cable details for cranes

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Cables for Cranes, Lifts and Handling Systems

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Crane Cable Details

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Page 1: Cable Details for Cranes

Cables for Cranes, Lifts andHandling Systems

Page 2: Cable Details for Cranes

Cables for Cranes, Lifts and Handling SystemsEdition 2003

Weights, dimensions and characteristics dataare approximate.Deviations due to raw materials ormanufacturing processes as well as changesin the data are reserved.This edition supersedes all previous editions.

Page 3: Cable Details for Cranes

Nexans – one of the world’sleading cable and cable systemsmanufacturer with a globalpresence operating in 65 coun-tries and manufacturing in28 countries with over 17.150employees worldwide.

We manufacture a completerange of reliable, high perfor-mance cables for various appli-cations and requirements.

Canada

USA

Brazil

Vietnam

China

South Korea

TanzaniaMorocco

Ghana

Nigeria

Italy

GreeceTurkey

GermanyDenmark

SwitzerlandNorway

Sweden

BelguimFrance

United Kingdom

Ireland

SpainPortugal

The Netherlands

Production Plant Moenchengladbach, Germany

Global expert in cablesand cabling systems

Page 4: Cable Details for Cranes

ContentsPage

Cable Selection

Cable Type Nominal VoltageUO/U

RHEYCORD®

NSHTOEU-JReeling Cables 0.6/1 kV 5 - 8

RHEYCORD® (RTS)(N)SHTOEU-JExtra Heavy Duty Reeling Cables 0.6/1 kV 9 - 12

RHEYFESTOON®

(N)3GRD5GFlexible Festoon Cables 0.6/1 kV 13 - 16

RHEYFLAT® NNGFLGOEU-JRubber Flat Cables 300/500 V 17 - 20

RHEYFLAT® N(N)GFLCGOEU-JScreened Rubber Flat Cables 300/500 V 21 - 23

RHEYFLAT® YH05VVH6-F 300/500 V 25 - 28H07VVH6-F 450/750 V 29 - 31PVC Flat Cables

RHEYFLEX® PNControl Cables with Strength Member 450/750 V 33 - 36

RHEYFIRM® (RTS)(N)TSCGEWTOEUSReeling Cables 1.8/3 kV to 18/30 kV 37 - 41

RHEYFIRM® (RTS) OFE(N)TSCGEWTOEUS OFEReeling Cables with Optical Fibres 1.8/3 kV to 18/30 kV 43 - 47

RHEYCORD®

SHTOEU OFERubber Sheated Optical Fibre Cables 49 - 52

Page 5: Cable Details for Cranes

Cable Selection

Cable Types Typical Applications

spring operated reels cylindrical reels mono spiral reels

RHEYCORD®

NSHTOEU-JReeling Cables

RHEYCORD® (RTS)(N)SHTOEU-JExtra Heavy Duty Reeling Cables

RHEYFESTOON®

(N)3GRD5GFlexible Festoon Cables

RHEYFLAT® NNGFLGOEU-JRubber Flat Cables

RHEYFLAT® N(N)GFLCGOEU-JScreened Rubber Flat Cables

RHEYFLAT® YH05VVH6-FPVC Flat Cables

RHEYFLAT® YH07VVH6-FPVC Flat Cables

RHEYFLEX® PNControl Cables with Strength Member

RHEYFIRM® (RTS)(N)TSCGEWTOEUSReeling Cables 3 - 30 kV

RHEYFIRM® (RTS) OFE(N)TSCGEWTOEUS OFEReeling Cables with Optical Fibres 3 - 30 kV

RHEYCORD®

SHTOEU OFERubber Sheated Optical Fibre Cables

Main application Suitable Not suitable

Page 6: Cable Details for Cranes

Typical Applications

festoon systems e-chain cable elevator cable tender system roller-type accumulatorcarriere system

Page 7: Cable Details for Cranes

RHEYCORD® NSHTOEU-JReeling Cables

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Page 8: Cable Details for Cranes

ApplicationsRubber reeling cable for controland power supplies.For applications with highmechanical stresses, especially forsimultaneous tensile and torsionstresses. Suitable for motor-drivenreels, spring-operated reels,festoon- and hoisting systems.

Design1. Conductor

Copper tinned, flexiblestranded, class 5 according toIEC 60228, DIN VDE 0295

2. InsulationEPR (ethylene propylenerubber) rubber compound3GI3 refer to DIN VDE 0207part 20

RHEYCORD® NSHTOEU-JReeling Cables

0.6/1 kV

MarkingRHEYCORD NSHTOEU-J90/-35 1kV

Core identification( DIN VDE 0293 part 308/HD308 S2)Colour code:4 cores: green/yellow-brown-

black-grey5 cores: green/ yellow-blue-

brown-black-grey≥ 5 cores: black with printed

numbers – green/yellow (in the outerlayer)

Approval/CertificatesVDE

3. Inner sheathRubber compound5GM3/GM1b refer to DINVDE 0207 part 21

4. Outer sheathPCP (polychloroprene) heavyduty abrasion and notch-resistant, with antitorsion braidintegrated in the jacketColour: blackrubber compound 5GM5 referto DIN VDE 0207 part 21

StandardsDIN VDE 0250 part 814

6

OptionsFurther numbers of cores and cross-section upon request

1

2

3

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Page 9: Cable Details for Cranes

RHEYCORD® NSHTOEU-J

Cable characteristics

7

Mechanical properties

Minimum bending radii: outer diameter d15 - 20 mm > 20 mm

Flexible operation 5 d 5 dWith strain relief 5 d 5 dForced guidance e.g.:Reeling applications 5 d 6 dFestoon systems 5 d 5 dE-chain cable carrier systems 5 d 5 dStatic 4 d 4 dMinimum distance between two bends 20 d 20 d(S-shape deflection)

Travelling speed up to 120 m/min

Chemical properties

Oil resistantFor indoor and outdoor applications. Moisture, UV and ozone resistant.

Electrical and Thermal properties

Nominal voltage Uo/U = 0.6/1 kVMaximum operating voltage in AC systems Uo/U = 0.72/1.2 kVTest voltage 50 Hz, 5 min energy core 2,500 V

control core 2,000 VCurrent rating (A) according to DIN VDE 0298 part 4Max. temperature at the conductor in service + 90 °C in short circuit + 200 °CMax. surface temperature fixed installation – 45 °C to +90 °C flexible operation – 35 °C to +90 °CMax. static tensile stress of the conductor 15 N/mm2

Page 10: Cable Details for Cranes

RHEYCORD® NSHTOEU-J

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Technical data

5x1.5 * 7997 0155 23 21.1 16 3407x1.5 * 7997 0241 17 21.1 19 45012x1.5 * 7997 0225 12 21.1 25 78018x1.5 * 7997 0261 11 21.1 27 90024x1.5 * 7997 0154 10 21.1 31 1,05030x1.5 * 7997 0244 9 21.1 33 1,250

4x2.5 * 7997 0245 32 13.3 17 4005x2.5 7997 0506 13.3 19 4657x2.5* 7997 0147 22 13.3 23 60012x2.5 7997 0102 17 13.3 29 1,05019x2.5* 7997 0123 14 13.3 32 1,25024x2.5* 7997 0140 13 13.3 35 1,60030x2.5* 7997 0141 11 13.3 38 1,80050x2.5* 7997 0136 5 13.3 47 3,050

4x4 * 7997 0248 43 8.3 19 5004x6 * 7997 0129 56 5.5 21 6004x10 * 7997 0130 78 3.3 25 9504x16 * 7997 0119 104 2.1 29 1,4004x25 * 7997 0131 138 1.3 35 2,0004x35 * 7997 0132 171 0.97 39 2,6004x50 * 7997 0090 213 0.74 44 3,5004x70 * 7997 0133 263 0.55 48 4,6004x95 * 7997 0089 317 0.42 56 6,0004x120 7997 0134 370 0.32 61 7,500

19x2.5 + 5x1.5C * 7997 0218 6 13.3 38 1,90025x2.5 + 5x1.5C * 7997 0303 6 13.3 40 2,000

* stock types** ambient temperature 30 °C, condctor temperature 90 °C

Number of cores Art. No. Permissible ∆ U Approx. Approx.and nominal current rating (cos ϕ 0.8) outer diameter weightcross-section Voltage drop

mm2 (A)** (V/A x km) mm kg/km

Page 11: Cable Details for Cranes

RHEYCORD® (RTS) (N)SHTOEU-JExtra Heavy Duty Reeling Cables

9

Abbildungen

Page 12: Cable Details for Cranes

ApplicationsExtra heavy duty rubber reelingcable for control and powersupplies.For applications with highmechanical stresses, especially forsimultaneous tensile and torsionstresses. Suitable for motor-drivenreels, spring-operated reels, drum-spreader, festoon- and hoistingsystems.

Design1. Conductor

Copper extra-fine stranded,class „RTS“. Better than IEC60228, DIN VDE 0295 class 5

2. InsulationNew special insulationcompound „RHEYCLEAN“ basedon EPDM, according to DIN VDE0207 part 20

RHEYCORD® (RTS) (N)SHTOEU-JExtra Heavy Duty Reeling Cables

0.6/1 kV

MarkingRHEYCORD (RTS) (N)SHTOEU-J90/-40 1kV

Core identification( DIN VDE 0293 part 308/HD308 S2)Colour code:4 cores: green/ yellow-brown-

black-grey5 cores: green/ yellow-blue-

brown-black-grey≥ 5 cores: black with printed

numbers

Approval/CertificatesIn line with VDE

3. Inner sheathSpecial synthetic rubber(better than GM1b)

4. Outer sheathNew special sandwichconstruction with incorporatedanti-torsion braid for a optimumof flexibility and heavy duty.PCP (polychloroprene), type5GM5, abrasion and notch-resistant. Colour: yellow

StandardsIn line with DIN VDE 0250part 814

10

Options• Further numbers of cores and cross-section upon request• Spreader cables for basket operation upon request

1

2

3

4

Page 13: Cable Details for Cranes

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RHEYCORD® (RTS) (N)SHTOEU-J

Cable characteristics

Mechanical properties

Minimum bending radii: outer diameter d15 - 20 mm > 20 mm

Flexible operation 5 d 5 dWith strain relief 5 d 5 dForced guidance e.g.:Reeling applications 5 d 6 dFestoon systems 5 d 5 dE-chain cable carrier systems 5 d 5 dStatic 4 d 4 dDeflection pulleys 7.5 d 7.5 dMinimum distance between two bends 10 d 10 d(S-shape deflection)

Travelling speed drum and drum-speader up to 200 m/min festoon-system up to 240 m/min

Chemical properties

Oil resistantFor indoor and outdoor applications. Moisture, UV and ozone resistant.

Electrical and Thermal properties

Nominal voltage Uo/U = 0.6/1 kVMaximum operating voltage in AC systems Uo/U = 0.72/1.2 kVTest voltage 50 Hz, 5 min energy core 2,500 V

control core 2,000 VCurrent rating (A) according to DIN VDE 0298 part 4Max. temperature at the conductor in service + 90 °C in short circuit + 250 °CMax. surface temperature fixed installation – 50 °C to +90 °C flexible operation – 40 °C to +90 °CMax. static tensile stress of the conductor 15 N/mm2

Tensile stress of the carrier unit (spreader cable) 3,000 N

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RHEYCORD® (RTS) (N)SHTOEU-J

Technical data

5x1.5 23 21.1 13 2707x1.5 17 21.1 15 37012x1.5 12 21.1 21 70018x1.5 11 21.1 22 75024x1.5 10 21.1 24 98030x1.5 9 21.1 26 1,180

4x2.5 32 13.3 13 3005x2.5 32 13.3 14 3407x2.5 22 13.3 16 50012x2.5 17 13.3 23 90018x2.5 14 13.3 24 1,000

24x2.5 spreader 13 13.3 26 1,30030x2.5 spreader 11 13.3 29 1,60036x2.5 *spreader 10 13.3 31 1,70044x2.5 *spreader 8 13.3 34 2,20056x2.5 spreader 5 13.3 41 2,900

4x4 43 8.3 16 4504x6 56 5.5 17 5604x10 78 3.3 22 9004x16 104 2.1 24 1,2004x25 138 1.3 29 1,800

3x35+3x25/3 171 0.97 29 2,1003x50+3x25/3 213 0.74 35 2,8003x70+3x35/3 263 0.55 40 3,9003x95+3x50/3 317 0.42 44 5,0003x120+3x70/3 370 0.32 51 6,600

19x2.5 + 5x1.5C 10 13.3 27 1,30025x2.5 + 5x1.5C 9 13.3 30 1,600

* stock types** ambient temperature 30 °C, condctor temperature 90 °C

Number of cores Permissible ∆ U Approx. Approx.and nominal current rating (cos ϕ 0.8) outer diameter weightcross-section Voltage drop

mm2 (A)** (V/A x km) mm kg/km

Page 15: Cable Details for Cranes

RHEYFESTOON® (N)3GRD5GFlexible Festoon Cables

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Page 16: Cable Details for Cranes

ApplicationsHeavy duty rubber cable forcontrol and power supplies.Forfestoon applications withmechanical tensile stressescombined with dynamic stresses.

Design1. Conductor

Copper fine stranded, class 5according to IEC 60228, DINVDE 0295

2. InsulationNew special insulationcompound „RHEYCLEAN“ basedon EPDM E16, according toprEN 50363

RHEYFESTOON® (N)3GRD5GFlexible Festoon Cables

0.6/1 kV

MarkingRHEYFESTOON N3GRD5G3x50+3x25/3 1kV NEXANS

Core identification(DIN VDE 0293 part 308/HD308 S2)Colour code:4 cores: green/ yellow-brown-

black-grey5 cores: green/ yellow-blue-

brown-black-grey≥ 5 cores: black with printed

numbers

Approval/CertificatesIn line with VDE

3. Inner sheathSpecial synthetic rubber,(better than EM6, accordingto prEN 50363)

4. Outer sheathPCP (polychloroprene) EM7according to prEn 50363.Colour: black

StandardsIn line with DIN VDE 0250part 812

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OptionsFurther numbers of cores and cross-section upon request

1

2

3

4

Page 17: Cable Details for Cranes

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RHEYFESTOON® (N)3GRD5G

Cable characteristics

Mechanical properties

Minimum bending radii: outer diameter d15 - 20 mm > 20 mm

Flexible operation 5 d 5 dFestoon systems 5 d 5 dE-chain cable carrier systems 5 d 5 dStatic 4 d 4 d

Festoon speed approx. 200 m/min, higher speed upon request.

Chemical properties

Oil resistantFor indoor and outdoor applications. Moisture, UV and ozone resistant.

Electrical and Thermal properties

Nominal voltage Uo/U = 0.6/1 kVMaximum operating voltage in AC systems Uo/U = 0.72/1.2 kVTest voltage 50 Hz, 5 min energy core 2,500 V

control core 2,000 VCurrent rating (A) according to DIN VDE 0298 part 4Max. temperature at the conductor in service + 90 °C in short circuit + 250 °CMax. surface temperature fixed installation – 50 °C to +90 °C flexible operation – 35 °C to +90 °CMax. static tensile stress of the conductor 15 N/mm2

Page 18: Cable Details for Cranes

1x35 13 400 5251x50 16 600 7501x70 18 800 1,0501x95 20 1,000 1,4251x120 22 1,300 1,8001x150* 24 1,700 2,2501x185 27 2,000 2,775

4x4 15 350 2404x6 17 500 3604x10 19 700 6004x16 24 1,100 9604x25 29 1,600 1,5004x35 32 2,100 2,1004x50 38 3,000 3,000

3x35+3x16/3 28 1,750 1,5753x50+3x25/3 33 2,500 2,2503x70+3x35/3 40 3,600 3,1503x95+3x50/3 45 4,500 4,275

5x4 16 500 3005x6 18 600 4505x10 21 900 7505x16 25 1,350 1,2005x25 30 2,000 1,900

12x1.5 17 450 27018x1.5 19 650 40524x1.5 23 850 54030x1.5 24 950 67536x1.5 25 1,100 810

12x2.5* 18 600 45018x2.5 22 900 65024x2.5 25 1,150 90030x2.5 27 1,350 1,12536x2.5 29 1,600 1,350

* stock types** ambient temperature 30 °C, condctor temperature 90 °C

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RHEYFESTOON® N3GRD5G

Technical data

Number of cores Approx. Approx. Max.and nominal outer diameter weight tensile loadcross-section

mm2 mm kg/km N

Page 19: Cable Details for Cranes

RHEYFLAT® N NGFLGOEU-JRubber Flat Cables

(N)GFLCGOEU-JScreened Rubber Flat Cables

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Page 20: Cable Details for Cranes

ApplicationsUsed for festoon systems (e.g. ongantry cranes, container cranesetc), handling systems, machinetools, lifts and e-chain cable carriersystems. For applications with highmechanical stresses and frequentbending in one plane only.

Design1. Conductor

Copper bare≤ 25 mm2: extra-flexiblestranded, class 6

≥ 35 mm2: flexiblestranded, class 5according to IEC 60228DIN VDE 0295

2. InsulationEPR (ethylen propylen rubber)rubber compound 3GI3 refer toDIN VDE 0207 part 20

RHEYFLAT® N NGFLGOEU-JRubber Flat Cables

300/500 V

Markingnone

Core identification( DIN VDE 0293 part 308/HD308 S2)Colour code:4 cores: green/ yellow-brown-

black-grey5 cores: green/ yellow-blue-

brown-black-grey≥ 5 cores: black with printed

numbers

Approval/CertificatesVDE

3. Outer sheathPCP (polychloropen)Colour: blackRubber compound 5GM3 referto DIN VDE 0207 part 21

StandardsDIN VDE 0250part 809

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Options• special low temperatur resistance compounds • further options upon request• with UL approbation• with integrated optical fibre element

1

2

3

Page 21: Cable Details for Cranes

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RHEYFLAT® N NGFLGOEU-J Rubber Flat Cables

Cable characteristics

Mechanical properties

Minimum bending radii: outer diameter d< 8 mm 8 - 12 mm > 12 mm

Flexible operation 3 d 4 d 5 dForced guidance e.g.:Festoon systems 3 d 4 d 5 dE-chain cable carrier systems 4 d 4 d 5 dFixed installation 3 d 3 d 4 d

Travelling speed up to 180 m/min (festoon application)

Chemical properties

Oil resistantFor indoor and outdoor applications. Moisture, UV and ozone resistant.

Electrical and Thermal properties

Nominal voltage Uo/U = 300/500 kVMaximum operating voltage in AC systems Uo/U = 330/550 kVMaximum operating voltage in DC systems Uo/U = 495/825 kVAC test voltage 2,000 VMaximum admissible conductor temperature in service + 90 °C in short circuit + 200 °CMaximum admissible surface temperature fixed installation – 40 °C to +80 °C flexible operation – 25 °C to +60 °C

Page 22: Cable Details for Cranes

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RHEYFLAT® N NGFLGOEU-J Rubber Flat Cables

Technical data

4 x 1.5 * 7909 1304 23 20.2 6.2 x 17.5 200 13.35 x 1.5 * 7909 1305 23 20.2 6.2 x 21.5 240 13.37 x 1.5 * 7909 1307 17 20.2 6.2 x 29.0 360 13.38 x 1.5 * 7909 1308 16 20.2 6.2 x 31.5 370 13.310 x 1.5 * 7909 1310 13 20.2 6.5 x 40.0 520 13.312 x 1.5 * 7909 1312 12 20.2 6.5 x 47.0 620 13.3

6 x (4 x 1.5) * 7909 1324 10 20.2 12.5 x 55.0 1,300 13.3

4 x 2.5 * 7909 1404 32 20.2 7.5 x 21.0 280 7.985 x 2.5 * 7909 1405 32 12.3 7.5 x 27.0 400 7.987 x 2.5 * 7909 1407 22 12.3 7.5 x 35.0 520 7.988 x 2.5 * 7909 1408 21 12.3 7.5 x 39.0 550 7.9810 x 2.5 7909 1410 18 38.2 8.0 x 48.0 680 7.98

12 x 2.5 * 7909 1412 17 20.2 8.0 x 56.0 800 7.986 x (4 x 2.5) * 7909 1424 13 20.2 16.0 x 68.0 1,850 7.98

4 x 4 * 7909 1504 43 7.8 9.0 x 26.0 410 4.955 x4 * 7909 1505 43 7.8 9.0 x 32.0 560 4.957 x 4 * 7909 1507 31 7.8 9.0 x 42.0 700 4.95

4 x 6 * 7909 1604 56 5.3 9.5 x 29.0 600 3.305 x 6 * 7909 1605 56 5.3 9.5 x 35.0 650 3.307 x 6 * 7909 1607 41 5.3 9.5 x 44.5 850 3.30

4 x 10 * 7909 1704 78 3.2 11.0 x 33.0 800 1.915 x 10 * 7909 1705 78 3.2 11.0 x 44.0 1,000 1.91

4 x 16 * 7909 1804 104 2.0 13.0 x 38.0 1,150 1.215 x 16 * 7909 1805 104 2.0 13.0 x 50.0 1,450 1.21

4 x 25* 7909 1854 138 1.3 15.0 x 49.5 1,700 0.7805 x 25 * 7907 0021 138 1.3 16.0 x 60.0 2,200 0.7807 x 25 7909 1857 97 1.3 16.0 x 80.0 3,060 0.780

4 x 35 * 7909 1904 171 0.97 17.0 x 55.0 2,200 0.5547 x 35 7909 1907 120 1.3 17.0 x 88.0 3,900 0.554

4 x 50 * 7907 0001 213 0.74 19.0 x 63.0 3,000 0.3864 x 70 * 7907 0002 263 0.55 22.0 x 71.0 4,000 0.2724 x 95 * 7907 0003 317 0.42 25.0 x 80.0 5,300 0.2064 x 120 7907 0004 370 0.30 27.0 x 86.0 6,400 0.161

* stock types** ambient temperature 30 °C, condctor temperature 90 °C

Number of cores Art. No. Permissible ∆ U Approx. Approx. Max.and nominal current rating (cos ϕ 0.8) outer weight conductorcross-section Voltage drop diameter resistance

at 20 °Cmm2 (A)** (V/A x km) mm kg/km N

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ApplicationsUsed for festoon systems (e.g. ongantry cranes, container cranesetc), handling systems, machinetools, lifts and e-chain cable carriersystems. For applications with highmechanical stresses and frequentbending in one plane only.Copper screens are efficientagainst electro magnetic distur-bances caused by power cables.

Design1. Conductor

Copper bare≤ 25 mm2: extra-flexiblestranded, class 6

≥ 35 mm2: flexiblestranded, class 5according to IEC 60228DIN VDE 0295

2. InsulationEPR (ethylen propylen rubber)rubber compound 3GI3 refer toDIN VDE 0207 part 20

RHEYFLAT® N (N)GFLCGOEU-JScreened Rubber Flat Cables

300/500 V

Markingnone

Core identification( DIN VDE 0293 part 308/HD308 S2)Colour code:4 cores: green/ yellow-brown-

black-grey5 cores: green/ yellow-blue-

brown-black-grey≥ 5 cores: black with printed

numbers

Type Approval CertificatesVDE

3. ScreenTinned copper braid

4. Outer sheathPCP (polychloropren)Colour: blackRubber compound 5GM3 referto DIN VDE 207 part 21

StandardsIn line with DIN VDE 0250part 809

Options• special low temperatur resistance compounds• with UL approbation• further options upon request

1

2

3

4

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RHEYFLAT® N (N)GFLCGOEU-J Screened Rubber Flat Cables

Cable characteristics

Mechanical properties

Minimum bending radii: outer diameter d< 8 mm 8 - 12 mm > 12 mm

Flexible operation 3 d 4 d 5 dForced guidance e.g.:Festoon systems 3 d 4 d 5 dE-Chain cable carrier systems 4 d 4 d 5 dFixed installation 3 d 3 d 4 d

Travelling speed up to 120 m/min (festoon application)

Chemical properties

Oil resistantFor indoor and outdoor applications. Moisture, UV and ozone resistant.

Electrical and Thermal properties

Nominal voltage Uo/U = 300/500 kVMaximum operating voltage in AC systems Uo/U = 330/550 kVMaximum operating voltage in DC systems Uo/U = 495/825 kVAC test voltage 2,000 VMaximum admissible conductor temperature in service + 90 °C in short circuit + 200 °CMaximum admissible surface temperature fixed installation – 40 °C to +80 °C flexible operation – 25 °C to +60 °C

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RHEYFLAT® N (N)GFLCGOEU-J Screened Rubber Flat Cables

Technical data

4x1.5 C* 7907 0092 23 20.2 6.4 x 19.0 2308x1.5 C* 7907 0064 16 20.2 7.3 x 37.0 48012x1.5 C* 7907 0061 12 20.2 8.4 x 56.0 770

4x2.5 C* 7907 0066 32 12.3 8.0 x 23.0 29012x2.5 C* 7907 0194 17 12.3 9.7 x 71.0 1,150

4x4 C* 7907 0179 43 7.8 10.4 x 30.0 5054x6 C* 7907 0180 56 5.3 11.0 x 33.0 5954x10 C* 7907 0181 78 3.2 12.3 x 38.0 8554x16 C* 7907 0182 104 2.0 14.0 x 43.0 1,1604x25 C 7909 1855 138 1.2 15.7 x 50.2 1,6404x50 C 7907 0193 213 0.74 20.7 x 68.0 3,030

4x(2x1) C* 7907 0169 10 31.2 13.0 x 38.0 630

* stock types** ambient temperature 30 °C, condctor temperature 90 °C

Number of cores Art. No. Permissible ∆ U Approx. Approx.and nominal current rating (cos ϕ 0.8) outer diameter weightcross-section Voltage drop

mm2 (A)** (V/A x km) mm kg/km

Page 26: Cable Details for Cranes

RHEYFLAT® Y H05VVH6-FH07VVH6-F

PVC Flat Cables

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Page 27: Cable Details for Cranes

ApplicationsPower and control cable,especially for lifts. Also for festoonsystems and machine toolssuitable. For applications withlow mechanical stresses andfrequent bending in one levelonly.

Design1. Conductor

Copper bareflexible stranded, class 5according to IEC 60228DIN VDE 0295

2. InsulationPVC (polyvinylchloride)DIN VDE 0207 part 4

RHEYFLAT® Y H05VVH6-FPVC Flat Cables

300/500 V

Markinge.g.H05VVH6-F 12G0, 75mm2

Year-week of production

Core identification( DIN VDE 0293 part 308/HD308 S2)Colour code:4 cores: green/ yellow-brown-

black-grey5 cores: green/ yellow-blue-

brown-black-grey≥ 5 cores: black with printed

numbers

Approval/CertificatesVDE

3. Outer sheathPVC (polyvinylchloride)according toDIN VDE 0207 part 5Colour: black

StandardsDIN VDE 0281 part 403HD 359 S2EN 50214IEC 60227 part 6

26

OptionsFurther numbers of cores and cross-sections upon request

1

2

3

Page 28: Cable Details for Cranes

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RHEYFLAT® Y H05VVH6-F

Cable characteristics

Mechanical properties

Minimum bending radii: outer diameter d< 8 mm 8 - 12 mm > 12 mm

Flexible operation 3 d 4 d 5 dForced guidance e.g.:Festoon systems 3 d 4 d 5 dE-chain cable carrier systems 4 d 4 d 5 dFixed installation 3 d 3 d 4 d

Chemical properties

Suitable for indoor applications

Electrical and Thermal properties

Nominal voltage Uo/U = 300/500 kVMaximum operating voltage in AC systems Uo/U = 330/550 kVMaximum operating voltage in DC systems Uo/U = 495/825 kVAC test voltage 2,000 VMaximum admissible conductor temperature in service + 70 °C in short circuit + 150 °CMaximum admissible surface temperature fixed installation – 40 °C to +70 °C flexible operation – 25 °C to +70 °C

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4G 0.75 12 4.2 x 13.0 1005G 0.75 12 4.2 x 15.5 1206G 0.75 8 4.2 x 17.5 1407G 0.75 8 4.2 x 23.0 1708G 0.75 7 4.2 x 25.5 19010G 0.75 7 4.2 x 30.5 22512G 0.75 6 4.2 x 33.5 23014G 0.75 6 4.2 x 41.0 31016G 0.75 5 4.3 x 42.0 33018G 0.75 5 4.2 x 51.0 40020G 0.75 4 4.2 x 54.5 42524G 0.75 4 4.2 x 65.0 510

4G 1 15 4.4 x 13.5 1155G 1 15 4.4 x 16.0 1357G 1 10 4.4 x 24.0 1658G 1 10 4.4 x 26.5 22010G 1 9 4.4 x 32.0 26512G 1 8 4.4 x 36.0 31014G 1 7 4.4 x 42.5 36516G 1 7 4.4 x 44.0 39518G 1 6 4.4 x 55.0 46020G 1 6 4.4 x 58.5 51024G 1* 6 4.4 x 70.0 600

* stock types** ambient temperature 30 °C

RHEYFLAT® Y H05VVH6-F

Technical data

Number of cores Permissible Approx. Approx.and nominal current rating outer diameter weightcross-section

mm2 (A) ** mm kg/km

Page 30: Cable Details for Cranes

ApplicationsPower and control cable usede.g. for handling- and festoonsystems, machine tools andelevators.For applications with lowmechanical stresses, especiallyfrequent bending in one levelonly.

Design1. Conductor

Copper bare,flexible stranded, class 5according to IEC 60228,DIN VDE 0295

2. InsulationPVC (polyvinylchloride)according DIN VDE0207 part 4

RHEYFLAT® Y H07VVH6-FPVC Flat Cables

450/750 V

Markinge.g.H07VVH6-F 4G1,5mm2

Year-week of production

Core identification( DIN VDE 0293 part 308/HD308 S2)Colour code:4 cores: green/ yellow-brown-

black-grey5 cores: green/ yellow-blue-

brown-black-grey≥ 5 cores: black with printed

numbers

Approval/CertificatesVDE

3. Outer sheathPVC (polyvinylchloride)according toDIN VDE 0207 part 5Colour: black

StandardsDIN VDE 0281 part 404HD 359 S2IEC 60227 part 6

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OptionsFurther numbers of cores and cross-sections upon request

1

2

3

Page 31: Cable Details for Cranes

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RHEYFLAT® Y H07VVH6-F

Cable characteristics

Mechanical properties

Minimum bending radii: outer diameter d< 8 mm 8 - 12 mm > 12 mm

Flexible operation 3 d 4 d 5 dForced guidance e.g.:Festoon systems 3 d 4 d 5 dE-Chain cable carrier systems 4 d 4 d 5 dFixed installation 3 d 3 d 4 d

Travelling speed up to 120 m/min (festoon application)

Chemical properties

Suitable for indoor applications

Electrical and Thermal properties

Nominal voltage Uo/U = 450/750 kVMaximum operating voltage in AC systems Uo/U = 495/825 kVMaximum operating voltage in DC systems Uo/U = 743/1238 kVAC test voltage 2,500 VMaximum admissible conductor temperature in service + 70 °C in short circuit + 150 °CMaximum admissible surface temperature fixed installation – 40 °C to +70 °C flexible operation – 25 °C to +70 °C

Page 32: Cable Details for Cranes

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RHEYFLAT® Y H07VVH6-F

Technical data

4G 1.5 * 7817 1304 19 20.2 5.0 x 15.0 1505G 1.5 * 7817 1305 19 20.2 5.0 x 18.0 1807G 1.5 * 7817 1307 14 20.2 5.0 x 27.0 2658G 1.5 * 7817 1308 14 20.2 5.0 x 29.0 29510G 1.5 * 7817 1310 12 20.2 5.0 x 36.0 35512G 1.5 7817 1312 11 20.2 5.0 x 41.0 41514G 1.5 7817 1314 10 20.2 5.0 x 47.5 49016G 1.5 7817 1316 10 20.2 5.0 x 53.5 56018G 1.5 7817 1318 9 20.2 5.0 x 58.0 620

24G 1.5 * 7817 1324 8 20.2 5.0 x 80.0 790

4G 2.5 * 7817 1404 27 12.3 5.7 x 18.5 2505G 2.5 * 7817 1405 27 12.3 5.7 x 22.0 2807G 2.5 * 7817 1407 20 12.3 5.7 x 33.5 3858G 2.5 * 7817 1408 20 12.3 5.7 x 37.0 43010G 2.5 7817 1410 16 12.3 5.7 x 43.0 530

12G 2.5 * 7817 1412 15 12.3 5.7 x 51.0 63024G 2.5 * 7817 1424 11 12.3 5.7 x 92.0 1,100

4G 4 * 7817 1504 36 7.8 6.9 x 21.5 3205G 4 * 7817 1505 36 7.8 6.9 x 26.0 3907G 4 7817 1507 27 7.8 6.9 x 38.0 56012G 4 7817 1512 20 7.8 6.8 x 57.0 880

4G 6 * 7817 1604 46 5.3 7.6 x 24.5 4305G 6 * 7817 1605 46 5.3 7.6 x 29.5 5307G 6 * 7817 1607 35 5.3 7.0 x 41.0 750

4G 10 * 7817 1704 64 3.2 9.6 x 31.0 6905G 10 7817 1705 64 3.2 9.0 x 34.5 780

4G 16 * 7817 1804 86 2.0 10.9 x 35.5 9705G 16 * 7817 1805 86 2.0 13.0 x 50.0 1,450

4G 25 * 7817 1854 114 1.3 12.7 x 41.5 1,4054G 35 * 7817 1904 142 0.97 15.7 x 49.0 2,0354G 50 7817 0001 176 0.74 19.1 x 61.5 3,0004G 70 7817 0003 218 0.55 21.0 x 64.0 4,1004G 95 7817 0004 262 0.42 20.5 x 72.5 4,550

* stock types** ambient temperature 30 °C

Number of cores Art. No. Permissible ∆ U Approx. Approx.and nominal current rating (cos ϕ 0.8) outer diameter weightcross-section Voltage drop

mm2 (A)** (V/A x km) mm kg/km

Page 33: Cable Details for Cranes

RHEYFLEX® PNControl Cables with Strength Member

33

Page 34: Cable Details for Cranes

ApplicationsRubber cable with a centralstrength member used for control,measurement and signalling inthe steel, mining and chemicalindustries.In addition as cantilevered controlcable for cranes (e.g. to remotecontrol on overhead cranes frompushbutton boxes), wind turbines,conveyor- and storage systems.

Design1. Central strength member

2. ConductorCopper bare, flexible stranded,class 5 and 6

2. InsulationEPR (ethylen propylen rubber)rubber compound 3GI3 refer toDIN VDE 0207 part 20

RHEYFLEX® PNControl Cables with Strength Member

450/750 V

MarkingRHEYFLEX PN

Core identificationColour code:black with printed numbers andgreen/yellow

Approval/Certificatesadapted to VDE

4. SeparatorTextile covering over each layer

5. Outer sheathPCP (polychloropren)Colour: blackRubber compound 5GM3 referto DIN VDE 0207 part 21

StandardsIn line with DIN VDE 0250

34

Options• With one common shield • Special low temperature resistance compounds• With individually screened cable cores • Further options upon request

1

2

3

4

5

Page 35: Cable Details for Cranes

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RHEYFLEX® PN

Cable characteristics

Mechanical properties

Minimum bending radii: outer diameter d

Flexible operations and forced guidance e.g. festoon systems, 5 de-chain cable carrier systemsFixed installation 4 d

Chemical properties

For indoor and outdoor applications. Moisture, UV and ozone resistant.

Electrical and Thermal properties

Nominal voltage Uo/U = 450/750 kVMaximum operating voltage in AC systems Uo/U = 495/825 kVMaximum operating voltage in DC systems Uo/U = 619/1238 kVAC test voltage 2,500 VMaximum admissible conductor temperature in service + 90 °C in short circuit + 250 °CMaximum admissible surface temperature fixed installation – 40 °C to +80 °C flexible operation – 25 °C to +60 °C

Page 36: Cable Details for Cranes

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3 x 1 * 7971 1203 900 10 1107 x 1 * 7971 1207 3,200 14 22012 x 1 * 7971 1212 3,200 19 43018 x 1 * 7971 1218 3,200 20 51024 x 1 * 7971 1224 3,200 23 67036 x 1 * 7971 1236 3,200 26 90048 x 1 7971 1248 3,200 30 1,22054 x 1 7971 1254 1,700 33 1,320

3 x 1.5 * 7971 1303 900 10 1204 x 1.5 * 7971 1304 580 11 1805 x 1.5 * 7971 1305 1,500 12 2007 x 1.5 * 7971 1307 3,200 15 2809 x 1.5 * 7971 1309 3,200 18 40012 x 1.5 * 7971 1312 3,200 20 54018 x 1.5 * 7971 1318 3,200 21 60024 x 1.5 * 7971 1324 3,200 25 840

4 x 2.5 * 7971 1404 1,400 14 250

* stock types

RHEYFLEX® PN

Technical data

Number of cores and Art. No. Tensile strength Approx. Approx.nominal cross-section of the carrier unit outer diameter weight

mm2 ≥ mm kg/km

Page 37: Cable Details for Cranes

RHEYFIRM® (RTS) (N)TSCGEWTOEUSReeling Cables 3-30 kV

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Page 38: Cable Details for Cranes

ApplicationsFlexible reeling cable for energysupply. Especially for high andextreme mechanical stresses, e.g.torsion stresses, high reeling speeds.For deflection into different planes.Also usable for festoon systems,open cast and underground mining.Main applications: Containercranes, cranes, excavators and otherheavy mobile equipment.

Design1. Conductor

Copper extra-fine stranded, class„RTS“ better than IEC 60228,DIN VDE 0295 class 5

2. InsulationInner semi conductive layer. Newspecial insulation compound„RHEYCLEAN“ based on EPDM,according to DIN VDE 0207 part20. Outer semi conductive layer:„RHEYSTRIP“ (EVA based)Absolute easy to strip off at coldtemperatures (Easy Strip Design)

3. Protective conductorCopper extra-fine stranded, class„RTS“ better than IEC 60228,DIN VDE 0295 class 5

RHEYFIRM® (RTS) (N)TSCGEWTOEUSReeling Cables

3 to 30 kV

Markinge.g.RHEYFIRM(RTS)(N)TSCGEWTOEUS3x35+3x25/3 10kVINEXANSIyear of manufacture

Core ArragementSix core design (three phase coresand three protection cores in theinterstices). Laid up optimized forthe different applications.

Approval/ Certificatesadapted to VDE

4. CoverSemi conductive cover

5. Inner SheathSpecial synthetic rubber(better than GM1b)

6. ReinforcementSynthetic threads with very hightensile strength as a protectionagainst twist stresses and pressureloads

7. Outer SheathNew special sandwich con-struction for a optimum offlexibility and heavy duty. PCP(poychloroprene), type 5GM5,Colour: red

StandardsIn line with DIN VDE 0250part 813DIN VDE 0250 part 813DIN VDE 0295DIN VDE 0298DIN VDE 0472pr EN 50363

38

Options• for voltage level 0,6/1 kV choose our RHEYCORD® (RTS) • signal cores, telecommunication cores• other sheath qualities and colours • further types upon request• monitoring conductors; concentric or as an individual core • pre-assembled with sealing ends upon request

1

2

34

5

6

7

Page 39: Cable Details for Cranes

39

RHEYFIRM® (RTS) (N)TSCGEWTOEUS

Cable characteristics

Mechanical properties

Tensile load ≤ 20 N/mm2

Bending radii according to DIN VDE 298Minimum distance between two bends (S-shape deflection) 20 x D (cable diameter)Tests Different bending tests, torsional test etc.Reeling speed up to 190 m/min. For extra high dynamic stress ask the manufacturer.

Chemical properties

Oil resistance according to DIN VDE 0472 part 803 and DIN EN 60811-2-1.For indoor and outdoor applications. Moisture, UV and ozone resistant.

Electrical and Thermal properties

EMC Excellent EMC compatibility due to 6 core design and reduced productiontolerances acc. to DIN VDE 250 part 1.

Nominal voltage Uo/U = 1.8/3 kV to 18/30 kVMaximum operating voltage in AC systems Uo/U = 2.1/3.6 kV to 20.8/36 kVMaximum operating voltage in DC systems Uo/U = 2.7/5.4 kV to 27/54 kV

Test voltage (according to DIN VDE 0250 part 813)AC 6.0 to 43 kVDC 27.5 to 107.5 kVCurrent rating (A) according to DIN VDE 0298 part 4

Temperatur limits at conductor during operation 90 °C at conductor during short circuit 250 °C at cable surface, not moved – 40°C up to +90 °C at cable surface, moved – 35°C up to +90 °C

Page 40: Cable Details for Cranes

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1,8/3 kV3x25 + 3x25/3 41 2,400 3,0003x35 + 3x25/3 44 2,950 3,0003x50 + 3x25/3 48 3,600 3,0003x70 + 3x35/3 51 4,360 4,2003x95 + 3x50/3 57 5,600 5,7003x120 + 3x70/3 61 6,650 7,2003x150 + 3x70/3 66 8,100 9,0003x185 + 3x95/3 70 9,400 11,1003x240 + 3x120/3 75 11,800 14,4003x300 + 3x150/3 82 13,800 18,000

3,6/6 kV3x25 + 3x25/3 * 41 2,370 3,0003x35 + 3x25/3 * 44 2,920 3,0003x50 + 3x25/3 * 47 3,500 3,0003x70 + 3x35/3 * 51 4,450 4,2003x95 + 3x50/3 57 5,560 5,7003x120 + 3x70/3 61 6,700 7,2003x150 + 3x70/3 66 8,040 9,0003x185 + 3x95/3 70 9,600 11,1003x240 + 3x120/3 75 11,450 14,4003x300 + 3x150/3 82 13,800 18,000

6/10 kV3x25 + 3x25/3 * 41 2,370 3,0003x35 + 3x25/3 * 44 2,920 3,0003x50 + 3x25/3 * 47 3,500 3,0003x70 + 3x35/3 * 51 4,450 4,2003x95 + 3x50/3 57 5,560 5,7003x120 + 3x70/3 61 6,700 7,2003x150 + 3x70/3 66 8,040 9,0003x185 + 3x95/3 70 9,600 11,1003x240 + 3x120/3 75 11,450 14,4003x300 + 3x150/3 82 13,800 18,000

8,7/15 kV3x25 + 3x25/3 * 41 2,370 3,0003x35 + 3x25/3 * 44 2,920 3,0003x50 + 3x25/3 * 47 3,500 3,0003x70 + 3x35/3 * 51 4,450 4,2003x95 + 3x50/3 57 5,560 5,7003x120 + 3x70/3 61 6,700 7,2003x150 + 3x70/3 66 8,040 9,0003x185 + 3x95/3 70 9,600 11,1003x240 + 3x120/3 75 11,450 14,4003x300 + 3x150/3 82 13,800 18,000

* stock types

RHEYFIRM® (RTS) (N)TSCGEWTOEUS

Technical data

Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight

mm2 mm kg/km N

Page 41: Cable Details for Cranes

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12/20 kV3x25 + 3x25/3 47 3,000 3,0003x35 + 3x25/3 49 3,420 3,0003x50 + 3x25/3 52 3,940 3,0003x70 + 3x35/3 57 5,100 4,2003x95 + 3x50/3 60 5,870 5,7003x120 + 3x70/3 63 6,980 7,2003x150 + 3x70/3 68 8,240 9,0003x185 + 3x95/3 72 9,560 11,1003x240 + 3x120/3 79 12,240 14,4003x300 + 3x150/3 83 14,170 18,000

14/25 kV3x35 + 3x25/3 54 3,970 3,0003x50 + 3x25/3 56 4,500 3,0003x70 + 3x35/3 60 4,450 4,2003x95 + 3x50/3 64 6,420 5,7003x120 + 3x70/3 66 7,330 7,2003x150 + 3x70/3 71 8,740 9,0003x185 + 3x95/3 75 10,220 11,1003x240 + 3x120/3 81 12,450 14,4003x300 + 3x150/3 86 14,610 18,000

18/30 kV3x50 + 3x25/3 63 5,310 3,0003x70 + 3x35/3 65 6,140 4,2003x95 + 3x50/3 68 6,990 5,7003x120 + 3x70/3 71 8,050 7,2003x150 + 3x70/3 76 9,600 9,0003x185 + 3x95/3 79 10,800 11,1003x240 + 3x120/3 86 13,300 14,4003x300 + 3x150/3 91 15,550 18,000

* stock types

RHEYFIRM® (RTS) (N)TSCGEWTOEUS

Technical data

Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight

mm2 mm kg/km N

Page 42: Cable Details for Cranes

RHEYFIRM® (RTS) (N)TSCGEWTOEUS OFEReeling Cables with Integrated Optical Fibres 3-30 kV

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Page 43: Cable Details for Cranes

ApplicationsFlexible reeling cable for energy supplyand data transmission. Especially forhigh and extreme mechanical stresses,e.g. torsion stresses, high reeling speeds.For deflection into different planes. Alsousable for festoon systems, open castand underground mining.Mainapplications: Container cranes, cranes,excavators and other heavy mobileequipment.

Design1. Conductor

Copper extra-fine stranded, class„RTS“ better than IEC 60228,DIN VDE 0295 class 5

2. InsulationInner semi conductive layer. Newspecial insulation compound„RHEYCLEAN“ based on EPDM,according to DIN VDE 0207 part20. Outer semi conductive layer:„RHEYSTRIP“ (EVA based)Absolute easy to strip off at coldtemperatures (Easy Strip Design)

3. Protective conductorCopper extra-fine stranded, class„RTS“ better than IEC 60228,DIN VDE 0295 class 5

RHEYFIRM® (RTS) (N)TSCGEWTOEUS OFEReeling Cables with Integrated Optical Fibres

3 to 30 kV

Markinge.g.RHEYFIRM(RTS)(N)TSCGEWTOEUS3x35+2x25/2+ OFE 6G62.5/125 10kVINEXANSIyear of manufacture

Core ArragementSplit earth cores are put in twoof the three interstices. The fibreoptic element is accommodatedin the 3rd.

Approval/CertificatesIn line with DIN VDE

4. CoverSemi conductive cover

5. Optical fibresCore diameter 50, 62.5, 9 µm/125 µm

6. Inner SheathSpecial synthetic rubber(better than GM1b)

7. ReinforcementSynthetic threads with very hightensile strength as a protection againsttwist stresses and pressure loads

8. Outer SheathNew special sandwich construction fora optimum of flexibility and heavy duty.PCP (poychloroprene), type 5GM5,Colour: red

StandardsIn line with DIN VDE 0250part 813DIN VDE 0295DIN VDE 0298DIN VDE 0472pr EN 50363

44

Options• for voltage level 0,6/1 kV choose our RHEYCORD® (RTS) • signal cores, telecommunication cores• other sheath qualities and colours • pre-assembled with sealing ends• monitoring conductors; concentric or as an individual core• further number of fibre cores and combinations af core diameter upon request.

5

2

8

3

4

1

6

7

Page 44: Cable Details for Cranes

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RHEYFIRM® (RTS) (N)TSCGEWTOEUS OFE

Cable characteristics

Mechanical properties

Tensile load ≤ 20 N/mm2, < 50 mm2 reinforcedBending radii according to DIN VDE 298 part 3Minimum distance between two bends (S-shape deflection) 20 x D (cable diameter)Tests Different bending tests, torsionl test etc.Reeling speed up to 190 m/min. For extra high dynamic stress ask the manufacturer.

Chemical properties

Oil resistance according to DIN VDE 0472 part 803 and DIN EN 60811-2-1.For indoor and outdoor applications. Moisture, UV and ozone resistant.

Electrical and Thermal properties

EMC The core screen avoid free electrical field and the reduced productiontolerances according to DIN VDE 0250 part 1 minimize the magnetic field.

Nominal voltage Uo/U = 1.8/3 kV to 18/30 kVMaximum operating voltage in AC systems Uo/U = 2.1/3.6 kV to 20.8/36 kVMaximum operating voltage in DC systems Uo/U = 2.7/5.4 kV to 27/54 kV

Test voltage (according to DIN VDE 0250 part 813)AC 6.0 to 43 kVDC 27.5 to 107.5 kVCurrent rating (A) according to DIN VDE 0289 part 4

Temperatur limits at conductor during operation 90 °C at conductor during short circuit 250 °C at cable surface, not moved – 40°C up to +90 °C at cable surface, moved – 35°C up to +90 °C

Optical Fibre properties

... G50/125 ... G62,5/125 ... E9/125Attenuation coefficient at 850 nm 2.8 dB/km 3.3 dB/km -Attenuation coefficient at 1,300 nm 0.8 dB/km 0.9 dB/km 0.4 dB/kmAttenuation coefficient at 1,550 nm - - 0.3 dB/kmMinimum modal band with at 850 nm > 200 MHz x km > 200 MHz x km -Minimum modal band with at 1,300 nm > 200 MHz x km > 200 MHz x km -Numerical aperture 0.200 +/- 0.02 0.275 +/- 0.02 -Dispersion at 1,285 - 1,330 nm - - ≤ 3,5 ps/nm. KmDispersion at 1,550 nm - - ≤ 18 ps/nm. km

Page 45: Cable Details for Cranes

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1,8/3 kV3x25 + 2x25/2 + 6OFE 41 2,400 3,0003x35 + 2x25/2 + 6OFE 44 2,950 3,0003x50 + 2x25/2 + 6OFE 48 3,600 3,0003x70 + 2x35/2 + 6OFE 51 4,360 4,2003x95 + 2x50/2 + 6OFE 57 5,600 5,7003x120 + 2x70/2 + 6OFE 61 6,650 7,2003x150 + 2x70/2 + 6OFE 66 8,100 9,0003x185 + 2x95/2+ 6OFE 70 9,400 11,100

3x240 + 2x120/2 + 6OFE 75 11,800 14,400

3,6/6 kV3x25 + 2x25/2 + 6OFE * 41 2,400 3,0003x35 + 2x25/2 + 6OFE * 44 2,950 3,0003x50 + 2x25/2 + 6OFE * 48 3,530 3,0003x70 + 2x35/2 + 6OFE * 51 4,360 4,2003x95 + 2x50/2 + 6OFE 57 5,600 5,7003x120 + 2x70/2 + 6OFE 61 6,650 7,2003x150 + 2x70/2 + 6OFE 66 8,100 9,0003x185 + 2x95/2+ 6OFE 70 9,400 11,100

3x240 + 2x120/2 + 6OFE 75 11,800 14,4003x300 + 2x150/2 + 6OFE 82 13,900 18,000

6/10 kV3x25 + 2x25/2 + 6OFE * 41 2,400 3,0003x35 + 2x25/2 + 6OFE * 44 2,950 3,0003x50 + 2x25/2 + 6OFE * 48 3,530 3,0003x70 + 2x35/2 + 6OFE * 51 4,360 4,2003x95 + 2x50/2 + 6OFE 57 5,600 5,7003x120 + 2x70/2 + 6OFE 61 6,650 7,2003x150 + 2x70/2 + 6OFE 66 8,100 9,0003x185 + 2x95/2+ 6OFE 70 9,400 11,100

3x240 + 2x120/2 + 6OFE 75 11,800 14,4003x300 + 2x150/2 + 6OFE 82 13,900 18,000

8,7/15 kV3x25 + 2x25/2 + 6OFE * 41 2,400 3,0003x35 + 2x25/2 + 6OFE * 44 2,950 3,0003x50 + 2x25/2 + 6OFE * 48 3,530 3,0003x70 + 2x35/2 + 6OFE * 51 4,360 4,2003x95 + 2x50/2 + 6OFE 57 5,600 5,7003x120 + 2x70/2 + 6OFE 61 6,650 7,2003x150 + 2x70/2 + 6OFE 66 8,100 9,0003x185 + 2x95/2+ 6OFE 70 9,400 11,100

3x240 + 2x120/2 + 6OFE 75 11,800 14,4003x300 + 2x150/2 + 6OFE 82 13,900 18,000

* stock types

RHEYFIRM® (RTS) (N)TSCGEWTOEUS OFE

Technical data

Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight

mm2 mm kg/km N

Page 46: Cable Details for Cranes

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12/20 kV3x25 + 2x25/2 + 6OFE 43.3 2,990 3,0003x35 + 2x25/2 + 6OFE 48.3 3,410 3,0003x50 + 2x25/2 + 6OFE 50.2 3,900 3,0003x70 + 2x35/2 + 6OFE 55.5 4,900 4,2003x95 + 2x50/2 + 6OFE 58.3 5,830 5,7003x120 + 2x70/2 + 6OFE 61.7 6,940 7,2003x150 + 2x70/2 + 6OFE 66.3 8,210 9,0003x185 + 2x95/2+ 6OFE 70.0 9,580 11,100

3x240 + 2x120/2 + 6OFE 77.2 12,200 14,4003x300 + 2x150/2 + 6OFE 82.0 14,050 18,000

14/25 kV3x35 + 2x25/2 + 6OFE 53.3 3,970 3,0003x50 + 2x25/2 + 6OFE 55.3 4,500 3,0003x70 + 2x35/2 + 6OFE 58.9 5,330 4,2003x95 + 2x50/2 + 6OFE 64.4 6,650 5,7003x120 + 2x70/2 + 6OFE 66.1 7,550 7,2003x150 + 2x70/2 + 6OFE 69.8 8,650 9,0003x185 + 2x95/2+ 6OFE 73.5 10,090 11,100

3x240 + 2x120/2 + 6OFE 79.8 12,700 14,4003x300 + 2x150/2 + 6OFE 84.6 14,500 18,000

18/30 kV3x50 + 2x25/2 + 6OFE 62.2 5,400 3,0003x70 + 2x35/2 + 6OFE 65.9 6,300 4,2003x95 + 2x50/2 + 6OFE 68.7 7,250 5,7003x120 + 2x70/2 + 6OFE 71.3 8,300 7,2003x150 + 2x70/2 + 6OFE 76.6 9,800 9,0003x185 + 2x95/2+ 6OFE 79.4 11,100 11,100

3x240 + 2x120/2 + 6OFE 85.0 13,600 14,4003x300 + 2x150/2 + 6OFE 91.4 15,700 18,000

* stock types

RHEYFIRM® (RTS) (N)TSCGEWTOEUS OFE

Technical data

Number of cores and Approx. Approx. Tensile strength nominal cross-section outer diameter weight

mm2 mm kg/km N

Page 47: Cable Details for Cranes

RHEYCORD® SHTOEU OFERubber Sheated Optical Fibre Cables

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Page 48: Cable Details for Cranes

ApplicationsFor tranfer of data and opticalsignals. Used in cranes andmaterial handling equipment (e.g.festoon systems, reels, cabletender systems).

Design1. Optical fibres

Fibre core diameter: 9 µm,50 µm, 62.5 µmReference surface diameter:125 µm

2. BeddingElastomeric compound or/andsynthetic thread

RHEYCORD® SHTOEU OFEFlexible Cables with Optical Fibre Elements (OFE)

Markinge.g.RHEYCORD SHTOEU OFE6G62,5/125

Approval/Certificates

3. ReinforcementBraid, plastic threads with veryhigh tensile strength

4. Outer sheathPCP (polychloroprene)type 5GM5Colour: black/orange

StandardsIn line withDIN VDE 0888DIN VDE 0168DIN ISO/IEC 9314--3

50

Options• Further numbers of optical fibre elements upon request• pre-assembled with plugs possible

1

2

3

4

Page 49: Cable Details for Cranes

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RHEYCORD® SHTOEU OFE

Cable characteristics

Mechanical properties

Tensile load short-time operation 3,000 Nlong-time operation 1,000 N

Bending radii fixed installation ≥ 60 mmfestoon systems ≥ 125 mmreels, cable tender systems ≥ 200 mm

Reeling speed up to 120 m/min. Only cylindrical reel.

Chemical properties

Oil resistance according to DIN VDE 0472 part 803 and DIN EN 60811-2-1.For indoor and outdoor applications. Moisture, UV and ozone resistant.

Temperature properties

Fixed installation – 40/ +90 °CMoved – 25/ +60 °C

Optical Fibre properties

... G50/125 ... G62,5/125 ... E9/125Attenuation coefficient at 850 nm 2.8 dB/km 3.3 dB/km -Attenuation coefficient at 1,300 nm 0.8 dB/km 0.9 dB/km 0.4 dB/kmAttenuation coefficient at 1,550 nm - - 0.3 dB/kmMinimum modal band with at 850 nm > 200 MHz x km > 200 MHz x km -Minimum modal band with at 1,300 nm > 200 MHz x km > 200 MHz x km -Numerical aperture 0.200 +/- 0.02 0.275 +/- 0.02 -Dispersion at 1,285 - 1,330 nm - - ≤ 3.5 ps/nm. KmDispersion at 1,550 nm - - ≤ 18 ps/nm. km

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RHEYCORD® SHTOEU OFE

Product Range

SHTOEU OFE 6G50/125SHTOEU OFE 6G62.5/125SHTOEU OFE 12G50/125SHTOEU OFE 12G62.5/125SHTOEU OFE 24G62.5/125SHTOEU OFE 12E9/125

For technical details ask the manufacturer.

Page 51: Cable Details for Cranes

Power EngineeringLow, medium and high voltagecables for power transmission anddistributionSubmarine and special cablesMining and pit cablesInsulated overhead linesAccessories, laying and assemblyworkComplete cable systems

TelecommunicationTelecommunicationCommunication cables for alloutdoor and in-houseTelecommunication applications,such asOptical fibre cablesCopper cablesAccessoriesRealisation of complete networksLAN cabling systemsConnectivity components andcables for data communicationin copper and fibreTelecommunication cables

Special cablesSpecial cables and systemsPrecision cables- Navy / Military- Pumpsfor different applications, e.g.- Rolling Stock- Ship- Automotive- Industry Automation- Mining- Security- Cordsets- Handling- Bus-cables- High Temperature- Control Cables

House-wiring and Industrial CablesHouse-wiring cablesPlastic-insulated industrial cablesRubber-insulated industrial cables1 kV copper cablesTelecommunication cablesHalogen-free safety cablesPower current control cablesAccessories

Production Lines and TechnologyUNIWEMA:Production Lines for ContinuousForming and TIG / LASER Weldingof Smooth or Corrugated MetalCable Sheaths and PipesComposite Pipe Production Lines:Continuous Production of Plastic-Aluminium-Plastic PipesCOLOMAT:Automatic Color Band Marking ofplastic insulated WiresUNIVERO TWIN-ROTOR:High Speed Screening andStranding MachineCabler for Power Cables:SZ cabling of Conductors in-linewith Sheathing and JacketingExtrudersCross Welding Equipment for MetalStrips:TIG-, LASER- and Ultra Sonic CrossWelding for Splicing coated andblank Metal StripsBonded Sheath Equipment:Sheathing of Medium and HighVoltage Cables with copolymercoated Aluminium TapesComplete Manufacturing Lines:Development, planning andexecutionCRYOFLEX Transfer Lines:Systems for Transport of CryogenicLiquid Gases

AutoelectricsHarnessesActive and passive ComponentsAutomotive cables

MetallurgyWinding wires for a world ofapplications- Fine and ultra-fine wires- Litz and multiparellel wires- Self-bonding wires- Continuous transposed cables (CTC)

Copper wire bare, tinned andsilveredWires and StrandsDip-formed copper rod

Product and Service RangeNexans Germany

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Nexans Deutschland Industries GmbH & Co. KG · Industrial ApplicationsBonnenbroicher Straße 2 - 14 · 41238 Mönchengladbach · Germany

Phone +49 2166 27 0 · Fax +49 2166 27 [email protected] · www.nexans.de

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Global expert in cables and cabling systems