition it plays an active role in EMC. (1)(1)also called "grounding"Fundamental to providing safety to people and property, electrical continuity also plays a role in the EMC performance of an electrical installation.Protective conductorDefinition The earth network consists of all metal parts of a building connected together: beams, conduits, cable trays, metal frames or devices, all parts which must be connected together to guarantee the equipotentiality of the earth network.EarthEarth Conductor Earth SpikeAdvantages of an equipotential earth network The equipotential earth network works like a system of conduits evacuating any fault currents and the parasite currents to earth. This provides a means of : q Protecting people and property. q Obtaining a satisfactory EMC performance level.CABLOFIL integrated in the earth network In order to benefit from the safety and EMC advantages, CABLOFIL should be bonded to the earth of the installation every 15 to 20 metres. If the length is less than 15 to 20 metres, CABLOFIL must be connected to the earth at each end. To correctly evacuate any fault and noise currents, the electrical circuit formed by the cable tray must be closed.Definition The electrical continuity of a system is its ability to conduct an electric current. Each system is characterised by its resistance R. If R = 0 : the system is a perfect conductor If R is infinite : the system is a perfect insulator The lower the resistance of a system, the better its electrical continuity.The advantage of having excellent electrical continuity Even at the same electrical potential each part of the cable tray helps dissipate any fault currents and therefore : Guarantees the safety of people and property : by avoiding any risk of electrocution. No couplers = DANGERCouplers = SAFETYRole of the protective conductor : the protective conductor is a simple and efficient means of connecting the cable tray to earth.Suitable accessoriesElectrical continuity Electrical continuity tested CABLOFIL Under test, the CABLOFIL wires exceed the requirements of standard IEC 61537 which impose a maximum resistance for the cable tray of 5 m /m.CABLOFIL couplers Under the requirements of standard IEC 61537, the couplers must have a maximum resistance of 50 m . The test consist of passing an electric current in the system (cable tray + couplers) and of measuring the resistance of the coupler Test ConfigurationThe installer must first determine the cross-section of the protective conductor. The CABLOFIL range includes a wide range of suitable accessories :Promotes good EMC within an installation : 30 min > 60 min > 90 minE 30 E 60 E 90The IBMB (Institut fr Baustoffe, Massivbau & Brandschutz) laboratory is certified to perform the tests and issue the corresponding certificates. It ensures that the test conditions described in standard 4102-12 are adhered to. IBMB ovenTest configuration The standard CABLOFIL range has passed the test.1000C CThe configuration used by CABLOFIL is a cable tray of span 1250 mm. The maximum permissible load is 10 kg/m. The temperature rise takes place according to the temperature curve (ETK) defined by DIN 4102-12. The E90 test does not qualify a cable tray specifically but it associates CABLOFIL with a particular model and manufacturer of cable. Several types of cable have already been successfully tested: Eupen, Dtwyler and Alcatel. The cables are tested in pairs.1000 900 800 700 600 500 400 300 200 100 0 mn930 C 830 C30 mn60 mn90 mnEZ Path - the firestop solution from CABLOFIL q qWarning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitationsElectrical continuity and EMC : conform to the standard.q18Easy and economical : quick and easy installation and evolutionary.Certified 240 minutes firestop protection (EN 1366-3 norm).Warning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitations19 11. The Standards : The IEC standard 61537: "cable tray systems and cable ladder systems for electrical installations" defines the characteristics of the cable tray product.ThemarkingThe standard IEC 61537 is the "product" standard defining the requirements and test methods for the cable tray and cable ladder systems. Being the only standard harmonised at European level, it is the reference when marking CE on the products, as requested in the LVD. All CABLOFIL cable trays and accessories now comply with the European standards. The products are therefore marked with the CE logo.The manufacture and use of cable tray is subject to strict and precise regulations. CABLOFIL gives an update on the applicable texts and guarantees conformance of its products.The standard IEC 61537 This standard defines the configurations of the mechanical tests to be carried out on the cable tray, brackets, hangers and other accessories. It also specifies the requirements and methodologies for the electrical continuity tests that the cable trays and splices must meet.The directives The following directives apply directly to the cable tray : q The Low Voltage Directive 73/23/CEE known as "LVD" q Directive 93/68/CEE known as "CE Marking"The LVD directive All mechanical and electrical performance levels of the CABLOFIL range are tested according to the methods described in this standard.The low voltage directive (LVD) 73/23/CEE harmonises the legislation of member states and covers consumer and capital goods intended for use within the following voltage limits : q 50 to 1000 Volts AC. q 75 to 1500 Volts DC.Standards and directives Difference between a directive and a standard A directive defines the requirements related to the effects of the products on property and persons, but it does not explain in direct terms how to comply: this is the function of standards.The CE Marking directive Directive 93/68/CEE, known as the "CE Marking" Directive, modifies the Low Voltage Directive for issues concerning the conformance evaluation and marking procedures.Special case of the EMC directive 89/336/CEE The EMC Directive 89/336/CEE applies exclusively to the active elements (is carrying a current or to which a voltage is applied). Since, by definition, the cable tray is a passive element, this directive is therefore not applicable. Correctly connected to the earth network, however, the metal cable tray plays a positive role in the correct EMC of the installation.20Warning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitationsWarning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitations21 12. ApplicationsHeavy industry The wide variety of industrial environments require very high safety and quality standards. CABLOFIL is suitable for corrosive, aggressive or hazardous environments. It is a complete system adapted to each atmosphere, mechanically and electrically tested in the widest range of industrial environments.Building services LV and HV distribution, fire-safety equipment, ventilation-air conditioning systems and computer networks in tertiary buildings, require safe, methodical installation. The strong but open structure of CABLOFIL simplifies maintenance and makes it easy to check the cable arrangement, vital in this type of installation.Mines / Quarries Steel Cement Petrochemical Gas ElectricityHospitals Shopping Centres Offices / Hotels Data Centres Museums SchoolsInfrastructure Light industry Chemical, pharmaceutical and agribusiness industries require high quality systems that are clean and hygienic. CABLOFIL is the ideal solution.To communicate, travel or relax in safety, the control of power becomes paramount and control of cable is a key factor. CABLOFIL, due to its fast and easy installation, flexibility and safety, has become the preferred choice in public access buildings.Typically workshops and production lines use many power cables, DATA cables and fluid lines. CABLOFIL helps drive the productivity: safe, flexible, clean and easy to maintain.Chemical / Pharmaceutical Glass / Wood / Textile / Paper Automotive / Capital goods Food Boats / Platforms Water treatment and waste22Warning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitationsTelecommunications Airports Stations Tunnels Bridges StadiaWarning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitations23 13. Research and Development, an essential process in our organisationThe organisation The CABLOFIL organisation aims to be efficient and offers quality throughout the world. All its products are sold globally with the same image, style and service.Internally Load, electrical continuity and shock resistance tests.Externally Fire resistance, corrosion resistance, DNV, EMC tests, Data tests, VDE.Production requirementsInternational presence CABLOFIL organisations are present in many countries and regions. They provide technical, logistical and sales support:CABLOFIL the most tested cable tray in the world!With a Total Quality organisation, CABLOFIL quality audits every step in the process and applies strict procedures to ensure the highest possible level of customer satisfaction. With an output of 1200 kilometres per month, CABLOFIL produces the wire mesh cable tray in 4 production sites in Europe and the USA.www.cablofil.comInnovation : Research & DevelopmentTHE CABLOFIL CHARTER Our mission: to constantly increase customer satisfaction To make customer satisfaction control our processes. This guides our behaviour and actions. Think globally and therefore make decisions, even groundbreaking decisions, which helps develop our business worldwide (partnerships, customers, suppliers, investors, etc.). Innovate and therefore question, analyse, listen, improve, change and create. Be aware of financial investment and profitability. Be ethical : respect of others, laws, the environment, sales practices, and ones word. Create well-being both externally and internally, through the quality of our products and services, through consideration in our relations with others, through demand in action and the results obtained. Organise ourselves by Key Process with a champion for each process, set objectives and measure performance. All processes must complement each other to constantly improve. Xavier de Froment - PresidentAs far back as 1970, CABLOFIL devised the state of the art concept that is steel wire cable tray. CABLOFIL is constantly developing new innovations. CABLOFIL's R&D strategy is structured around 2 major objectives: q Offer installers and specifiers a product which combines reliability, safety and value. q Understand the new technological requirements and standards. The many patents filed demonstrate this constant determination to innovate.Location The factories, subsidiaries and logistics centres are located as close as possible to our customers. More than 1200 distributors supply the CABLOFIL range in over 50 countries.Environmental considerations q Industrial waste reduction : The structure of CABLOFIL optimizes the use of raw materials, approximately 30% less steel is used compared to the traditional cable tray. q Safeguarding the environment : CABLOFIL uses surface treatments without chromium, the fumes are filtered and a closed water cooling loop is used. In addition, 100% of the CABLOFIL range can be recycled.q Energy saving : The ventilation of the power cables placed in CABLOFIL improves heat dissipation. This reduces losses by up to 10% and is equivalent to installed in free air. q Ergonomics / Safety : CABLOFIL is easy and safe to handle. The open mesh construction makes control of the cables and cleaning of the system much easier. It is more hygienic than a closed system.q Aesthetics : Recommended by the largest architects and contracting organizations, CABLOFIL provides a state of the art system.24Warning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitationsWarning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitations25 14. STEEL WIRE CABLE TRAY SPECIFICATION FOR POWER AND COMMUNICATIONS CABLING CONTAINMENTNOMENCLATURE TECHNICAL GUIDE Anechoic : Chamber or cell completely isolated from electromagnetic disturbances. Austenitic : Type of stainless steel with low carbon levels containing chromium and nickel. Breaking load : Load applied to a component that causes critical failure. Coupling channel : Mode of transmission of an electromagnetic disturbance from the source to a victim1- ScopeCrosstalk : No desired interference existing between two cables Divider : Metal section used to create the physical separation of the cablesCablofil Steel Wire Cable Tray conforming to the material and performance of this specification.Electromagnetic compatibility (EMC) : A measure of equipment tolerance to external electromagnetic fields.2- GeneralFaraday cage : A conducting metallic cage, that allows the bodies placed inside to be electrically insulated.A). Cable tray shall be manufactured from steel wires, welded together and bent into shape prior to surface treatment. B). Surface Treatments: i). Electro zinc plated to EN 12329 for interior use ii). Hot Dipped Galvanised to EN ISO 1461 (formally BS EN 729). iii). Stainless Steel to EN 10088-2 - AISI 316LImpedance : Amplitude ratio of a voltage to that of a current.C). Steel Wire Cable Tray Widths & Depths i). Cable Tray dimensions are all internal. ii). Depths of 30mm, 54mm, 80mm, 105mm & 150mm. iii). Widths of 50mm, 100mm, 150mm, 200mm, 300mm, 400mm, 450mm, 500mm & 600mm for depths of 30mm & 54mm. iv). Widths of 100mm, 150mm, 200mm, 300mm 400mm & 500mm for Depths of 105mm & 150mm v) All trays are 3005mm longFerritic : Type of stainless steel with low carbon levels containing chromium Joule effect : Release of heat which accompanies the passage of an electrical current in a conductor Martensitic : Type of stainless steel with high carbon levels containing chromium Span : Distance between the centres of adjacent supports Stamping : Manufacture of components by cold deformation Resistivity : Expressed by the resistance of a material a length of 1 m and a section of 1 m2. Stated in m. Uniformly distributed load : Load applied evenly across a system.THANKS TO3- Specification a). Steel Wire Cable Tray will be produced from lateral and longitudinal sidewall steel wires, with minimum diameters of : - 4.0 mm for trays of widths up to 100mm - 4.5 mm for trays of widths 150mm and 200 mm - 6.0 mm for trays of widths of 300mm 400mm, 450mm, 500mm and 600mm b). Trays will be manufactured with a longitudinal T-welded safety edge along the top wire of the sidewall (excluding CF3050) c). Trays will be constructed with a 50mm x 100mm mesh configuration. d). All tray fittings (e.g. changes in direction, level and size) shall be constructed on site, to the manufacturers instructions, using side action bolt croppers and fastened using 25mm and 30mm counter clamps with M6 nuts and bolts, all surface treated as the tray. e). Trays will be coupled together using either a fast spring clip coupler or a 25mm/30mm counter clamp combination with supporting lateral splice plate on trays over 300mm width. The coupling will have the same surface finish as the tray. f). Trays shall be supported at a maximum span of 2.5m by trapeze, wall, floor or channel mounting methods and will not exceed maximum loads as specified by the manufacturer. g). All welds will be manufactured to an average minimum tensile strength of 500Kg per weld. and deflection characteristics of the tray are tested and the results published in accordance with the European Standard CEI 61537.This guide is the summary of internal research, and also the collection of information received from companies, partners and laboratories, all qualified, recognized and tested. CABLOFIL would like to thank. ABB ACOME AEMC Mesures ALSTOM ANIXTER CETIM DET NORSKE VERITAS EDFPIRELLI SIEMENS SUPELEC TECHNISCHE UNIVERSITEIT EINDHOVEN TELECOM ITALIA UNDERWRITERS LABORATORIES INC UNIVERSITE DE LILLE VDECoordinated by :Prepared by : Nicolas PricoucheAgns Fleurisson - Claude BadeyAssisted by :Graphics : PALAS, MACGRAPHIC formatted by : WILLIDONG4 - Tests, certification and conformity a). Loading and deflection characteristics of the tray are tested and the results published in accordance with the European Standard CEI 61537. b). Suitability for the support of Cat6 data cabling is demonstrated by way of independent test verification. c). Fire test certification is published in accordance with the E30/E90 standard. d). Electrical continuity across a coupling is demonstrated by means of published test methods and results. e) A degree of EMI protection is demonstrated by means of published test methods and results.EMERSON ESTP ETL FRANCE TELECOM INSTITUT FR BAUSTOFFE, MASSIVBAU & BRANDSCHUTZ LCIE NEXANSThierry Haller Stphane Quertelet Matthew WayPhotographs p. 5, 9, 15, 17, 19, 21 : GETTYimages -Photographs p. 6 : Chachoune26Warning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitationsWarning! All cable trays are not the same. The mechanical and electrical characteristics, the tests, certifications, Total Quality Organisation and recommendations underlined in this technical guide refer to Cablofil only and do not under any circumstance represent other similar products or imitations27 15. WORLDWIDEAustralia Cablofil-Cabac 26, Derby street Silverwater NSW 2128 Tel: +612 9735 5000 Fax: +612 9735 5070 sales@cabac.com.auColombia Cablofil-Luminex Calle 66 N95-27 DC Santafe de Bogota Tel : +(571).437.6720 Fax : +(571).224.4636India Cablofil-Legrand Pvt Ltd 803-804, Nicholas Piramal Tower Peninsula Corporate Park Ganpatrao Kadam Marg Off Senapati Bapat Marg 400013 Lower Parel, Mumbai Tel +(91).22.30416200 Fax +(91).222.4933158Portugal Cablofil-Legrand Electrica Estrada da Alagoa, 96 2775 716 Carcavelos tel : +(351).21.454.88.00 fax : +(351).21.454.88.86Austria Cablofil-Legrand GmbH c/o Floridotower Floridsdorfer Hauptstr. 1-7 /E/3.OG A - 1210 Wien Tel: +(43).1.277.62Czech Republic Cablofil Legrand U Nakladoveho Nadrazi 8 133 00 Praha 3 Tl +(420).222.863.668 fax+(420).222.863.669Italy Cablofil Italia Srl SS Dei Giovi, 43A I -20080 Badile (Fraz.Zibido SG). Tel: +39 02 900 96 484 Fax: +39 02 900 96 454 cablofil@cablofil.itRomania Cablofil-Legrand Str Aromei 96 Sector 2 023786 Bucuresti tel : +(40).21.243.0937 fax : +(40).21.243.0775Belgium-Luxemburg Cablofil Quai Vercour 98 B 4000 Lige Sclessin Belgium Tel: + 32 42 544 260 Fax: + 32 42 526 962 info@cablofil.beEgypt Cablofil-Legrand Egypt 1 Mahmoud Abu Elazm Street PO Box 148 - Maadi Cairo Tel / Fax:+202 378 6150 / 3807032 cairo.office@legrandelectric.comJordan Cablofil-Dahaco Dajani & Co. 142 Arar street P.O.Box 501 Amman 11118. Tel: +962 6 46 43 246/7 Fax: +962 6 46 45 707 info@dahaco-dajani.comBulgaria Cablofil Bulgaria 14A Maritza Str. 4002 Plovdiv Bulgaria Tel: +359 (0)89 8599532 bulgaria@cablofil.comFrance Cablofil France Customer Service Center 1 Route de Semur F 21500 Montbard Tel: +33 3 80 89 58 15 Fax: +33 3 80 92 09 67 france@cablofil.comChili Cablofil-Legrand Electro Andina LTDA Av. Vicuna Mackenna 1292 Santiago Tel.+(56).2.550.51.00 Fax+(56).2.556.74.42 receptionlg.chile@legrand.clGermany Cablofil Deutschland GmbH Darmcher Grund 1 D 58540 Meinerzhagen Tel: +49 (0)2354 / 70 884-0 Fax: +49 (0)2354 / 70 884-10 info@cablofil.dePoland Cablofil-Polska UI.T. Kosciuszki 227 40-600 Katowice tel/Fax +48.323.527.190 centrala@cablofil.plSlovania Cablofil-Legrand SLV d.o.o. Zaloska cesta 145 P.P. 5404 1000 Ljubljana tel : +(386).1.54.64.100 fax : +(386) 1.54.64.110 info@legrand.siSpain Cablofil Iberica Poligono Industrial Can Volart Calle Gregal - Naves Freno n1 ES 08150 Parets Del Valles Barcelona Tel: + 34 93 573 59 90 Fax: + 34 93 562 34 67 cimel@arrakis.esSwitzerland Cablofil Switzerlandswitzerland@cablofil.comRussia Cablofil Russia 91 Vavilova Str., build 2 Moscow 117335 Tel: +7 916 130 74 44 Fax: +7 095 231 29 45 russia@cablofil.comUK - Ireland Cablofil UK Ltd 9, Ashville Way Sutton Weaver Cheshire WA7 3JZ Tel: + 44 845 1304 628 Fax: + 44 845 1304 629 salesuk@cablofil.comMexico Cablofil Mexico Cant 11.5 piso Col Nueva Anzures CP 11590 Mexico DF Tel: +52 55 52 55 02 32 Fax: +52 55 55 45 00 07 mexico@cablofil.comScandinavia Cablofil Scandinavia APS Avedreholmen 96-98 2650 Hvidovre Denmark contact@kabelbaner.dkUkraine Cablofil-Legrand Ltd Turgenevskaya, 15 offici 52 01054 Kiev tel+(38).044.494.00.10 fax+(38).044.490.67.56 office.kiev@legrand.uaNederland Cablofil-Van Geel Legrand B.V. Van Salmstraat 76 5281 RS BOXTEL. P.O. Box 22 Tel : +(31).411.653 200 fax : +(31).411.653 158 info@vangeelegrand.nlSingapour Cablofil-Legrand (S) Pte Ltd 15 Jalan Kilang Barat # 07-05 Frontech Centre 159357 Singapore tel : +(65).6416.1550 fax : +(65).6416.1580 sales.sg@legrand.com.sgUnited States/Canada Cablofil Inc 8319 State Route 4 Mascoutah, IL 62258 Tel: + 1 618 566 3230 Fax: + 1 618 566 3250 info@cablofil.comSlovakia Cablofil-Legrand Pri suchom mlyne 59 81104 Bratislava 1 tel+(421).2.5479.38.40 fax+(421) 2.5479.38.41 kontakt.bratislavia@legrand.skVenezuela Cablofil-BTicino calle Roma, Urb. Industrial Santa Cruz, Sector Los Naranjos, 1220 Guarenas - Edo Miranda tel : +(58).212.361.3333 fax : +(58).212.362.2525THE WORLDS MOST SPECIFIED CABLE TRAYOther countries, contact :INNOVATORS IN CABLE MANAGEMENTwww.cablofil.comCustomer Service Center Tel: +33 (0) 380 89 58 89 Fax: +33 (0) 380 89 58 97 sales@cablofil.com15M - Copy even partial forbidden PALAS Hungary Cablofil-Legrand Kontavill Ipartelepi ut 14 Pf 10 6601 Szentes Tel +(36).63.510.204 Fax +(36).63.510.21011/06 - RCS DIJON B562 005 447China Cablofil-Legrand Worksh.2-3, Qingpu IZ N 555 Jin Qiao Road, Shanghai 201712 Ph : +86 21 5922 8330 Fax : +86 21 5922 8870 www.cablofil.cn312.827Algeria Cablofil-Somafe 29, rue Med Tahar ALLEM 16270 Oued-Smar Alger Tel: +00 213 21 525 467/69 Fax: +00 213 21 529 649 algeria@cablofil.com